11-10

SECTION 23 09 11
INSTRUMENTATION AND CONTROL FOR BOILER PLANT
SPEC WRITER NOTES:
1. Delete between //----// if not
applicable to proect an! !elete an"
ot#er ite$ or para%rap# not applicable
in t#e &ection an! ren'$ber t#e
para%rap#&.
(. Reference& to pre&&'re in t#i& &ection
are %a%e pre&&'re 'nle&& ot#erwi&e
note!.
). Specification re*'ire$ent& are ba&e! on
&in%le b'rner boiler& t#at operate on
nat'ral %a& an!/or f'el oil.
PART 1 GENERAL:
1.1 DESCRIPTION:
+'to$atic control&, in&tr'$ent&, $onitorin% an! !ata $ana%e$ent &"&te$&
an! acce&&orie& for t#e boiler&, b'rner& an! ot#er boiler plant
$ec#anical e*'ip$ent. T#e &pecification cla&&ifie& t#e &"&te$& into
a'to$atic boiler an! b'rner control &"&te$&, b'rner $ana%e$ent &"&te$&
-fla$e &afe%'ar!., an! !ata $ana%e$ent an! in&tr'$entation &"&te$&.
1.2 RELATED WORK:
+. Section () 0/ 11, CO00ON WOR1 RES23TS 4OR 56+C an! STE+0 7ENER+TION8.
Section () 0/ /1, NOISE an! 6I8R+TION CONTRO3 4OR 8OI3ER P3+NT.
8. Section () (1 11, 8OI3ER P3+NT PIPIN7 S9STE0S: Pipin% for control& an!
in&tr'$entation panel.
C. Section () /( ):, 4IRE-T28E 8OI3ERS: 4ee!water control& an!
in&tr'$entation f'rni&#e! wit# fire t'be boiler&.
D. Section () /( )), W+TER-T28E 8OI3ERS: In&tr'$entation f'rni&#e! wit#
water t'be boiler&.
E. Section () /0 11, 8OI3ER P3+NT 0EC5+NIC+3 E;2IP0ENT: +ir co$pre&&or& an!
acce&&orie& for pne'$atic control.
4. Section () /0 11, 8OI3ER P3+NT 0EC5+NIC+3 E;2IP0ENT +'to$atic control&
for water le<el in t#e fee!water !eaerator &tora%e tan= an! t#e
con!en&ate &tora%e tan=.
7. Section () 10 00, 4+CI3IT9 42E3 S9STE0S: Tan= le<el $onitor& an! lea=
!etection &"&te$& for oil tan=& an! 'n!er%ro'n! oil pipin% &"&te$&
-!ie&el f'el, b'rner f'el..
5. Section () 0> 11, DE0ONSTR+TIONS an! TESTS 4OR 8OI3ER P3+NT.
I. Section (? (: 11, 3OW-6O3T+7E 0OTOR ST+RTERS.
@. Section () 0> 00, CO00ISSIONIN7 O4 56+C S9STE0S. Re*'ire$ent& for
co$$i&&ionin%, &"&te$& rea!ine&& c#ec=li&t&, an! trainin%
() 0: 11 - 1
11-10
1.3 QUALITY ASSURANCE:
+. T#e boiler an! b'rner control, $onitorin%, !ata %at#erin%,
in&tr'$entation an! a&&ociate! &"&te$& &pecifie! in t#i& &ection &#all
be pro<i!e! b" one co$pan" t#at #a& been in b'&ine&& at lea&t t#ree
"ear& en%ineerin%, !e&i%nin% an! &er<icin% in!'&trial an! in&tit'tional
boiler control an! in&tr'$entation &"&te$& &i$ilar to t#o&e &pecifie!
#erein, a& a pri$ar" b'&ine&&. T#at co$pan" &#all f'rni&# all co$ponent&
an! pro<i!e co$plete calibration, pro%ra$$in%, &tart-'p, te&tin%,
!e$on&tration&, in&tr'ction& an! trainin% &er<ice&.
8. S'b$it !oc'$ente! e<i!ence, incl'!in% &tart-'p an! acceptance te&t !ata,
an! reference&, t#at t#e co$pan" #a& perfor$e! &ati&factor" wor= on at
lea&t &iA &"&te$& &i$ilar to t#o&e &pecifie!. 4or in&tance, &'b$it
eAperience infor$ation on &"&te$& in<ol<in% parallel po&itionin%
co$b'&tion control an! on <ariable &pee! force! !raft fan !ri<e&, if
t#e&e &"&te$& are &pecifie!.
C. If new b'rner& are part of t#e contract, t#e b'rner $an'fact'rer &#all
be re&pon&ible for t#e b'rner $ana%e$ent &"&te$ -fla$e &afe%'ar!.,
incl'!in% interloc=&, all acce&&orie& an! for coor!ination wit# ot#er
control an! $onitorin% &"&te$&.
D. E*'ip$ent EAperience Re*'ire$ent&: Refer to Section () 0/ 11, CO00ON
WOR1 RES23TS 4OR 56+C an! STE+0 7ENER+TION.
E. Co!e +ppro<al:
1. +ll b'rner $ana%e$ent an! co$b'&tion control &"&te$& an! !e<ice&
&#all co$pl" wit# N4P+ >/. 3ocation& an! arran%e$ent& of &afet"
!e<ice& on f'el train& &#all co$pl" wit# !ia%ra$& incl'!e! in B+nneA
+C in t#e co!e.
(. +ll b'rner $ana%e$ent control& an! interloc= !e<ice& &#all be 23
li&te! an! 40 appro<e!. +ll controller& t#at incl'!e b'rner
$ana%e$ent f'nction& &#all be 23 li&te! an! 40 appro<e!.
). Parallel po&itionin% co$b'&tion control &"&te$& &#all co$pl" wit# 23
1::>.
D. Co$p'ter-ba&e! electronic e*'ip$ent &#all confor$ to t#e re*'ire$ent&
of 4CC Part 1/, S'bpart @, for Cla&& + co$p'tin% !e<ice& %o<ernin%
ra!io fre*'enc" electro$a%netic interference -E0I. w#ile contin'in%
to operate nor$all".
/. +ll electrical wirin% &#all be in accor!ance wit# N4P+ E0.
4. Per&onnel: +ll wor= &#all be !one b" properl" traine!, &=ille!
tec#nician& w#o are re%'larl" e$plo"e! an! *'alifie! in t#e
() 0: 11 - (
11-10
in&tallation, pro%ra$$in%, &tart-'p, calibration, an! te&tin% of t#e
&"&te$& pro<i!e!, an! w#o will be !irecte! b" eAperience! en%ineer&
e$plo"e! b" t#e e*'ip$ent &'pplier. Per&onnel $'&t #a<e t#ree "ear&
$ini$'$ eAperience wit# in!'&trial an! in&tit'tional boiler plant
control& an! in&tr'$ent& &i$ilar to t#o&e bein% f'rni&#e! for t#i&
proect.
1.4 SUBMITTALS:
+. S'b$it in accor!ance wit# Section 01 )) (), S5OP DR+WIN7S, PROD2CT D+T+,
an! S+0P3ES.
8. Certificate& of co$pliance wit# +rticle, ;2+3IT9 +SS2R+NCE -+rticle&
1.).+, 8, D F 4.. In a!!ition, &'b$it pa&t perfor$ance *'e&tionnaire
-4or$ 6+-NE8C. for fi<e -/. pa&t proect& of t#e &a$e cla&& -&cope F
co$pleAit". a& t#i& proect.
C. S'b$it infor$ation &'fficient to <erif" co$pliance wit# all contract
re*'ire$ent& a& &pecifie! an! &#own on proect !rawin%&.
D. +'to$atic 8oiler Control an! 8'rner 0ana%e$ent an! Safet" Interloc=
S"&te$&:
1. Catalo% c't& an! &pecification &#eet& pro<i!in% !e&cription an!
perfor$ance !ata on: Controller&, control an! in!icatin% &tation&,
&en&or& an! tran&$itter&, &i%nal con!itioner&, electric &witc#e& an!
rela"&, in!icator& an! ann'nciator&, &afet" interloc= !e<ice&, !ri<e
'nit& an! act'ator&, control <al<e&, $ec#anical lin=a%e &"&te$&,
co$pre&&e! air filter& an! re%'lator&.
(. State$ent fro$ controller $an'fact'rer t#at t#e t"pe an! $o!el
&'b$itte! i& t#e c'rrent %eneration an! t#at t#e $an'fact'rer will
&'pport t#e 'nit& wit# part& an! &er<ice for at lea&t ten "ear&.
). Infor$ation on all t#e &pecific &"&te$& t#at i& &'fficient to allow
co$plete tro'ble&#ootin%. +& a $ini$'$ t#i& &#o'l! incl'!e
eAplanation of t#e control lo%ic, an! wirin% !ia%ra$& of e*'ip$ent
an! &"&te$&.
D. 5ar!ware &"&te$& &c#e$atic& &#owin% fiel! an! panel e*'ip$ent
interface bloc= !ia%ra$.
/. 3ocation of interloc= !e<ice& on t#e b'rner&, boiler&, f'el train&
an! acce&&or" e*'ip$ent.
E. 8oiler Plant In&tr'$entation:
1. Catalo% c't& an! &pecification &#eet& pro<i!in% !e&cription an!
perfor$ance !ata on in&tr'$ent& an! acce&&orie&.
() 0: 11 - )
11-10
(. In&tallation an! tro'ble&#ootin% in&tr'ction& for all e*'ip$ent in
bo'n! &et& &#ippe! wit# e*'ip$ent.
). 3i&t of ran%e& of recor!er !i&pla"& or c#art&. 4or paper c#art
recor!er&, &'b$it ran%e& for c#art& t#at will be f'rni&#e!.
D. 4low $eter pri$ar" ele$ent !e&i%n, &iGe, perfor$ance, an! &iGin%
calc'lation. Stea$ flow perfor$ance !ata for flow $eter& <erif"in%
proect perfor$ance re*'ire$ent&.
/. Co$plete wirin% an! pipin% !ia%ra$& for all e*'ip$ent an! &"&te$&.
?. Wirin% an! pipin% $aterial&.
4. In&tr'$entation an! Control Panel&:
1. Drawin% &#owin% arran%e$ent of in&tr'$ent& an! control& on panel&.
(. Drawin% &#owin% panel arran%e$ent&, con&tr'ction, !oor &win%
clearance allowance, !i$en&ion&, fini&#e&.
). De&cription of panel con&tr'ction.
SPEC WRITER NOTE: Delete &'bpara%rap# D,
if not applicable.
D. Sei&$ic re&traint !e&i%n !ata for free&tan!in% in&tr'$ent or control
panel&. Refer to Section 1) 0/ D1, SEIS0IC RESTR+INT RE;2IRE0ENTS 4OR
NON-STR2CT2R+3 CO0PONENTS.
7. Co$p'ter Wor=&tation an! Pro%ra$$in%:
1. Catalo% !ata wit# pict're&, !e&cription, an! perfor$ance !ata on all
#ar!ware.
(. 5ar!ware &pecification&.
). Software $o!el n'$ber an! &'pplier. Incl'!e co$plete !oc'$entation on
all &oftware wit# &#ip$ent.
D. Confir$ation t#at %rap#ic& to be pro<i!e! co$plie& wit# t#e
&pecification.
/. De&cription of co$p'ter f'rnit're.
5. +&-b'ilt 3o%ic an! Wirin% Dia%ra$&: One &et of repro!'cible print& an!
C+D !i&=& !eli<ere! to Re&i!ent En%ineer -RE. prior to t'rnin% &"&te$&
o<er to 6+ for operation. S'ppl" re<i&e! !rawin%& if c#an%e& are $a!e
!'rin% t#e &tart'p an! co$$i&&ionin% proce&&.
I. 4l'i! 4low 0eter&:
1. Catalo% c't& an! !rawin%& wit# !e&cription, &pecification& an!
!i$en&ion& of $eter& an! acce&&orie&.
(. De&i%n an! con&tr'ction of $eter& an! acce&&orie&.
). Perfor$ance !ata incl'!in% flow, pre&&'re !rop, acc'rac" o<er t#e
$eterin% ran%e of t#e act'al fl'i!& to be $etere!.
() 0: 11 - D
11-10
D. Pre&&'re an! te$perat're li$itation&.
/. 0an'fact'rerH& in&tallation in&tr'ction&.
?. +rran%e$ent of re%i&ter face an! re$ote in!icator -if pro<i!e!..
@. Pre&&'re 7a%e& an! T#er$o$eter&:
1. Catalo% c't& &#owin% !e&i%n, con&tr'ction, !i$en&ion& of %a%e& an!
acce&&orie&.
(. +cc'rac".
). Pre&&'re an! te$perat're li$itation& of %a%e& an! acce&&orie&.
D. 3i&t of &cale ran%e& to be pro<i!e!.
1. Co$plete! S"&te$ Rea!ine&& C#ec=li&t& pro<i!e! b" t#e Co$$i&&ionin%
+%ent an! co$plete! b" t#e contractor, &i%ne! b" a *'alifie! tec#nician
an! !ate! on t#e !ate of co$pletion in accor!ance wit# t#e re*'ire$ent&
of Section () 0> 00 CO00ISSIONIN7 O4 56+C S9STE0S.
1. APPLICABLE PUBLICATIONS:
+. T#e p'blication& li&te! below for$ a part of t#i& &pecification to t#e
eAtent reference!. T#e p'blication& are reference! in t#e teAt b" t#e
ba&ic !e&i%nation onl".
8. +$erican National Stan!ar!& In&tit'te -+NSI.:
INCITS 1/D-1:>>-R1:::. Office 0ac#ine& an! S'pplie& - +lp#an'$eric
0ac#ine& - 1e"boar! +rran%e$ent&
C. +$erican Societ" of 0ec#anical En%ineer& -+S0E.:
81?.)?-(00: Orifice 4lan%e&
8)1.1-(00E Power Pipin%
8D0.100-(00/ Pre&&'re 7a'%e& an! 7a'%e +ttac#$ent&
PTC D-(00> 4ire! Stea$ 7enerator&
D. National 4ire Protection +&&ociation -N4P+.:
E0-(011 National Electrical Co!e
>/-(00E 8oiler an! Co$b'&tion S"&te$& 5aGar!& Co!e
E. National Electrical 0an'fact'rer& +&&ociation -NE0+.:
ICS ?-:)-R(001, R(00?. In!'&trial Control an! S"&te$& Enclo&'re&
WC ?).(-1::?-R(00). Perfor$ance Stan!ar! for CoaAial Pre$i&e Data
Co$$'nication& Cable&
4. 2n!erwriter& 3aboratorie& Inc. -23.:
/0>-0? In!'&trial Control E*'ip$ent
1DD:-0: Tran&ient 6olta%e S'r%e S'ppre&&or&, Secon!
E!ition
1::>-0: Software in Pro%ra$$able Co$ponent&
() 0: 11 - /
11-10
PART 2 PRODUCTS:
2.1 AUTOMATIC BOILER!BURNER CONTROL SYSTEM" NOT INCLUDING BURNER MANAGEMENT
#FLAME SAFEGUARD$:
+. 8a&ic De&cription of Controller& an! Control 4'nction&:
1. Controller& &#all be in!'&trial-proce&&-%ra!e $'lti-loop pro%ra$$able
$icroproce&&or or P3C.
(. Controller& &#all be $an'fact're! &eparate fro$ an! &#all be &eparate
a&&e$blie& fro$ t#e 8'rner 0ana%e$ent -4la$e Safe%'ar! S"&te$.
). Control f'nction&:
SPEC WRITER NOTE: E!it t#e followin% li&t
of control f'nction& to &'it t#e proect
re*'ire$ent&.
a. Control of b'rner firin% rate& to $aintain &tea$ #ea!er pre&&'re.
SPEC WRITER NOTE: OA"%en tri$ can be
incl'!e! wit# parallel-po&itionin% &"&te$&
at $ini$al a!!itional co&t &ince t#ere i&
no a!!itional #ar!ware.
b. Parallel-po&itionin% co$b'&tion control -air/f'el ratio, eAce&&
air.//wit# fl'e %a& oA"%en tri$//.
SPEC WRITER NOTE: @ac=-&#aft co$b'&tion
control& can be '&e! for new fire-t'be
boiler& 'n!er )00 b#p.
//c. @ac=-&#aft t"pe co$b'&tion control -f'el/air ratio..//
SPEC WRITER NOTE: 47R $a" be re*'ire!
onl" w#ere localitie& re*'ire low NOA
e$i&&ion&.
!. 4l'e %a& recirc'lation -47R..
SPEC WRITER NOTE: 8oiler o'tlet !raft
control re*'ire! onl" on in&tallation&
wit# co$$on fl'e %a& breec#in% a$on%
boiler& an! tall c#i$ne".
e. 8oiler o'tlet !raft.
SPEC WRITER NOTE: 2tiliGe one ele$ent
water le<el &"&te$ on fire t'be boiler&,
two ele$ent &"&te$ on D-t"pe water t'be
boiler&, t#ree ele$ent &"&te$ on fleA-t'be
boiler& wit# &$all !ia$eter &tea$ !r'$&
-(D inc#e& !ia$eter an! le&&..
f. 8oiler water le<el, //1//(//)// ele$ent &"&te$.
D. Control feat're&:
SPEC WRITER NOTE: T#e re*'ire$ent for
to'c#&creen& i& t#e option of t#e 6+0C.
a. Operator interface on controller faceplate& //an! to'c#
&creen&//an! co$p'ter wor=&tation//. Operator interface &#all
() 0: 11 - ?
11-10
incl'!e $an'al/a'to$atic &election, $an'al loa!in%, an! !i&pla"&
t#at &#ow &et point, proce&& <ariable, &i%nal to act'ator, proce&&
&tat'& an! controller &tat'&. To'c# &creen& #a<e a!!itional
!i&pla" re*'ire$ent&I refer to para%rap# below.
b. Pro<i!e &eparate !e!icate! controller& for eac# boiler an! for t#e
$a&ter &tea$ pre&&'re control. 4'el/air control loop&, incl'!in%
fl'e %a& recirc'lation -47R. an! oA"%en tri$ $a" be incorporate!
into one &tation for eac# boiler. 8oiler/econo$iGer o'tlet !raft
an! boiler water le<el control &#all #a<e &eparate &tation& for
eac# ite$ on eac# boiler. //+ll control ite$& for one boiler $a"
be &#own on one to'c#&creen.//
SPEC WRITER NOTE: T#e re*'ire$ent for
64D& i& t#e option of t#e 6+0C ba&e! on
co&t effecti<ene&&.
c. 6ariable fre*'enc" !ri<e& on force! !raft fan $otor&.
/. Refer to t#e para%rap#& w#ic# follow for co$plete !etaile!
re*'ire$ent&.
?. Refer to Par. (.( for b'rner $ana%e$ent control&.
SPEC WRITER NOTES:
1. T#e controller& &pecifie! are non-
proprietar". T#e&e controller&, w#en
t#e" beco$e ob&olete, often can be
replace! b" t#o&e of anot#er
$an'fact'rer an! can be &er<ice! b" an"
properl" traine! control& tec#nician.
(. T#e &"&te$ &pecifie! i& a &eparate
control Bplatfor$C fro$ t#e b'rner
$ana%e$ent &"&te$. T#i& &i$plifie& t#e
control arran%e$ent, &er<icin%, an!
te&tin%.
8. Controller&: 0'ltiple-loop pro%ra$$able $icroproce&&or or pro%ra$$able
lo%ic -P3C. proportional-inte%ral-!ifferential -PID. &oli! &tate
electronic controller& &#all control all f'nction& eAcept b'rner
$ana%e$ent.
1. +cc'rac": 0.1J analo% inp't& an! o'tp't&.
(. Re&ol'tion: 1? bit inp't an! o'tp't.
). En<iron$ent: 0 to /0 !e%ree& C, 1/J to :/J R5, non-con!en&in%.
D. +& a $ini$'$, eac# controller &#all #a<e capabilit" for fo'r analo%
an! fo'r !i%ital inp't&, two analo% an! fo'r !i%ital o'tp't&, an! two
PID loop&.
/. 0e$or" retention for twel<e $ont#& $ini$'$ for power fail're or for
&tora%e a& &pare part&.
() 0: 11 - E
11-10
?. 0e$brane p'&# b'tton& wit# tactile fee!bac=.
E. Di&pla"& &#all be a co$bination of En%li&# lan%'a%e, color %rap#ic&,
an! !i%ital wit# 0./ percent re&ol'tion, <i&ible fro$ wi!e an%le.
>. 8'$ple&& $an'al/a'to$atic tran&fer.
:. 5i%# an! low alar$& for all inp't&.
10. Pro%ra$$in%: Controller& &#all #a<e capabilit" for *'ic= -/ - 10
$in'te&. reloa!in% of $e$or" b" operatin% per&onnel 'pon $e$or" lo&&.
Pro<i!e all &oftware an! #ar!ware nece&&ar" to allow fiel!
!ownloa!in% of confi%'ration $e$or" to t#e $icroproce&&or&.
11. Pa&&wor! Protection: Pro<i!e le<el& of pa&&wor! protection for all
&afet" relate! option& an! para$eter& incl'!in% all co$$i&&ionin%
pro%ra$$in%. Pro<i!e all pa&&wor!& to Re&i!ent En%ineer -RE..
1(. In t#e e<ent of a controller fa'lt, t#e controller &#all #a<e a
!e!icate! rela" o'tp't t#at re&'lt& in t#e &#'t !own of t#e boiler
an! pro<i!e& an alar$ to a panel-$o'nte! li%#t an! a'!ible alar$.
4ail're of control &"&te$ for one boiler &#all not affect a'to$atic
an! $an'al operation of ot#er boiler&.
1). Controller& an! &oftware t#at operate <ariable fre*'enc" !ri<e& &#all
be $an'fact're! an! te&te! in accor!ance wit# 23 /0>.
1D. Controller& &#all pro<i!e &erial RS()(/RSD>/ 0o!b'& co$$'nication
wit# co$p'ter wor=&tation r'nnin% late&t 0icro&oft Win!ow& ba&e!
operatin% &"&te$. T#i& incl'!e& !ata %at#erin% an! proce&&in%, report
%eneration, $onitorin%, ann'nciation an! control. // Refer to
Para%rap#, CO0P2TER WOR1 ST+TION +ND PRO7R+00IN7. // It &#all be
po&&ible to !efeat t#e re$ote control fro$ t#e front panel of eac#
in!i<i!'al controller, pre<entin% an" &tat'& c#an%e& fro$ bein%
initiate! at t#e co$p'ter wor=&tation.
1/. +ll controller&, incl'!in% t#o&e a&&i%ne! to !ata proce&&in%, &#all
be &a$e $o!el an! &erie&.
1?. Controller& &#all be t#e c'rrent %eneration pro!'ct t#at will be
&'pporte! b" t#e $an'fact'rer, wit# part& an! &er<ice, for a $ini$'$
of ten "ear& fro$ ti$e of in&tallation.
1E. +ll controller& &#all be $o'nte! wit#in &pecifie! control panel&.
1>. EAa$ple& of acceptable controller&: 5a"&-Cle<elan! B+C StationC,
0icro0o! B0o! )0 03C, 0oore )(), Preferre! BPCC IIIC, To&#iba
B3C/00C.
C. Power S'pplie&: Pro<i!e &eparate 'ninterr'pte! power &'ppl" for eac#
boiler controller. +n" &i%nal t#at i& co$$on to all boiler&, &'c# a&
() 0: 11 - >
11-10
plant $a&ter control &i%nal&, &#all be i&olate! fro$ all ot#er boiler&
&o t#at fail're in one boiler circ'it will not affect ot#er boiler&.
SPEC WRITER NOTE: Incl'!e t#e followin%
para%rap# if to'c# &creen operator
interface i& re*'ire!.
D. To'c# Screen Operator Ter$inal&:
1. Pro<i!e one to'c# &creen control &tation an! !i&pla" for eac# boiler
$o'nte! on t#e boiler control panel. To'c# &creen &#all be in
co$plete co$$'nication wit# all controller& a&&ociate! wit# t#e
boiler an! wit# t#e b'rner $ana%e$ent &"&te$. Pro<i!e alternate
control &tation to replace to'c# &creen control f'nction& if to'c#
&creen fail&.
(. Control Station an! Di&pla" Re*'ire$ent&:
a. 3ocal operation an! pro%ra$$in% of controller&, %rap#ic !i&pla" of
infor$ation, alar$ $e&&a%e !i&pla", #i&torical an! real ti$e
tren!in%, re$ote controller t'nin%, A/" plot& of f'el air c'r<e
!ata for int'iti<e co$$i&&ionin% of controller&, Et#ernet
connecti<it" an! &tan!ar! Internet brow&er re$ote co$$'nication.
Networ= to boiler control an! b'rner $ana%e$ent &"&te$&.
b. Selection of a'to$atic or $an'al control of firin% rate. 3ocal
$an'al control to increa&e an! !ecrea&e t#e firin% rate.
c. In!icate b'rner $ana%e$ent control &tat'& an! !ia%no&tic& in
En%li&# $e&&a%e&: control on, pre-p'r%e, trial for i%nition,
i%niter fla$e &i%nal, $ain fla$e &i%nal, po&t p'r%e, b'rner off,
all !ia%no&tic infor$ation a<ailable fro$ b'rner $ana%e$ent
&"&te$, contin'o'& in!ication of fla$e &i%nal.
!. Real ti$e !i&pla" of all connecte! proce&& para$eter& incl'!in%
control o'tp't, &et point, proce&& <ariable, all !ata %at#erin%
an! proce&&in% fro$ all controller& a&&ociate! wit# t#e boiler.
e. Di&pla" of all control &"&te$ alar$ $e&&a%e& an! fa'lt&. 5i&tor"
of alar$& an! fa'lt& an! reco$$en!ation& for tro'ble&#ootin%.
f. Co$plete !i&pla" an! facilitie& to allow pro%ra$$in% all
controller& a&&ociate! wit# t#e boiler or t#e $a&ter control.
8'rner $ana%e$ent i& eAcl'!e! fro$ t#i& re*'ire$ent.
%. Pro<i!e alternate $ean& of a'to$atic an! $an'al operation of
boiler firin% rate& an! b'rner $ana%e$ent &tat'& if to'c#-&creen
fail&.
