Professional Documents
Culture Documents
Contents
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5
6
7
9
11
13
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21
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28
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64
INTRODUCTION
FEATURES
In order to match specific customer needs, JFE Steel offers a wide variety of
A PPLICATIONS
Applications of Automotive Tubes
Seat frame
Steering hanger beam
Steering shaft
Power steering
Power steering
lower arm
Shock absorber
Rear axle housing
Propeller shaft
Door impact beam
Stabilizer
Suspension member
Power steering
Stabilizer
5
Drive shaft
Shock absorber
Suspension member
Cylinders
Hydraulic cylinder
6
CHITA WORKS
Located in the center of Japan, with excellent access to world markets
Location
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Manufacturing Processes
1
In
used.
plug
It
is
mill
process,
uniformly
heated
solid
in
round
the
(billet)
rotary
is
hearth
The
pierced
billet
or
hollow
shell
is
sized
by
sizing
mill
to
the
specified
straightener.
working
of
the
mother
tube)
This
tube.
after
process
The
completes
tube
finishing
(referred
and
the
to
hot
as
inspection,
"
!
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Dimension Range #
$
Outside Diameter
Wall Thickness
Maximum Length
45ft (13,500mm)
)*
10
Mandrel Mill
#
and
then
pierced
by
Mannesmann
8-stand
mandrel
mill
to
reduce
the
outside
reducer.
straightened
The
and
tube
is
subjected
then
to
cooled,
finishing
cut,
and
(
)
Dimension Range
!"
Outside Diameter
Wall Thickness
Maximum Length
72ft (22,000mm)
11
Note : Processes marked by an asterisk are conducted according to specification and/or customer requirements.
12
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Dimension Range
13
14
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Dimension Range
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15
#
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16
5
In
# $ %
cold
drawing
process,
hot
finished
dimensions,
as
shown
in
the
following
subjected
to
each
of
%
"*
the
subsequent processes.
Wall Thickness
Maximum Length
42.6ft (13,000mm)
17
Note : Processes marked by an asterisk are conducted according to specification and/or customer requirements.
18
Mandrel mill
Plug mill
19
Drawing Bench
20
Quality Assurance
List of JFE N.D.I. Devices and Comparison of Capabilities
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Ultrasonic Inspection
a. Stationary type (Pulse echo Method)
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Spectro-Chemical Analysis
Electromagnetic Inspection
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24
inch
Outside Diameter
0.1
0.2
0.3
6
8
mm
inch 2 mm 4
1
25.4
26.7 , 27.2
1 14
31.8
33.4 , 34.0
1 12
38.1
42.2 , 42.7
1 34
45.0
48.3 , 48.6
2
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54.0
2 14
57.1
60.3 , 60.5
2 38
2 12
63.5
65.0
70.0
2 34
2 78
73.0
3
76.3
80.0
82.6
3 14
85.0
3 12
88.9 , 89.1
95.0
4
101.6
105.0
108.0 , 110.0
114.3
4 12
120.0
5
125.0 , 127.0
130.0
133.0 , 135.0
139.8
5 12
141.3
143.0 , 146.0
6
152.4
153.7
159.0
6 12
165.2
6 58
168.3
7
175.0 , 177.8
185.0 , 187.7
190.7
7 12
193.7
8
203.2
216.3 , 219.1
8 58
232.0
241.8
9 58
244.5
267.4
10 1 2
273.1
10 3 4
298.5
11 3 4
318.5
12 1 2
323.8
12 3 4
339.7
14
355.6
377.4
16
406.4
426.0
25
0.4
10
Wall Thickness
0.5
0.6
0.7
0.8 1 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6
12 14 16 18 20 30 40 50 60 70
0.2
5
Wall Thickness
0.25
0.3
0.35
6
7
8
9
0.4
10
0.5
0.6
0.7
12 14 16 18
0.8
20
22
ERW Tube
Please consult us
before placing order.
26
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28
Specification (Excerpts)
1. Carbon Steel Tubes for Machine Structural Purposes
(Japanese Industrial Standards ; JIS G 3445-88)
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31
Chemical composition %
Designation
of grade
Si
Mn
P max.
