Name :

Signature :
Position :
Approved by
Identi fying Problem
(derived from KPI)
Opportunity (derived
from observations)
Directives
Practical Work improvement mapping
Prepared by : Jodi Akbar (Industrial Engineering ITB batch 2011)
Company : APRIL (Asian Pasific Resource and Paper)
7 July- 29 August 2014
Division : Packaging Department
Supporting Acti vity :
1. Learn about flow process at dry end, cut size and folio
2. Learn about packaging material : type, spesification
3. Learn How to estimate packaging cost and quantity needed per ton (using
planni ng method make to order and make to stock)
4. Learn about sampl ing method in packaging department
5. Take a sample and get the technical department to check the quality
6. Learn about another divi sion that correlated with packaging department
7. Discussion about problem with planner
8. Learn flow of production process
Where are the problems?
Agree with improvement opportunity :
1 2 3 4 5 6
1 2 3 4 5 6
7 8 9 10 11
Suggestions (Things should be
improved) :
*Please give circle/s in rectangular boxes
*Please give circle/s in rectangular boxes
1. BAGUSi people involvement
(>80%)
2. Customer Complaint frequency
0.372/1000 MT
3. Customer claim compensation
for operation $36.9/1000 MT
4. On Time in Full (90%)
5 Conversion Cost 235.24 $/T
6 Packaging cost $50.94/T
7 Saleable production 850.000 MT
8 Value Creation $5570
9. Year end packaging stock value
$3300
10. Ensure DLP/ELP certification to
achieve 100% those eligibl e person
packaging 2 person
11. Key Position with at least 1 ready
any time (Ready Successor)
1
5
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1
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1
0
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1
0
%
5

%
1
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1
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1
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1. Evaluating min-max
procedure (stock on
hand) to increase
material availability /
decrease shortages
2. Evaluating inventory
cost with determi ne
months cover to make an
order
3. Evaluating sampl ing
method to decrease cost
of sampling
4. Evaluating warehouse
policy to maximize space
uti lization, minimize
travel distance by forklift
5. Evaluating system
stock take to balancing
the quantity within
physical inventory and
system
6. Create combine
packaging material li ke
combine label
7. Find optimum number
of pallet needed and
evaluate how many box
layers should be loaded
in pal let