requires the elimination of the chlorinated components contained in the corrosion products. Otherwise, after excavation of the artefact, corrosion will continue, sometimes at an accelerated rate. Different treatments may be applied for that purpose : electrolytic or alkaline sulphite baths, cold hydrogen plasma. This paper describes the hydrogen plasma treatment reactor in use at the Archaeological Museum of Val dOise. Results of plasma treatments on artefacts are presented, together with optical measurements made at the reactor during the treatments. I INTRODUCTION Excavation of an artefact starts a critical phase of its life, as the equilibrium between this artefact and its burying envi- ronment, which has been established for years, is then sud- denly broken. Actually, when buried, the objects are submitted to corro- sion, which results in the formation of both internal and external corrosion layers. Internal corrosion layers confine around the subsisting metallic core, and are mainly made of Fe 3 O 4 magnetite (1), on ferrous artefacts. External layers mainly consist in iron oxides and hydroxides such as -FeOOH, -FeOOH or -Fe 2 O 3 combined with other mine- ral products coming from the soil, among which chlorides, leading to the formation of -FeOOH, for example, which contains chloride anions in its chemical structure. After the artefact has been excavated, chlorinated products decompose into chlorides which promote corrosion again. For example, -FeOOH becomes -FeOOH, and chloride anions contained in -FeOOH can then initiate new corrosion phase, named active corrosion. This active corrosion can dramati- cally affect the artefact, up to complete destruction. Conservation and restoration of metallic artefacts aim to eliminate external corrosion layers, in order to reach the original surface, and also to prevent new corrosion phases in order to save the object for the future. This implies the eli- mination of chlorides contained in the corrosion layers. Mainly two methods may be used in order to eliminate the chlorides : Chemical treatment in alkaline sulphite baths : the object is immersed in a NaOH-Na 2 SO 3 bath at 50C. SO 3 2- anions lead to the chemical reduction of the corrosion layers and the extraction of the chlorides. The main disadvantage of this method, the most widely used for conservation and res- toration of ferrous artefacts, is the duration of the treatment, which can last over a few months. Moreover, baths have to be regenerated when saturated in chlorides, which repre- sents quite a heavy maintenance. Plasma treatment under a high chemically reducing atmos- phere by using hydrogen. The use of a low pressure hydro- gen plasma in order to reduce oxides on corroded objects was first presented in 1979 (1), and this method was first developed for ferrous artefacts in the eighties at Zrich University by S. Veprek et al. (2). In this article, after a brief report about the principle of this treatment, we will present the plasma reactor used at the Archaeological Museum of Val dOise for this kind of treat- ment. We will report the results of this treatment for some ferrous objects, and how this treatment helped. In order to try to understand the mechanisms of this treat- ment, and also to control it as precisely as possible to pre- vent any degradation of the objects, optical diagnostics by emission spectroscopy were also conducted in the system measurement device, and results will be presented. As a conclusion, extensions of this plasma treatment to either other nonferrous metallic artefacts or for industrial goals such as fine cleaning or surface reductions will be dis- cussed. La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 809 Plasma treatment of artefacts C. Normand-Chave*, P. Leprince**, F. Dussre*** * Materia Systmes, Ormes ** Laboratoire de Physique des Gaz et des Plasmas, Universit Paris-Sud, Orsay *** Muse Archologique Dpartemental du Val dOise, Guiry-en-Vexin Manuscrit reu le 20 avril 2001, bon publier le 1er septembre 2001. La Revue de Mtallurgie 2001. 810 La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 La restauration et la conservation des objets archolo- giques mtalliques ferreux passe par llimination des produits chlors contenus dans les produits de corro- sion, partir desquels la corrosion continue se dve- lopper, parfois de manire acclre aprs excavation de lobjet. Pour ce faire, diverses mthodes peuvent tre utilises : les bains de sulfite ou lectrolytiques, ou les traitements par plasma froid dhydrogne. Les premiers, les plus couramment utiliss actuellement, ncessitent plusieurs mois de traitement et la mise en place dune maintenance parfois lourde. Les seconds, outre le gain de temps quils permettent (traitements allant de quelques heures quelques jours), permettent la mise en vidence et la conservation de certains dcors fra- giles sur les objets. Cet article prsente le racteur de traitement par plasma froid dhydrogne dont sest quip le Muse Archo- logique Dpartemental du Val dOise, ainsi que des rsultats de traitements dobjets et les analyses optiques ralises sur le racteur durant les traitements. Dot dune enceinte ractionnelle de 0,45 m de dia- mtre et de 1,5 m de longueur (volume de 240 l environ), ce racteur permet la cration dun plasma majoritaire- ment compos dhydrogne (80 90 % typiquement) au moyen dun gnrateur RadioFrquence (27,12 MHz), des pressions pouvant varier de quelques 10 -1