#. Pro<i!e contin'o'& !i&pla" of critical operatin% para$eter&,
incl'!in% b't not li$ite! to t#e followin%:
() 0: 11 - :
11-10
1. Stea$ Pre&&'re
(. Water 3e<el
). Draft Pre&&'re
D. 4irin% Rate
). To'c# Screen S"&te$ 5ar!ware an! Software:
a. (?/ $$ -10.D inc#. panel-$o'nte! !i&pla", T4T wit# (/? color&, ?D0
A D>0 piAel 3CD re&ol'tion. 3ocate to allow ea&" <iewin% an!
acce&& fro$ operatin% floor.
b. +l'$in'$ ca&e allowin% entire enclo&'re to be rate! NE0+ DA.
c. Co$$'nication wit# SC+D+ pro%ra$ on co$p'ter wor= &tation.
!. 0'ltiple RS-D>/ 0o!b'& co$$'nication interface&.
e. 4iel!-replaceable bac=li%#t, real-ti$e cloc=, batter"-bac=e! cloc=
ti$e &ta$p& critical !ata, > 08 on-boar! fla&# application $e$or",
/1( 08 $e$or" car!, application eApan!e! $e$or" car! for
#i&torical, alar$ an! e<ent &tora%e, re&i&ti<e analo% to'c# &creen
wit# free for$able to fit tar%et &#ape.
f. Operation interaction &#all be to'c#-ba&e! allowin% ea&" &election
of &creen&, $an'al/a'to$atic &tat'& c#an%e&, &tart/&top f'nction&,
&et point c#an%e&, o'tp't c#an%e& an! PID t'nin% para$eter&
wit#o't an" &pecial pro%ra$$in% &=ill&. Screen &election &#all
al&o be a<ailable t#ro'%# tactile fee!bac= f'nction =e"&.
%. S#ow fac&i$ile& of eac# controller an! clearl" labele! En%li&#
lan%'a%e an! en%ineerin% 'nit !i&pla" of t#e control para$eter&.
#. 7rap#ic K/9 c'r<e !ata plottin% capabilit". W#en '&e! in
con'nction wit# f'el/air ratio control, pro<i!e a'to$ate!
f'el/air ratio c'r<e an! oA"%en tri$ &etpoint c'r<e a!'&t$ent for
rapi!, error free b'rner t'ne-'p. Onl" a &in%le operator action
&#all be re*'ire! to &tore co$$i&&ionin% !ata into $'ltiple
c#aracteriGer c'r<e& for a partic'lar loa! point.
i. Confi%'ration &oftware 0icro&oft Win!ow& ba&e!. Pro<i!e all
nece&&ar" &oftware to allow fiel! $o!ification or eApan&ion of t#e
&"&te$ incl'!in% %rap#ic& !rawin% pro%ra$& an! !ata ba&e b'il!er&.
S"&te$& ba&e! on Br'n ti$e onl"C pro%ra$& are not acceptable.
E. Dri<e 2nit& an! +ct'ator& for Da$per&, 4'el 4low Control 6al<e&,
4ee!water 4low Control 6al<e&:
1. Electric !ri<e 'nit& are re*'ire!.
(. Electric !ri<e 'nit& &#all #a<e contin'o'& $o!'latin% !'t" c"cle
wit#o't an" !'t" c"cle or t#er$al $otor li$itation&. S#all &tart
() 0: 11 - 10
11-10
in&tantaneo'&l" at f'll rate! tor*'e, &top in&tantaneo'&l" wit#o't
coa&t or o<er&#oot. S#all &$oot#l" operate all connecte! !e<ice&
wit#o't o<erloa!. Pro<i!e 100 percent !'t" c"cle $aintenance free
$otor& t#at ne<er o<er#eat or b'rno't 'n!er &talle! con!ition&.
7earin% &#all eli$inate bac=la&#. 0o<e$ent &#all be con&tant &pee!
an! &#all be coor!inate! wit# t#e controlle! proce&& &o t#at
perfor$ance para$eter& re$ain wit#in &pecifie! li$it&.
). +!!itional Re*'ire$ent& for Electric Dri<e 2nit& on Parallel-
Po&itionin% Co$b'&tion Control S"&te$&:
a. Dri<e 'nit& &#all #a<e preci&e po&itionin% an! repeatabilit" to
pro<i!e air-f'el po&itionin% ratio& wit# a $aAi$'$ #"&tere&i& of
(J.
b. Pro<i!e contin'o'& preci&e fee!bac= &i%nal& fro$ !ri<e 'nit& to
controller&.
c. Pro<i!e a'Ailiar" contact& to pro<e low an! #i%# fire po&ition&,
fee!bac= &i%nal& are not per$itte! to perfor$ t#i& f'nction wit#in
t#e 6+. 8elt-t"pe !ri<e 'nit& not per$itte!.
!. Dri<e 'nit &#aft& &#all be =e"e! to f'el flow control <al<e& an!
!a$per &#aft& to eli$inate t#e po&&ibilit" of &lippin%.
e. Dri<e 'nit& &#all be in!'&trial rate!.
f. +ll %earin% &#all be bra&& or better, no pla&tic %ear& of an" =in!
are per$itte!.
D. 8oiler o'tlet !a$per !ri<e 'nit& $a" be !ifferent $o!el t#an !ri<e
'nit& for f'el <al<e& an! force! !raft !a$per. Dri<e 'nit& &#all be
capable of 1)? N$ -100 ft-lb.. tor*'e $ini$'$. 3e&& powerf'l !ri<e
'nit& $a" be 'tiliGe! if certifie! a& a!e*'ate b" t#e b'rner
$an'fact'rer.
SPEC WRITER NOTE: 6ariable fre*'enc"
!ri<e& $a" be applie! on force! !raft fan&
if co&t effecti<e. 1/ #p an! 'n!er &#o'l!
be caref'll" e<al'ate!. 4orce! !raft fan
!a$per will be 'tiliGe! in con'nction
wit# t#e <ariable fre*'enc" !ri<e an! will
control t#e air flow at lower firin%
rate&.
4. 6ariable 4re*'enc" Dri<e& -64D. for 4orce! Draft 4an&:
1. Refer to Section (? (: 11 3OW-6O3T+7E 0OTOR ST+RTERS, for electrical
re*'ire$ent&. In a!!ition, t#ere &#all be a 64D $o'nte! operator
interface 'nit t#at allow& confi%'ration of !ri<e para$eter& an!
!i&pla"& !ia%no&tic infor$ation for tro'ble&#ootin%.
() 0: 11 - 11
11-10
(. Pro<i!e fee!bac= &"&te$ incl'!in% $otor &pee! an! !irection of
rotation to co$b'&tion controller. 4ee!bac= tran&$itter $'&t #a<e
no-!rift %'arantee. 4ee!bac= &"&te$ &#all not be affecte! b" po&ition
of 5-O-+ &witc# on $otor control &"&te$.
). Pro<i!e noi&e filter&.
D. T#e 64D &#all a'to$aticall" li$it t#e rate of fan &pee! increa&e to
t#at w#ic# will pre<ent an o<er-c'rrent trip in t#e e<ent of a B&tepC
&pee! increa&e of 0 L 100J.
/. Pro<i!e con&tant &pee! feat're an! operator-&electable air/f'el
pro%ra$ in t#e controller for con&tant &pee! operation $aintainin%
&pecifie! air/f'el ratio& -eAce&& air..
?. 4orce! !raft fan !a$per operation i& re*'ire! in con'nction wit#
operation of t#e 64D at t#e lower firin% rate&.
7. Tran&$itter&: See Para%rap#&, PRESS2RE SENSORS +ND TR+NS0ITTERS,
TE0PER+T2RE SENSORS +ND TR+NS0ITTERS.
5. 4inal Control Ele$ent&:
1. 4'el flow control <al<e&, force! !raft fan !a$per&, fl'e %a&
recirc'lation -47R. !a$per& -if pro<i!e!., <ariable fre*'enc" force!
!raft fan !ri<e& -64D.-if pro<i!e!., fee!water control <al<e&: Refer
to //Section () /( ):, 4IRE-T28E 8OI3ERS//Section () /( )), W+TER-
T28E 8OI3ERS//.
(. Da$per& in &tac=& an! breec#in%&: Refer to Section () /1 00,
8REEC5IN7S, C5I0NE9S, an! ST+C1S.
I. 2ninterr'pte! Power S'pplie&:
1. Pro<i!e &eparate co$plete protecte! power con!itioner& for eac#
boiler control an! for $a&ter control. Power &'ppl" &#all protect all
co$p'ter&, control&, in&tr'$ent& an! acce&&orie& fro$ !a$a%e !'e to
%ro'n! lea=a%e, &pi=e&, &a%&, &'r%e&, tran&ient& an! o<erloa!& in t#e
inco$in% power &'ppl".
(. 3ine interacti<e, 23 1DD:-rate!, interacti<e !i%ital !i&pla".
+'to$atic internal b"pa&&. S$oot# &ine wa<e o'tp't.
). S'itable for a$bient te$perat're of DD !e%ree& C -110 !e%ree& 4. in
boiler roo$ panel.
D. 5ot &wappable batterie&.
/. +'!ible an! <i&'al alar$& to &i%nal fail're of power &'ppl".
?. T#i& 2PS &"&te$ can be !elete! fro$ t#e proect if control& f'rni&#e!
#a<e inte%ral protection fro$ power &'ppl" irre%'laritie& li&te!
() 0: 11 - 1(
11-10
abo<e, an! if &oftware can be i$$e!iatel" reloa!e! b" plant
per&onnel.
@. Spare Part& an! Tool&:
1. 0a&ter control &tea$ pre&&'re tran&$itter: One co$plete 'nit,
calibrate! for t#e &er<ice.
(. 5ar!ware an! &oftware &'fficient for !ownloa!in% an! 'ploa!in% all
pro%ra$$in% confi%'ration& wit# all t#e controller&.
). Electric power !ri<e 'nit: One of eac# &iGe an! t"pe '&e!
1. Detaile! Control 4'nction&:
1. Control of 8'rner 4irin% Rate& to 0aintain Stea$ 5ea!er Pre&&'re:
a. +'to$atic $o!'lation of b'rner firin% rate& on all boiler& to
$aintain &et pre&&'re of $ain &tea$ #ea!er. 0a&ter controller
recei<e& &i%nal fro$ #ea!er pre&&'re tran&$itter, proce&&e& an!
tran&$it& &i%nal to &'b$a&ter controller for eac# boiler/b'rner.
S'b$a&ter control& f'el flow an! co$b'&tion air flow.
b. Set Point& an! Perfor$ance: +cc'rac" pl'& or $in'& two percent of
t#e &et pre&&'re w#en &tea$ loa! c#an%e& !o not eAcee! (0 percent
of t#e $aAi$'$ contin'o'& ratin% of t#e lar%e&t boiler in &er<ice
in a &iAt" &econ! perio!. S"&te$ o&cillation& &#all be $ini$al.
Set point MMMMMMM=Pa/p&i.//Secon! &et point MMMMMMM=Pa/p&i.//
In!i<i!'al &et point a!'&t$ent ran%e: N/- 1D0 =Pa -(0 p&i..
c. Control Station&: In!i<i!'al control &tation& for $a&ter an!
&'b$a&ter controller&. 3ocate control &tation& on $ain
in&tr'$entation panel 'nle&& ot#erwi&e &#own. //0a&ter controller
&#all #a<e capabilit" for two &et point& wit# ea&" &election.//
!. 3ow fire #ol! capabilit" an! '&er !efinable opti$'$ i%nition
po&ition.
SPEC WRITER NOTE: E!it t#e followin% to
incl'!e or eAcl'!e reference to fan &pee!
!epen!in% on w#et#er 64D will be pro<i!e!
on force! !raft fan&.
e. Interface wit# b'rner $ana%e$ent &"&te$ for a'to$atic po&itionin%
of force! !raft fan !a$per //,force! !raft fan &pee!// an! f'el
flow control <al<e& !'rin% pre-p'r%e, i%nition, &#'t!own an! po&t-
p'r%e.
SPEC WRITER NOTE: E!it t#e followin% to
incl'!e or eAcl'!e reference to fan &pee!
an! o'tlet !a$per& !epen!in% on w#et#er
64D will be pro<i!e! on force! !raft fan&
an! w#et#er boiler o'tlet !a$per& will be
pro<i!e!.
() 0: 11 - 1)
11-10
f. Interloc=& to pro<e proper po&ition& of force! !raft fan
!a$per //,force! !raft fan &pee!//, boiler/econo$iGer o'tlet
!a$per// an! f'el flow control <al<e& for i%nition an! r'nnin%
c"cle&. Refer to para%rap#, 82RNER 0+N+7E0ENT S9STE0 WIT5 S+4ET9
INTER3OC1S +ND +CCESSORIES.
%. T#e &tea$ #ea!er pre&&'re tran&$itter-&. &#all be !e!icate! to
#ea!er pre&&'re control. S'ppre&&e! ran%e tran&$itter-&., eac#
wit# ran%e N/- (0 percent of re*'ire! &et point. If two &et
point& are re*'ire! t#at are $ore t#an 1)> =Pa -(0 p&i. apart,
pro<i!e two tran&$itter&. 3ocate tran&$itter& a!acent to $ain
&tea$ #ea!er. Refer to Para%rap#, PRESS2RE SENSORS +ND
TR+NS0ITTERS.
(. Parallel-Po&itionin% Co$b'&tion Control -+ir/4'el Ratio, EAce&& +ir.:
SPEC WRITER NOTE: Incl'!e <ariable
fre*'enc" !ri<e for t#e force! !raft fan
if re*'ire! for t#e proect.
a. 8oiler/b'rner &'b$a&ter controller pro<i!e& firin% rate &i%nal& to
&eparate !ri<e 'nit& -act'ator&. for force! !raft fan !a$per& an!
for eac# of t#e f'el flow control <al<e& //an! to t#e <ariable
fre*'enc" !ri<e -64D. of t#e force! !raft fan//. +ir/f'el ratio
$aintaine! b" fir$ware an! &oftware pro%ra$$in% of t#e &'b$a&ter
controller. Software &#all be factor"-pro%ra$$e! for t#e &pecific
application. Onl" t'nin% an! &calin% &#all be perfor$e! in t#e
fiel!.
b. 5ar!ware, fir$ware an! &oftware &#all co$pl" wit# 23 1::>.
Incorporate cro&&-li$itin% -air lea!in% f'el on loa! increa&e&,
f'el lea!in% air on loa! !ecrea&e&. an! !e<iation li$itin%
-allowable tolerance& on air/f'el ratio.. Pro<i!e a'to$atic
b'rner &#'t !own if !e<iation eAcee!& pro%ra$$e! li$it& or if
t#ere i& a controller fail're.
c. Pro<i!e fee!bac= &i%nal& fro$ !ri<e& an! act'ator&. 4'el flow
&#all not increa&e 'ntil appropriate co$b'&tion air flow increa&e
i& pro<en. Co$b'&tion air flow &#all not !ecrea&e 'ntil
appropriate f'el flow !ecrea&e i& pro<en. 64D fee!bac=
tran&$itter& &#all #a<e Bno-!riftC %'arantee.
!. +cc'rac" of control of !ri<e 'nit& &#all re&'lt in f'el-air
po&itionin% ratio& t#at are &pecifie! b" t#e b'rner $an'fact'rer
for efficient an! &afe operation wit# a $aAi$'$ #"&tere&i& of (
() 0: 11 - 1D
11-10
percent. EAce&& air in fl'e %a& &#all confor$ to li$it& %i<en
below.
e. 0an'al control f'nction acce&&ible to operatin% per&onnel &#all be
confine! to ba&e loa!in% t#e firin% rate of t#e b'rner an! &#all
not per$it &eparate control of f'el or co$b'&tion air. +ll ot#er
$an'al f'nction& &#all be pa&&wor! protecte! inten!e! to be
acce&&ible onl" to *'alifie! tec#nician&. If &"&te$ i& i$properl"
place! in a $an'al control $o!e, t#e &"&te$ &#all &#'t !own t#e
boiler or $aintain &afe eAce&& air le<el& at all ti$e&, wit#in
para$eter& t#at li$it t#e carbon $onoAi!e e$i&&ion& to &pecifie!
li$it&.
f. 4ro$ low fire to #i%# fire t#e air/f'el ratio -eAce&& air. &#all
be pro%ra$$e! o<er at lea&t ten e<enl" &pace! incre$ent& of f'el
inp't.
%. Control po&ition& an! !i&pla" in!ication& &#all be linear in
relation to firin% rate. 4or eAa$ple, (0J control po&ition &#all
be (0J firin% rate -(0J of f'll loa!..
#. 0ec#anical connection& between !ri<e 'nit& an! !a$per& an! <al<e&
&#all not #a<e #"&tere&i& an! &#all be =e"e! to eli$inate
&lippa%e. 2&e of lin=a%e &"&te$& $'&t be $ini$iGe! an! &'b$itte!
for appro<al a& a !e<iation to t#e contract.
i. EAce&& +ir an! E$i&&ion& 3i$it& L New 8'rner&: Refer to t#e
boiler an! b'rner &pecification.
. EAce&& +ir an! E$i&&ion& 3i$it& L EAi&tin% 8'rner&:
SPEC WRITER NOTE: Re<i&e t#e followin%
eAce&& air re*'ire$ent& a& nece&&ar" to
&'it t#e capabilitie& of t#e eAi&tin%
b'rner&.
0ini$'$ eAce&& air at all loa!&: 1/J
0aAi$'$ eAce&& air at (0 L ):J of $aAi$'$ firin% rate: )/J
0aAi$'$ eAce&& air at D0 L 100J of $aAi$'$ firin% rate: (/J
Con&'lt Re&i!ent En%ineer if fl'e %a& carbon $onoAi!e eAcee!& (00
part& per $illion -pp$. wit#in t#e eAce&& air li$it& &pecifie!
abo<e.
SPEC WRITER NOTES:
1. OA"%en tri$ $'&t be pro<i!e! for low
eAce&& air b'rner& -operatin% at le&&
t#an 10J eAce&& air.. T#e p'rpo&e i& to
a'to$aticall" pre<ent eAce&& air fro$
!roppin% below &afe le<el& !'e to
() 0: 11 - 1/
11-10
c#an%e& in air !en&it", f'el pre&&'re&
or ot#er factor&.
(. OA"%en tri$ i& nor$all" applie! on
parallel po&itionin% &"&te$& beca'&e no
a!!itional #ar!ware i& nee!e! to
i$ple$ent it.
). +'to$atic 4l'e 7a& OA"%en Tri$ S"&te$:
a. 8oiler/b'rner &'b$a&ter air/f'el controller &#all 'tiliGe &i%nal
fro$ fl'e %a& oA"%en anal"Ger an! <ar" t#e co$b'&tion air flow to
$aintain t#e &pecifie! air/f'el ratio -eAce&& air. at all firin%
rate& (0 percent of $aAi$'$ firin% rate an! %reater.
b. Operation an! Perfor$ance:
1. Separate c#aracteriGe! &et point c'r<e& for eac# f'el, $ini$'$
ten point& per f'el. + &in%le c'r<e wit# bia&in% for t#e ot#er
f'el i& not acceptable. +'to$atic c#an%e o<er of &et point
c'r<e& w#en t"pe of f'el bein% fire! i& c#an%e!.
(. 0aAi$'$ !e<iation& fro$ &et point& &#all not eAcee! ten percent
at an" firin% rate. Co$b'&tion &#all not %enerate carbon
$onoAi!e -CO. in eAce&& of (00 part& per $illion -pp$. at an"
ti$e.
). +t firin% rate& below (0 percent of $aAi$'$ &tea$ flow, tri$
&#all a'to$aticall" ret'rn to n'll po&ition -no tri$..
D. 6ariable %ain to !ecrea&e o'tp't &en&iti<it" at low loa!&.
/. +!'&table #i%# an! low tri$ li$itin%. EAce&&i<e #i%# or low
tri$ correction, low eAce&& air, or oA"%en anal"Ger fail're
&#all act'ate a'!ible an! <i&'al alar$ on t#e boiler &'b$a&ter
air/f'el ratio controller. +nal"Ger fail're &#all ca'&e &"&te$
to %o to n'll po&ition.
?. 0an'al tri$ o'tp't &#all re<ert to n'll &ettin% w#en &"&te$ i&
place! in a'to$atic control.
c. D'rin% b'rner &tart-'p an! a!'&t$ent of air/f'el ratio& -eAce&&
air. b" &er<ice tec#nician, tri$ &#all be on $an'al control at
n'll po&ition.
!. Refer to Para%rap#, 432E 7+S OK97EN +N+39OERS.
SPEC WRITER NOTE: 4l'e %a& recirc'lation
i& applie! onl" w#en low-NOA b'rner& are
&pecifie!.
D. 4l'e 7a& Recirc'lation -47R. Control:
() 0: 11 - 1?
11-10
a. +'to$atic operation of 47R !a$per to control NOA e$i&&ion& to
re*'ire! li$it& an! to pro<i!e p'r%in% of co$b'&tible& fro$ t#e
47R !'ct& !'rin% t#e pre-p'r%e c"cle.
b. +'to$aticall" !i&able 47R !'rin% b'rner &tart-'p c"cle !'e to
potential for fla$e in&tabilit". +'to$aticall" enable t#e 47R
after t#e boiler fl'e %a& o'tlet te$perat're reac#e& a $ini$'$ of
1/0 !e%ree& C -)00 !e%ree& 4..
c. Interface wit# b'rner $ana%e$ent &"&te$ wit# interloc=& to pro<e
47R !a$per& in proper po&ition for pre-p'r%e prior to i%nition.
Refer to Para%rap#, 82RNER 0+N+7E0ENT S9STE0S WIT5 S+4ET9
INTER3OC1S +ND +CCESSORIES.
SPEC WRITER NOTE: O'tlet !raft control
$'&t be pro<i!e! for boiler& t#at eA#a'&t
into a &tac=/breec#in% &"&te$ t#at will
ca'&e t#e o'tlet !raft to <ar"
&i%nificantl". +n eAa$ple i& a co$$on
breec#in% &"&te$ &er<in% $'ltiple boiler&
t#at !i&c#ar%e& into a &in%le tall &tac=.
T#e tall &tac= will create a &i%nificant
!raft t#at will <ar" wit# o't&i!e
te$perat're an! wit# t#e firin% rate&
-<ar"in% &tac= te$perat're&. of t#e
connecte! boiler&.
/. 8oiler O'tlet Draft Control:
a. +'to$aticall" $o!'late po&ition of boiler or econo$iGer o'tlet
!a$per to $aintain con&tant ne%ati<e pre&&'re -!raft. at t#e fl'e
%a& o'tlet of t#e boiler. 2tiliGe fee! forwar! &i%nal fro$ t#e
boiler/b'rner &'b$a&ter air/f'el controller to en#ance control
re&pon&e. Po&ition !a$per open an! clo&e! !'rin% boiler &tart-'p
an! &#'t-!own c"cle&.
b. 0aintain !raft at ne%ati<e (/ Pa -0.1 inc#e& WC. pl'& or $in'& 10
Pa -0.0/ inc#e& WC.. Pro<i!e local %a'%e wit# re$ote in!ication
at operator interface.
c. Panel-$o'nte! a'to$atic controller, wit# $an'al/a'to$atic feat're
an! &et point a!'&t$ent, for eac# boiler. 3ocate on $ain
in&tr'$entation panel 'nle&& ot#erwi&e &#own.
!. Draft &en&or, tran&$itter, an! o'tlet !a$per act'ator for eac#
boiler. Refer to +rticle, PRESS2RE SENSORS +ND TR+NS0ITTERS.
e. +'to$aticall" po&ition !a$per a& re*'ire! for pre-p'r%e, b'rner
i%nition an! &#'t !own. Pro<i!e !a$per po&ition &witc# interloc=e!
wit# b'rner $ana%e$ent &"&te$. Refer to Para%rap#, 82RNER
0+N+7E0ENT S9STE0S WIT5 S+4ET9 INTER3OC1S +ND +CCESSORIES.
() 0: 11 - 1E
11-10
?. 8oiler Water 3e<el Control:
a. +'to$aticall" $o!'late t#e po&ition of fee!water control <al<e on
eac# boiler to $aintain t#e water le<el in t#e boiler wit#in pl'&
or $in'& /0 $$ -( inc#e&. of &et point wit# in&tantaneo'& loa!
&win%& of (0 percent of boiler capacit". +!'&table &et point.
b. T"pe of S"&te$:
SPEC WRITER NOTE: Select &in%le ele$ent
&"&te$ on fire t'be boiler&, two-ele$ent
&"&te$ on D-t"pe water t'be boiler& an!
t#ree-ele$ent &"&te$& on fleA-t'be boiler&
-beca'&e of t#eir &$all !ia$eter &tea$
!r'$&..
1. Sin%le Ele$ent S"&te$: 2tiliGe &i%nal fro$ water le<el &en&or
on boiler.
(. Two-Ele$ent S"&te$: 2tiliGe boiler &tea$ flow &i%nal an! boiler
water le<el &i%nal. +!'&table &i%nal %ain. Pro<i!e &in%le-
ele$ent -!r'$ le<el. operation fro$ low fire to (0J of $aAi$'$
boiler loa!. Pro<i!e a'to$atic &witc#o<er fro$ &in%le-ele$ent
to two-ele$ent operation.
). T#ree-Ele$ent S"&te$: 2tiliGe boiler &tea$ flow &i%nal, boiler
water le<el &i%nal an! boiler fee!water #ea!er pre&&'re &i%nal.
+!'&table &i%nal %ain. Pro<i!e &in%le-ele$ent -!r'$ le<el.
operation fro$ low fire to (0 percent of $aAi$'$ boiler loa!.
Pro<i!e a'to$atic &witc#o<er fro$ &in%le-ele$ent to t#ree-
ele$ent operation an! <ice-<er&a at (0 percent loa!.
c. 8oiler Water 3e<el Sen&or&:
1. Differential Pre&&'re Tran&$itter&: Pro<i!e on water t'be
boiler&. Refer to Para%rap#, PRESS2RE SENSORS +ND TR+NS0ITTERS.
(. Water 3e<el Sen&in% an! Safet" Control S"&te$&: Pro<i!e on fire
t'be boiler&. Refer to Section () /( ):, 4IRE-T28E 8OI3ERS.