S max.
Cr
SCr 420 TK
0.18 - 0.23
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
SCM 415 TK
0.13 - 0.18
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
SCM 418 TK
0.16 - 0.21
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
SCM 420 TK
0.18 - 0.23
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
SCM 430 TK
0.28 - 0.33
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
SCM 435 TK
0.33 - 0.38
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
SCM 440 TK
0.38 - 0.43
0.15 - 0.35
0.60 - 0.85
0.030
0.030
0.90 - 1.20
0.15 - 0.30
Mo
Remarks : 1) As impurities, Ni and Cu for each grade shall not exceed 0.25% and 0.30% respectively.
2) When the tensile test, impact test and hardness test are required by the purchaser, the method and the deviation limits of the test shall be agreed
upon between the purchaser and the manufacturer.
32
Classification
No.1
No.2
No.3
Outside Diameter
Up to 2in. (50mm)
0.020in. ( 0.5mm)
1%
0.010in. ( 0.25mm)
0.5%
Up to 1in. (25mm)
0.0047in. ( 0.12mm)
0.006in. ( 0.15mm)
0.007in. ( 0.18mm)
0.008in. ( 0.20mm)
0.009in. ( 0.23mm)
0.010in. ( 0.25mm)
0.012in. ( 0.30mm)
0.016in. ( 0.40mm)
No.4
0.50%
Up to 0.5in. (13mm)
0.010in. ( 0.25mm)
0.016in. ( 0.40mm)
0.024in. ( 0.60mm)
0.032in. ( 0.80mm)
0.040in. ( 1.00mm)
0.048in. ( 1.20mm)
Remarks : 1) For hot finished seamless steel tubes, outside diameter tolerance shall apply the values of No.1
2) For quenched and tempered tubes, outside diameter tolerance shall apply, as a rule, the values of No.4.
33
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Scope
Chemical Composition, %
Yield Strength or
Proof Stress
min N/mm2
Elongation,
No.11, 12 test piece
longitudinal min %
P max
S max
Tensile Strength
min N/mm2
STM-C540
0.040
0.040
540
18
STM-C640
0.040
0.040
640
16
STM-R590
0.040
0.040
590
375
18
STM-R690
0.040
0.040
690
440
16
Application
Class
casing tube,
core tube
core tube
Method of Manufacture
drill rod
Notes : 1) Values of yield strength may be substituted for those of yield strength and the value of yield strength shall be expressed by stresses at the time
when the elongation of the gauge length 0.5% in tensile test.
2) When the tensile test is conducted with No.12 test piece for the tube of less than 8 mm in wall thickness, the minimun value of elongation shall be
the value calculated by subtracting from the elongation given in above table the value at the rate of 1.5% per 1 mm decrease in wall thickness of
tube from 8 mm and by rounding off to an integer in accordance with JIS Z 8401-Rules for Rounding off of Numerical Values.
Classification
Outside Diameter
Classification
Length
No.1
0.02in. ( 0.5mm)
1%
0.4in.
0
( 10mm)
( 0
)
No.2
0.008in. ( 0.2mm)
0.5%
0.6in.
0
( 15mm)
( 0
)
Classification
Wall Thickness
No.1
10%
No.2
8%
Nominal Diameter
of Tube
1.69 - 3.27in. (43 - 83mm)
0.04in. (1.0mm)
Length
12in. (300mm)
Notes : 1) When tolerances other than that specified in TABLE 2-3 are required, the tolerance shall comply with the agreement between the purchaser and the
manufacturer.
35
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TYPE
Hot-Finished Tubing
TABLE 4, 5
TABLE 6, 7
Rough-Turned Tubing
TABLE 8
Ground Tubing
TABLE 9
Length
Straightness
TABLE 11
A.B.C.
