J o u r n a l of S h a n g h a i Uni v e r s i t y ( Engl i s h Edi t i on )
I S S N 1007- 6417, Vol . 5. No. l ( Ma r. 2001 ) , pp 60 ~ 65
Anal ysi s of Capaci ti ve Parasi t i sm in PWM Invert er- Fed Mot or YANG Xi - j ~ n , CAO Yi - l ong, GONG Yo't~-ntin School o.f Eleclromechan ical Engineering and Automatim~ , Shanghai Un iversitg. Shanghai 200072, China Abstract The effects of parasitic capacitance in induction motor system are unnoticed when it is fed from the AC line, but they are obvious when supplied directly from a PWM inverter. Consequently. many parasitic problems occur, such as motor-to-earth leakage current, bearing current, incoming line current distortion and uneven distribution of electrical stresses along the winding. On the ba- sis of the uniform transmission line principle, a complete equivalent circuit of the PWM inverter-fed motor system is presented, based on which all the capacitive parasitic problems mentioned above are analyzed and simulated by means of PSPICE. All the results are consistent with the existing ones. Key words inverter-fed motor, capacitive parasitism, motor-to-earth leakage current, bearing current, input current distortion, winding electrical stress 1 Introduction St andar d low vol t age i nduct i on mot or s is desi gned to be fed f r om AC mai ns , but many of t hem ar e fed f r om PWM i nve r t e r s nowadays. Due to hi gh d r / d t of PWM vol t age, t hey wi t hst and i nt ense i nst ant aneous el ect r i cal s t r e s s e s , and t hei r i nner par asi t i c capaci - t ance pr ovi des bypas s es for hi gher har moni cs , l eadi ng to par as i t i s m. Recent pr act i ces show t hat t he fai l ure rat e of PWM i nver t er - f ed mot or s is hi gher t han was r epor t ed bef or e, and many of t he f aul t s ar e r el at ed to t he par as i t i s m, i ncl udi ng bur ned wi ndi ngs, wor n- out bear i ngs , et c. In gener al , t he par asi t i c capaci t ances in a mot or ar e di st r i but ed bet ween t ur ns , bet ween wi ndi ngs, bet ween wi ndi ngs and t he i ron core of t he s t at or , bet ween wi ndi ngs and t he i ron cor e of t he ro- t or , t hr ough t he ai r gap, and bet ween t he neut r al poi nt and s t at or cor e. The capaci t ance is one of t he i mpor t ant e l e me nt s in t he di st or t i on of t he i nput cur- r ent and t he i ncr ease of swi t chi ng power di ssi pat i on under PWM vol t age suppl y [1''~] . I t is pr oved by exper - i ment s ~3] t hat t he d v / d t is not evenl y di st r i but ed a- l ong a wi ndi ng, and t he f i r st one or t wo t ur ns have to wi t hs t and t he hi ghest d c / d t . Mor e ove r . bear i ng vol t age and bear i ng c ur r e nt , i ncl udi ng t he ci r cul at i ng and non- ci r cul at i ng t ype . i ncr ease gr eat l y due to t he i nt ense el ect r omagnet i c i nduct i on and el ect r ost at i c Received Apr. 18. 2000: Revised Jul.5. 2000 YANG Xi-jun, Ph.D. Candidate coupl i ng, whi ch cause t hei r f ast wear i ng [a-67. I n ad- di t i on, t he mot or to ear t h l eakage c ur r e nt exhi bi t s an obvi ous i ncr eas e, l eadi ng to l eakage pr ot ect i on mal - funct i on [7-9]. Though gr eat pr ogr es s has been made on t he subj ect , f ur t he r r es ear ch is needed. I n t hi s pa- pe r , consi der i ng t he ef f ect s of par asi t i c capaci t ance, a compl et e equi val ent ci rcui t of i nver t er - f ed mot or is pr e s e nt e d, and some useful concl usi ons ar e dr awn. 2 Equivalent Circuit Due to t he hi gh d r / d t of t he PWM vol t age, and t he compl i cat ed har moni c space fi el ds i nduced, to est ab- lish an equi val ent ci