). Probe-T"pe Capacitance S"&te$&: Optional control for fire t'be
an! water t'be boiler&. D'al probe& $o'nte! in water col'$n
controlle! b" $icroproce&&or &"&te$. Pro<i&ion& to co$pen&ate
for &#rin= an! &well of water le<el !'e to loa! c#an%e&. Self-
c#ec=in% f'nction co$parin% t#e &i%nal& fro$ eac# probe an!
ca'&in% b'rner &#'t!own if water le<el $o<e$ent i& not
!etecte!.
!. Stea$ 4low Sen&or&: Refer to Para%rap#, 43OW 0ETERS.
e. 4ee!water Pre&&'re Sen&or&: Refer to Para%rap#, PRESS2RE SENSORS
+ND TR+NS0ITTERS.
() 0: 11 - 1>
11-10
f. Controller: Controller& for two an! t#ree ele$ent &"&te$& &#all
incl'!e: $an'al/a'to control &tation an! in!icator& &#owin% &i%nal
le<el to act'ator, &et point an! act'al water le<el, &tea$ flow
rate& an! total& an! boiler fee!water flow rate& an! total& if
flow $eter& are incl'!e!. 3ocate on $ain in&tr'$entation panel
'nle&& ot#erwi&e &#own. 4or controller re*'ire$ent& for fire t'be
boiler&, refer to Section () /( ):, 4IRE-T28E 8OI3ERS.
%. Set point po&ition a& reco$$en!e! b" boiler $an'fact'rer.
E. 8oiler an! Econo$iGer Efficienc" Calc'lation an! Di&pla": If not
pro<i!e! on t#e co$p'ter wor= &tation, pro<i!e contin'o'& a'to$atic
calc'lation& an! in!ication of #eat-lo&& co$b'&tion efficienc" ba&e!
on fl'e %a& o'tlet te$perat're of econo$iGer -or boiler if econo$iGer
i& not pro<i!e!., fl'e %a& oA"%en, an! t"pe of f'el in '&e. 8a&e
calc'lation $et#o! on +S0E Perfor$ance Te&t Co!e 4or$ N'$ber D.1b,
5E+T 3OSS E44ICIENC9, wit# no con&i!eration for boiler ra!iation an!
'nacco'nte! lo&&e&.
2.2 BURNER MANAGEMENT #FLAME SAFEGUARD CONTROL$ SYSTEM WIT% SAFETY INTERLOCKS
AND ACCESSORIES
SPEC WRITER NOTES:
1. T#e &"&te$ &pecifie! i& a &eparate
control Bplatfor$C fro$ t#e boiler
operatin% control& &pecifie! in Par.
(.1. 6+ re*'ire$ent& for re%'lar
te&tin% of b'rner control !e<ice&
fa<or& t#i& control arran%e$ent.
(. Co$bine! b'rner $ana%e$ent an! boiler
control &"&te$& are offere! b" &o$e
boiler control &pecialt" $an'fact'rer&.
T#e" #a<e feat're& t#at $a=e t#e 6+
te&t proce!'re& $ore !iffic'lt an! le&&
effecti<e.
+. Co$plete a'to$atic &afet" control an! $onitorin% &"&te$ for b'rner
i%nition &e*'encin%, operatin% c"cle, an! &#'t-!own &e*'encin%. S"&te$
&#all incl'!e $icroproce&&or pro%ra$$er, &elf-c#ec=in% 'ltra<iolet -26.
fla$e &canner an! a$plifier -&ee below for li$ite! eAception&., b'rner
c"cle !i&pla", fir&t-o't !ia%no&tic ann'nciation !i&pla", b'rner &afet"
&#'t !own interloc=&, co$$'nication wit# $onitorin% &"&te$&, an!
acce&&orie&. 0o'nt controller&, control &witc#e& an! !i&pla"& in an! on
in!i<i!'al boiler control panel&. Refer to Para%rap#, 8OI3ER/82RNER
CONTRO3 P+NE3S. +ll interloc= !e<ice& &#all be !e&i%ne! to per$it
perio!ic operational te&tin%, incl'!in% &et point& an! trip point&,
wit#o't c#an%in% &et point& or pro%ra$$in%.
() 0: 11 - 1:
11-10
1. Controller &#all be $an'fact're! &eparatel" fro$ t#e 8'rner Control
S"&te$ controller.
(. Controller &#all be a &eparate an! in!i<i!'al a&&e$bl" fro$ an" ot#er
controller.
). Controller &#all #a<e it& own $o'ntin% an! wirin% ba&e to per$it t#e
controller to be replace! wit#o't !i&t'rbin% an" wirin% or ot#er
co$ponent&.
8. Co!e Co$pliance: Confor$ to N4P+ >/. +ll co$ponent& 23 li&te!, 40
appro<e!.
C. Operate on 10( to 1)( <olt&I ?0 5ertG +C. Operatin% a$bient te$perat're
ran%e 0 C to /( C -)( 4 to 1(/ 4..
SPEC WRITER NOTES:
1. 6+ re*'ire& &elf-c#ec=in% 'ltra<iolet
-26. fla$e &canner&. Newer t"pe& of
infrare! -IR. fla$e &canner& an!
a$plifier& t#at BlearnC 'ni*'e fla$e
c#aracteri&tic& an! reect bac=%ro'n!
ra!iation can be accepte! for b'rner
t"pe& an! f'el& for w#ic# 26 #a& pro<en
to be 'nreliable.
(. Non-&elf-c#ec=in% 26 &canner& can fail
in an 'n&afe $o!e t#at i& onl" !etecte!
b" t#e b'rner $ana%e$ent pro%ra$$er
!'rin% t#e i%nition c"cle. Non-&elf-
c#ec=in% 26 &canner& &#o'l! be applie!
onl" on boiler& t#at c"cle on an! off
fre*'entl". 6+ boiler& are not in t#i&
cate%or".
). IR &canner& can be 'n&afe beca'&e t#e"
can fal&el" &en&e refractor" ra!iation
or ot#er ra!iation a& fla$e. T#e newer
t"pe t#at #a& t#e BlearnC f'nction $a"
o<erco$e t#i& proble$.
D. 4la$e Scanner&: Pro<i!e &elf-c#ec=in% 'ltra<iolet -26. &canner& eAcept
w#ere b'rner $an'fact'rer pro<i!e& !oc'$entation t#at b'rner !e&i%n
precl'!e& reliable operation wit# 26. W#en 26 i& 'nreliable, pro<i!e
infrare! &canner& wit# Blearn f'nctionC of 'ni*'e fla$e c#aracteri&tic&.
1. Self-c#ec=in% 26 &canner& &#all #a<e $ini$'$ c#ec=in% fre*'enc" &iA
ti$e& per $in'te. Po&ition &canner& &o t#at t#e" !o not <iew t#e
i%nition &par=. Scanner &i%#t t'be& $'&t be non-reflecti<e to a<oi!
t#e &canner !etectin% t#e reflection of t#e i%nition &par=. 26 non-
&elf-c#ec=in% &canner& are not per$itte! beca'&e t#e" can fail in an
'n&afe $o!e on contin'o'&l" operate! b'rner&.
(. Infrare! -IR. &"&te$& $'&t #a<e a Blearn f'nctionC t#at can be
pro%ra$$e! on &ite for t#e partic'lar pilot an! $ain fla$e
() 0: 11 - (0
11-10
c#aracteri&tic& incl'!in% a$plit'!e an! ra!iation le<el& an! to
reect bac=%ro'n! ra!iation. S'b$it la"o't !rawin%& &#owin% t#at
&canner& will be po&itione! to not <iew refractor" or an" ele$ent of
t#e f'rnace t#at can ra!iate IR wa<elen%t#&.
E. Control 4eat're&:
1. +'to$atic rec"clin% on #i%# &tea$ pre&&'re onl".
(. Interr'pte! i%nition.
). Electronicall" pre<ent 26 &canner &en&in% i%nition &par=. 0et#o!&
incl'!e earl" &par= ter$ination or b" p#a&in% t#e firin% of t#e
i%nition &par= off c"cle fro$ t#e &canner acti<ation.
D. 4la$e fail're re&pon&e ti$e fo'r &econ!& $aAi$'$.
/. Ten &econ!& trial for i%nition eAcept 1/ &econ!& per$itte! on #ea<"
oil f'el.
?. Pre-p'r%e ti$in% &et for D air c#an%e& on fire t'be boiler& an! > air
c#an%e& on water t'be boiler& per N4P+ >/. T#e eAact ti$in% $'&t be
!eter$ine! b" t#e boiler $an'fact'rer. 4or eAa$ple, t"pical pre-
p'r%e ti$in% wit# wi!e open force! !raft !a$per an! force! !raft fan
at f'll &pee! #a& been )0 &econ!& for pac=a%e! fire t'be boiler& an!
( $in'te& for pac=a%e! water t'be boiler&.
4. Pro<i!e co$ponent& t#at can be ea&il" re$o<e! fro$ t#e panel wit#o't
!i&t'rbin% wirin%.
7. 0e$or" &tora%e an! &elf-!ia%no&tic& of at lea&t &iA $o&t recent ca'&e&
of b'rner &#'t!own, w#ic# can be acce&&e! b" operatin% an! &er<ice
per&onnel. Dia%no&tic& &#all incl'!e all in!i<i!'al interloc=&.
5. Pro<i!e 0o!b'& RS()(/RSD>/ an! $o!e$ interface to allow re$ote acce&& to
!etaile! boiler plant operatin% !ata an! $e$or". Pro<i!e interface wit#
SC+D+ -S'per<i&or" Control an! Data +c*'i&ition. &oftware on co$p'ter
wor=&tation to allow acce&& to b'rner $ana%e$ent $e$or" an! to c'rrent
operatin% infor$ation. //In a!!ition, pro<i!e a 8+Cnet -rea! onl".
interface to t#e central $e!ical center PDDC control &"&te$.//
I. 8'rner c"cle in!ication on face of panel: S#ow in&tantaneo'& &tat'& of
&tart 'p, r'n an! &#'t !own pro%ra$. Pro<i!e in!icator for control power
on, i%nition, $ain f'el <al<e open, an! fla$e fail're.
@. Re&et b'tton on face of panel.
1. +nn'nciator Di&pla" an! +lar$:
1. 3ocate !i&pla" on o't&i!e face of panel between 1(00 $$ an! 1/00 $$
-D feet an! / feet. abo<e t#e floor.
() 0: 11 - (1
11-10
(. En%li&# lan%'a%e rea!-o't wit# in!i<i!'al i!entification of &pecific
interloc=&. W#ere two or $ore interloc=& &er<e t#e &a$e f'nction,
in!i<i!'al !i&pla" of eac# interloc= i& not re*'ire!.
). In!icate b'rner &tat'& in En%li&# $e&&a%e&: control on, pre-p'r%e,
trial for i%nition, i%niter fla$e &i%nal, $ain fla$e &i%nal, po&t
p'r%e, b'rner off.
D. Contin'o'&l" in!icate fla$e &i%nal &tren%t#.
/. Pro<i!e fir&t-o't ann'nciation, incl'!in% En%li&# lan%'a%e $e&&a%e,
an! a'!ible alar$ -#orn. for eac# of t#e followin% interloc=&:
a. 4la$e fail're.
b. P'r%e airflow low.
c. Co$b'&tion air low.
!. 4al&e co$b'&tion air -&witc# acti<ate! wit# co$b'&tion air flow..
e. 5i%# $ain %a& f'el pre&&'re.
f. 3ow $ain %a& f'el pre&&'re.
%. 5i%# oil pre&&'re.
#. 3ow oil pre&&'re.
i. 3ow i%niter -pilot. %a& pre&&'re.
. 3ow oil te$perat're -#eate! oil &"&te$& onl"..
=. 4'el &afet" &#'t-off <al<e& not clo&e! prior to i%nition c"cle.
l. 3ow fire po&ition not attaine! prior to i%nition c"cle.
$. 3ow ato$iGin% $e!ia -&tea$ or air. &tatic pre&&'re at ato$iGin%
$e!ia &er<ice connection to b'rner pipin%.
n. 3ow ato$iGin% &tea$/oil !ifferential pre&&'re. W#ere b'rner !oe&
not $aintain !ifferential pre&&'re pro<i!e low ato$iGin% $e!ia
pre&&'re at b'rner.
o. 5i%# &tea$ pre&&'re.
p. 3ow water c'toff.
*. 3ow control air pre&&'re -if pne'$atic fee!water control <al<e
!ri<e 'nit& or ot#er control& are f'rni&#e!..
r. 4l'e %a& recirc'lation -if pro<i!e!. i$proper !a$per po&ition.
&. 3ow fl'e %a& oA"%en.
t. 5i%# f'rnace pre&&'re -if o'tlet !raft control &"&te$ f'rni&#e!..
'. 8'il!in% co$b'&tion air inta=e lo'<er clo&e! or $a=e-'p air
<entilation &"&te$ not operatin%.
?. +'!ible alar$ -#orn.: So'n!& 'pon all b'rner &#'t!own& eAcept
a'to$atic rec"cle &#'t!own& on &tea$ pre&&'re. Pro<i!e &ilencin%
control, w#ic# a'to$aticall" re&et& w#en b'rner control i& re&et.
() 0: 11 - ((
11-10
3. Pre-P'r%e Ti$in%: Inte%ral wit# t#e pro%ra$$er. Non-a!'&table after
initiall" &et to &'it boiler pre-p'r%e re*'ire$ent&.
0. +'Ailiar" rela"&: In!'&trial t"pe rate! for t#e &er<ice, enclo&e!
contact&.
N. Selector &witc#e&, p'&# b'tton& an! control &witc#e&: 5ea<" !'t",
in!'&trial t"pe.
O. Safet" &#'t !own an! $an'al re&et re*'ire! for, b't not li$ite! to:
1. 4la$e &i%nal !etecte! prior to i%nition c"cle.
(. Pre-i%nition interloc= open !'rin% pre-p'r%e.
). 5i%# fire p'r%e interloc= fail& to clo&e wit#in ten $in'te& or le&&
after firin% rate !ri<e 'nit i& co$$an!e! to !ri<e to #i%# fire.
D. 3ow fire interloc= fail& to clo&e wit#in ten $in'te& or le&& after
firin% rate !ri<e 'nit i& co$$an!e! to !ri<e to low fire.
/. I%niter -pilot. or $ain b'rner fail& to i%nite.
?. 0alf'nction of fla$e !etector.
E. 0alf'nction of pro%ra$$er.
>. 0alf'nction of fla$e &i%nal a$plifier.
:. Co$b'&tion air pro<in% &witc# act'ate! prior to &tart-'p of force!
!raft fan.
10. 3oc=-o't interloc= open !'rin% pre-p'r%e -after 1/ &econ!&., i%nition
or r'n perio!.
11. Interloc= open.
1(. 4la$e fail're.
1). 8'il!in% co$b'&tion air inta=e lo'<er& clo&e! or $a=e 'p air
<entilation &"&te$ not operatin%.
P. 8'rner Safet" S#'t Down Interloc= De<ice&:
SPEC WRITER NOTE: 0erc'r"-t"pe &witc#e&
are &pecifie! for &o$e application&.
T#e&e &witc#e& pro<i!e increa&e!
reliabilit" w#en co$pare! wit# &nap-actin%
&witc#e&. 65+ -10N. #a& accepte! t#e '&e
of t#e&e &witc#e& a& beneficial for
reliable operation wit# $ini$al ri&= fro$
$erc'r" conta$ination.
1. 8a&ic Re*'ire$ent&:
a. +!'&table Set Point&.
b. 0aAi$'$ Set Point De<iation: /J of f'll &cale.
c. 0ini$'$ Repeatabilit": (J of f'll &cale.
!. 0ini$'$ Set Point +cc'rac": 10J of f'll &cale or (0J of &et point.
() 0: 11 - ()
11-10
e. Scale ran%e &#all allow &et point& to be wit#in )0 to E0J of f'll
&cale.
f. Safet" interloc= !e<ice& &#all be &eparate fro$ operatin% control
ele$ent&, &'c# a& fee!bac= !e<ice&. T#i& i& to a<oi! #a<in% t#e
fail're of an operatin% control !e<ice pre<entin% t#e operation of
t#e &afet" !e<ice.
(. Pro<i&ion& for Te&tin% of Interloc=&:
a. In&tallation of all interloc= !e<ice& &#all per$it te&tin% of &et
point& an! control operation wit#o't re$o<in% or !i&connectin% t#e
!e<ice& an! wit#o't a!'&tin% &et point& of !e<ice&. Pro<i!e
per$anent connection point& for te&t in&tr'$ent&, &'c# a&
$ano$eter& an! pre&&'re %a%e&, on &en&in% pipin% an! t'bin%. W#ere
nece&&ar", pro<i!e loc=able <al<e& to allow te$porar" i&olation of
!e<ice fro$ t#e &er<ice to allow te&tin% of t#e !e<ice.
b. +ll interloc= !e<ice wirin% &#all &tart o't at an! en! at a
ter$inal &trip in t#e $ain cabinet. No !e<ice &#all be wire
!irectl" to anot#er !e<ice in &erie& wit#o't ret'rnin% to t#e $ain
cabinetQ& ter$inal &trip fir&t. +ll &erie& wirin% will ta=e place
at t#e ter$inal &trip.
c. Pro<i!e all nece&&ar" control &"&te$ pa&&wor!&, wirin% !ia%ra$&,
an! &tep-b"-&tep written in&tr'ction& &pecific to t#at facilit" to
Re&i!ent En%ineer to facilitate all interloc= te&tin% re*'ire! b"
t#e late&t e!ition of t#e 65+ 8oiler Plant Safet" De<ice Te&tin%
0an'al.
). 4orce! Draft 4an 0otor Operation Interloc=: Pro<i!e c'rrent rela"& on
eac# p#a&e of power circ'it& to fan $otor. 4or <ariable &pee! !ri<e&,
pro<i!e &i%nal& to control &"&te$ fro$ 64D fa'lt an! r'n contact& an!
&i%nal& fro$ 64D &#aft &pee! fee!bac= to pro<e proper fan &pee! for
p'r%in%, low fire i%nition, an! for eac# b'rner loa! point. +n"
!i&connect& or ot#er power &#'t-off !e<ice& between t#e location of
t#e interloc= !e<ice& an! t#e $otor &#all al&o &#'t !own t#e power
&'ppl" to t#e b'rner $ana%e$ent control &"&te$.
D. +to$iGin% +ir Co$pre&&or -w#en pro<i!e!. 0otor Ener%iGe! Interloc=:
Pro<i!e c'rrent rela"& on eac# p#a&e of power circ'it& to t#e $otor.
In t#e power &'ppl" to t#e $otor t#ere &#all be no !i&connect& or
ot#er power &#'t-off !e<ice& between t#e location of t#e interloc=
!e<ice& an! t#e $otor.
() 0: 11 - (D
11-10
/. 4orce! Draft 4an Da$per, 8oiler Or Econo$iGer 4l'e 7a& O'tlet Da$per
-if pro<i!e!. Pre-P'r%e Po&ition Interloc=: Pro<e !a$per& wi!e open
for pre-p'r%e. +ct'ate &eale! &nap-action &witc#e& b" le<er& attac#e!
!irectl" to !a$per& or to !a$per lin=a%e&, w#ic# are pinne! to
pre<ent &lippa%e. Parallel po&itionin% &"&te$& $a" #a<e t#e interloc=
&witc#e& in t#e !ri<e 'nit&.
?. 4l'e 7a& Recirc'lation -47R. Da$per& -if pro<i!e!. Po&ition
Interloc=: Pro<e !a$per& po&itione! a& re*'ire! b" b'rner
$an'fact'rer for pre-p'r%e an! firin%. +ct'ate &eale! &nap-action
&witc#e& b" le<er& attac#e! !irectl" to !a$per& or to !a$per
lin=a%e&, w#ic# are pinne! to pre<ent &lippa%e.
E. Pre-P'r%e +irflow Interloc=:
a. Sen&e !ifferential pre&&'re between two point& in co$b'&tion air
&"&te$ w#ere t#e !ifferential pre&&'re at #i%# fire i&
&i%nificant, &'c# a& &e<eral inc#e& water col'$n. T#ere $'&t be no
inter<enin% !a$per&. T#i& i& t"picall" between t#e win!boA an!
boiler o'tlet.
b. Diap#ra%$-act'ate! &nap-action &witc# !e&i%ne! for $aAi$'$ &"&te$
pre&&'re, a!'&table &et point, %ra!'ate! &et point in!icatin%
&cale&.
c. 23 li&te!, 40 appro<e!.
!. Pro<i!e air pre&&'re &en&in% connection& for te&t $ano$eter &o
t#at air flow &witc# &ettin%& can be <erifie!.
e. Trip point &#all pro<e at lea&t E0J of $aAi$'$ airflow.
>. Co$b'&tion +ir Pro<in% Interloc=:
a. Sen&e !ifferential air pre&&'re acro&& t#e force! !raft fan wit#
no inter<enin% !a$per&.
b. Diap#ra%$-act'ate! &nap-action &witc# !e&i%ne! for $aAi$'$ &"&te$
pre&&'re, a!'&table &et point, %ra!'ate! &et point in!icatin%
&cale&.
c. 23 li&te!, 40 appro<e!. Pro<i!e &witc# !e&i%ne! for Bfal&e
co$b'&tion airC feat're on &tart-'p interloc=.
!. Pro<i!e air pre&&'re &en&in% connection& for te&t $ano$eter &o
t#at &witc# &ettin%& can be <erifie!. De$on&trate t#at trip point
i& wit#in 10J of $ini$'$ !ifferential pre&&'re o<er t#e firin%
ran%e of t#e b'rner.
:. 5i%# +n! 3ow 0ain 8'rner 4'el -7a& an! Oil. +n! 3ow I%niter -Pilot.
7a& Pre&&'re Interloc=&:
() 0: 11 - (/
11-10
a. Soli!-&tate &en&or, $erc'r" &witc#, a'to$atic re&et. Pro<i!e
%ra!'ate! &et point in!icator, &witc# po&ition in!icator,
a!'&table &et point coor!inate! wit# b'rner re*'ire$ent& eit#er
on t#e &witc# or a& a part of t#e controller. Switc# $o<e$ent&
&#all #a<e b'&#in%& to eli$inate $etal-to-$etal wear.
b. 7a& pre&&'re &witc# ratin%&: S'&taine! pre&&'re capabilit" &#all
eAcee! two ti$e& loc=-'p of neare&t 'p&trea$ re%'lator.
c. Oil pre&&'re &witc# ratin%&: S'&taine! pre&&'re capabilit" &#all
eAcee! &et pre&&'re, pl'& acc'$'lation, of oil p'$p &afet" relief
<al<e. On #eate! oil &"&te$, &'&taine! te$perat're capabilit"
&#all eAcee! $aAi$'$ operatin% te$perat're.
!. 3ow %a& pre&&'re &witc#e& &#all incl'!e i$p'l&e !a$pener to re!'ce
t#e effect& of pre&&'re !ip& !'rin% &tart-'p.
e. 0ec#anical $o<e$ent& &#all #a<e b'&#in%& to eli$inate wear of
$etal part&.
f. +ppro<al&: 23 li&te!, 40 appro<e!.
%. Switc# 3ocation&: 0'&t be locate! w#ere pre&&'re i& con&tant, a&
controlle! b" pre&&'re re%'lator -if pro<i!e!. on f'el train. 0'&t
be 'p&trea$ of $o!'latin% f'el flow control <al<e&.
#. Set point& &#all be wit#in (0J of t#e nor$al operatin% pre&&'re.
i. 5i%# pre&&'re &witc#e& &#all be pipe! to t#e &er<ice wit# loc=able
i&olation <al<e an! <al<e! te&t connection &o t#at &witc# can be
&et an! te&te! '&in% co$pre&&e! air.
10. 3ow Oil Te$perat're Interloc= -5eate! Oil Onl".:
a. T"pe: Soli!-&tate &en&or or &eale! &nap-actin% &witc#, a'to$atic
re&et. Pro<i!e %ra!'ate! &et point in!icator, &witc# po&ition
in!icator, a!'&table &et point coor!inate! wit# b'rner
re*'ire$ent eit#er on t#e &witc# or a& part of t#e controller.
b. Ratin%&: S'&taine! te$perat're capabilit" &#all eAcee! $aAi$'$ oil
te$perat're re*'ire$ent.
c. +ppro<al&: 23 li&te!.
!. 3ocation: +#ea! of &afet" &#'t off <al<e&.
11. 3ow +to$iGin% 0e!ia Pre&&'re, Differential Pre&&'re +n! 4low
Interloc=&:
a. T"pe: 0erc'r" &witc#e&, %ra!'ate! &et point in!icator, &witc#
po&ition in!icator, a!'&table &et point coor!inate! wit# b'rner
re*'ire$ent&, a'to$atic re&et. Switc# $o<e$ent& &#all #a<e
b'&#in%& to eli$inate $etal-to-$etal wear.
() 0: 11 - (?
11-10
b. Ratin%: S#all eAcee! pre&&'re &ettin% of neare&t 'p&trea$ relief
<al<e.
c. Pro<i!e &ip#on on &tea$ connection to protect &en&in% ele$ent fro$
li<e &tea$.
!. +ppro<al&: 23 li&te!.
e. 3ocation& an! t"pe& of &witc#e& on ato$iGin% $e!ia pipin%: Two
&witc#e& re*'ire! for eac# b'rner, a &tatic pre&&'re &witc# on
ato$iGin% $e!ia &'ppl" a#ea! of !ifferential pre&&'re control
<al<e, an! !ifferential pre&&'re flow &witc# wit# flow $eter
orifice on ato$iGin% pipin% a!acent to b'rner. On b'rner& t#at
$aintain an approAi$atel" con&tant !ifferential pre&&'re between
t#e ato$iGin% &tea$ an! oil, pro<i!e a &tea$/oil !ifferential
pre&&'re &witc# in&tea! of t#e flow &witc# at t#e oil b'rner.
8'rner& wit# in!i<i!'al air co$pre&&or& for air ato$iGation &#all
be pro<i!e! wit# one air pre&&'re &witc# an! co$pre&&or $otor
interloc=& a& &pecifie! abo<e.
1(. 0ain 4'el -7a& +n! Oil. +'to$atic Safet" S#'t-Off 6al<e& Proof-Of-
Clo&'re -O<er Tra<el. Interloc=&. Pro<i!e on all a'to$atic &afet"
&#'t off <al<e& to pro<e clo&'re prior to i%niter -pilot. i%nition.