Over
Under
Up to 2,999 (76.17)
0.020 (0.51)
0.020 (0.51)
0.025 (0.64)
0.025 (0.64)
0.031 (0.79)
0.031 (0.79)
0.037 (0.94)
0.037 (0.94)
0.045 (1.14)
0.045 (1.14)
0.050 (1.27)
0.050 (1.27)
A. Diameter tolerances are not applicable to normalized and tempered or quenched and tempered conditions.
B. The common range of sizes of hot finished tubes is 11/2in. (38.1mm) to 103/4 in. (273.0mm) outside diameter with wall thickness at least 3% or more of
outside diameter, but not less than 0.095 in. (2.41mm).
C. Larger sizes are available ; consult manufacturer for sizes and tolerances.
Under 15
12.5
10.0
10.0
15 and over
10.0
7.5
10.0
A. Wall thickness tolerances may not be applicable to walls 0.199 in. (5.05mm) and less : consult manufacturer for wall tolerances on such tube sizes.
46
TABLE 6. Outside and Inside Diameter Tolerances for Round Cold-Worked Tubing
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48
Up to 1.499in., ID
25 and under
10.0
7.5
Over 25
12.5
10.0
TABLE 8. Outside Diameter and Wall Tolerances for Rough-Turned Seamless Steel Tubing
Outside Diameter, in. (mm)
Wall Thickness, %
Plus
Minus
Plus
Minus
0.005 (0.13)
0.005 (0.13)
12.5
12.5
6 3 4 to 8 (171.4 to 203.2)
0.010 (0.25)
0.010 (0.25)
12.5
12.5
Under
Over
Under
Up to 1 1 4 (31.8), incl.
0.003 (0.08)
0.000
0.004 (0.10)
0.000
0.005 (0.13)
0.000
0.006 (0.15)
0.000
Under
Over
Under
0.005 (0.13)
0.000
0.006 (0.15)
0.000
0.006 (0.15)
0.000
0.008 (0.20)
0.000
Note ---- The wall thickness and inside diameter tolerances are the same as for cold-worked mechanical tubing tolerances given in Table6.
Under
up to 2 (50.8), incl.
1 16 (1.6)
3 32 (2.4)
over 4 (101.6)
18
(3.2)
up to 2 (50.8), incl.
3 32 (2.4)
over 2 (50.8)
18
(3.2)
all sizes
3 16 (4.8)
Over 24 (7.3)
all sizes
3 16 (4.8)+ 1 2 (12.7)
Note ---- The Producer should be consulted for legnth tolerances for fubes produced by liquid- or air-quenching heat treatment.
49
0.030 (0.83)
OD over 5 to 8in.
(127.0 to 203.2mm), incl.
Wall thickness, over 4% of OD.
0.045 (1.25)
OD over 8 to 12 3 4 in.
(203.2 to 323.8mm), incl.
Wall thickness, over 4% of OD.
0.060 (1.67)
Note : 1. The straightness variation for any 3 ft (0.9m) of length is determined by measuring the concavity between the tube and a 3-ft straightedge with a
feeler gage. The total variation, that is, the maximum curvature at any point in the total length of tube, is determined by rolling the tube on a surface
plate and measuring the concavity with a feeler gage.
2. The tolerances apply generally to unannealed, finish-annealed and medium-annealed cold-finished or hot-finished tubes. When straightening stress
would interfere with the use of the end product, the straightness tolerances shown do not apply when tubing is specified ''not to be straightened after
furnance treatment.'' These straightness tolerances do not apply to soft-annealed or quenched and tempered tubes.
50
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56
Bwg E
in. A
Flash-in-Tubing B
Flash Controlled
to 0.010 in.
max Tubing C
38
to 5 8 , incl.
Over 5 8 to 1 1 8 , incl.
Over 5 8 to 1 1 8 , incl.
Over 5 8 to 1 1 8 , incl.
Over 3 4 to 1 1 8 , incl.
Over 7 8 to 1 1 8 , incl.
Over 1 1 8 to 2, incl.
Over 1 1 8 to 2, incl.
Over 1 1 8 to 2, incl.
Over 2 to 2 1 2 , incl.
Over 2 to 2 1 2 , incl.
Over 2 to 2 1 2 , incl.
Over 2 1 2 to 3, incl.
Over 2 1 2 to 3, incl.
Over 2 1 2 to 3, incl.
