Assume 20

O
full depth involute system external gear
m = module 6.00
T
G
= No of teeth of GEAR 125
T
P
= No of teeth of PENION 10
P = Power transmitted in KWatt 7.50
N
P
= PENION Speed in RPM 310
C
S
= Service Factor 1.92
CV = Velocity Factor 0.698
Lubrication Class ( O = Enclosed oil lubrication, G = Grease lubrication )
Load type ( ST = Stady Load, M = Medium Load, H = Shock Load, )
GEAR
Class ( O = Ordinary cut Gear, C = Carefully Cut Gear, P = Precission Gear )
Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) CI
Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden)
Teeth hardness in BHN 200
PENION
Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) ST
Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) fch
Teeth hardness in BHN 220
s
oG
x y
G
10.269
s
oP
x y
P
13.816
Gear is Weaker, so design based on GEAR teeth strength
Since Ww<WD then Design is not safe on wear load.
Since Ws<1.25WD then Design is not safe on Static load.
GEAR
s
oG
= Allowable static stress Mpa or N/mm
2
70
s
eG
= Flexural endurance limit Mpa or N/mm
2
84
s
esG
= Surface endurance limit in Mpa or N/mm
2
630
E
G
= Young's modulas for Gear material in N/mm
2
125000
PENION
s
oP
= Allowable static stress Mpa or N/mm
2
220
s
eP
= Flexural endurance limit Mpa or N/mm
2
385
s
esP
= Surface endurance limit in Mpa or N/mm
2
546
E
P
= Young's modulas for Penion material in N/mm
2
200000
W
T
= Tangential Load in N 8,106.8
W
D
= Dynamic Load in N 18,888.2
W
S
= Static Load in N 13,937.1
W
W
= Wear Load in N 8,403.4
VR = Velocity Ratio 12.50
W
W
=Permissiable Tangential Teeth load in trams of power & service factor in N 14,786.0
v = Pitch line Velocity in m/sec 0.974
D
P
= Pitch Diameter of PENION in mm 60.000
D
G
= Pitch Diameter of GEAR in mm 750.000
y
P
= half the Thickness of teeth at circular section of PENION 0.063
y
G
= half the Thickness of teeth at circular section of GEAR 0.147
b = Width of Gear Face (10xm) 60.000
Q = Ratio factor 1.852
C = Deformation factor 555.000
e = Tooth error action in mm 0.065
K = Load Stress Factor or Material combination factor in N/mm
2
1.261
Shear Stress value for shaft in N/mm
2
125.000
Gear shaft dia in mm 62.447
Penion shaft dia in mm 41.750
W
N
= Normal Load in N 8,627.0
W
GG
= Weight of gear in N 318.600
W
GN
= Weight of penion in N 25.488
W
RG
= Resultant Load on gear in N 8,927.086
W
RP
= Resultant Load on penion in N 8,650.990
M
G
= Moment of gear (considering 250 mm Brg. centre) in Nm 2,231.772
M
P
= Moment of penion (considering 200 mm Brg. centre) in Nm 1,730.198
T
g
= Torque on gear shaft in Nm 5,544.758
T
p
= Torque on penion shaft in Nm 443.581
T
eg
= Equivalent Torque on gear shaft in Nm 5,977.051
T
ep
= Equivalent Torque on penion shaft in Nm 1,786.155
EN 8
Assume 20
O
full depth involute system external gear
m = module 8.00
T
G
= No of teeth of GEAR 195
T
P
= No of teeth of PENION 10
P = Power transmitted in KWatt 11.00
N
P
= PENION Speed in RPM 310
a = Helix angle 12.10
C
S
= Service Factor 1.900
CV = Velocity Factor 0.85
GEAR
Class ( O = Ordinary cut Gear, C = Carefully Cut Gear, P = Precission Gear )
Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) ci
Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden)
Teeth hardness in BHN 180
PENION
Material ( ST = steel, CI = Cast iron, CS = Cast Steel, CSH =Cast steel harden, PB = phosphor bronze) ST
Treatment (ACH =Alloy Steel Case-harden, ADH =Alloy Steel Harden, FCH =Forge carbon steel Harden) fch
Teeth hardness in BHN 198
s
oG
x y
G
10.474
s
oP
x y
P
15.124
Gear is Weaker, so design based on GEAR teeth strength
Since Ww>WD therefore Design is safe on wear load.
Since Ws>1.25WD therefore Design is safe on Static load.
GEAR
s
oG
= Allowable static stress Mpa or N/mm
2
70
s
eG
= Flexural endurance limit Mpa or N/mm
2
84
s
esG
= Surface endurance limit in Mpa or N/mm
2
630
E
G
= Young's modulas for Gear material in N/mm
2
125000
PENION
s
oP
= Allowable static stress Mpa or N/mm
2
220
s
eP
= Flexural endurance limit Mpa or N/mm
2
346.5
s
esP
= Surface endurance limit in Mpa or N/mm
2
484.4
E
P
= Young's modulas for Penion material in N/mm
2
200000
W
T
= Tangential Load in N 30,166.1
W
D
= Dynamic Load in N 23,938.3
W
S
= Static Load in N 42,587.5
W
W
= Wear Load in N 26,286.6
VR = Velocity Ratio 19.50
W
W
=Permissiable Tangential Teeth load in trams of power & service factor in N 16,095.2
v = Pitch line Velocity in m/sec 1.299
D
P
= Pitch Diameter of PENION in mm 80.000
D
G
= Pitch Diameter of GEAR in mm 1,560.000
y
P
= half the Thickness of teeth at circular section of PENION 0.069
y
G
= half the Thickness of teeth at circular section of GEAR 0.150
b = Width of Gear Face 134.819
Q = Ratio factor 1.902
C = Deformation factor 666.000
e = Tooth error action in mm 0.078
K = Load Stress Factor or Material combination factor in N/mm
2
1.281
T
EG
= Equivalent No of Teeth for gear 208.596
T
EP
= Equivalent No of Teeth for pinion 10.697
f
N
= Normal pressure angle 20.341
Shear Stress value for shaft in N/mm
2
120.000
Gear shaft dia in mm 83.445
Penion shaft dia in mm 52.996
W
N
= Normal Load in N 17,128.2
W
A
= Normal Load in N 3,450.5
W
GG
= Weight of gear in N 1,985.396
W
GN
= Weight of penion in N 101.815
W
RG
= Resultant Load on gear in N 19,005.948
W
RP
= Resultant Load on penion in N 17,223.861
M
G1
= Moment of gear due to overhang (considering 250 mm Brg. centre) in Nm 4,751.487
M
G2
= Moment of gear due to axial load in Nm 2,691.397
M
G
= Resultant Moment of gear in Nm 5,460.792
M
P1
= Moment of penion (considering 200 mm Brg. centre) in Nm 3,444.772
M
P2
= Moment of penion due to axial load in Nm 138.020
M
P
= Resultant Moment of penion in Nm 3,447.536
T
g
= Torque on gear shaft in Nm 12,554.255
T
p
= Torque on penion shaft in Nm 643.808
T
eg
= Equivalent Torque on gear shaft in Nm 13,690.492
T
ep
= Equivalent Torque on penion shaft in Nm 3,507.135