Pro<i!e $an'all"-act'ate! te&t circ'it& t#ro'%# t#e proof-of-clo&'re
&witc#e& t#at will !e$on&trate t#at t#e &witc#e& clo&e an! open
properl" an! t#at t#e circ'it i& connecte! to t#e b'rner $ana%e$ent
&"&te$.
1). 3ow 4ire Po&ition of 4'el 4low Control 6al<e& Interloc=&: Seale!
&nap-actin% &witc#e&. +ct'ate &witc#e& b" le<er& attac#e! !irectl" to
f'el <al<e&. +& an option, t#e &witc# le<er $a" be pinne! to t#e
ac=&#aft to w#ic# t#e f'el <al<e proportionin% ca$& are al&o pinne!
or pro<i!e 23 li&te! an! 40 appro<e! po&ition &en&or on t#e $otor
w#ic# po&ition& t#e ac=&#aft to w#ic# all t#e operatin% le<er& are
pinne!.
1D. 5i%# 8oiler Stea$ Pre&&'re 3i$it an! Interloc=: Operatin% li$it
&witc# allowin% b'rner rec"clin% an! &afet" &#'t !own interloc=
&witc#. Refer to Para%rap#, 8OI3ER TRI0, in //Section () /( ):, 4IRE-
T28E 8OI3ERS//Section () /( )), W+TER-T28E 8OI3ERS//.
1/. 3ow 8oiler Water 3e<el Interloc=&: Pri$ar" an! a'Ailiar" low water
b'rner &#'t !own interloc=&. Refer to Para%rap#, 8OI3ER TRI0, in
//Section () /( ):, 4IRE-T28E 8OI3ERS//Section () /( )), W+TER-T28E
() 0: 11 - (E
11-10
8OI3ERS//. Operation of a'Ailiar" low water c'toff &#all interr'pt
t#e power &'ppl" to t#e b'rner $ana%e$ent control &"&te$.
1?. 8oiler Control Co$pre&&e! +ir Pre&&'re Interloc= -Pne'$atic Control
S"&te$&.:
a. T"pe: 0erc'r" &witc#, %ra!'ate! &et point in!icator, &witc#
po&ition in!icator, a!'&table &et point coor!inate! wit# b'rner
re*'ire$ent&, a'to$atic re&et.
b. Ratin%: S#all eAcee! $aAi$'$ relief pre&&'re of neare&t 'p&trea$
relief <al<e.
c. +ppro<al&: 23 li&te!.
1E. 3ow 4l'e 7a& OA"%en +lar$ an! Interloc=: Si%nal& fro$ fl'e %a& oA"%en
anal"Ger pro<i!in% low oA"%en alar$ an! low oA"%en b'rner &#'t !own.
Refer to Para%rap#, 8OI3ER 432E 7+S OK97EN +N+39OER S9STE0S.
1>. 5i%# 4'rnace Pre&&'re Interloc=:
a. Re*'ire! onl" for boiler& t#at #a<e boiler o'tlet !raft control
&"&te$.
b. Sen&e &tatic pre&&'re in f'rnace.
c. Diap#ra%$-act'ate! &nap-action &witc#, a!'&table &et point, &et
point in!icatin% &cale, !e&i%ne! for $aAi$'$ &"&te$ pre&&'re.
!. 23 li&te!, 40 appro<e!.
e. Connect to t#e &er<ice wit# a loc=able i&olation <al<e an! <al<e!
te&t connection to allow t#e &witc# to be &et an! te&te! wit#
pre&&'riGe! air &o'rce.
1:. 8'il!in% Co$b'&tion +ir Inta=e Interloc=: Pro<i!e !e<ice& to pro<e
o't&i!e air b'il!in% wall lo'<er& are open or 5F6 'nit i& in
operation.
;. +'to$atic Pro%ra$$in% Se*'ence:
1. +fter per&onnel &elect t#e f'el to be b'rne! an! operate t#e b'rner
&tart &witc#, t#e control &"&te$ &#all a'to$aticall" perfor$ t#e
followin% operation&:
(. Pro<e proper operation of all interloc=& eAcept p'r%in% interloc=& or
pre<ent f'rt#er pro%re&&.
). Open all air !a$per& f'll". T#i& incl'!e& all !a$per& -if pro<i!e!.
in t#e boiler o'tlet breec#in% an! &tac= &"&te$.
D. Po&ition fl'e %a& recirc'lation !a$per -if pro<i!e!. a& re*'ire! b"
b'rner $an'fact'rer to p'r%e fl'e %a& fro$ recirc'lation !'ct.
() 0: 11 - (>
11-10
/. Pro<e E0J of $aAi$'$ air flow t#ro'%# t#e boiler an! pro<e all air
!a$per& open wi!e an! fl'e %a& recirc'lation !a$per -if pro<i!e!. in
proper po&ition.
?. Pre-p'r%e ei%#t air c#an%e& for water t'be boiler& an! fo'r air
c#an%e& for fire t'be boiler&.
E. Ret'rn force! !raft fan !a$per& an! f'el flow control <al<e& to low
fire po&ition.
>. If boiler o'tlet !a$per i& pro<i!e!, retain o'tlet !a$per wi!e open.
If o'tlet !raft !a$per $o!'latin% control &"&te$ i& pro<i!e! an!
eAce&&i<e !raft !'e to wi!e-open !a$per i& inco$patible wit# t#e
b'rner, a'to$aticall" po&ition t#e o'tlet !a$per to an acceptable
po&ition for b'rner i%nition.
:. Pro<e low fire &tart po&ition.
10. Sen&in% of fla$e prior to t#i& &#all ca'&e &#'t!own.
11. Ener%iGe i%niter an! open i%niter f'el a'to$atic &afet" &#'t-off
<al<e&. Pro<e i%niter fla$e in ten &econ!& or pro<i!e &#'t!own.
1(. On &"&te$& wit# 'ltra<iolet fla$e &canner&, ter$inate i%nition &par=
fi<e &econ!& before $ain f'el <al<e& open.
1). Open $ain f'el &afet" &#'t-off <al<e& for f'el &electe!. Clo&e
i%niter f'el <al<e& wit#in ten &econ!& after $ain f'el <al<e& open
-1/ &econ!& on #eate! oil..
1D. Pro<e $ain fla$e or pro<i!e &#'t!own.
1/. Place fl'e %a& recirc'lation !a$per -if pro<i!e!. in $o!'latin% or in
fiAe! po&ition a& re*'ire! b" !e&i%n of b'rner f'rni&#e!.
1?. If pro<i!e!, relea&e boiler/econo$iGer o'tlet !raft control !a$per to
$o!'lation.
1E. Relea&e b'rner fro$ low fire po&ition to a'to$atic or $an'al firin%
rate control.
1>. Pro<i!e 1/ &econ! po&t p'r%e at en! of b'rner firin% c"cle.
1:. Clo&e all !a$per& 'pon co$pletion of po&t p'r%e.
R. Spare Part&:
1. One fla$e control pro%ra$$er c#a&&i& co$plete.
(. One fla$e control a$plifier co$plete.
). One fla$e &canner co$plete wit# connectin% lea!&.
D. Twel<e la$p& for eac# t"pe of replaceable la$p.
/. Two of eac# t"pe of rela" an! ti$er.
() 0: 11 - (:
11-10
2.3 MAIN INSTRUMENTATION AND CONTROL PANEL:
SPEC WRITER NOTE: 0a&ter &tea$ pre&&'re
control f'nction i& '&'all" locate! on t#e
$ain panel. In!i<i!'al boiler control
&tation& $a" be locate! on t#e $ain panel
or on t#e in!i<i!'al boiler control
panel&. 8'rner $ana%e$ent control& &#o'l!
be on t#e in!i<i!'al boiler/b'rner control
panel&.
+. T"pe: One free-&tan!in% factor"-a&&e$ble! &teel enclo&'re wit# control
&tation&, control &witc#e&, in&tr'$ent& an! in!icator& on panel front
an! controller&, rela"& an! ot#er co$ponent& $o'nte! on interior
&'b-ba&e&. NE0+ ICS-?, T"pe 1( ratin%. Refer to !rawin%& for arran%e$ent
an! o<erall !i$en&ion&.
8. Panel Con&tr'ction:
1. 0ini$'$ )./ $$ -0.1)D-inc#. t#ic= &teel &#eet wit# &teel an%le or bar
reinforce$ent. Pro<i!e <ertical reinforce$ent fro$ top to botto$ of
panel between eac# lar%e in&tr'$ent openin%. Pro<i!e #oriGontal
reinforce$ent abo<e an! below eac# lar%e in&tr'$ent openin%.
(. Pro<i!e &'fficient reinforce$ent to pre<ent an" warpin% or
!i&place$ent !'e to wei%#t of e*'ip$ent $o'nte! on an! wit#in panel.
). +ll corner& an! e!%e& &#all be &$oot#.
D. Rear +cce&& Door&: S'fficient *'antit" to co<er f'll #ei%#t an! wi!t#
of panel, t#ree-point latc#e& wit# =e"-t"pe loc=&, t#ree #in%e& per
!oor, or piano-t"pe #in%e&.
/. 4ini&#:
a. EAterior: 2n!ercoat of r'&t-re&i&tant pri$er, fini&# coat& of
teAt're! &patter paint, !ar= %ra".
b. Interior: 2n!ercoat of r'&t-re&i&tant pri$er, fini&# coat& of
ena$el, li%#t %ra" or w#ite.
?. Pro<i!e !'pleA 1(0 <. 74I receptacle in&i!e t#e panel.
E. Pro<i!e fan-t"pe <entilation if nece&&ar" to protect e*'ip$ent fro$
o<er#eatin%. +&&'$e boiler roo$ te$perat're of )> !e%ree& C -100
!e%ree& 4..
C. 0a&ter Stea$ Pre&&'re Control Station: Refer to Para%rap#, +2TO0+TIC
8OI3ER +ND 82RNER CONTRO3 S9STE0S. 2nit &#all be fl'&# $o'nte! on panel
front.
D. 8oiler/8'rner S'b$a&ter Control Station&: Refer to Para%rap#, +2TO0+TIC
8OI3ER +ND 82RNER CONTRO3 S9STE0S. 2nit& &#all be fl'&# $o'nte! on panel
front.
() 0: 11 - )0
11-10
SPEC WRITER NOTE: Recor!er& an!
te$perat're in!ication !e<ice& are not
nee!e! if co$p'ter wor=&tation pro%ra$$in%
pro<i!e& t#e&e f'nction&.
E. Recor!in% S"&te$&: Refer to Para%rap#, RECORDERS.
4. To'c# Screen&: Refer to Para%rap#, +2TO0+TIC 8OI3ER/82RNER CONTRO3
S9STE0.
7. Pre&&'re 7a%e&: 4l'&# $o'nte!, R percent acc'rac", 1/0 $$ -?-inc#. !ial
!ia$eter, $icro$eter a!'&table pointer, &oli! front, blow-o't !i&= in
rear, bac= connecte!, an! of in!icate! ran%e. Pro<i!e %a%e coc= wit#in
panel for eac# %a%e. Pro<i!e %a%e& for &tea$ #ea!er pre&&'re, boiler
fee! #ea!er pre&&'re for eac# boiler, f'el #ea!er pre&&'re&.
SPEC WRITER NOTE: 3i&t t#e n'$ber an!
f'nction of eac# p'&# b'tton &tation an!
in!icatin% li%#t.
5. P'&# 8'tton Station& an! In!ication 3i%#t& for P'$p Control: Refer to
Section (? (: 11, 3OW-6O3T+7E 0OTOR ST+RTERS. 3i%#t& &#all be oil-ti%#t,
&tan!ar! in!'&trial con&tr'ction, 1(0-<olt, 'tiliGin% la$p& w#ic# are
rea!il" a<ailable. 3en&e& &#all be re! an! %reen colore!, #el! in place
b" t#rea!e! rin%. P'&# b'tton &tation& &#all be fl'&# $o'ntin%, oil
ti%#t, $o$entar" contact. Pro<i!e non-latc#in% la$p te&t control on $ain
panel.
SPEC WRITER NOTE: In!icator &"&te$ i& not
nee!e! if t#i& !ata i& on a co$p'ter wor=
&tation.
I. 8oiler Econo$iGer Te$perat're In!icator S"&te$&:
1. RTD &"&te$ $ea&'rin% te$perat're at fo'r point&: fee!water in an!
o't, fl'e %a& in an! o't. Separate in!icator&, %ra!'ate! 0 L ?00 4
(. +cc'rac": Pl'& or $in'& / 4.
). 0o'ntin%: 0o'nt in!icator& on in&tr'$entation panel.
D. Incl'!e 0o!b'& co$$'nication wit# co$p'ter wor=&tation -pre&ent or
f't're..
@. +nn'nciator:
1. Pro<i!e &"&te$ for $onitorin% alar$ f'nction& li&te! below.
+nn'nciator &#all incl'!e alar$ li%#t&, alar$ bell, inte%ral te&t an!
ac=nowle!%e p'&# b'tton&. Incl'!e 0o!b'& co$$'nication& for '&e wit#
co$p'ter wor=&tation.
(. T"pe: 0'ltiple rectan%'lar bac=-li%#te! win!ow& on w#ic# alar$
f'nction& are en%ra<e!I &eparate win!ow for eac# f'nction. Pro<i!e
te&t an! ac=nowle!%e control&.
() 0: 11 - )1
11-10
). Con&tr'ction:
a. Win!ow SiGe: DD A E/ $$ -1.E/ A ) inc#e&. $ini$'$.
b. 3a$p&: 0ini$'$ of two per win!ow.
c. Operatin% 0ec#ani&$&: Soli! &tate electronic, acce&&ible for
repair wit#o't re$o<in% entire ann'nciator fro$ panel. Pro<i!e all
e*'ip$ent for co$plete &"&te$.
!. 8ell: 1/0 $$ -? inc#. !ia$eter, &'rface $o'nte!.
D. Operatin% Se*'ence:
a. Con!ition Nor$al: 8ell an! li%#t off.
b. Con!ition +bnor$al: 8ell onI li%#t fla&#in%.
c. +c=nowle!%e: 8ell offI li%#t on &tea!".
!. Con!ition Ret'rn& to Nor$al: 8ell an! li%#t off.
e. Te&t: 8ell onI li%#t fla&#in%.
/. +lar$ Sen&in% S"&te$&: Pro<i!e co$plete wirin%, control&, con!'it&,
an! acce&&orie&.
SPEC WRITER NOTE: 3i&t ot#er alar$ &"&te$&
a& applicable &'c# a& e$er%enc" %enerator
$alf'nction, $e!ical %a&e& an! $e!ical
<ac''$. Pro<i!e t#e nece&&ar" inp't/o'tp't
$o!'le& -I/O. for t#e ot#er alar$ &"&te$&.
a. Con!en&ate Stora%e Tan= an! 4ee!water Deaerator Stora%e Tan= 5i%#
an! 3ow Water 3e<el +lar$& -D f'nction&.: +ct'ate! b" &en&or&
$o'nte! on &tora%e tan=&. Refer to Section () /0 11, 8OI3ER P3+NT
0EC5+NIC+3 E;2IP0ENT.
b. 5i%# an! 3ow Stea$ 5ea!er Pre&&'re -( f'nction&.: +ct'ate! b"
a!'&table a'to$atic re&et 23 li&te! pre&&'re &witc#e&. Ran%e of
a!'&table &et point D0-1>0 p&i, / p&i $aAi$'$ !ifferential.
Pro<i!e &tea$ &ip#on loop&, &#'t-off <al<e&.
c. E$er%enc" 7a& 6al<e Clo&e!: +ct'ate! b" &witc# pro<i!e! wit# <al<e
a&&e$bl".
!. Oil Tan=& L 5i%# an! 3ow 3e<el -( f'nction& per tan=.: Separate
#i%# an! low le<el in!ication& for eac# tan=. +ct'ate! b" oil tan=
le<el $onitor &"&te$. Refer to Section () 10 00, 4+CI3IT9 42E3
S9STE0S.
e. 3ow EAce&& +ir L 8oiler -1 f'nction per boiler.: +ct'ate! b" fl'e
%a& oA"%en anal"Ger&. Refer to Para%rap#, +2TO0+TIC 8OI3ER +ND
82RNER CONTRO3 S9STE0S.
f. 5i%# Nat'ral 7a& 5ea!er Pre&&'re: +ct'ate! b" a!'&table,
a'to$atic re&et, pre&&'re &witc# connecte! to %a& #ea!er. Switc#
() 0: 11 - )(
11-10
&#all be 23 li&te! for nat'ral %a& &er<ice. Pro<i!e &#'t-off coc=
between %a& #ea!er an! &witc#.
%. 3P I%niter -Pilot. 7a& in 2&e L 4or E$er%enc" Onl": +ct'ate! b"
a!'&table, a'to$atic re&et, 23 li&te!, 40 appro<e!, #i%# pre&&'re
&witc# $o'nte! on 3P7 #ea!er. Ran%e of &et point 1-10 p&i,
e$er%enc" ratin% )0 p&i.
#. 4'el Oil Te$perat're L 5i%# an! 3ow -5eate! Oil Onl".: +ct'ate! b"
te$perat're &witc#e& locate! on t#e f'el oil #ea!er. +'to$atic
re&et, a!'&table &et point an! !ea! ban!, 23 li&te!, &et point
ran%e /0 L 1/0 4. 23 li&te!, re$o<able wit#o't !rainin% &"&te$,
&et point in!icator.
i. 3ow fee!water pre&&'re -1 f'nction per #ea!er.: +ct'ate! b"
pre&&'re &witc#e& on fee!water #ea!er&.
. Inp't/O'tp't -I/O. 0o!'le&: Pro<i!e (0J -( $ini$'$. in&talle!
&pare I/O of eac# t"pe for co$p'ter !ata ac*'i&ition &"&te$.
1. E$er%enc" 4'el Safet" S#'t-Off 6al<e Control: Pro<i!e $aintaine!
contact, e$er%enc" &afet" &#'t-off p'&#-p'll control &witc#e& wit#
$'&#roo$ #ea!& on o't&i!e face of panel an! at o't&i!e per&onnel
!oorwa"&. T#e &#'t-off &#all &#'t !own $ain an! i%niter e$er%enc" &afet"
&#'t-off <al<e& fro$ power &o'rce &#own an! &#'t !own all ot#er f'el
&o'rce&. 6al<e& &#all clo&e w#en &witc# i& p'lle! o't.
SPEC WRITER NOTE: Re$ote re%i&ter& are not
nee!e! if t#i& infor$ation i& a<ailable at
t#e co$p'ter wor= &tation.
3. Re$ote Re%i&ter& for 4'el 0eter&: Refer to Para%rap#, 43OW 0ETERS.
0. Cloc=: 0icroproce&&or-!ri<en !i%ital, ?0 $$ -(./ inc#. #i%# wi!e an%le
3ED !i&pla", &electable 1(/(D #o'r&, enable/!i&able a'to$atic !a"li%#t
&a<in%& ti$e c#an%eo<er, enable/!i&able alternatin% ti$e an! !ate, &e<en
"ear batter"-bac=-'p $e$or", ti$e ba&e acc'rate to pl'& or $in'& two
$in'te& per "ear.
N. Na$eplate&: Pro<i!e en%ra<e! pla&tic la$inate! na$eplate& for all
!e<ice& on front of panel. Na$eplate& &#all #a<e w#ite letter& on blac=
bac=%ro'n!. 0o'nt wit# &crew& or ri<et&. 3i&t e*'ip$ent title an!
i!entification n'$ber, &'c# a& B8OI3ER 4EED P20P P-1.C Do not '&e
abbre<iation&.
O. +'Ailiar" rela"&: In!'&trial t"pe rate! for t#e &er<ice, enclo&e!
contact&.
() 0: 11 - ))
11-10
P. Selector &witc#e&, p'&# b'tton& an! control &witc#e&: 5ea<" !'t",
in!'&trial t"pe.
;. Wirin% an! Pipin% 0et#o!&:
1. +ll !e<ice& $o'nte! in an! on panel &#all be factor"-wire! an! pipe!.
(. +ll electrical contact& &#all &witc# t#e p#a&e con!'ctor.
). Electric wirin%: Confor$ to N4P+-E0, all wirin% in tro'%#&,
ter$ination& in in!'&trial cla&& ter$inal bloc=&, ter$inal& n'$bere!
for i!entification, (0 percent eAtra ter$inal&. +ll wirin% color
co!e! an! n'$bere! '&in% n'$berin% &"&te$ t#at i!entifie& t#e
!e&tination. T#ere &#all be no eApo&e! wirin% connection& eAcee!in%
1(0 <olt& in&i!e t#e panel&. Refer to Section () (1 11, 8OI3ER P3+NT
PIPIN7 S9STE0S, an! Section (? 0/ (1, 3OW-6O3T+7E E3ECTRIC+3 POWER
COND2CTORS an! C+83ES -?00 6O3TS +ND 8E3OW..
D. Pipin%: Stainle&& &teel t'bin%, &ec'rel" $o'nte!, ter$inate in
fittin%& at top of t#e cabinet&.
R. Spare Part& Re*'ire!:
3a$p&: SiA of eac# t"pe in panel an! in&tr'$ent&.
To'c#-'p paint for panel: One pint.
SPEC WRITER NOTE: Delete Par. R, w#ere not
applicable.
//S. Sei&$ic De&i%n: Refer to Section 1) 0/ D1, SEIS0IC RESTR+INT
RE;2IRE0ENTS 4OR NON-STR2CT2R+3 CO0PONENTS.//
2.4 BOILER!BURNER CONTROL PANELS:
SPEC WRITER NOTE: Control panel& for fire
t'be boiler& an! fleA-t'be $'lti-pa&&
water t'be boiler& are t"picall" boiler-
$o'nte!. Panel& for D-t"pe water t'be
boiler& are t"picall" free-&tan!in%.
+. T"pe: In!i<i!'al boiler/b'rner control panel& wit# control &tation&,
control &witc#e&, in&tr'$ent& an! in!icator& on panel front& an!
controller&, rela"& an! ot#er co$ponent& $o'nte! on interior &'b-ba&e&.
Panel& &#all be //free&tan!in%//boiler-$o'nte!//.
8. Panel Con&tr'ction:
1. NE0+ ICS-?, T"pe D. 4ree&tan!in% panel& &#all be $ini$'$ )./ $$
-0.1)D inc#. t#ic= &teel &#eet wit# &teel an%le or ot#er
reinforce$ent. 8oiler-$o'nte! panel& &#all be $ini$'$ 1.: $$ -0.0E/
inc#. t#ic= &teel &#eet. Pro<i!e &'fficient reinforce$ent to pre<ent
an" warpin% or !i&place$ent !'e to wei%#t of e*'ip$ent $o'nte! wit#in
panel. +ll corner& an! e!%e& &#all be &$oot#. 0o'nt all e*'ip$ent on
() 0: 11 - )D
11-10
&'b-ba&e&. 0o'nt &witc#e&, re&et b'tton&, in!icator& an! in&tr'$ent&
on o't&i!e face of panel.
(. +cce&& !oor& &#all be f'll #ei%#t an! wi!t# of panel, !'&t ti%#t
%a&=et&, =e"-t"pe loc=&. On free&tan!in% panel&, !oor& &#all #a<e
t#ree-point latc#e& an! t#ree #in%e& or piano #in%e&.
). EAterior fini&#: 2n!ercoat of r'&t-re&i&tant pri$er, fini&# coat& of
ena$el. Color &a$e a& in&tr'$entation panel or boiler $an'fact'rerQ&
&tan!ar! color if panel i& boiler-$o'nte!.
D. Interior fini&#: 2n!ercoat of r'&t-re&i&tant pri$er, fini&# coat& of
ena$el, w#ite.
/. I!entification: +ll ele$ent& on face of an! on interior of panel&
&#all be labele!. No$enclat're &#all be =e"e! to wirin% !ia%ra$&.
?. Pro<i!e fan-t"pe <entilation if nece&&ar" to protect e*'ip$ent fro$
o<er#eatin%. +&&'$e en<iron$ent at D) !e%ree& C -110 !e%ree& 4..
C. 8'rner 0ana%e$ent S"&te$ wit# +nn'nciator: See Para%rap#, 82RNER
0+N+7E0ENT S9STE0 WIT5 S+4ET9 INTER3OC1S +ND +CCESSORIES.
D. 8oiler Control Station& or To'c# Screen&, b'rner $ana%e$ent !i&pla"& an!
re&et&: See Para%rap#&, +2TO0+TIC 8OI3ER CONTRO3 S9STE0S, 82RNER
0+N+7E0ENT -43+0E S+4E72+RD CONTRO3. S9STE0S WIT5 S+4ET9 INTER3OC1S +ND
+CCESSORIES.
E. Draft 7a%e&: See Para%rap#, DR+4T 7+7ES.
4. Control &witc#e& on face of panel:
1. 4'el &elector.
(. 8'rner &tart an! &top &elector -off-a'to$atic-on..
). Circ'it brea=er for power to b'rner control &"&te$.
D. +lar$ &ilence.
/. 4orce! !raft fan &tart-&top for D-t"pe water t'be boiler&.
?. 8'rner &top &witc# wit# $'&#roo$ #ea!.
E. Re&et for b'rner $ana%e$ent &"&te$.
7. 8oiler water le<el alar$ on face of panel -non loc=-o't.:
1. Pro<i!e &eparate <i&'al in!ication& an! a'!ible alar$ -bell. for #i%#
water an! low water. 3ow water alar$ i& &eparate fro$ low water
c'to't& an! &et at #i%#er le<el t#an low water c'to't&.
(. In!icatin% li%#t&: In!'&trial, tran&for$er t"pe, re$o<able a$ber
len&e&. 8'rner &tat'& an! &#'t !own ann'nciator &pecifie! abo<e $a"
be '&e!. Stan!ar! water le<el alar$ !i&pla" of water le<el control
$an'fact'rer $a" be '&e!.
() 0: 11 - )/
11-10
). +lar$ bell: 1/0 $$ -&iA inc#. !ia$eter. Pro<i!e &ilencin% control,
w#ic# i& a'to$aticall" !eacti<ate! w#en anot#er alar$ con!ition
occ'r&.