Over 3 to 3 1 2 , incl.
Over 3 to 3 1 2 , incl.
Over 3 to 3 1 2 , incl.
Over 3 1 2 to 4, incl.
Over 3 1 2 to 4, incl.
Over 3 1 2 to 4, incl.
Over 4 to 6, incl.
Over 4 to 6, incl.
Over 6 to 8, incl.
Over 6 to 8, incl.
Over 8 to 10, incl.
Over 8 to 10, incl.
Over 10 to 12, incl.
Over 10 to 12, incl.
24 to 16
24 to 19
18
16 to 14
13
12 to 11
22 to 18
16 to 13
12 to 10
20 to 18
16 to 13
12 to 10
20 to 18
16 to 13
12 to 10
20 to 18
16 to 13
12 to 10
20 to 18
16 to 13
12 to 10
16 to 13
12 to 10
14 to 13
12 to 10
16 to 13
12 to 10
14 to 13
12 to 10
0.022 to 0.065
0.022 to 0.042
0.049
0.065 to 0.083
0.095
0.109 to 0.120
0.028 to 0.049
0.065 to 0.095
0.109 to 0.134
0.035 to 0.049
0.065 to 0.095
0.109 to 0.134
0.035 to 0.049
0.065 to 0.095
0.109 to 0.134
0.035 to 0.049
0.065 to 0.095
0.109 to 0.134
0.035 to 0.049
0.065 to 0.095
0.109 to 0.134
0.065 to 0.095
0.109 to 0.134
0.083 to 0.095
0.109 to 0.134
0.065 to 0.095
0.109 to 0.134
0.083 to 0.095
0.109 to 0.134
0.003
0.0035
0.0035
0.0035
0.0035
0.0035
0.005
0.005
0.005
0.006
0.006
0.006
0.008
0.008
0.008
0.009
0.009
0.009
0.010
0.010
0.010
0.020
0.020
0.025
0.025
0.030
0.030
0.035
0.035
0.0035
0.0035
0.0035
0.0035
0.0035
0.005
0.005
0.005
0.006
0.006
0.006
0.008
0.008
0.008
0.009
0.009
0.009
0.010
0.010
0.010
0.020
0.020
0.025
0.025
0.030
0.030
0.035
0.035
0.0035
0.0035
0.0035
0.0035
0.0035
0.005
0.005
0.005
0.006
0.006
0.006
0.008
0.008
0.008
0.009
0.009
0.009
0.010
0.010
0.010
0.020
0.020
0.025
0.025
0.030
0.030
0.035
0.035
0.013
0.015
0.019
0.019
0.021
0.015
0.019
0.022
0.016
0.020
0.023
0.018
0.022
0.025
0.019
0.023
0.026
0.020
0.024
0.027
0.034
0.037
0.039
0.042
0.044
0.049
0.049
0.054
Note : Measurements for diameter are to be taken at least 2 in. A from the ends of the tubes.
A. 1 in.=25.4mm.
B. Flash-In-Tubing is produced to outside diameter tolerances and wall thickness tolerances only, and the height of the inside welding flash does not
exceed the wall thickness or 3/32 in., whichever is less.
C. Flash Controlled to 0.010 in. maximum tubing consists of tubing over 5/8 in. outside diameter which is commonly produced to outside diameter
tolerances and wall thickness tolerances only, in which the height of the remaining inside welding flash is controlled not to exceed 0.010 in.
D. Flash Controlled to 0.005 in. maximum tubing is produced to outside diameter tolerances and wall thickness tolerances, inside diameter tolerances
and wall thickness tolerances, or outside diameter tolerances and inside diameter tolerances, in which the height of the remaining inside welding flash
is controlled not to exceed 0.005 in. Any remaining flash is considered to be part of the applicable inside diameter tolerances.
E. Birmingham Wire Gage.
F. The ovality shall be with the above tolerances except when the wall thickness is less than 3% of the outside diameter, and the ovality may be 50%
greater than the outside tolerances but the mean outside diameter shall be within the specified tolerance.