r cui t of PWM i nve r t e r - mot or dr i ve s ys t e m is ver y di ffi cul t . An equi val ent ci rcui t of in- duct i on mot or fed f r om non-si nusoi dal power suppl y i s gi ven accor di ng to di f f er ent or der s of har moni cs and consi der i ng fl ux l osses and ski n ef f ect s [1' Ill , based on whi ch all ki nds of l osses ar e i dent i cal to t he I EEE s t andar d- t es t ed r esul t s. Ne ve r t he l e s s t he equi val ent ci rcui t s do not include t he capaci t i ve par as i t i s m. A new compl et e equi val ent ci r cui t is pr e s e nt on t he bas i s of all t he exi st i ng r esul t s ment i oned above in t he ar t i - cle. The equi val ent ci r cui t pr es ent ed in Ref. [ 11 ] is gi v- en in Fi g. 1, wher e t he l eakage fl ux l osses ar e de t e r - mi ned by t he r es i s t ance par al l el ed wi t h t he l eakage in- duct ance. In Fi g. 1, R1 r e pr e s e nt s t he s t at or r es i s t ance, R' 2 t he r ot or r esi st ance r educed to t he s t a t or , L1 t he st a- Vol. 5 No. 1 Mar. 2001 YANG X. J . e t a l . : Analysis of Capacitive Parasi t i sm in PWM I nver t er - Fed Mot or 61 tor inductance, L' a the rotor inductance reduced to the st at or, sl the slip, and k the kt h harmonic. u' l RJ-ql RLI2/SI (a) Fundamental frequency Rl k I I RLIk RL~/Sk Fi g. 1 (b) k-th harmonic Equivalent circuit of induction motor considering har- monics and leakage flux losses Ul 1.5R 1 [""1 1.5RLI1 1.SRLIz/S 1 (a) Fundamental frequency 1.5Rik ~ l ' - q 1.5RLlk 1 .SRL~/S K 1.5R2k' /Sk L~ (b) k-th harmonic Fig. 2 Equivalent circuit of induction motor con- sidering leakage flux losses When 180 commutation is employed in the inver- sion, the equivalent circuit of the PWM inverter-fed motor is shown in Fig. 2, in which the harmonics loss- es are considered. In order to really refl ect the distribution of the par- asitic capacitance in a mot or, assume that each wind- ing inductance is linear and each phase winding is evenl y divided into many segment s. Thus each seg- ment consists of leakage inductance and resistance in series. Then the equivalent circuit, considering the effect s of the parasitic capacitance, is present ed in Fig. 3, which is suitable for any waveform power sup- ply. For simplicity, harmonic losses are not consid- ered. Cit represent s the parasitic capacitance bet ween t urns, Cws that bet ween winding and st at or core, Cwr that bet ween winding and rotor core, and Cg that through the air gap. Thus the lumped capacitance at the motor input terminal [z'2] can be deduced from Cws, Ci t l _ n , Cwr and Cg. In addition, Cg, L b, R b and Sb const i t ut es the equivalent circuit which con- tributes to the bearing voltage and the bearing cur- rent. 3 Ef f ect s of Parasi ti c Capaci tance Winding neutral point to eart h current is caused by common mode voltage produced by unbalanced three- phase PWM voltage, and it belongs to the motor-to- eart h leakage current. The equivalent part bet ween the winding neutral point and the motor frame is made up of a capacitance. The sum of the current s flowing through the t hree Cwsn'S is considered as the winding neutral point to eart h current. Under the common mode voltage, high frequency leakage current flows through the insulation and the motor frame, which leads to EMI. It is obvious that the leakage current consists of the winding neutral point to eart h cur r ent , stator to eart h current , rotor to earth current and bearing current. Due to the parasitic capacitance bet ween rotor iron core and iron core st at or, under the electrostatic in- duction, bearing voltage is produced