5. 5orn an! bell: 0o'nte! #i%# on eAterior of panel, a'!ible t#ro'%#o't t#e
boiler plant. T#e #orn i& for b'rner $ana%e$ent &"&te$ alar$& an! t#e
bell i& for #i%# an! low water le<el alar$& -not b'rner c'toff. -See
Para%rap# 7..
I. Wirin% an! Pipin% 0et#o!&:
1. +ll !e<ice& $o'nte! in an! on panel &#all be factor"-wire! an! pipe!.
(. +ll electrical contact& &#all &witc# t#e p#a&e con!'ctor.
). Electric wirin%: Confor$ to N4P+-E0, all wirin% in tro'%#&,
ter$ination& in in!'&trial t"pe ter$inal bloc=&, ter$inal& n'$bere!
for i!entification, (0 percent eAtra ter$inal&. Wirin% &#all be
color-co!e! an! n'$bere! wit# n'$berin% &"&te$ t#at i!entifie& t#e
!e&tination of eac# wire. T#ere &#all be no eApo&e! wirin%
connection& eAcee!in% 1(0 <olt& in&i!e t#e panel&. +ll fiel! wirin%
&#all be bro'%#t to ter$inal &trip in t#e panel. No wirin% in &erie&
fro$ one &afet" !e<ice to t#e neAt !e<ice i& per$itte!.
D. Pipin%: Stainle&& &teel t'bin%, &ec'rel" $o'nte!, ter$inate in
fittin%& at top of t#e cabinet&.
@. Panel Certification an! Te&tin%:
1. 0an'fact're an! in&pection of co$plete! panel&, incl'!in% all wirin%
an! co$ponent&, &#all co$pl" wit# 23 /0>.
(. Co$plete cabinet& &#all be factor" te&te! an! certifie!. T#e panel
&#all be labele! a& co$pl"in% wit# 23 /0>. + cop" of t#e wirin%
!ia%ra$ &#all be place! in t#e cabinet prior to &#ip$ent.
2. COMPUTER WORK STATION AND PROGRAMMING:
+. T#e in!i<i!'al boiler plant controller& an! in&tr'$entation &"&te$ &#all
be networ=e! wit# a central co$p'ter wor=&tation to pro<i!e re$ote
operation of t#e controller&, c'&to$ %rap#ic !i&pla" of infor$ation,
alar$ $e&&a%e !i&pla", report %eneration, #i&torical tren!in% an! re$ote
t'nin% of controller&. +ll control f'nction& &#all be acco$pli&#e!
wit#in t#e in!i<i!'al controller& an! &#all be $onitore! b" t#e central
co$p'ter &o t#at t#e inte%rit" of t#e control &"&te$ &#all not be
!epen!ent on t#e &tat'& of t#e central co$p'ter or t#e interconnectin%
networ=. 8'rner $ana%e$ent -fla$e &afet" control. &"&te$& &#all not be
controllable fro$ t#e wor=&tation b't &#all be $onitore! fro$ t#e
wor=&tation for &tat'& an! acce&& to #i&torical !ata. 0o!e$ an! &oftware
() 0: 11 - )?
11-10
&#all pro<i!e re$ote co$$'nication wit# !ia%no&tic an! &tat'&
in!ication&.
8. 5ar!ware:
1. 0icro&oft Win!ow& ba&e! !e&=top co$p'ter wor=&tation wit# =e"boar!,
$o'&e, two &pea=er&, color %rap#ic $onitor, alar$ printer, lo%%in%
printer, 'ninterr'pte! power &'ppl". E*'ip wit# late&t <er&ion
0icro&oft Win!ow& operatin% &"&te$ co$patible wit# SC+D+ &oftware
f'rni&#e!. T#e &"&te$ &#all be !e&i%ne! &o t#at a!!itional
wor=&tation& an! perip#eral e*'ip$ent can be a!!e! in t#e f't're.
Pro<i!e all !e<ice& nece&&ar" for co$plete acce&& to all feat're& of
t#e pro%ra$& applie!.
SPEC WRITER NOTE: E!it co$p'ter &pec& to
c'rrent profe&&ional-le<el tec#nolo%".
(. De&=top Co$p'ter: Co$pl" wit# re*'ire$ent& p'bli&#e! b" SC+D+
&oftware &'pplier for opti$'$ perfor$ance of &oftware f'rni&#e!.
S"&te$ $'&t incl'!e #ar!ware a& reco$$en!e! b" 0icro&oft for
in&tallation of Win!ow& 8'&ine&& operatin% &"&te$. 0ini$'$
re*'ire$ent& are Intel Core ( D'o proce&&or, D 08 3( cac#e, (.D 75G,
10?? 4S8I D 78 ?00 05G DDR( SDR+0 $e$or" ECC-( DI00S.I !'al #ar!
!ri<e& eac# D00 78 S+T+, n6IDE+ ;2+DRO4KDD00 /1( 08 %rap#ic&, D6DN/-
RW optical !ri<e, inte%rate! %i%abit Et#ernet, (/0 08 Io$e%a Oip
internal !ri<e, &o'n! car!, #i%# !en&it" 1.DD $e%ab"te >> $$ -)./
inc#. !ri<e flopp" !i&=, a'!ible alar$ an! a batter"-bac=e! cloc=
w#ic# co'nt& &econ!&, $in'te&, #o'r&, !a"& an! "ear&. Pro<i!e two
parallel port& an! two &erial port&, $ini$'$.
). Di%ital 4lat Panel Color 0onitor: T4T, DE/ $$ -1: inc#. !ia%onal
-no$inal. &creen wit# capabilit" of 1?00 b" 1(>0 piAel& re&ol'tion,
non-interlace!, !ot pitc# 0.)1 $aAi$'$. 0ini$'$ of Tr'e 1?bit color&
&'pporte!. Ener%"-Star co$pliant.
D. 1e"boar!: +SCII &tan!ar!, ;WERT9-&t"le, en#ance! 101-=e" con&i&tin%
of at lea&t )( !e!icate! f'nction =e"& an! a 1(-=e" n'$eric !ata
entr" &ection. 1e"& &#all #a<e tactile fee!bac= an! be per$anentl"
an! clearl" labele!. In a!!ition, a &et of arrow =e"& &#all be
pro<i!e! for $o<in% fro$ t#e c'rrent &creen of !ata to BneAt &creenC.
4'nction =e"& &#all #a<e c'&to$ le%en!& for eac# =e" to allow report
%eneration, %rap#ic !i&pla" &election, alar$ &ilencin%, an! !ata
retrie<al wit# &in%le =e"&tro=e&. Pro<i!e re$o<able contin'o'& 0"lar
faceplate to eAcl'!e !'&t an! &pill&.
() 0: 11 - )E
11-10
/. 0o'&e: T#e operator interface &#all $ini$iGe t#e '&e of t#e
t"pewriter &t"le =e"boar! t#ro'%# t#e '&e of a $o'&e an! Bpoint an!
clic=C approac# to $en' &election. 2&er& &#all be able to acce&&
feat're& of t#e pro%ra$ fro$ %rap#ical !i&pla"& t#ro'%# t#e '&e of
t#e $o'&e.
?. +lar$ Printer: I$pact printer, :-pin !ot-$atriA t"pe. T#e printer
&#all #a<e a $ini$'$ :? c#aracter +SCII c#aracter &et ba&e! on +NSI
INCITS 1/D. T#e printer &#all #a<e tractor fee! wit# a!'&table
&proc=et& for paper wi!t# 'p to )>0 $$ -1/ inc#e&., print at lea&t
1)( col'$n& per line an! #a<e a !raft *'alit" &pee! of ?>0 c#aracter&
per &econ!. C#aracter &pacin% &#all be &electable at 10, 1( or 1E
c#aracter& per (/ $$ -one inc#. at front panel. T#e printer &#all
'tiliGe &proc=et-fe! fanfol! paper. T#e printer &#all #a<e
pro%ra$$able control of top-of-for$. T#e &o'n! le<el of t#e 'nit
&#all not eAcee! // !8+ at 1/00 $$ -/ feet.. Pro<i!e one boA of (000
&#eet& of printer paper.
E. 3o%%in% Printer: 8lac=/color in=et t"pe, (0 pp$ blac= an! w#ite L 1/
pp$ color L !raft *'alit", $ini$'$ > &calable font&, D>00 A 1(10 !pi
color, 1? $b R+0, capabilit" of letter an! le%al paper &iGe.
>. Spea=er&: Pro<i!e! b" co$p'ter $an'fact'rer.
:. 2ninterr'pte! Power S'ppl": Pro<i!e co$plete protecte! power
con!itioner. 3ine interacti<e, 23 1DD: rate!, interacti<e !i%ital
!i&pla". Power &'ppl" &#all protect co$p'ter&, control&, in&tr'$ent&
an! acce&&orie& fro$ !a$a%e !'e to %ro'n! lea=a%e, &pi=e&, &'r%e&,
&a%&, tran&ient& an! o<erloa!& in t#e inco$in% power &'ppl". S$oot#
&ine wa<e o'tp't. 5ot &wappable batterie&. +'!ible an! <i&'al alar$
to &i%nal fail're of 2PS.
10. Pro<i!e a !e&= 'nit for &'pport of $icroco$p'ter, ter$inal& an!
perip#eral&. T#e !e&= &#all #a<e a ?00 A E?0 $$ -(D A )0 inc#.
wor=&pace in a!!ition to &pace for e*'ip$ent. De&= &#all #a<e at
lea&t two !rawer&.
C. S'per<i&or" Control an! Data +c*'i&ition -SC+D+. Software:
1. 7enerall" a<ailable non-c'&to$ &"&te$ co$pliant wit# late&t <er&ion
of 0icro&oft Win!ow&. S#all '&e Win!ow& Open S"&te$& +rc#itect're
-WOS+., &'c# a& in it& '&e of !ialo% boAe& an! $en'&. 3ocal &"&te$
wit# capabilit" for f't're networ=in%. +ll feat're& &#all be
&'pporte! on t#e in-plant #ar!ware &pecifie!. T#e &oftware &#all be a
co$plete pac=a%e re*'irin% no a!!itional &oftware to confi%'re or r'n
() 0: 11 - )>
11-10
t#e feat're& of t#e pro%ra$. Pro%ra$ &#all not re*'ire #ar!ware
B!on%leC =e"& for licen&in%. T#e pro%ra$ &#all be co$pletel"
confi%'re! to perfor$ all re*'ire! f'nction& at t#e re*'ire! &pee!
an! wit# co$plete acc'rac".
(. Confi%'ration &#all be acco$pli&#e! fro$ t#e =e"boar! or t#e $o'&e.
+ll confi%'ration c#an%e& &#all be capable of bein% $a!e w#ile t#e
&"&te$ i& on-line -operatin%. wit#o't interferin% wit# t#e nor$al
f'nction& of t#e pro%ra$. No pro%ra$$in%, co$pilin% or lin=in% &#all
be re*'ire! to confi%'re t#e &"&te$.
). Pro<i!e co$plete '&er !oc'$entation in electronic for$at, incl'!in%
eAa$ple& of #ow to operate t#e <ario'& $o!'le& of t#e &"&te$. Pro<i!e
=e"wor! an! &pecific teAt &earc# feat're&.
D. On-line B#elpC facilit", ba&e! 'pon Win!ow& &tan!ar! 5"perteAt. T#i&
&#all &'pport f'll teAt wor! &earc#, a!! c'&to$ co$$ent&, boo=$ar=
topic&, cop" an! pa&tin% into anot#er application, printin%, an! '&e
of &"&te$ font& an! color&.
/. Pro<i!e pre-e$pti<e $'ltita&=in% to en&'re t#at co$$on Win!ow&
action& are per$i&&ible an! !o not interfere wit# I/O co$$'nication&,
proce&&in% of !ata, alar$in%, an! t#e inte%rit" of t#e real-ti$e an!
#i&torical !ata.
?. 4'nction& &#all be a<ailable to &'pport t#e followin%:
a. +nalo% an! Di%ital Inp't/O'tp't.
b. +nalo% an! Di%ital +lar$.
c. +nalo% an! Di%ital Re%i&ter.
!. 8oolean 3o%ic.
e. Calc'lation: Incl'!e& a!!, &'btract, $'ltipl", !i<i!e,
parent#e&e&, ab&ol'te <al'e, &*'are root, eAponentiation, lo%&,
relational operation&, c#an%e floatin% point <al'e& to inte%er&.
f. De<ice Control.
%. E<ent +ction.
#. 4ano't.
i. 0'lti-&tate Di%ital Inp't.
. Pro%ra$: Se*'encin%, $onitorin%, proce&& control.
=. Real-ti$e Tren!.
l. TeAt.
$. Ti$er.
n. TotaliGer.
() 0: 11 - ):
11-10
E. W#ere<er po&&ible, t#e !e<ice co$$'nication& pro%ra$ will perfor$
error c#ec=in% on $e&&a%e&. T#i& will incl'!e lo&t re&pon&e an! !ata
error. S#o'l! co$$'nication& error& be !etecte!, t#e &oftware &#all
a'to$aticall" in!icate t#at t#e !ata i& no lon%er <ali! an! i!entif"
t#e in<ali! !ata. T#e &"&te$ &#all a'to$aticall" atte$pt to re-
e&tabli&# co$$'nication&, an!, if &'cce&&f'l, &#all t#en replace t#e
c#aracter& wit# <ali! !ata wit#o't an" '&er pro%ra$& or ot#er action&
to i$ple$ent.
>. T#e &"&te$ &#all incl'!e a !ia%no&tic pro%ra$ capable of r'nnin% on-
line or off-line t#at can $onitor $e&&a%e rate& fro$ t#e
co$$'nication pro%ra$. T#e !ia%no&tic will !i&pla" t#e n'$ber of new
$e&&a%e&, retrie&, ti$e-o't&, an! an" occ'rrence& of error.
:. T#e &"&te$ $'&t &'pport t#ir!-part" obect& an! control& to be
pl'%%e! in <ia O3E an! +cti<e K &'pport.
10. S'pport of acce&&in% !ata to an! fro$ t#e proce&& !ataba&e an!
#i&torical arc#i<e to anot#er -f't're. !ataba&e '&in% Str'ct're!
;'er" 3an%'a%e -S;3. a& a &tan!ar! lan%'a%e.
11. 7rap#ic& Capabilitie&:
a. Color obect-oriente! %rap#ic !i&pla"& for $onitorin% an!
controllin% t#e proce&&, w#ic# &#ow t#e act'al confi%'ration of
t#e proce&&. Real-ti$e <al'e& fro$ <ario'& fiel! !e<ice& &#all be
!i&pla"e! in a <ariet" of '&er-confi%'rable for$at&. Di&pla"&
&#all be &tan!ar! 0S Win!ow& file&. 7rap#ic &creen& &#all be ba&e!
on obect& an! not in!i<i!'al piAel&.
b. Interacti<e obect-oriente! e!itor or wor=&pace t#at allow&
creation an! e!itin% of %rap#ic& '&in% a $o'&e. Capabilit" of
$a=in% c#an%e& to t#e %rap#ic& wit#o't &#'ttin% !own t#e &"&te$.
c. 7rap#ic &creen& t#at are opene! in confi%'ration $o!e $'&t &'pport
tilin% an! ca&ca!in%. Tilin% $'&t #a<e #oriGontal an! <ertical
&'pport an! no o<erlappin% w#en t#e %rap#ic &creen& are <iewe!.
!. SiGe will be ba&e! on lo%ical 'nit&I not piAel& an! an" lo%ical
'nit $a" be '&e!. + !e&i%n at one re&ol'tion $'&t be able to r'n
at a !ifferent re&ol'tion. Pro<i!e f'll &creen option an! t#e
abilit" to a!! &iGin% bor!er& to an" %rap#ic &creen. Pro<i!e
title bar enable!/!i&able! option.
e. S'pport (/? color&. Color c#an%e& $'&t be &electable fro$ e!itin%
t#e in!i<i!'al fore%ro'n!, bac=%ro'n!, or e!%e color propert" for
eac# obect.
() 0: 11 - D0
11-10
f. Pro<i!e confi%'rable toolboAe& t#at t#e '&er can c'&to$iGe a& to
w#at tool& it contain& an! t#eir po&ition in t#e toolboAe&.
Pro<i!e a $et#o! to !e&cribe t#e f'nction of eac# tool w#en t#e
c'r&or i& po&itione! on a partic'lar tool.
%. +& a $ini$'$, &'pport t#e followin% obect !rawin% tool&:
rectan%le, &*'are, ro'n!e! rectan%le/&*'are, o<al/circle, &trai%#t
line, pol"line&, pol"%on&, arc&, c#or!&, pie &#ape&, teAt.
#. Operation& t#at $a" be perfor$e! on obect& or %ro'p& of obect&
$'&t incl'!e: &elect/&elect all, !e&elect/!e&elect all, c#an%e
color, $o<e, n'!%e, c't, cop", pa&te, clear, !'plicate,
%ro'p/'n%ro'p, ali%n, &pace <erticall"/#oriGontall", %ri!, &nap-
to-%ri!, re&#ape, Goo$ in/o't, &en!-to-bac=/brin%-to-front, c#oice
of line an! fill &t"le&, flip, &earc# an! replace ta% na$e&, 'n!o,
c'r&or po&ition, rotation, &pace obect& e<enl", $a=e obect& &a$e
&iGe, la"er&.
i. Pro<i!e abilit" to !"na$icall" 'p!ate ele$ent& in t#e pict're.
D"na$ic lin= ele$ent& &#all incl'!e: !ata, ti$e, !ate, &"&te$
infor$ation, alar$ &'$$ar", p'&#b'tton, $'lti-pen c#art, O3E
obect&.
. 0'ltiple-pen c#art lin= &#all incl'!e: 'nli$ite! n'$ber of pen&,
!i&pla" r'n ti$e an! #i&torical !ata on &a$e c#art, confi%'rable
ti$e &pan, confi%'rable tren! !irection, confi%'rable Goo$,
&crollin% %ri!, in<ert #i%# an! low li$it&, $ini$'$ of fi<e line
&t"le& for pen&, $ini$'$ of t#ree preb'ilt line $a=er& an! a
c'&to$iGable line $ar=er.
=. D"na$ic propertie& for obect& $'&t incl'!e: color c#an%e&
-fore%ro'n!, e!%e, bac=%ro'n!., fill percenta%e -#oriGontal,
<ertical., po&ition/ani$ation -#oriGontal, <ertical, rotate,
&cale., &cript lan%'a%e -co$$an!& on !own, 'p, $o'&e clic=, $o'&e
!o'ble clic=, $o'&e $o<e, e!it., fill &t"le -&oli!, #ollow,
#oriGontal, <ertical, !ia%onal, cro&& #atc#., e!%e &t"le -&oli!,
#ollow, !a&#, !ot, !a&#-!ot, !a&#-!ot-!ot, n'll, in&i!e fra$e.
Pro<i!e capabilit" to a&&i%n $ore t#an one !"na$ic propert" to an
obect.
l. 4or propertie& ot#er t#an co$$an!&, confi%'ration &#all be b" t#e
$o'&e. Scriptin% or pro%ra$$in% &#all not be re*'ire!. W#en
b'il!in% obect !"na$ic&, propertie& $'&t &'pport confi%'ration
fro$ a !ialo% boA, pop-'p $en' an! '&er c'&to$iGable !ialo% boAe&
() 0: 11 - D1
11-10
or for$&. Po&itionin% propert" c#an%e& $'&t &'pport a $et#o! to
%et &creen coor!inate& an! a'to$aticall" fill in t#e re*'ire!
coor!inate& for po&itionin%. T#e '&er c'&to$iGable !ialo% boAe& or
for$& $'&t be c'&to$iGable t#ro'%# 68+. T#e &"&te$ $'&t &'ppl" t#e
followin% pre-b'ilt for$&: fill, rotate, po&ition, &cale,
<i&ibilit", e!%e color, fore%ro'n! color, bac=%ro'n! color, !ata
entr", open/clo&e pict're, replace pict're, open/clo&e !i%ital
ta%, to%%le !i%ital ta%, ac=nowle!%e alar$.
$. T#e refre&# rate &#all be '&er-!efinable on a per obect ba&i&
wit# t#e fa&te&t bein% fift" $illi&econ!&.
n. T#e ani$ation of t#e %rap#ic& an! obect& &#all be able to be
lin=e! to: Data ac*'ire! an! &tore! b" t#e &"&te$, !ata ac*'ire!
an! &tore! b" a networ=e! &"&te$, <ariable& !eclare! in t#e
co$$an! lan%'a%e &cript&, local an! networ=e! relational !ataba&e&
'&in% S;3/OD8C.
o. Pro<i!e a wil! car! &'pporte! filter for a&&i%nin% a !ata &o'rce.
Pro<i!e a $at#e$atical eApre&&ion b'il!er t#at i& acce&&ible fro$
t#e %rap#ic wor=&pace.
p. Pro<i!e for ea&" re'&e of %rap#ic obect& or %ro'p& of obect&.
T#e obect& &#all be intelli%ent Win!ow& wiGar!-li=e obect&. +
librar" of obect& &#all be incl'!e!: pipe&, <al<e& -$an'al an!
a'to$atic t"pe&., p'$p&, $otor&, tan=&.
*. T#e &"&te$ $'&t allow for bit$ap& create! b" ot#er &"&te$& to be
i$porte! into t#e %rap#ic&. 8it$ap& $'&t &'pport a tran&parent
$o!e an! 0etafile& $'&t i$port a& obect&, not '&t bit$ap&. +& a
$ini$'$, t#e &"&te$ $'&t i$port .b$p, .$&p, .p%, w$f, pcA, ico,
c'r, p&!, epr, an! wp%.
r. 0S Wor! an! EAcel !oc'$ent& $'&t be able to li<e wit#in a %rap#ic
&creen, r'nnin% wit# t#e %rap#ic, not a& an eAternal call. Wor!
an! EAcel toolbar& $'&t be in&erte! a& part of t#e %rap#ic
toolbar&.
&. Printin% of %rap#ic !i&pla"& in color an! blac= an! w#ite &#all be
&'pporte! <ia t#e &tan!ar! 0S Win!ow& print $ana%er in bot# t#e
%rap#ic& !e<elop$ent an! r'nti$e en<iron$ent&.
t. Operator entr" $et#o!& &#all be a fleAible 0S Win!ow& NT $et#o!.
Ite$ &election an! !ata entr" &#all be !one wit# $o'&e or =e"boar!
an! t#e &electe! ite$ &#all be #i%#li%#te!. T#e followin% !ata
() 0: 11 - D(
11-10
entr" $et#o!& &#all be &'pporte!: n'$eric, &li!er, p'&#b'tton,
ra$p <al'e, alp#an'$eric.
'. T#e &"&te$ &#all print a !e&cripti<e $e&&a%e wit# ti$e &ta$p an!
'&er ID on t#e alar$ printer or to an alar$ file -a& &electe! b"
'&er. w#ene<er an" of t#e followin% e<ent& occ'r: alar$, alar$
ac=nowle!%e$ent, !ata entr" into ta%, reloa!in% !ataba&e file,
&a<in% !ataba&e file, re&tartin% t#e &"&te$.
<. T#e &criptin% lan%'a%e '&e! b" t#e &"&te$ $'&t be 0S 6i&'al 8a&ic
for +pplication& -68+. or e*'i<alent wit# one of t#e &oftware
pac=a%e& &pecifie!. Script& &#all allow '&er& to a'to$ate operator
ta&=&, an! create a'to$ation& &ol'tion&. T#e &criptin% lan%'a%e
$'&t '&e 0S IntelliSen&e feat're, eApo&in% all $et#o!& an!
propertie& of %rap#ic obect&. E!itin% will be wit# t#e 6i&'al
8a&ic E!itor -68E., w#ic# i& part of 68+. Scriptin% lan%'a%e
re*'ire$ent& incl'!e: ani$ation of obect&, a'to$atic %eneration
of obect&, rea! write an! create !ataba&e bloc=&, a'to$aticall"
r'n ot#er application&, incorporate c'&to$ &ec'rit" feat're&,
create c'&to$ pro$pt& an! $e&&a%e&, incorporate an! co$$'nicate
wit# t#ir! part" an! c'&to$ +cti<e K control&, trap ba! +cti<e K
control&, write c'&to$ wiGar!&, &cript& beco$e part of t#e %rap#ic
&creen, t#e 68E $'&t allow i$port an! eAport capabilit", t#ere
$'&t be a lin= fro$ t#e %rap#ic e!itor to t#e 68E, 68+ or 68E i&
la'nc#e! fro$ wit# in t#e &"&te$ wit#o't an" co$$an!&, all
propertie& $et#o! an! e<ent of 7rap#ic obect create! wit#in t#e
%rap#ic e!itor of t#ir! part" +cti<e K control& '&e! in t#e
%rap#ic &creen $'&t be eApo&e! to 68+.
1(. +lar$& an! 0e&&a%e 5an!lin%:
a. T#e &"&te$ &#all be capable of !etectin% alar$ con!ition& ba&e! on
t#e &tate& an! <al'e& of t#e <ario'& &en&e! <ariable& w#et#er or
not t#e <ariable& ca'&in% t#e alar$& are on !i&pla". +lar$ &et
point& &#all be enterable b" t#e '&er 'pon confi%'ration an!
!'rin% r'n ti$e. +lar$ t"pe& &#all incl'!e: #i%# #i%#, #i%#, low,
low low, ba! inp't fro$ I/O, alar$ !i&able, off &can, !ea!ban!,
c#an%e of &tate, open, clo&e. S'pport at lea&t t#ree prioritie&
for eac# alar$ t"pe: #i%#, $e!i'$, low.
b. 0e&&a%e enablin% an! !i&ablin% $'&t be controlle! at t#e bloc=
le<el. T#e &"&te$ $'&t be capable of &en!in% $e&&a%e& ba&e! on t#e
followin% e<ent&: an operator e<ent occ'r&, proce&& !ataba&e e<ent
() 0: 11 - D)
11-10
occ'r&. In a!!ition to alar$&, t#e followin% t"pe& of bloc=& $'&t
be able to %enerate $e&&a%e& t#at report to an" tran&action& to
an! fro$ t#e #ar!ware: !i%ital inp't, !i%ital o'tp't, !i%ital
re%i&ter, analo% o'tp't, analo% re%i&ter, teAt.
c. T#e &"&te$ $'&t %enerate application& $e&&a%e& t#at !e&cribe
!ataba&e-relate! acti<it" or operator entr". T#e&e $e&&a%e& &#all
be lo%%e! to alar$ area&. T"pe& of $e&&a%e& incl'!e: operator
c#an%e& a proce&& <al'e, loa!& proce&& !ataba&e, lo%& into t#e
&"&te$I an" recipe 'ploa!, !ownloa! or &a<e con!itionI &en!
infor$ation fro$ a 68+ &cript to all enable! alar$ !e&tination&I
&en! a $e&&a%e fro$ t#e !ataba&e to all alar$ !e&tination&.