quelques mbar (0,5 mbar typiquement), et pour des
puissances de lordre de 1000 1500 W. Dans ces conditions, la dure moyenne de traitement dun objet varie gnralement de 2 10 h, et la temp- rature de cet objet reste stable, infrieure 300C pen- dant la dure du traitement. Les atomes dhydrogne crs dans ce plasma peuvent alors, dune part, rduire certains oxydes des couches externes de corrosion, rendant ainsi la surface de lobjet corrod pulvrulente et friable (et facilitant donc un net- toyage mcanique ultrieur), et, dautre part, rduire les produits chlors contenus dans les couches de corro- sion active internes (ces produits, rduits, disparaissent sous forme gazeuse, stoppant et stabilisant ainsi la cor- rosion). En cas de mise en uvre ultrieure dun traitement par bain de sulfite afin dliminer les dernires traces de pro- duits de corrosion chlors, la dure de ce traitement est rduite quelques jours seulement. Les traitements raliss sur un certain nombre dobjets ont permis de mettre en vidence la facilit plus grande de nettoyage mcanique au cours de la restauration, ainsi que la prservation de certains dtails de dcor fragiles. Afin de mieux comprendre les mcanismes intervenant lors de ces traitements par plasma, un dispositif dana- lyse optique a t mis en place sur le racteur de traite- ment du Muse Archologique Dpartemental du Val dOise : il est constitu dun spectromtre optique cou- pl une fibre optique, les longueurs donde analyses allant de 200 900 nm. Il est principalement noter que lon observe une mis- sion notable, au cours des traitements, dans la rgion des 310 nm, correspondant lmission de radicaux -OH, et pouvant tre attribue la formation dhy- droxydes au cours de la rduction de certains oxydes, ainsi que, dans une certaine mesure, un dgazage complmentaire durant le traitement. Des analyses complmentaires, en cours sur des objets plus chargs en produits chlors que les prouvettes analyses dans un premier temps, devraient permettre la mise en vidence dmissions caractristiques lies la rduction des produits chlors au cours du traitement. Traitement dobjets archologiques par plasma avant restauration C. Normand-Chave*, P. Leprince**, F. Dussre*** * Materia Systmes, Ormes ** Laboratoire de Physique des Gaz et des Plasmas, Universit Paris-Sud, Orsay *** Muse Archologique Dpartemental du Val dOise, Guiry-en-Vexin EXPERIMENTAL PROCEDURE Principle of the plasma treatment Low pressure plasmas, created by means of DC, radio fre- quency, or microwave discharge, are partially ionized (ioni- zation rate between 10 -8 and 10 -4 depending on the way the plasma is created), and contain electrons, ions and electri- cally neutral species such as atoms, radicals or excited molecules, which can be highly chemically active. For example, low pressure plasmas created in air or oxygen contain oxygen atoms which can enhance surface modifi- cations such as improvement of plastics wettability. Such plasmas are already used for industrial purposes : plastic treatment before sticking, painting, metallizing, printing (3). In hydrogen plasmas, hydrogen atoms are created : their concentration may reach 80 % depending on operating conditions (4). These atoms will play a key-role for the chemi- cal reduction of the corrosion products. The plasma reactor at the Archaeological Museum of Val dOise The system is presented figure 1 and the vacuum chamber and control panels are shown figure 2. The vacuum chamber, made of glass, is 1.5 m in length and 0.45 m in diameter (volume 240 l). The objects to be trea- ted are put on a quartz plate of 1.5 m in length. The pumping device consists in a rotary pump of 80 m 3 /h, associated with a dust filter, in order to prevent severe damage of the pump due to potential abrasive dust coming from the artefact. Hydrogen, argon, nitrogen and methane are introduced into the vacuum chamber for the treatment ; their flow are controlled by means of flow meters. The plasma is created at 27.12 MHz by means of a 2.8 kW Sairem generator, and the power is coupled to the gas by means of copper electrodes outside of the vacuum chamber. The impedance adapter is motori- zed, in order to get easy use of the reactor. The gene- rator is water-cooled. Two pressure gauges allow precise control of the pres- sure before (outgassing) and during the treatment. A thermocouple has also been added in order to