and maintatined. When the steel balls contact the seat i ngs, or when the lubricant is broken down, a high bearing current is produced. According to related regulations, bearing vol t age' s upper limit for gliding bearing is 3 0 0 - 5 0 0 mV, and that for rolling bearing is 300 mV. Bearing current consists of non-circulating type E4] and circulat- ing t ype Is] . For the former, bearing current directly flow to the eart h through the parasitic capacitance be- t ween winding and rotor. For the l at t er, Cg dis- charges in the ret urn circuit made up of Cg, Lb, Rb and Sb. When the power switches are turned on, through the parasitic capacitances flow instant capacitive cur- r ent s, including the motor-to-earth leakage current , causing input current distortion. 62 Journal of Shanghai University g~ 3xSPWM Voltages UB iA iB Cwro STATOR Cwrl Cwr 2 Cwr(n~l) Cwrn 1 L, , R 1 ~ R, 2 1 ............. "] L,n R, . _L L2 R2 Citl I Cit2 1 / c~,~ 1 R~ - - " " I I " I T Cws TCwsl Cws2 T .............. .7" "Cws(n-I) Cwsn T ROTOR i .L I T T T ............... ..T T ic .L .L i . 2_ _L I I Uc ? T T T ................ .,7- T Fig. 3 When the motor is fed from AC line, along the winding the terminal voltages and the dr~dr of each turn are identical, but when from the PWM inverter, due to the harmonic voltage and parasitic capaci- tances, there are no longer such conclusions [1'4] . The equivalent circuit should not be given only with lumped parameters but uniform transmission parame- ters. It is easy to explain why the terminal voltages and d v/ d t ' s are unevenly distributed based on Fig. 3. We can consider that the parasitic capacitance and winding inductance constitute a cascade filter along the winding, which filter the PWM voltage continu- ously and cause the first few turns to withstand the highest dv / dt . Thus the first turn insulation is liable to break down, even when the turn-on rise times of the switches are short enough. 4 S i m u l a t i o n R e s u l t s Based on Fig. 3, the performances of the PWM in- verter-fed motor drive system are simulated with PSPICE. The simulated motor is wye-connected, and its L1 is 13 mH, R 1 is 4.54 12, Lz is 16 mH and R'2 is 4. 54 12. In order to reduce simulation time, each complete winding is divided into 13 segments evenly, with the inductance l mH and the resistance 0. 35 12 for each segment. The measured interphase equiva- lent parasitic capacitance at the terminals is 640 pF, and that between the input terminal and neutral point is 640 pF. In addition, Cws is 500 pF, C i t is 100 pF, Cwr is 10 pF, Cg is 0. 25 nF, and Rg is 580 12. The Equivalent circuit of PWM inverter-fed motor considering effects of parasitic capacitance L b T I modulation mode is single polarity SPWM, the funda- mental frequency is 50 Hz, the switching frequency is 5 kHz, the modulation ratio is 100 and the modulation depth is 0. 8. Based on simulation, in the inverter output line-to- line voltage, the contents of low order harmonics are almost 0 V in PWM voltage, but those of higher har- monics are rich. When the harmonic frequency is 5 k + 50 Hz, the magnitude of line-to-line harmonic volt- age is 126 V. The turn-on rise time of the power switches is 250 nS. The waveform of the common mode voltage is shown in Fig. 4, and its spectrum in Fig. 5. The peak value of the common mode voltage is near 250 Volts and its virtual value is in direct proportion to the switching frequency. In addition, it is near twice the switching frequency that the content of harmonic is the highest, reaching 40 V. The waveforms of the leakage current are shown in Fig. 6 and 