!. T#e &"&te$ &#all pro<i!e a $ean& for placin% an alar$ $e&&a%e in
one or $ore of t#e followin% location&: alar$ &'$$ar" !i&pla",
alar$ printer, alar$ $e&&a%e file on !i&=, alar$ #i&tor" win!ow.
e. +lar$ $e&&a%e& &#all be in!epen!entl" '&er-confi%'rable a& to w#at
infor$ation i& pro<i!e! an! it& &e*'ence wit#in t#e $e&&a%e. T#e
followin% &#all be a<ailable c#oice&: ti$e of t#e alar$
occ'rrence, na$e of ta% ca'&in% t#e alar$, en%ineerin% 'nit&
<al'e, !e&criptor teAt a&&i%ne! to t#e ta%, en%ineerin% 'nit& of
t#e ta%.
f. W#en a new alar$ con!ition i& !etecte!, an alar$ $e&&a%e will be
%enerate!. If t#e alar$ con!ition co!e teAt for t#e bloc= i& on
t#e c'rrent !i&pla", t#en t#e teAt will fla&# 'ntil t#e alar$ i&
ac=nowle!%e!. +lar$ ac=nowle!%e$ent will be perfor$e! fro$ t#e
=e"boar! or wit# t#e $o'&e an! &#all re*'ire no $ore t#an one
=e"&tro=e or $o'&e clic=. T#e &oftware &#all incl'!e t#e followin%
capabilitie&: alar$ &'&pen&ion w#ic# allow& t#e '&er to &pecif"
!i%ital ta%& t#at, w#en clo&e!, ca'&e alar$& not to be %enerate!
for alar$ con!ition&I re-alar$ ti$e w#ic# allow& t#e &"&te$ to re-
%enerate an alar$ after a '&er-confi%'rable a$o'nt of ti$eI alar$
!ela" ti$e w#ic# allow& t#e '&er to &pecif" a perio! of ti$e for
w#ic# an alar$ con!ition $'&t re$ain before an alar$ i& %enerate!I
clo&e contact on alar$ w#ic# allow& '&er to &pecif" !i%ital ta%&
t#at beco$e clo&e! w#en certain alar$ con!ition& occ'r or reopene!
'n!er certain con!ition& to allow operation of a'!ible an! <i&'al
alar$& in t#e plant.
%. Pro<i!e an alar$ &'$$ar" !i&pla" a& a !"na$ic lin= wit#in t#e
%rap#ic& pac=a%e. T#i& $'&t &#ow a li&t of t#e pen!in% alar$& in
() 0: 11 - DD
11-10
t#e &"&te$. +& new alar$& are !etecte!, entrie& are $a!e to t#e
!i&pla" li&t. Place$ent of alar$ infor$ation an! color co!e& &#all
be confi%'rable. +lar$& can be ac=nowle!%e! fro$ t#e &'$$ar"
!i&pla" eit#er in!i<i!'all" or for all alar$& in t#e *'e'e.
1). +rc#i<in% an! Reportin%:
a. Pro<i!e facilit" for a'to$aticall" collectin%, &torin% an!
recallin% !ata. Recalle! !ata &#all be $a!e a<ailable to a tren!
!i&pla" pro%ra$, a report %eneration pro%ra$ an! to '&er-written
pro%ra$&.
b. Store !ata in Win!ow&-co$patible file& in co$pre&&e! for$at.
Entrie& containin% ti$e, na$e, <al'e an! &tat'& will be $a!e in
t#e file w#ene<er t#e real-ti$e <al'e eAcee!& t#e pre<io'&l"
&tore! <al'e b" a '&er-&'pplie! !ea!ban! li$it. + !ea!ban! <al'e
of Gero will ca'&e an entr" in t#e file eac# ti$e t#e real-ti$e
<al'e i& eAa$ine!. 4ile& &#all be or%aniGe! accor!in% to ti$e an!
will contain <al'e& for $'ltiple, na$e! <ariable&. T#e file& can
be place! on t#e #ar! !i&= or flopp" !i&=. Pro<i!e a $ec#ani&$ for
on-line $aintenance an! a'to$atic p'r%in% of file&.
c. T#e !ata to be collecte! b" t#e arc#i<in% pro%ra$ will be
i!entifie! t#ro'%# an interacti<e, $en'-ba&e! confi%'ration. T#e
'&er will enter t#e ta% na$e, collection rate, an! !ata
co$pre&&ion !ea!ban! <al'e. Collection rate& &#all be &electable:
1 &econ!, ( &econ!&, 10 &econ!&, (0 &econ!&, )0 &econ!&, 1 $in'te,
( $in'te&, 10 $in'te&.
!. T#e operator &#all be able to recall arc#i<e! !ata fro$ t#e !i&=
to be !i&pla"e! in %rap#ic for$at alon% wit# real-ti$e !ata. T#e
!i&pla" of arc#i<e! !ata &#all be '&er-confi%'rable. It &#all be
po&&ible to confi%'re obect& in %rap#ic !i&pla"& t#at, w#en
&electe!, fetc# pre-!efine! #i&torical tren! !ata fro$ !i&= an!
!i&pla" it to t#e operator. +ttrib'te& of pen& &#all be e!itable
!'rin% r'n-ti$e.
e. T#e #i&torical tren! !i&pla" &#all be $a!e 'p of t#e followin%
co$ponent&:
1. Pen 7ro'p: Confi%'ration &#all be '&e! to !efine t#e
partic'lar ta% na$e& to be !i&pla"e!. +lon% wit# ta% na$e&,
pen color, $ar=er &t"le an! en%ineerin% 'nit& $a" be !efine!.
(. Ti$e 7ro'p: Confi%'ration &#all be '&e! to !efine t#e ti$e
perio! o<er w#ic# t#e arc#i<e! !ata i& to be !i&pla"e!.
() 0: 11 - D/
11-10
). 3e%en! 7ro'p: Confi%'ration &#all be '&e! to !efine t#e le%en!
para$eter& for a #i&torical !i&pla". 8ot# a pri$ar" an!
alternate le%en! $a" be !i&pla"e!.
f. T#e !i&pla" &#all &'pport 'nli$ite! <ariable& to be !i&pla"e! on
t#e &a$e ti$e/<al'e aAi& &i$'ltaneo'&l". 4or eac# entr" in t#e
!i&pla" li&t, t#e operator will be able to a&&i%n a %i<en ta% na$e
an! $ar=er to a partic'lar line color &electe! fro$ palette& of
'nli$ite! color&. T#e operator $a" al&o enter !i&pla" en%ineerin%
'nit& ran%e& to ca'&e &calin% of t#e !i&pla". S'pport &#all be
pro<i!e! for $'ltiple, !ifferent "-aAi& en%ineerin% 'nit& to be
!i&pla"e! a& appropriate.
%. T#e !i&pla" &#all #a<e two fiel!& of <iew. T#e top portion of t#e
&creen &#all be t#e %rap#ic fiel! an! will !i&pla" t#e <al'e& of
t#e <ariable& -"-aAi&. a%ain&t ti$e -A-aAi&.. It will al&o
contain label& for t#e aAe& an! %rap#&. T#e botto$ portion of t#e
&creen &#all be '&er-confi%'rable to !i&pla" infor$ation, &'c# a&
no!e-na$e&, ta% na$e&, an! !e&criptor&, pertainin% to t#e ta%& in
t#e tren! !i&pla".
#. T#e tren! obect &#all allow for bi-!irectional tren!in% an!
&crollin%. + $o<able, <ertical line will act a& a ti$e c'r&or on
t#e !i&pla". T#e !ate, ti$e an! <al'e& of t#e tren!& corre&pon!in%
to t#at ti$e will be !i&pla"e! in t#e botto$ portion of t#e
&creen. T#e %ri! of t#e tren! obect &#all be &crollable. T#e
tren! &#all be &#ifte! forwar! or bac=war! in ti$e b" clic=in% on
t#e ri%#t/left b'tton&. New !ata &#all be fetc#e! fro$ t#e
#i&torical file a& appropriate. T#e abilit" to !i&pla" #i&torical
!ata wit# c'rrent !ata on t#e &a$e c#art $'&t be &'pporte!. +
tran&parent option for t#e tren! $'&t be &electable. T#e '&er
&#all be able to BGoo$C on an" &ection of t#e tren! !i&pla" b"
Bc'ttin%C t#at &ection wit# t#e $o'&e. T#e &oftware will
a'to$aticall" re-&cale bot# t#e "-aAi& an! t#e ti$e aAi& an! will
fetc# t#e appropriate !ata for t#e ti$e perio! &electe!. T#e tren!
obect $'&t #a<e a refre&# rate &electable in 0.1 &econ!
incre$ent& fro$ a $ini$'$ of 0.10 &econ!& to a $aAi$'$ of 1>00
&econ!&.
i. T#e tren! !i&pla" &#all be printable to a blac= an! w#ite or color
printer <ia t#e &tan!ar! 0S Win!ow& NT print $ana%er.
1D. E<ent Sc#e!'lin%:
() 0: 11 - D?
11-10
a. T#e &"&te$ &#all &'pport a &c#e!'ler wit# ti$e-ba&e! printin% of
report&.
b. T#e &"&te$ &#all allow for &c#e!'lin% of t#e followin% ti$e-ba&e!
printin% of report&: 5o'rl", &#ift, !ail", $ont#l", "earl".
1/. Sec'rit" 0ana%e$ent:
a. Pro<i!e a '&er-ba&e! &ec'rit" &"&te$ w#ic#, w#en enable!, $'&t
allow for t#e creation of '&er& wit# certain ri%#t& an!/or
pri<ile%e&. T#e&e ri%#t& $'&t incl'!e t#e abilit" to r'n an"
co$bination or all of t#e application& in t#e !ata ac*'i&ition
&"&te$. T#e abilit" to allow or !i&allow '&er& acce&& to c#an%e
<al'e&, &'c# a& &et point& an! control &et'p&, on an in!i<i!'al
ta% ba&i& &#all be &'pporte!.
b. 7ro'p& of '&er&, &'c# a& operator& or &'per<i&or&, can be create!
an! %rante! ri%#t&. +ll '&er& a&&i%ne! to a %ro'p obtain t#e
ri%#t& of t#e %ro'p alt#o'%# t#e" are trac=e! b" t#e &"&te$ b"
t#eir in!i<i!'al ID. In!i<i!'al $e$ber& of a %ro'p $a" be al&o
a&&i%ne! a!!itional ri%#t&.
c. T#e &"&te$ $'&t &'pport a tie to Win!ow& NT &ec'rit". W#en '&er-
ba&e! &ec'rit" i& enable!, an a'!it trail will be %enerate! in t#e
&"&te$, w#ic# will ta% e<er" operator action wit# a '&er ID.
!. T#e &"&te$ $'&t &'pport at lea&t twent" &eparate &ec'rit" area&,
a&&i%nable on a per-ta% ba&i&. Eac# ta% can be a&&i%ne! all of t#e
a<ailable &ec'rit" area&, none of t#e a<ailable &ec'rit" area&, or
'p to t#ree in!i<i!'al &ec'rit" area&. Onl" '&er& wit# clearance
for t#o&e &ec'rit" area& &#all #a<e t#e abilit" to c#an%e
para$eter&. Sec'rit" area na$e& $a" be 'p to twent" c#aracter& in
len%t#.
e. T#e followin% f'nction& $'&t be &'pporte!: enable/!i&able '&er-
ba&e! &ec'rit"I !efine '&er&, pa&&wor!& an! lo%in na$e&I !efine
%ro'p& to w#ic# '&er& $a" belon%I !efine &ec'rit" pat#&I !efine
'&er an!/or %ro'p ri%#t&/pri<ile%e&I !efine &ec'rit" area na$e&I
!efine &"&te$ a'to-&tart '&er.
f. T#e abilit" to loc= an operator or ot#er '&er into t#e r'nti$e
%rap#ic& en<iron$ent &#all be pro<i!e!. Di&ablin% an" co$bination
of t#e followin% &#all be &'pporte!, a& confi%'re! b" t#e '&er:
&tartin% ot#er application&I &witc#in% to ot#er application& t#at
$a" be r'nnin%I eAitin% fro$ t#e &"&te$I re&tartin% t#e co$p'ter
'&in% SCtrlTS+ltTSDeleteTI openin% 'na't#oriGe! &creen&I clo&in%
() 0: 11 - DE
11-10
c'rrent &creen&I '&in% t#e &"&te$ $en'I &witc#in% to t#e
confi%'ration en<iron$entI acce&&in% t#e &"&te$ tree.
%. T#e &"&te$ &#all allow for a lo%in ti$eo't &ettin% for eac# '&er
acco'nt. T#e &"&te$ &#all &'pport $an'al lo%in in an! lo%o't a&
well a& a'to$atic lo%in. In a!!ition, &ec'rit" infor$ation $'&t be
c'&to$iGable t#ro'%# 68+ &criptin%.
1?. Ser<ice&:
a. Trainin%: +n interacti<e on-line t'torial &#all be pro<i!e! a&
part of t#e &oftware to teac# t#e ba&ic operation& of t#e &"&te$,
incl'!in% %rap#ic& an! ta% !e<elop$ent. T#e t'torial &#all
!e$on&trate t#e confi%'ration operation& '&in% interacti<e on-
&creen in&tr'ction&. Stan!ar! cla&&roo$ co'r&e& for operator& of
t#e &"&te$ t#at co<er t#e confi%'ration an! '&e of t#e &"&te$
&#all be a<ailable.
b. C'&to$er S'pport: Pro%ra$$in% &taff &#all pro<i!e (D/E &'pport <ia
telep#one an! e$ail. 4iel! &er<ice b" pro%ra$$er, or pro%ra$$er-
traine! !i&trib'tor, &#all be a<ailable on two-!a" notice.
c. ;'alit" +&&'rance: T#e <en!or $'&t #a<e a for$al an! !oc'$ente!
&et of *'alit" a&&'rance proce!'re& t#at are applie! to t#e
en%ineerin% !e&i%n, !e<elop$ent, an! !oc'$entation of t#e
&oftware. T#e &oftware &#all #a<e been in '&e b" c'&to$er& for at
lea&t t#ree "ear&.
1E. Re$ote Operation of Controller&
SPEC WRITER NOTE: E!it t#e li&t of
controller& below to &'it t#e proect.
a. Pro<i!e capabilit" to operate controller& locall" at t#e control
an! in!icatin% &tation& an!, eAcept for b'rner $ana%e$ent -fla$e
&afet". control&, re$otel" at t#e co$p'ter wor=&tation. 4or
&afet", it &#all be po&&ible to !efeat t#e re$ote control fro$ t#e
front panel of eac# in!i<i!'al controller, pre<entin% an" &tat'&
c#an%e& fro$ bein% initiate! at t#e co$p'ter wor=&tation. T#e
controller& incl'!e: $a&ter &tea$ pre&&'re, boiler/b'rner &'b-
$a&ter, b'rner f'el/co$b'&tion air, boiler !raft, b'rner oA"%en
tri$, boiler fee!water le<el, !eaerator water le<el, con!en&ate
&tora%e tan= water le<el.
b. T#e operatin% per&onnel, w#en controller& are &o enable!, &#all
#a<e re$ote control of t#e followin% f'nction& fro$ t#e co$p'ter
wor= &tation:
() 0: 11 - D>
11-10
1. Select $an'al/a'to$atic $o!e.
(. Set point -re*'irin% '&e of #i%#-le<el pa&&wor!..
). Controller o'tp't w#en in $an'al $o!e.
D. Proportional/inte%ral/!eri<ati<e t'nin% para$eter& -re*'irin%
'&e of #i%#-le<el pa&&wor!..
/. Controller analo% o'tp't <al'e&.
?. Controller !i&crete o'tp't <al'e&.
c. T#e $onitor !i&pla" &#all pro<i!e a fac&i$ile of t#e controller
front plate& wit# clearl" labele! En%li&# lan%'a%e an! en%ineerin%
'nit !i&pla" of t#e control para$eter&.
!. No &pecial pro%ra$$in% &=ill& &#all be re*'ire! for an" ro'tine
operatin% &e*'ence.
SPEC WRITER NOTES:
1. 6erif" wit# 0e!ical Center per&onnel
t#e preference for $etric or En%li&#
$ea&'re$ent 'nit& an! e!it accor!in%l".
(. 3i&t all re*'ire! &en&or& an!
tran&$itter& on !rawin%& or in t#e
&pecification&.
). E!it t#i& para%rap# to &'it t#e
re*'ire$ent&.
1>. 7rap#ic&: +& a $ini$'$, t#e followin% pictorial B&creen&C &#all be
a<ailable for ob&er<ation:
a. In!i<i!'al boiler& wit# econo$iGer& -if pro<i!e!. &#owin%:
1. 0ain fla$e pro<en an! approAi$ate firin% rate a& &#own b" fla$e
&iGe !epiction.
(. Stea$ o'tp't in&tantaneo'& flow rate -pre&&'re co$pen&ate!., //
=%/&ec // lb/#r //.
). Stea$ o'tp't flow totaliGation -pre&&'re co$pen&ate!., //=% //
lb //. T#i& i& total pro!'ction &tartin% fro$ ti$e, !a", $ont#
an! "ear a& &et b" operatin% per&onnel. Calc'lation &#all be
acco$pli&#e! in control or in&tr'$entation &"&te$, not in t#e
SC+D+ &oftware.
D. Stea$ #ea!er pre&&'re, //=Pa // p&i //.
/. 8oiler fl'e %a& o'tlet te$perat're, // C // 4 //.
?. 8oiler fl'e %a& oA"%en percent. Set point of oA"%en tri$
&"&te$ -if tri$ pro<i!e!..
E. 8oiler &tac= opacit" -if opacit" $onitor& are pro<i!e!..
>. 8oiler fl'e %a& o'tlet !raft -if o'tlet !raft control &"&te$ i&
pro<i!e!., // Pa // inc#e& WC //.
() 0: 11 - D:
11-10
:. Econo$iGer fl'e %a& o'tlet te$perat're, // C// 4 //.
10. Econo$iGer fee!water inlet te$perat're, // C // 4 //.
11. 8oiler fee!water inlet -econo$iGer o'tlet. te$perat're, //
C // 4 //.
1(. Si%nal to fee!water control <al<e.
1). Water le<el in boiler pl'& or $in'& // $$ // inc#e& // fro$
nor$al le<el.
1D. 8oiler pl'& econo$iGer B5eat 3o&&C co$b'&tion efficienc" not
incl'!in% ra!iation an! 'nacco'nte! lo&&e&.
1/. 4'el flow rate an! totaliGation if in!i<i!'al boiler f'el
$eter& are pro<i!e! //&tan!ar! c'bic $eter&/&econ!I
liter&/&econ! // &cf#I %p$ //&tan!ar! c'bic $eter&I
liter&//$&cfI %al//. TotaliGation calc'lation& &#all be
acco$pli&#e! at t#e $eter&, not in t#e SC+D+ &oftware.
1?. 4ee!water flow rate an! totaliGation if boiler fee!water flow
$eter& are pro<i!e! //liter&/&econ!I liter&//%p$I %allon&//.
TotaliGation calc'lation& &#all be acco$pli&#e! at t#e $eter&,
not in t#e SC+D+ &oftware.
1E. Tren!& of all flow, pre&&'re an! te$perat're !ata a& li&te!
abo<e.
a. 8oiler Plant:
1. 4ee!water !eaerator &tora%e tan= water le<el, // $$ of water //
inc#e& of water //.
(. Con!en&ate &tora%e tan= water le<el, // $$ of water // inc#e&
of water //.
). Oil tan=& oil le<el, // liter& of oil // %allon& of oil //.
D. P'$p& in operation.
/. C#e$ical fee!er& in operation.
?. Stea$ #ea!er pre&&'re, // =Pa // p&i //.
E. 4ee!water !eaerator &tea$ pre&&'re, // =Pa // p&i //.
>. E$er%enc" %a& <al<e &tat'& -open or clo&e!..
:. Nat'ral %a& #ea!er pre&&'re, // =Pa // p&i //.
10. 4'el oil #ea!er pre&&'re, // =Pa // p&i //.
11. 4'el oil #ea!er te$perat're -if #eate! oil., //C // 4 //.
1(. 8oiler fee! #ea!er pre&&'re L eac# #ea!er, // =Pa // p&i //.
1). 3P i%niter %a& #ea!er pre&&'re // =Pa // p&i //.
1D. In&tr'$ent air pre&&'re // =Pa // p&i //.
() 0: 11 - /0
11-10
1/. 4'el oil tan= an! pipin% lea= !etection in operation.
1:. Specific Re*'ire$ent& L 5i&torical Tren!in%:
SPEC WRITER NOTES:
1. 6erif" wit# 0e!ical Center per&onnel
t#e preference for $etric or En%li&#
$ea&'re$ent 'nit& an! e!it accor!in%l".
(. 3i&t all re*'ire! &en&or& an!
tran&$itter& on t#e !rawin%& or in t#e
&pec&.
a. Di&pla" No. 1 -one !i&pla" per boiler.: In!i<i!'al boiler
pre&&'re-co$pen&ate! &tea$ flow rate, // =%/&ec // lb/#r //I fl'e
%a& oA"%en, percentI boiler &tac= te$perat're, //C//4//I
econo$iGer fl'e %a& o'tlet te$perat're, // C // 4 //I percent
opacit" -if opacit" $onitor i& pro<i!e!.I f'el flow rate -if f'el
$eter& are pro<i!e! on t#e boiler&., //&tan!ar! c'bic $eter&/&ec,
liter&/&ec // &cf#, %p$//, fee!water flow rate -if fee!water
$eter& are pro<i!e! on t#e boiler&.//%p$, liter&/&econ! //.
b. Di&pla" No. (: Pre&&'re-co$pen&ate! &tea$ flow rate for: total of
all boiler&I in-plant &tea$ lineI an! eac# !i&trib'tion &tea$
line, // =%/&ec //lb/#r //I total plant f'el flow, // &tan!ar!
c'bic $eter&/&ec, liter&/&ec // &cf#, %p$/ /.
c. Di&pla" No. ): O't&i!e air te$perat're, // C // 4 //I fee!water
te$perat're, // C // 4 //I &tea$ #ea!er pre&&'re, //=Pa //
p&i //.
(0. Specific Re*'ire$ent& L +lar$ 0onitorin% an! Operation 3o%:
a. +lar$ 0onitorin% Se*'ence:
1. +lar$ occ'r&:
a. 0onitor fla&#e& alar$ on all !i&pla"& w#ere point i& &#own.
b. Di&pla" &creen point or %ro'p fla&#e&.
c. +'!ible alar$ &o'n!&.
!. I!entification of alar$ point i& !i&pla"e! at botto$ of
$onitor &creen.
e. Printer lo%& alar$.
(. Operator ac=nowle!%e& alar$:
a. +'!ible alar$ i& &ilence!.
b. +lar$ !i&pla" &top& fla&#in% b't re$ain& #i%#li%#te!.
). Point in alar$ ret'rn& to nor$al after ac=nowle!%$ent:
a. +lar$ !i&pla" clear&.
b. Printer lo%& ret'rn to nor$al.
() 0: 11 - /1
11-10
b. +lar$ S'$$ar" Di&pla": T#e alar$ &e*'ence &'$$ar" !i&pla" &#all
alert t#e operator w#en point& are in alar$. T#e ti$e of
occ'rrence, point i!entification, t"pe of alar$, en%ineerin%
<al'e, an! point !e&cription &#all appear on t#e !i&pla". T#e $o&t
recent alar$ &#all be &#own at t#e top of t#e !i&pla", wit# ti$e
of occ'rrence !i&pla"e! in #o'r&, $in'te&, an! &econ!&.
c. Operation 3o%: In a!!ition to alar$ con!ition&, t#i& lo% &#all
al&o print &tat'& of p'$p& an! b'rner& -in &er<ice or o't of
&er<ice., &tat'& c#an%e& &'c# a& a tran&fer fro$ a'to to $an'al,
&et point c#an%e, etc., &o t#at t#e re&'ltant printo't i& a tr'e
an! co$plete lo% of plant operation&.
!. +lar$ point& &#all incl'!e:
SPEC WRITER NOTE: 3i&t all re*'ire!
&en&or& an! tran&$itter& on t#e !rawin%&
or in t#e &pec&.
1. 8'rner $ana%e$ent &afet" control &"&te$ alar$&.
(. 8oiler& #i%# an! low water le<el.
). 8oiler& low fl'e %a& oA"%en.
D. 8oiler& #i%# &tac= opacit" -if opacit" $onitor& are pro<i!e!..
/. Con!en&ate &tora%e tan= #i%# an! low water le<el.
?. 4ee!water !eaerator #i%# an! low water le<el.
E. 4ee!water !eaerator #i%# an! low &tea$ pre&&'re.
>. 5i%# an! low &tea$ #ea!er pre&&'re.
:. 3ow fee!water pre&&'re to eac# boiler.
10. E$er%enc" %a& <al<e clo&e!.
11. 5i%# an! low nat'ral %a& #ea!er pre&&'re.
1(. 5i%# an! low f'el oil #ea!er pre&&'re.
1). 5i%# an! low f'el oil te$perat're -if #eate! oil i& pro<i!e!..
1D. Propane i%niter %a& #ea!er pre&&'riGe! -nor$al i& Gero
pre&&'re..
1/. 5i%# an! low oil le<el in eac# oil tan=.
1?. Oil tan= an! pipin% &"&te$ lea= !etecte!.
1E. Carbon $onoAi!e -CO. or co$b'&tible %a& in b'il!in%.
1>. Control &"&te$ fa'lt&.
SPEC WRITER NOTE: +!! t#e followin% -an!
ot#er. alar$& a& re*'ire! b" t#e proect.
1:. 0e!ical %a&e&.
(0. 0e!ical <ac''$.
(1. E$er%enc" %enerator &tat'&.