control the temperature of the object during the treatment. In fact, this parameter has to be carefully controlled, and operating conditions have to be adjusted to avoid important temperature increase of the artefact, in order to prevent degradation due to metallurgical phase transformations which may occur with increased tem- perature. In order to prevent exhaust of toxic products, gases at the exhaust of the pump are cracked in a furnace before coming out at atmospheric pressure. The whole system is associated with an hydrogen detector and a general control panel, in order to allow completely safe operation. traitement plasma La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 811 Figure 1 Schematic of plasma reactor. Figure 1 Schma de principe du racteur de traitement par plasma. Figure 2 Plasma reactor. Vacuum chamber and control panels. Figure 2 Racteur plasma : vue densemble. I RESULTS AND DISCUSSION Treatment of ferrous artefacts Typical operating conditions are : pressure 0.5 mbar, plasma containing either 90 % H 2 , 8 % N 2 and 2 % Ar, or 80 % H 2 , 20 % Ar, radio frequency power between 1000 and 1500 W, treatment time approximately 2 to 10 h. Under these conditions, temperature of an object remains stable under 300C during the treatment. Figure 3 (5) shows a Merovingian damascened buckle after plasma treatment. Reduced corrosion products after the treatment are shown, with the restored original damas- cened surface. Figure 4 (5) shows other Merovingian objects after plasma treatment. The plasma treatment here helped to reveal some decorative details that had not never been seen pre- viously (fig. 5). Figure 6 also shows claps on which some textile pieces have been preserved after the plasma treatment. From these few examples, it appears that the main advan- tages of the plasma treatment for ferrous artefacts are : corrosion products become dusty and friable, allowing easier work for the restorer and preservation of some decorative details that are damaged when using other methods ; traitement plasma 812 La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 Figure 4 Other Merovingian objects after plasma treatment and restoration. Figure 4 Fibules mrovingiennes aprs traitement par plasma et restauration. Figure 3 Merovigian damascened buckle after plasma treatment and partially restored. Figure 3 Boucle mrovingienne damasquine aprs traitement par plasma et restauration partielle. Figure 5 Detail of figure 4. Figure 5 Dtail de la figure 4. Figure 6 Claps with textile pieces after plasma treatment and restoration. Figure 6 Boucle daumnire ayant conserv des traces de textile, aprs traitement par plasma et diffrents stades de restauration. plasma treatment lasts over a few hours against a few months for sulphite bath treatments ; after plasma treatment, artefacts also are submitted to sulphite bath treatment, in order to eliminate residual chloride traces. In this case, the sulphite bath treatment only lasts a few days or weeks, and is easier to conduct. For all these reasons, plasma treatment is a very promising method for the treatment of artefacts before restoration and conservation. At the moment, most of the experiments conducted at the Archaeological Museum of Val dOise concern ferrous arte- facts, but other scientists over Europe and Egypt are also working with plasma devices on nonferrous artefacts, such as copper, copper alloys, silver, tin (4). They point out that plasma treatment is also suitable for these materials, under appropriate operating conditions. These preliminary studies at the Archaeological Museum of Val dOise and by other scientists in Europe have demonstra- ted the feasibility and interest of plasma treatment. A purpose now is to optimize this way of treatment, and to determine whether it is possible to set real-time control of it. For this purpose, the plasma reactor at Archaeological Museum of Val dOise has been equipped with optical dia- gnostics. Emission spectroscopy As the plasma naturally emits some light, emission spectro- scopy is widely used to identify plasma species, to measure them, and to control industrial plasma processes. The experimental setup for spectroscopic analysis is pre- sented figure 7. An optic fibre is placed 0.5 cm away from the vacuum cham- ber, so that the light emitted by the plasma around the object during the treatment can be analysed. The signal is trans- mitted by the optic fibre to a Jobin Yvon-Sofie spectrometer, which is able to accumulate spectra in order to minimize the noise and get the most precise information possible. Spectra are recorded between 200 and 900 nm, but as the vacuum chamber is made of glass, transmission of wave- lengths between 200 and 300 nm is very poor. Figure 8 shows the spectrum of a gas mixture containing hydrogen, nitrogen and argon, without any artefact in the plasma. Characteristic spectral bands of molecular