7, and its spectrum in Fig. 8. The peak value of the leakage cur- rent is near 250 mA. Such high current will damage the insulation of motor. The waveform of the input line current is shown in Fig. 9. The waveforms of the voltage across first segment of a winding are shown in Fig. 10 and Fig. 11, and those across the last segment are shown in Fig. 12 and Fig. 13. For the first segment, dr~dr is 433 V/250 nS, but it is 70 V/250 nS for the last segment. Their general variation frequency is three times the funda- mental frequency. The waveforms of the bearing volt- Vol. 5 No. 1 Mar . 2001 YANG X.J. et al . : Analysis of Capacitive Parasitism in PWM Inverter-Fed Motor 63 age and i t ' s s pe c t r um ar e shown in Fi g. 14 and Fi g. 15 r e s pe c t i ve l y, and t hose of t he bear i ng c ur r e nt ar e in Fi g. 16 and Fi g. 17 r es pect i vel y. The ef f ect i ve val ue of bear i ng vol t age is near 1 V, i dent i cal to t hose in Ref s. [ 4, 121. I t is obvi ous t hat such hi gh bear i ng cur - r e nt can do gr e a t damage to t he bear i ng. 250 o Q > -250 20 F i g . 4 41 o > 0 F i g . 5 500- Time(ms) Waveform of common voltage Frequency (Hz) Spectrum of common voltage 40 40 1500 I 20 40 Time (ms) Fig.6 Waveform of motor-to-earth leakage current 500 t- Fi g. 7 -350 f 26,25 Time(ms) 26.78 Partial waveform of motor-to-earth leakage current 75 t-. F i g . 8 10 L~ -10 0 20 40 Frequency (kHz) Spect r um of mot or - t o- ear t h l eakage cur r ent 20 3'0 40 Time(ms) F i g . 9 Wave of i nput l i ne cur r ent 400 o > - 400 - 20 30 40 Time(ms) Fig. 10 Waveform of voltage across the first segment 64 Journal of Shanghai University 400 @ > Fig. 11 -400 20.0 i 20.5 Time(ms) 21 0 Partial wavef or m of voltage across the fist s egment 400- 150 , [ O > -.~.. i 2O Frequency(kHz) Fig. 15 Spect r um of beari ng voltage 50 40 @ > Fig. 12 --400 2 0 . 0 2(~.5 2 1 . 0 T i m e ( I n s ) W a v e f o r m o f v o l t a g e a c r o s s t h e l a s t s e g m e n t Fi g. 13 4 0 0 $ @ > u i . , , , J , m t ~ - , , ~ . ~ . . . . . . ~ . , ~ , , I , u , , , ~ . ~ . i , i a u l ~ t , , 1 1 , , , , , . , , ~ , - ' U T i I I P , , " , i q ' l , ' l p r " p - " - ' , , , , " ~ " , , ' , l ~ ' , " - ' , r , r , - . ~ . . . . . . - 4 0 0 20 3'0 40 Time(ms) Partial waveform of voltage across the last segment @ > 20 Fi g. 14 Time(ms) Waveform of bearing voltage 40 -50- 20 30 Time (ms) 40 Fig. 16 Waveform of bearing current 50" g -50 20.0 i 20.5 21.0 Time(ms) Fig. 17 Partial waveform of bearing current 5 Concl usi ons When the low voltage induction motor is fed from the PWM i nvert er, due to the high d v / d t and rich harmonics, the effect s of the inner parasitic capaci- tance of motor are obvious, including high winding electrical st resses, bearing over cur r ent , motor-to- eart h leakage current , and incoming line current dis- tortion. The aft er-effect is the fast aging of the mo- tor. Based on the uniform transmission line t heor y, considering the existence and effect s of parasitic ca- pacitance, a new complete equivalent circuit of PWM inverter-motor drive syst em is present ed. Based on Vol. 5 No. 1 Mar. 2001 YANG X. J. et al. : Analysis of Capacitive Parasitism in PWM Invert er-Fed Motor 65 this, the simulation results are identical to those by experiments. It is suggest ed that the winding in the n e w e q u i v a l e n t c i r c u i t s houl d be d i v i d e d by t u r n i f p o s s i b l e , i n o r d e r t o o b t a i n mo r e d e t a i l e d i n n e r e l e c - t r i c a l c h a r a c t e r i s t i c s of t h e mo t o r . 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