() 0: 11 - /(
11-10
SPEC WRITER NOTES:
1. 6erif" wit# 0e!ical Center per&onnel
t#e preference for $etric or En%li&#
$ea&'re$ent 'nit an! e!it accor!in%l".
(. 3i&t all re*'ire! &en&or& an!
tran&$itter& on t#e !rawin%& or in t#e
&pec&.
(1. Report 7eneration L Specific Re*'ire$ent&: T#e $onitor &#all !i&pla"
an! t#e lo% &#eet printer &#all print o't: in&tant, #o'rl", &#ift,
!ail" an! $ont#l" plant operatin% report&. +& a $ini$'$, eac# report
&#all li&t:
a. 0aAi$'$ &i$'ltaneo'& in&tantaneo'& &tea$ flow rate, co$bination of
all boiler&, // =%/&ec // lb/#r //.
b. 0ini$'$ &i$'ltaneo'& in&tantaneo'& &tea$ flow rate, co$bination of
all boiler&, // =%/&ec // lb/#r //.
c. TotaliGation of &tea$ pro!'ce!, eac# boiler an! co$bination of all
boiler&, // =% // lb //.
!. TotaliGation of &tea$ '&e! in boiler plant, //=% // lb//.
e. Separate totaliGation of &tea$ eAporte! into eac# !i&trib'tion
&"&te$, // =% // lb //.
f. TotaliGation of oil con&'$e!, //liter& // %allon&//.
%. TotaliGation of nat'ral %a& con&'$e!, // &tan!ar! c'bic $eter&
//$&cf //.
#. TotaliGation of fee!water con&'$e!, eac# boiler,
//%allon&//liter&//.
i. O<erall boiler efficienc", f'el <&. &tea$ -co$bination of all
boiler&..
. Electricit" '&e!, =W#.
=. 0a=e-'p water '&e!, // liter& // %allon& //.
l. 0a=e-'p water a& a percent of total &tea$ pro!'ction of all
boiler& co$bine!.
$. N'$ber of #eatin% !e%ree-!a"&.
n. 5o'r& of operation of eac# boiler.
((. Co$$'nication wit# 8'rner 0ana%e$ent -4la$e Safe%'ar!. Control
S"&te$&: Pro<i!e $ean& to co$$'nicate wit# eac# b'rner &afet" control
&"&te$ to !eter$ine &tat'&, operatin% #o'r&, fla$e &i%nal &tren%t#,
#i&tor" of loc=o't&, n'$ber of &#ort circ'it e<ent&, ot#er !ata
nece&&ar" for re$ote tro'ble-&#ootin%.
(). 0onitor Screen Printo't: +n" !i&pla" on t#e &creen &#all be able to
be printe! a& re*'ire! to pro<i!e #ar!-cop" recor!.
() 0: 11 - /)
11-10
SPEC WRITER NOTE: Pro<i!e a li&tin% of all
&en&or& an! tran&$itter& incl'!in% fl'i!
c#aracteri&tic&.
D. Sen&or& an! Tran&$itter&: Pro<i!e a& nece&&ar" to &ati&f" pro%ra$$in%
re*'ire$ent&. Refer to +rticle&, PRESS2RE SENSORS +ND TR+NS0ITTERS, an!
TE0PER+T2RE SENSORS +ND TR+NS0ITTERS.
2.& FLUE GAS O'YGEN ANALY(ERS:
SPEC WRITER NOTE: Special-p'rpo&e boiler
control &"&te$& &'c# a& B+'tofla$eC $a"
'tiliGe &"&te$& t#at !o not confor$ to
t#e&e re*'ire$ent&. If a &pecial-p'rpo&e
&"&te$ i& to be applie!, re<i&e t#i&
para%rap# accor!in%l".
+. OA"%en content of fl'e %a&e& of eac# boiler $ea&'re! b" Girconi'$-oAi!e
in-&it' &"&te$& wit# probe $o'nte! in &tac= or breec#in%. O'tp't to
//boiler/b'rner &'b$a&ter controller for oA"%en tri$//, boiler
operation& recor!er//, co$p'ter wor= &tation//. Sin%le ran%e, 0 to 10
percent oA"%en.
8. Perfor$ance:
1. 0ini$'$ acc'rac" of pl'& or $in'& ( percent of rea!in%.
(. Spee! of re&pon&e ei%#t &econ!& or le&& to :0 percent acc'rate
rea!in%.
). Re&ol'tion 0.1 percent oA"%en.
D. T#e&e perfor$ance re*'ire$ent& are $ini$'$& an! $'&t be increa&e! if
nece&&ar" to &'it t#e re*'ire$ent& of t#e oA"%en tri$ &"&te$ -if
pro<i!e!..
C. 4iel!-replaceable cell, #eater, an! cell te$perat're &en&or. Re&i!ent
En%ineer #a& t#e option of acceptin% lon%-ter$ %'arantee of 'nit
eAc#an%e at fa<orable co&t in lie' of capabilit" of fiel!-replace$ent of
co$ponent&.
D. Reference an! Calibration +ir -if re*'ire! b" 'nit& f'rni&#e!.:
Pro<i!e refri%erate! air !r"er an! in&tr'$ent *'alit" co$pre&&e! air
&'ppl" to eac# 'nit. Coale&cin% color-c#an%e filter an! pre&&'re
re%'lator at eac# anal"Ger.
E. +'to$atic Calibration S"&te$: In-&tac= '&in% bottle! calibration %a&
$iAt're& containin% oA"%en an! nitro%en. N'$ber of $iAt're& an!
co$po&ition a& reco$$en!e! b" anal"Ger $an'fact'rer. See +rticle, TOO3S.
1. Selectable $an'al/a'to$atic calibration, w#ic# will operate at
prepro%ra$$e! inter<al& an! 'pon power-'p.
() 0: 11 - /D
11-10
(. Calibration %a& pipin% &"&te$ wit# per$anentl" in&talle! &top <al<e&,
pre&&'re an! flow re%'lator&, pre&&'re %a%e&, an! flow $eter& to
per$it connection of %a& bottle& to 'nit. 3ocate all %a& bottle
connection&, re%'lator&, %a%e& an! <al<e& acce&&ible fro$ floor
wit#o't '&e of la!!er&.
4. +nal"Ger Di&pla"&: Operatin% para$eter&, proce&& an! !ia%no&tic !ata,
incl'!in% percent oA"%en, cell te$perat're, an! &et point& of alar$& an!
b'rner c'to't&.
7. +nal"Ger O'tp't&:
1. 0o!b'& co$$'nication& an! analo% o'tp't co$patible wit#
//boiler/b'rner &'b$a&ter controller for fl'e %a& oA"%en tri$ //t#e
boiler operation recor!er& //t#e co$p'ter wor=&tation //.
(. 3ow fl'e %a& oA"%en alar$ //on co$p'ter wor=&tation//on $ain panel
ann'nciator//. Set point a!'&table 0./ to ).0 percent oA"%en.
Interface wit# b'rner $ana%e$ent &"&te$ to pro<i!e low oA"%en
&#'t!own of b'rner. Set point a!'&table 0./ to ).0 percent oA"%en.
Set point& &#all not be a!'&table fro$ t#e front of t#e panel. Refer
to Para%rap#, 82RNER 0+N+7E0ENT S9STE0S WIT5 S+4ET9 INTER3OC1S +ND
+CCESSORIES.
2.) FLOW METERS:
SPEC WRITER NOTES:
1. Pro<i!e &c#e!'le for eac# flow $eter
li&tin% flow $eter t"pe, fl'i! t"pe an!
c#aracteri&tic&, te$perat're an!
pre&&'re of fl'i!, flow ran%e -$aAi$'$
an! $ini$'$ flow&., $aAi$'$ pre&&'re
lo&&, $ini$'$ $eter acc'rac", En%li&#
or $etric $ea&'re$ent 'nit&.
(. 2tiliGe <orteA $eter& for &tea$ flow
an! fee!water flow. T#e" can al&o be
'tiliGe! for nat'ral %a& flow for
in!i<i!'al boiler&. 2tiliGe t'rbine
$eter& for boiler plant nat'ral %a&
flow -t'rbine $eter #a& #i%#er t'rn!own
capabilit"..
+. 6orteA 4low 0eter& wit# Tran&$itter&:
1. Pro<i!e <orteA-&#e!!in% flow $eter& !e&i%ne! for acc'rate $ea&'re$ent
of flow rate ran%e& &#own at re*'ire! pre&&'re&. 0ini$'$ t'rn!own
capabilit" &#all be a& &c#e!'le!. 0eter& &#all #a<e !i%ital rea!o't
of pre&&'re-co$pen&ate! flow rate an! totaliGation locate! at
tran&$itter an! tran&$it flow rate an! totaliGation !i%ital &i%nal&
to // co$p'ter wor=&tation // an! // recor!er& //. +& an option,
pre&&'re co$pen&ation an! t#e co$pen&ate! flow rate $a" be perfor$e!
() 0: 11 - //
11-10
an! !i&pla"e! b" a boiler plant controller recei<in% &i%nal& fro$ t#e
flow $eter an! fro$ a pre&&'re tran&$itter. Refer to Para%rap#,
PRESS2RE SENSORS +ND TR+NS0ITTERS.
(. Pro%ra$$able $icroproce&&or electronic& wit# on-boar! pro%ra$$in%.
O'tp't &i%nal& i$$'ne to a$bient te$perat're &win%&. Contin'o'& &elf-
!ia%no&tic ro'tine& t#at i!entif" electronic& proble$& an! pro<i!e a
warnin%. Electronic& replaceable in t#e fiel! wit#o't affectin%
$eterin% acc'rac". Pro<i!e power &'ppl" a& reco$$en!e! b" $eter
$an'fact'rer. 0o'nt electronic& &eparate fro$ $eter bo!" in po&ition
acce&&ible fro$ platfor$ or floor wit#o't t#e '&e of a portable
la!!er.
). +ll wel!e! wafer-t"pe or flan%e! &tainle&& &teel $eter bo!" wit# no
&eal&. No &en&or part& eApo&e! to t#e flow &trea$. Pro<i!e ali%n$ent
rin%& wit# wafer-t"pe $eter& to a&&'re proper centerin% in t#e
pipeline. TrapeGoi!al &#e!!er bar, &en&in% b" !etectin% &tre&&e& in
t#e &#e!!er bar ca'&e! b" <ortice&, !'al pieGoelectric cr"&tal&
locate! o't&i!e t#e proce&& flow &en&e t#e &#e! <ortice&, !'al
cr"&tal ali%n$ent cancel& effect& of noi&e an! <ibration. De&i%ne!
for Sc#e!'le D0 pipin%.
D. Tran&$itte! &i%nal acc'rac" pl'& or $in'& 1./J of flow rate.
Repeatabilit" 0.(J of act'al flow rate. 0eter !e&i%ne! to $ini$iGe
<ibration effect an! to pro<i!e eli$ination of t#i& effect.
8. Water 4low 0eter&:
1. T"pe: Contin'o'& !'t" po&iti<e !i&place$ent !i&= or t'rbine t"pe wit#
$eter-$o'nte! totaliGin% re%i&ter&.
(. Ser<ice: Pro<i!e in!i<i!'al $eter& to $ea&'re <ol'$e of col! water,
&oft water a& &#own.
). Perfor$ance: Confor$ to &c#e!'le! flow ran%e, acc'rac", $aAi$'$
pre&&'re !rop, $aAi$'$ &tatic pre&&'re an! te$perat're for t#e li*'i!
&#own. 0ini$'$ acc'rac" pl'& or $in'& 0./J of flowrate o<er D/1
t'rn!own.
D. 0eter Con&tr'ction:
a. 8ronGe or iron ca&e&, t#rea!e! pipe connection&, !e&i%ne! for 10(/
=Pa -1/0 p&i. $aAi$'$ pre&&'re.
b. Re%i&ter&: 5er$eticall" &eale!, $a%netic co'plin%, !i%ital flow
rate rea!o't or &weep #an! re%i&terin% one or ten
//liter&//%allon&//per re<ol'tion an! !i%ital re%i&ter for
totaliGer wit# at lea&t fi<e !i%it&. Pro<i!e #oriGontal re%i&ter
() 0: 11 - /?
11-10
boA wit# %a&=ete! <iewin% %la&& an! #in%e! co<er. Re%i&ter &#all
#a<e capabilit" of bein% po&itione! to an" of t#e fo'r car!inal
point& for rea!abilit". //Pro<i!e re$ote flow in!ication on $ain
in&tr'$ent panel wit# flow rate an! totaliGation.//Tran&$it flow
!ata to co$p'ter wor= &tation.//
C. 4'el Oil 0eter&:
1. T"pe: Po&iti<e !i&place$ent &crew t"pe, ca&t iron ca&e&, nitri!e!
&teel &pin!le&, &eal&, t#rea!e! pipe connection&, !e&i%ne! for
pre&&'re eAcee!in% &et pre&&'re, pl'& (/ percent, of neare&t 'p&trea$
relief <al<e. Rate! for 1(0 !e%ree& C -(/0 !e%ree& 4. if 'tiliGe! for
#eate! oil. +cc'rac" pl'& or $in'& 0.1J of flow rate o<er re*'ire!
flow ran%e.
(. 0eter Re%i&ter&: 5er$eticall" &eale! flow co$p'ter wit# !i%ital flow
rate rea!o't an! !i%ital re%i&ter for totaliGer wit# at lea&t fi<e
!i%it& locate! at $eter, po&itione! for ea&" <iewin%. // Pro<i!e
re$ote flow rate an! totaliGation rea!o't !e<ice.// //Tran&$it flow
!ata to co$p'ter wor=&tation.//
D. T'rbine-T"pe Nat'ral 7a& 4low 0eter&:
1. T"pe: T'rbine-t"pe wit# <ol'$e totaliGin% !i%ital rea!o't t#at i&
contin'o'&l" 'p!ate! an! correcte! for t#e line pre&&'re an!
te$perat're. 0eter rea!o't& &#all be locate! on $eter //an! in
co$p'ter wor=&tation // an! on $ain in&tr'$ent panel//. 0eter &#all
be !e&i%ne! for nat'ral %a& at ob &ite c#aracteri&tic&.
SPEC WRITER NOTE: C#oo&e (0/1 flow
t'rn!own ran%e for plant $eter an! 10/1
for in!i<i!'al boiler $eter&.
(. Perfor$ance: 0aAi$'$ flow rate a& &c#e!'le!. Pre&&'re !rop &#all not
eAcee! 1.(/ =Pa -/ inc#e& WC.. +cc'rate flow $ini$'$ t'rn!own ran%e
&#all be // (0/1 // 10/1 // wit# $ini$'$ acc'rac" one percent of flow
rate o<er t#e entire ran%e.
). Con&tr'ction:
a. 0eter: De&i%n for >/0 =Pa -1(/ p&i.. Pipe connection& flan%e! >/0
or 10(/ =Pa -1(/ or 1/0 p&i. +NSI. +ll bearin%& an! %earin% &#all
be in area& &eale! fro$ conta$inant&. 0eterin% tran&!'cer&
operate! t#ro'%# $a%netic co'plin%. T#e $ea&'rin% !e<ice& &#all be
containe! wit#in a $o!'le t#at can be re$o<e! fro$ t#e $eter bo!"
for &er<ice an! calibration wit#o't brea=in% t#e $ain %a& pipin%
connection&. Corro&ion-re&i&tant $aterial of con&tr'ction or
coatin%.
() 0: 11 - /E
11-10
b. In!ication De<ice& on 0eter: Electronic t"pe w#ic# pro<i!e& a
totaliGe! contin'o'& <ol'$e flow !i%ital in!ication in // c'bic
$eter& // c'bic feet // a'to$aticall" contin'o'&l" correcte! to
t#e local contract ba&e te$perat're an! pre&&'re fro$ act'al
<ar"in% line te$perat're& an! pre&&'re&. 2nit &#all al&o !i&pla" a
totaliGe! 'ncorrecte! <ol'$e flow in!ication. T#e !i&pla" &#all
&#ow act'al line te$perat're an! pre&&'re at t#e $eter an!
pre&&'re-te$perat're correction factor. S$alle&t correcte! flow
in!ication &#all be // ten c'bic $eter& // one t#o'&an! c'bic feet
//, an! in!icator &#all #a<e at lea&t &iA !i%it&. 2nit &#all be
waterti%#t w#ere !rawin%& &#ow an o't!oor location.
D. Calibration: 4actor" calibrate!. 4'rni&# t#ree-point c'r<e &pannin%
re*'ire! flow ran%e on act'al $eter f'rni&#e!.
/. +cce&&orie&:
SPEC WRITER NOTES: Delete &'bpara%rap# a,
w#ere re$ote re%i&ter i& not re*'ire!.
a. Re$ote Di%ital Re%i&ter: Pro<i!e a re$ote !i%ital re%i&ter &"&te$
incl'!in% p'l&e %enerator an! all wirin% an! acce&&orie& for
proper f'nctionin%. Re$ote re%i&ter &#all #a<e a !i%ital // c'bic
$eter& // c'bic feet // <ol'$e rea!o't correcte! to t#e local
contract ba&e te$perat're an! pre&&'re fro$ act'al <ar"in% line
con!ition&. S$alle&t in!ication &#all be // ten c'bic $eter& //
one t#o'&an! c'bic feet //, an! in!icator &#all #a<e at lea&t &iA
!i%it&. Pro<i!e 1(0-<olt power &'ppl" fro$ panel. 0ain plant
re%i&ter &#all be locate! on $ain in&tr'$ent panelI in!i<i!'al
boiler re%i&ter& &#all be locate! on boiler control panel&.
b. Strai%#tenin% 6ane&: Pro<i!e a& reco$$en!e! b" t#e $eter
$an'fact'rer for t#e act'al in&tallation arran%e$ent.
c. 4ilter: S#all #a<e replaceable %la&&-fiber or cell'lo&e cartri!%e
wit# ten $icron or &$aller particle retention. 4ilter enclo&'re
&#all be t#e pipe &iGe of t#e $eter or lar%er a& re*'ire! b"
pre&&'re !rop con&i!eration&. Static pre&&'re capabilit" &#all be
at lea&t twice loc='p pre&&'re of &er<ice &'ppl" re%'lator&.
0aAi$'$ pre&&'re lo&& 1.(/ =Pa -/ inc#e& WC. at $aAi$'$ !e&i%n
flow rate of $eter. Pl'% all !rain& or in&tr'$entation o'tlet&.
Pro<i!e <ent wit# coc= for relie<in% pre&&'re in filter.
SPEC WRITER NOTE: Opacit" $onitor&
%enerall" re*'ire! onl" on boiler& firin%
#ea<" oil.
() 0: 11 - />
11-10
2.* BOILER STACK OPACITY MONITORS:
+. Pro<i!e co$plete $icroproce&&or-controlle! &"&te$ for eac# boiler wit#
&en&or $o'nte! on boiler &tac= or breec#in%, &eparate control 'nit
$o'nte! in acce&&ible location, an! panel-$o'nte! !i&pla". Electronic&
&#all #a<e RSD>/ 0o!b'& co$$'nication& an! an analo% o'tp't for inp't to
t#e co$b'&tion control panel //an! tran&$ittal to t#e co$p'ter
wor=&tation//. Electronic& &#all #a<e a'to$atic an! $an'al calibration
<ia t#e front panel of t#e opacit" $onitor.
8. 3i%#t &o'rce &#all #a<e life eApectanc" %reater t#an one "ear. S"&te$
&#all a'to$aticall" co$pen&ate for la$p a%in% an! <olta%e <ariation&.
C. Pro<i!e panel-$o'nte! !i&pla" w#ic# &#ow& t#e opacit" an! alar$ an!
$aintenance f'nction&. T#e&e alar$& an! f'nction& &#all incl'!e:
1. Pre-e$i&&ion.
(. O<er-e$i&&ion.
). 3a$p o't.
D. P'r%e blower fail're.
D. Pro<i!e alar$ bell on front panel, wit# &ilencin% control, to &o'n! w#en
o<er-e$i&&ion& or ot#er alar$ con!ition occ'r&.
E. 0o'nt control panel on t#e panel t#at incl'!e& t#e co$b'&tion
controller&.
4. P'r%e air &"&te$ wit# blower, pro<i!e! b" $an'fact'rer of opacit"
$onitor, to re!'ce b'il!-'p of !irt on len&e&. S"&te$ &#all incl'!e
!i&po&able air filter&.
SPEC WRITER NOTE: Con&i!er pro<i!in% t#e
followin% if a co$p'ter wor= &tation wit#
printer i& not a<ailable.
7. Printer: Pro<i!e &trip c#art opacit" recor!er wit# !ate an! ti$e &ta$p.
Connect to opacit" $onitor o'tp't.
5. Spare Part& Re*'ire!:
1. 3a$p for opacit" $onitor.
(. SiA air filter& for opacit" $onitor air p'r%e 'nit.
). T#ree $ont#& &'ppl" of c#art paper for &trip c#art opacit" recor!er.
SPEC WRITER NOTE: 3i&t all &en&or& an!
tran&$itter& re*'ire! alon% wit# f'nction
an! operatin% para$eter&.
2.9 PRESSURE SENSORS AND TRANSMITTERS:
+. Tran&$itter& for %a%e pre&&'re, !ifferential pre&&'re, fl'i! le<el, an!
!raft 'tiliGe! for in&tr'$entation, co$p'ter wor=&tation, an! control&.
() 0: 11 - /:
11-10
8. BS$artC pro%ra$$able electronic&, &eale! !iap#ra%$&, !irect-&en&in%
electronic&, no $ec#anical force or tor*'e tran&fer !e<ice&, non-
interacti<e eAternal &pan an! Gero a!'&t$ent, &oli!-&tate pl'%-in
circ'it boar!&. 0ini$'$ acc'rac" pl'& or $in'& 0.1 percent of calibrate!
&pan. D0:1 $ini$'$ ran%eabilit". Co$$'nication &"&te$ &#all be
co$patible wit# boiler plant control& an! in&tr'$entation.
C. S#'t-off an! blow!own <al<e& on all tran&$itter&. E*'aliGin%/calibration
$anifol! <al<e& on all !ifferential pre&&'re an! fl'i! le<el
tran&$itter&. Connection point& to per$it calibration of &"&te$ wit# a
portable pre&&'re calibrator.
D. Re&er<oir& for tran&$itter pipin% connection& w#ere an interface between
li*'i! an! &tea$ i& pre&ent, &'c# a& boiler water le<el &en&in% an!
!ifferential pre&&'re &tea$ flow $eter application&.
E. Pro<i!e an! !eli<er to Re&i!ent En%ineer -RE. all #ar!ware an! &oftware
nece&&ar" for fiel! calibratin% an! pro%ra$$in% all tran&$itter&.
4. Spare Part&: One tran&$itter of eac# t"pe 'tiliGe! in t#e proect.
2.10 BOILER DRAFT GAGES:
+. 4or D-t"pe water t'be boiler&, pro<i!e %a%e& for win!boA, f'rnace,
boiler o'tlet, an! econo$iGer -if pro<i!e!. o'tlet. 4or fleA-t'be water
t'be boiler& an! for fire t'be boiler&, pro<i!e %a%e& for boiler o'tlet
an! econo$iGer -if pro<i!e!. o'tlet.
8. T"pe: +nalo%, $'ltiple <ertical &cale, !r" !iap#ra%$, balance! pointer&,
&e$i-fl'&#-$o'nte!, Gero a!'&t$ent.
C. Scale&: Internall" ill'$inate!, $ini$'$ len%t# 1(0 $$ -/ inc#e&., &cale
ran%e& coor!inate! wit# e*'ip$ent f'rni&#e! an! act'al operatin%
con!ition&, &cale& labele! for t#e &er<ice. If, in operation, in!icator&
%o 'n!er-ran%e or o<er-ran%e, t#e %a%e& &#all be replace! wit# %reater
ran%e&, at no a!!itional co&t to t#e 7o<ern$ent. Scale& for f'rnace,
boiler o'tlet, an! econo$iGer o'tlet %a%e& $'&t be co$bination ne%ati<e
an! po&iti<e pre&&'re.
D. )-wa" coc= for eac# %a%e to per$it &#'t-off, connection to &er<ice,
connection to at$o&p#ere.
E. 0o'nt on //boiler/b'rner control panel//$ain in&tr'$entation panel//.
SPEC WRITER NOTE: 3i&t all &en&or& an!
tran&$itter& re*'ire! alon% wit# operatin%
para$eter&.
2.11 TEMPERATURE SENSORS AND TRANSMITTERS:
+. Pro<i!e re&i&tance te$perat're !etector& -RTD..
() 0: 11 - ?0
11-10
8. Pro<i!e tran&$itter& or panel-$o'nte! in!icator tran&$itter&,
tran&!'cer&, an! recei<er& co$patible wit# t#e &"&te$ incl'!in% t#e
controller& // recor!er& // co$p'ter wor=&tation //.
C. 0ini$'$ acc'rac" one percent of act'al te$perat're.
D. 8oiler an! econo$iGer fl'e %a& te$perat're &en&or& &#all be a<era%in%
t"pe an! &#all eAten! acro&& wi!t# of &tac= or breec#in%.
E. Pro<i!e &tainle&& &teel weat#er #oo! on o't&i!e air te$perat're &en&or,
w#ic# &#iel!& t#e &en&or fro$ !irect &'nli%#t.
SPEC WRITER NOTE:
1. Recor!er& &#o'l! not be nece&&ar" w#en
a co$p'ter wor=&tation i& pro<i!e! for
!ata proce&&in%.
(. 3i&t all recor!er& an! incl'!e li&t of
all inp't& an! recor!in% ran%e&, fl'i!
t"pe& an! te$perat're/pre&&'re
c#aracteri&tic&.
2.12 RECORDERS:
+. Pro<i!e co$plete &"&te$& to contin'o'&l" recei<e an! recor! &tea$ flow,
fl'i! te$perat're&, fl'i! pre&&'re& an! boiler fl'e %a& oA"%en percent.
S"&te$ &#all al&o incl'!e &tea$ flow totaliGin% f'nction&.
8. I!entification: Pro<i!e en%ra<e! pla&tic or $etal plate at eac# recor!er
w#ic# li&t& recor!in% an! totaliGin% ran%e&, 'nit& of $ea&'re$ent,
$'ltipl"in% factor&, &tea$ flow tran&$itter !ifferential pre&&'re, &tea$
flow pri$ar" ele$ent i!entification !ata &'c# a& &tea$ pre&&'re 'pon
w#ic# pri$ar" ele$ent &iGe wa& calc'late!, c#art i!entification n'$ber.