57
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60
TABLE 9. Wall Thickness Tolerance of Type 5 and 6 (M.D. and S.S.I.D.) Round Tubing.
Over 7 8 to 1 7 8, incl.
Over 1 7 8 to 3 3 4 , incl.
Wall Thickness Tolerances, in., A,C
in. A
Bwg E
0.035
20
0.002
0.002
0.002
0.002
0.002
0.002
0.049
18
0.002
0.002
0.002
0.003
0.002
0.003
0.065
16
0.002
0.002
0.002
0.003
0.002
0.003
0.004
0.004
0.083
14
0.002
0.002
0.002
0.003
0.003
0.003
0.004
0.005
0.095
13
0.002
0.002
0.002
0.003
0.003
0.003
0.004
0.005
0.109
12
0.002
0.003
0.002
0.004
0.003
0.003
0.005
0.005
0.120
11
0.003
0.003
0.002
0.004
0.003
0.003
0.005
0.005
0.134
10
0.002
0.004
0.003
0.003
0.005
0.005
0.148
0.002
0.004
0.003
0.003
0.005
0.005
0.165
0.003
0.004
0.003
0.004
0.005
0.006
0.180
0.004
0.004
0.003
0.005
0.006
0.006
0.203
0.004
0.005
0.004
0.005
0.006
0.007
0.220
0.004
0.006
0.004
0.006
0.007
0.007
0.238
0.005
0.006
0.005
0.006
0.007
0.007
0.259
0.005
0.006
0.005
0.006
0.007
0.007
0.284
0.005
0.006
0.005
0.006
0.007
0.007
0.300
0.006
0.006
0.006
0.006
0.008
0.008
0.320
0.007
0.007
0.007
0.007
0.008
0.008
0.344
0.008
0.008
0.008
0.008
0.009
0.009
0.375
0.009
0.009
0.009
0.009
0.400
0.010
0.010
0.010
0.010
0.438
0.011
0.011
0.011
0.011
0.460
0.012
0.012
0.012
0.012
0.480
0.012
0.012
0.012
0.012
0.531
0.013
0.013
0.013
0.013
0.563
0.013
0.013
0.013
0.013
0.580
0.014
0.014
0.014
0.014
0.600
0.015
0.015
0.015
0.015
0.625
0.016
0.016
0.016
0.016
0.650
0.017
0.017
0.017
0.017
61
3 8 to 7 8 , incl.
C. Where the ellipsis ( ) appears in this table, the tolerance is not addressed.
3 8 to 3, incl.
1 64 in.
1 32 in.
3 64 in.
1 8 in.
Over 3 to 6, incl.
1 32 in.
3 64 in.
1 16 in.
1 8 in.
Over 6 to 9, incl.
1 16 in.
1 16 in.
1 8 in.
1 8 in.
3 32 in.
3 32 in.
1 8 in.
1 8 in.
TABLE 11. Tolerance (Inch) for Squareness of Cut (Either End) When Specified for
Round Tubing A.B
Under 1
1 to 2, incl.
Over 2 to 3, incl.
Over 3 to 4, incl.
Over 4
Under 1
0.006
0.008
0.010
0.015
0.020
1 to 3, incl.
0.008
0.010
0.015
0.020
0.030
Over 3 to 6, incl.
0.010
0.015
0.020
0.025
0.040
Over 6 to 9, incl.
0.015
0.020
0.025
0.030
0.040
Note : A. Actual squareness normal to length of tube, not parallelness of both ends.
B. Values given are ''go'' value of feeler gage. ''no go'' value is 0.001 in. greater in each case.
C. 1 ft = 0.3m.
D. 1 in. = 25.4mm.
62
Each tube passed all testing and inspections specified in this proposal shall be
marked by stencilling with following items ; Manufucturer's name, Specification No,
Steel designation, Size etc.
T JFE STEEL ASTM A513 1020 AWHR 5" 0.500" 20' 12345
polyethylene Plug
polyethylene Sheet
Wooden Slats
63
64
Cat.No.E1E-002-00
http://www.jfe-steel.co.jp/en/
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Apr. 03- 1 -1, SP t