excited nitrogen appear in the range of 300-430 nm, and between 550 and 800 nm. Characteristic emission lines of hydrogen are also seen at 486.3 and 65.5 nm. traitement plasma La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 813 Figure 7 Experimental setup for spectroscopic analysis. Figure 7 Dispositif exprimental pour la ralisation des analyses spectroscopiques. Figure 8 Spectrum between 200 and 900 nm of a plasma in a mixture of H 2 -N 2 -Ar. No artefact within the plasma. Figure 8 Spectre entre 200 et 900 nm dun plasma dans un mlange de H 2 -N 2 -Ar. Figure 9 Spectrum between 200 and 900 nm of a plasma created in a H 2 -Ar mixture. No artefact within the plasma. Figure 9 Spectre entre 200 et 900 nm dun plasma plac dans un mlange de H 2 -Ar. ( 6 5 6 , 2 7
m m ) ( 6 5 6 , 2 7
m m ) RF generator Plasma reactor Spectrometer Photomultiplier Acquisition system Computer Optic fiber G a s
i n e r t To pumping divice and furnance Figure 9 shows the spectrum of the hydrogen-argon mixture without any artefact. Actually, nitrogen mainly acts as a pas- sivating agent for the surface. As artefacts after plasma treatment are restored, the passivation layer is mechani- cally eliminated by the restoration. So some experiments were conducted without any addition of nitrogen in the gas mixture. Yet, considering the limit pressure of the system, some nitrogen always remains trapped on the chamber walls, which explains the emission of NH, and the existence of some bands between 300 and 430 nm which may be attri- buted to excited N 2 . Figure 10 presents recorded spectra at various times during the plasma treatment of an artefact. It has to be noticed that an intense emission appears at the beginning of the treat- ment, in the region of 310 nm, which may be attributed to -OH bonds. This emission might be due either to the out- gassing of-OH radicals (water vapour, for example) from the object during the treatment, or to the chemical reduction of hydroxides into oxides. This has to be confirmed by further experiments. The main expectations related to spectroscopy concern the existence of characteristic emission of chlorinated products during the treatment. Unfortunately, it was not possible to identify any one. Yet, it has to be noticed that quantitative analysis on cur- rently treated objects by the Archaeological Museum of Val dOise indicate that chlorine concentrations in these arte- facts is very low, which may explain the lack of optical detec- tion of these species. This has to be confirmed by plasma treatments on artificially highly chlorinated samples. This work is in progress. traitement plasma 814 La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 Figure 10 Evolution of the plasma spectrum during plasma treatment of artefacts. Figure 10 volution du spectre du plasma durant le traitement par plasma des objets. a) b) c) d) e) f) I CONCLUSION Plasma treatment of artefacts seems to be a promising method for preparing objects to be restored and conserved, shorter than classical sulphite bath treatment, leading to easier work for the restorer, and less aggressive than other methods, as it helps in the preservation of some ornamental details which had previously never been observed. Yet, this method still has to be investigated, for example in order to treat nonferrous objects, or, for ferrous objects, to get a precise control of the object temperature, preventing metallurgical modifications of the structure. Precise knowledge of the mechanisms of the treatment and the way to control it also have to be investigated. As the principle of this method is a chemical reduction of products under plasma conditions, this technique may be used for fine cleaning of other non-archaeological objects : preliminary experiments have been conducted in a laboratory device, which prove the feasibility of the method. As it also has been proved with the plasma reactor at the Archaeological Museum of Val dOise that this kind of plasma is stable, repetitive, easy to start, and that the starting and coupling may easily be achieved with automatic coupling sys- tems, industrial use of this method might be considered. Acknowledgements The authors wish to thank the Archaeological Museum of Val dOise for its help and photographs. references (1) DANIELS (V.D.), PASCOE (M.W.), HOLLAND (L.) Studies in Conservation, 24 (1979), p. 85-92. (2) VEPREK (S.), ELMER (J.T.), ECKMANN (C.), JURCIK- RAJMAN (M.) J. of the Electrochemical Society, 134(10) (1987), p. 2398-2405. (3) NORMAND-CHAVE (C.) Le Vide : Les couches minces. 273 (1994), p. 333-340. (4) ROUSSEAU (A.), GRANIER (A.), GOUSSET (G.), LEPRINCE (P.) J. of Physics D, Applied Physics, 27 (1994), p. 1412. (5) Archaeological Museum of Val dOise la recherche du mtal perdu, Errance, ed. (1999), p. 135-155. traitement plasma La Revue de Mtallurgie-CIT/Science et Gnie des Matriaux Septembre 2001 815