SPEC WRITER NOTE: C#oo&e electronic-
!i&pla" paperle&& t"pe or paper c#art-t"pe
recor!er&.
C. Electronic Di&pla"-T"pe Paperle&& Recor!er:
1. 0icroproce&&or-ba&e! pro%ra$$able &i%nal recei<in%, recor!in% an!
!i&pla". Confi%'re t#ro'%# to'c#&creen or front =e"pa!. Waterproof
an! !'&tproof front panel.
(. Di&pla": (/0 $$ -10 inc#. $ini$'$ #ei%#t an! wi!t#, K7+ 1? bit color
wit# 1(/ $& tren! &pee! or T4D color 3CD. (D color& $ini$'$.
). 2&er-e!itable c'&to$ &creen&.
D. Inp't c#annel&: ;'antit" &'fficient for re*'ire$ent& &tate! below or
&#own on !rawin%&. Eac# recor!er &#all be li$ite! to !ata fro$ two
boiler&.
() 0: 11 - ?1
11-10
/. 0ini$'$ of 1? &i$'ltaneo'& real ti$e tren!in% !i&pla"& &#own a&
&electable trace, bar%rap# an! !i%ital <al'e& an! i!entifie! a& to
f'nction wit# &cale <al'e&, en%ineerin% 'nit&.
?. TotaliGer& for all flow f'nction&.
E. 2n!er/o<er ran%e &i%nal an! alar$ !i&pla"& an! #i%# an! low alar$
!i&pla"& for eac# inp't.
>. )( 0b"te internal fla&# $e$or".
:. Stan!ar! Et#ernet co$$'nication& L 1/100ba&eT. 0o!b'& protocol.
10. 2S8 pl'% an! pla" capabilit" to allow re$ote connection to perfor$
an" operation t#at can be !one !irectl" on t#e in&tr'$ent.
11. Recor!in% !e&tination&:
a. Data bac='p &tatic $ini$'$ )? 0b"te R+0.
b. +'to$aticall" !ownloa! !ata !irectl" to in-plant co$p'ter
wor=&tation #ar! !ri<e. Pro<i!e an! in&tall &oftware co$patible
wit# wor=&tation operatin% &"&te$.
c. 2S8 0e$or" Stic= re$o<able $e!ia.
1(. Pa&&wor! protection of para$eter&. Pro<i!e pa&&wor!& to Re&i!ent
En%ineer -RE..
D. Recor!in% 4'nction&:
1. Stea$ 4low:
a. Recor! &tea$ flow rate an! totaliGe &tea$ flow fro$: eac# boiler
in!i<i!'all", in!i<i!'al &tea$ !i&trib'tion line&, in-plant '&e&.
b. Pro<i!e contin'o'& totaliGer for eac# flow f'nction. Co'nter &#all
#a<e &iA !i%it& $ini$'$.
c. Pre&&'re Co$pen&ation: Pro<i!e &"&te$ t#at a'to$aticall" correct&
t#e &tea$ flow recor!in% an! totaliGation for t#e act'al line
pre&&'re. 8oiler an! !i&trib'tion &tea$ flow recor!er& $a" 'tiliGe
t#e $ain #ea!er pre&&'re a& t#e &i%nal for pre&&'re correction if
t#ere are no inter<enin% pre&&'re re%'lator&. On boiler& wit# two-
ele$ent or t#ree-ele$ent fee!water le<el control, pro<i!e pre&&'re
co$pen&ate! flow &i%nal to t#e fee!water le<el controller.
(. 8oiler 4l'e 7a& OA"%en, Stac= Te$perat're, Stea$ 5ea!er Pre&&'re,
O't&i!e +ir Te$perat're, 4ee!water Te$perat're.
). Pro<i!e all new &en&or& an! tran&$itter& for eac# recor!er inp't.
D. +ll !ata &#all be a<ailable <ia 0o!b'& co$$'nication& for t#e
co$p'ter wor=&tation -pre&ent or f't're wor=&tation..
2.13 GAGES" PRESSURE AND COMPOUND" PIPE OR TANK+MOUNTED:
+. Con&tr'ction:
() 0: 11 - ?(
11-10
1. Ca&e: Soli! ar$ore! front between $ea&'rin% ele$ent an! !ial, blowo't
bac=, botto$ connection, p#enol t'rret t"pe.
(. Dial: Non-corro&i<e, 110 $$ -D-1/( inc#. !ia$eter face wit# blac=
$ar=in%& on w#ite bac=%ro'n!.
). 0ea&'rin% Ele$ent: 8o'r!on t'be !e&i%ne! for t#e re*'ire! &er<ice.
Pro<i!e bellow& !e&i%ne! for &er<ice for pre&&'re ran%e& 'n!er 100
=Pa -1/ p&i..
D. 0o<e$ent: Stainle&& &teel, rotar".
/. Pointer: 0icro$eter a!'&table, blac= color.
?. Win!ow: Pla&tic.
E. 3i*'i! 4ille! 7a%e&: Pro<i!e at inlet an! o'tlet of all p'$p&, on
co$pre&&e! air &"&te$&, an! on f'el an! ato$iGin% $e!ia line& at
location& clo&e&t to b'rner& w#ere bo'r!on t'be %a%e& are 'tiliGe!.
7a%e fillin% &#all be %l"cerin or &ilicone oil. P'rpo&e of fillin% i&
to pro<i!e p'l&ation !a$penin%. +& an option to li*'i! fillin%,
pro<i!e !r" %a%e& t#at #a<e b'ilt-in fl'i! cl'tc# !a$pener& t#at are
not <'lnerable to pl'%%in% !'e to forei%n $aterial.
8. +cc'rac": +S0E 8D0.100, 7ra!e (+, R percent, on all %a%e&I eAcept 7ra!e
+, one percent per$itte! on !iap#ra%$ act'ate! %a%e&, li*'i! fille!
%a%e&, an! co$po'n! %a%e&.
C. +cce&&orie&:
1. Re! &et #an!& on %a%e& locate! at a'to$atic pre&&'re re%'lator <al<e
o'tlet&.
(. Nee!le <al<e or %a%e coc= rate! for t#e &er<ice.
). S"p#on on all &tea$ %a%e&.
D. P'l&ation &n'bber& on !iap#ra%$-t"pe %a%e& locate! a!acent to %a&
b'rner&.
SPEC WRITER NOTE: 6erif" wit# 0e!ical
Center per&onnel t#e preference for $etric
or En%li&# %a%e $ea&'re$ent 'nit& an! e!it
accor!in%l".
D. Scale Ran%e&: Pro<i!e //En%li&#//$etric//!'al En%li&#/$etric// &cale&:
1. 3ow pre&&'re &tea$ to 100 =Pa -1/ p&i.: 0 to (00 =Pa/0 to )0 p&i.
(. 0e!i'$ pre&&'re &tea$ to D0E =Pa -/: p&i.: 0 to E00 =Pa/0 to 100 p&i.
). 5i%# pre&&'re &tea$ abo<e D0E =Pa -/: p&i.: 0 to 1D00 =Pa // 0 to (00
p&i.
D. Nat'ral an! 3P %a&: 0 to (00 =Pa/0 to )0 p&i.
/. 3P %a& at tan=&: 0 to (100 =Pa/0 to )00 p&i.
?. 7a& b'rner, 1(/ percent of f'll loa! pre&&'re, =Pa/inc#e& WC.
() 0: 11 - ?)
11-10
E. Oil p'$p &'ction: 100 =Pa <ac''$ to 100 =Pa/)0 inc#e& 5% <ac''$ to 1/
p&i.
>. Oil p'$p !i&c#ar%e: 0 to 1D00 =Pa/0 to (00 p&i.
:. Oil b'rner, 1(/ percent of f'll loa! pre&&'re, =Pa/p&i.
10. Co$pre&&e! air, )D/ =Pa F #i%#er -/0 p&i F #i%#er.: 0 to 1100 =Pa/0
to 1?0 p&i.
11. 4ee!water p'$p !i&c#ar%e: 0 to (100 =Pa/0 to )00 p&i.
1(. 4ee!water p'$p &'ction: 100 =Pa <ac''$ to (00 =Pa/)0 inc#e& 5% <ac''$
to )0 p&i.
1). P'$pe! con!en&ate: 0 to D00 =Pa/0 to ?0 p&i.
1D. Con!en&ate tran&fer p'$p !i&c#ar%e: 0 to D00 =Pa/0 to ?0 p&i.
1/. Con!en&ate tran&fer p'$p &'ction: 100 =Pa <ac''$ to 100 =Pa/)0 inc#e&
5% <ac''$ to 1/ p&i.
1?. 4ee!water !eaerator: 100 =Pa <ac''$ to (00 =Pa/)0 inc#e& 5% <ac''$ to
)0 p&i.
1E. Ot#er &er<ice&, (00 percent of $aAi$'$ operatin% pre&&'re.
E. 8oiler Stea$ Pre&&'re 7a%e&: Refer to //Section () /( ):, 4IRE-T28E
8OI3ERS// Section () /( )), W+TER-T28E 8OI3ERS//.
4. Panel-$o'nte! 7a%e&: Refer to +rticle, 0+IN INSTR20ENT+TION +ND CONTRO3
P+NE3.
2.14 T%ERMOMETERS" PIPE OR TANK+MOUNTED:
+. 7eneral: T#er$o$eter location& are &#own on t#e !rawin%&.
8. Con&tr'ction:
1. In!'&trial t"pe, &eparable well an! &oc=et, 'nion connecte!.
(. Scale&: Re! rea!in% $erc'r" co$bination )0 to )00 !e%ree&
4a#ren#eit/0 to 1/0 !e%ree& Cel&i'& &cale&, 'nle&& ot#erwi&e &#own.
Scale len%t# ((0 $$ -: inc#. eAcept 1E0 $$ -E inc#. &cale len%t#
acceptable on oil b'rner pipin%. 0erc'r" &eale! 'n!er pre&&'re wit#
inert %a& to pre<ent oAi!ation an! &eparation of col'$n.
). Ca&e: Corro&ion re&i&tant wit# %la&& or pla&tic front.
D. 4or$: Strai%#t or bac= for$ eAcept t#er$o$eter& locate! $ore t#an
(100 $$ -E feet. abo<e floor or platfor$ &#all be a!'&table an%le.
/. Well&: SiGe! to &'it pipe !ia$eter wit#o't re&trictin% flow. Pro<i!e
&n'% &li!in% fit between &oc=et an! well.
?. +cc'rac": One percent of &cale ran%e.
2.1 BOILER PLANT BUILDING DANGEROUS GAS DETECTION SYSTEM, CARBON MONO'IDE
AND COMBUSTIBLE GAS:
SPEC WRITER NOTE:
() 0: 11 - ?D
11-10
1. T#e location of &en&or& $'&t be
!eter$ine! in t#e fiel! ba&e! on t#e
arran%e$ent of t#e boiler plant
facilitie&.
(. Carbon $onoAi!e &en&or& &#o'l! be
locate! w#ere per&onnel are $o&t li=el"
to enco'nter t#e f'$e& fro$ fl'e %a&
lea=&. T#i& incl'!e& near t#e front& of
t#e boiler& if t#ere are nearb"
%a&=ete! connection& between t#e boiler
fl'e %a& o'tlet an! t#e &tac=. Control
roo$& or re&troo$& t#at #a<e eA#a'&t
<entilation t#at co'l! !raw %a&e& into
t#e roo$ &#o'l! #a<e &en&or&. Sen&or&
&#o'l! be place! at breat#in% #ei%#t
an! po&itione! to co<er a &'r<eillance
area ra!i'& of /0 feet or /000 $ini$'$
&*. ft.
). Co$b'&tible& &en&or& $'&t be locate! at
ceilin% #ei%#t for nat'ral %a& -li%#ter
t#an air.. If propane -#ea<ier t#an
air.i& a $ain f'el, t#e &en&or& &#o'l!
be locate! at low point& in t#e
b'il!in%, po&itione! 1> inc#e& fro$ t#e
floor. It i& &'%%e&te! t#at
co$b'&tible %a& &en&or& be li$ite! in
*'antit" to per#ap& two at #i%# or low
point&, !epen!in% on plant arran%e$ent
an! f'el t#at i& 'tiliGe!.
D. T#e &en&or& of at lea&t one an! per#ap&
two $an'fact'rer& #a<e a feat're t#at
a'to$aticall" !eter$ine& re$ainin%
&en&or life. T#i& co'l! be a!!e! to
t#e &pec b't it $a" re!'ce co$petition.
T#i& feat're wo'l! re!'ce t#e fre*'enc"
of calibration& an! t#'& re*'ire fewer
per&onnel #o'r& for $aintenance.
/. +lar$ $'&t be tran&$itte! to location
o't&i!e t#e boiler plant. Pro<i!e
infor$ation on t#i& location in Par.
(.1.+.
+. +'to$atic $icroproce&&or-ba&e! in!'&trial-cla&& &"&te$ t#at $onitor& t#e
concentration le<el& of carbon $onoAi!e an! co$b'&tible %a&e& in t#e
boiler roo$ an! a&&ociate! &pace&. T#e &"&te$ &#all incl'!e !i&pla"& of
t#e concentration le<el& of t#e %a&e& !etecte! b" eac# &en&or an!
pro<i!e a'!ible an! <i&'al alar$& w#en t#e&e %a&e& are !etecte!.
Control/tran&$itter panel& wit# !i&pla"& an! control f'nction& &#all be
locate! 1/00 $$ -/ feet. abo<e t#e boiler roo$ floor. Pro<i!e //(//
co$b'&tible& &en&or& an! /)//D/////?// carbon $onoAi!e &en&or& at
location& &#own or a& !irecte!. Pro<i!e RSD>/ 0o!b'& co$$'nication&
protocol -i.e. 0o!b'& RT2, etc.. of !etecte! %a& concentration le<el&
() 0: 11 - ?/
11-10
an! alar$& to co$p'ter wor=&tation //an! central control panel//.
Tran&$it alar$ &i%nal to !e&i%nate! location o't&i!e t#e boiler
plant:MMMMMMMMMMMMMMMMMMMM +'!ible an! <i&'al alar$ &#all be pro<i!e!
at t#i& location.
8. S"&te$ De&cription:
1. Carbon 0onoAi!e -CO. Sen&or&: Tran&portable calibration,
electroc#e$ical pl'%-in t"pe, ran%e 0-100 pp$, !etection li$it le&&
t#an pl'& or $in'& /J of f'll &cale, re&pon&e ti$e le&& t#an 10
&econ!&, Gero !rift le&& t#an /J per "ear, &pan !rift le&& t#an 10J
per "ear, repeatabilit" le&& t#an pl'& or $in'& /J of f'll &cale,
acti<e te$perat're co$pen&ation. Set point: (/ - /0 pp$.
(. Co$b'&tible 7a& Sen&or&: Pl'%-in t"pe, infrare! !etection, no $o<in%
part&, ran%e 0-100J lower eAplo&i<e li$it. On-boar! &tora%e of
calibration !ata, pea= <al'e&, ti$e an! !ate &ta$pe!. Set point: 10J
of lower eAplo&i<e li$it.
). Controller/Tran&$itter&: Separate fro$ &en&or&, non-intr'&i<e
calibration. NE0+ D enclo&'re, &en&or& connecte! to tran&$itter wit#
ea&il" operate! connection !e<ice&. 2ni<er&al tran&$itter w#ic# can
accept infrare!, catal"tic bea!, or toAic &en&or an! a'to-confi%'re
w#en &en&or connector i& in&erte!. 3ED !i&pla" of %a& t"pe an!
concentration, alar$ #orn an! &trobe, o'tp't co$patible for co$p'ter
wor= &tation, inte%ral non-<olatile $e$or", a'to$atic re&'$e on power
fail're, &en&or an! controller !ia%no&tic&, $en'-!ri<en calibration.
Networ=e! wit# co$p'ter wor= &tation SC+D+ pro%ra$ //or central
control panel// <ia RS-D>/ fo'r-wire b'&, &'c# a& 0o!b'& RT2.
D. +!!itional 4eat're&:
a. Capabilit" to re$otel" $o'nt &en&or fro$ tran&$itter to allow
calibration at con<enient point 'p to 100 feet awa".
b. Sen&or/tran&$itter !i&pla" &#all in!icate all !ia%no&tic
c#ec=/fa'lt con!ition& wit# !etaile! $e&&a%e !i&pla"&.
c. 4'll-f'nction =e"pa! or $a%netic to'c# point& to allow &ettin%
alar$ &et point&, c#an%e &pan %a& <al'e& an! !i&pla" !ate of la&t
calibration.
/. Calibration: Sen&or/tran&$itter& &#all be calibrate! wit# #an!-#el!
calibration !e<ice& f'rni&#e! b" &"&te$ $an'fact'rer. Pro<i!e
co$plete calibration =it, incl'!in% te&t %a&e&, for co$$i&&ionin% an!
f't're calibration&. Pro<i!e per$anentl" $o'nte! #o&e for re$ote-
$o'nte! &en&or&.
() 0: 11 - ??
11-10
?. +ppro<al&: NEC an! CEC for eAplo&ion proof or non-incen!i<e, w#en
re*'ire!.
E. Pro!'ct S'pport: S'pplier &#all #a<e or%aniGation, locate! wit#in
1/0 $ile& of &ite, wit# capabilit" of co$plete on-&ite pro!'ct
>. Power S'ppl": Pro<i!e protecte! power &'ppl" to protect &"&te$ fro$
&'r%e&, &pi=e&, tran&ient&, o<erloa!& in t#e inco$in% power &'ppl".
2.1& TOOLS:
SPEC WRITER NOTES:
1. T#e portable pre&&'re %a%e te&ter
&#o'l! be pro<i!e! onl" if re*'e&te! b"
6+0C en%ineerin% per&onnel.
(. C#oo&e !ea!wei%#t t"pe or !i%ital t"pe.
). 6erif" wit# 0e!ical Center per&onnel
t#e preference for $etric or En%li&#
%a%e $ea&'re$ent 'nit& an! e!it
accor!in%l".
+. Portable Dea!wei%#t-T"pe Pre&&'re 7a%e Te&ter:
1. T"pe: Portable #"!ra'lic !ea!wei%#t te&ter wit# $ini$'$ ran%e of //
100 to )000 =Pa // 10 to )00 p&i //.
(. +cc'rac": Wit#in pl'& or $in'& 0.1 percent of in!icate! pre&&'re
traceable to National In&tit'te of Stan!ar!& an! Tec#nolo%" -NIST..
). Con&tr'ction: Steel or al'$in'$ carr"in% ca&e, co$pact !e&i%n 'nit
wit# wei%#t& an! p'$p fittin% wit#in one carr"in% ca&e, wei%#t&
replaceable wit#o't replacin% re$ain!er of apparat'&.
D. +cce&&orie&: 7a%e pointer p'ller, ? $$ -1/D inc#. an! 1( $$ -1/( inc#
4NPT. pre&&'re %a%e connector&, &'fficient #"!ra'lic fl'i! to fill
te&ter t#ree ti$e&, all tool& reco$$en!e! b" $an'fact'rer.
/. Deli<er": Deli<er to Re&i!ent En%ineer -RE. for '&e b" 6+ per&onnel
onl". Deli<er prior to boiler te&t&.
8. Portable Di%ital-T"pe Pre&&'re 7a%e Te&ter:
1. T"pe: Portable !i%ital pre&&'re calibrator wit# a $ini$'$ ran%e
of //100 to 1D00 =Pa // 10 to (00 p&i //.
(. +cc'rac": Wit#in pl'& or $in'& 0.0DJ of in!icate! pre&&'re traceable
to National In&tit'te of Stan!ar!& an! Tec#nolo%" -NIST..
). Con&tr'ction: Steel or al'$in'$ carr"in% ca&e, co$pact !e&i%n 'nit
wit# #an! p'$p, fittin%& for connectin% to pre&&'re %a%e& an! p'$p,
te&t lea!&.
D. +cce&&orie&: 7a%e pointer p'ller, ? $$ -1/D inc#. an! 1( $$ -1/( inc#
4NPT. pre&&'re %a%e connector&, all tool& reco$$en!e! b" $an'fact'rer
for te&tin% pre&&'re %a%e&.
() 0: 11 - ?E
11-10
/. Deli<er": Deli<er to Re&i!ent En%ineer -RE. for '&e b" 6+ per&onnel
onl". Deli<er prior to boiler te&t&.
C. Calibration 7a&e& for 8oiler 4l'e 7a& OA"%en +nal"Ger& an! 8'il!in%
Carbon 0onoAi!e an! Co$b'&tible 7a& Detection S"&te$:
1. T"pe: Co$pre&&e! %a&e& in tran&portable c"lin!er&, certifie!
anal"&e&. One c"lin!er of eac# $iAt're for eac# anal"Ger. Co$po&ition
of $iAt're& an! *'antit" of $iAt're& a& reco$$en!e! in written
in&tr'ction& b" anal"Ger an! %a& !etection &"&te$ $an'fact'rer&.
(. C"lin!er&: 0ini$'$ capacit" 100 liter& of %a&, approA. E/ A )?0 $$ -)
A 1D inc#. c"lin!er.
). Deli<er": Deli<er to Re&i!ent En%ineer prior to initial calibration
of in&tr'$entation. Contractor per&onnel $a" '&e %a&e&. Pro<i!e new
f'll c"lin!er&, to replace %a&e& '&e! !'rin% &tart-'p an! te&tin%
after boiler plant te&tin% i& co$plete.
D. Co$$'nication De<ice& for Pro%ra$$in% In&tr'$entation an! Control&:
4'rni&# all !e<ice& nece&&ar" to confi%'re all pro%ra$& an! obtain all
!ata fro$ in&tr'$ent& an! control&. Deli<er to Re&i!ent En%ineer.
PART 3 + E'ECUTION
3.1 INSTALLATION" BOILER PLANT INSTRUMENTATION" AUTOMATIC BOILER CONTROL
SYSTEMS" BURNER MANAGEMENT SYSTEMS" COMPUTER WORK STATION #IF PRO-IDED$:
+. 7eneral:
1. Na$eplate&, 3abel& an! I!entification: Refer to Section () 0/ 11,
CO00ON WOR1 RES23TS 4OR 56+C +ND STE+0 7ENER+TION.
(. Electrical Wor= an! Safet" Re*'ire$ent&: Co$pl" wit# N4P+ E0 an!
reference! electrical &ection& of t#e&e &pecification&.
). Electrical Wirin%: Co$pl" wit# Section (? 0/ 11, RE;2IRE0ENTS 4OR
E3ECTRIC+3 INST+33+TIONSI Section (? 0/ )), R+CEW+9 +ND 8OKES 4OR
E3ECTRIC+3 S9STE0SI Section (? 0/ (1, 3OW-6O3T+7E E3ECTRIC+3 POWER
COND2CTORS +ND C+83ES -?00 6O3TS +ND 8E3OW.I an! Section (? (E (?,
WIRIN7 DE6ICES. T#e ter$ Uwirin%U incl'!e& f'rni&#in% of wire,
con!'it, $i&cellaneo'& $aterial an! labor to in&tall a co$plete
wor=in% &"&te$ a& &pecifie!.
D. +ll !e<ice& pl'$bin% an! wirin% &#all co$pl" wit# an! be arran%e! a&
&#own in t#e $o&t recent e!ition of t#e B65+ 8oiler Plant Safet"
De<ice Te&tin% 0an'alC.
/. Protect all circ'it& to a<oi! interr'ption of &er<ice or !a$a%e to
e*'ip$ent !'e to &#ort-circ'itin% or ot#er con!ition&. 3ine-protect
() 0: 11 - ?>
11-10
fro$ li%#tnin% an! &tatic electricit" all wirin% t#at co$e& fro$
eAternal &o'rce&.
?. EAcept for &#ort apparat'& connection&, r'n con!'it an! pne'$atic
t'bin% parallel to or at ri%#t an%le& to t#e b'il!in% &tr'ct're.
E. R'n t'bin% an! wire connectin% !e<ice& in control cabinet& parallel
wit# t#e &i!e& of t#e cabinet& neatl" rac=e! to per$it tracin%. Rac=
wirin% bri!%in% a cabinet !oor alon% t#e #in%e &i!e an! protect fro$
!a$a%e. Pro<i!e %ro$$et&, &lee<e& or <in"l tape to protect pla&tic
t'bin% or wire& fro$ &#arp e!%e& of panel&, con!'it, an! ot#er ite$&.
4it all e*'ip$ent containe! in cabinet& or panel& wit# &er<ice loop&I
eac# loop &#all be at lea&t )00 $$ -1( inc#e&. lon%. E*'ip$ent for
fiber optic &"&te$& &#all be &elf-&'pportin%, co!e %a%e &teel
enclo&'re.
>. Per$anentl" $ar= ter$inal bloc=& for i!entification. 3abel or co!e
eac# wire at eac# en!. Per$anentl" label or co!e eac# point of all
fiel! ter$inal &trip& to &#ow t#e in&tr'$ent or ite$ &er<e!. Color-
co!e! cable wit# cable !ia%ra$& $a" be '&e! to acco$pli&# cable
i!entification.
:. Cable&:
a. 1eep cable r'n& a& &#ort a& po&&ible. +llow eAtra len%t# for
connectin% to t#e ter$inal boar!.
b. Do not ben! fleAible coaAial cable& in a ra!i'& le&& t#an ten
ti$e& t#e cable o't&i!e !ia$eter.
c. Cable& &#all be &'pporte! for $ini$'$ &a%.
!. Splice& in &#iel!e! an! coaAial cable& &#all con&i&t of
ter$ination& an! &#iel!e! cable co'pler&. Ter$ination& &#all be in
acce&&ible location. Cable& &#all be #arne&&e! wit# cable tie&.
8. Pre&&'re, Te$perat're, 3e<el an! 4low Tran&$itter&: 0o'nt in location&
acce&&ible fro$ floor or platfor$ wit#o't '&e of portable la!!er&.
Pro<i!e &eparate con!'it for eac# tran&$itter &i%nal if reco$$en!e! b"
$an'fact'rer. Protect &en&or or controller on &tea$ or water &er<ice b"
an a!e*'ate water &eal at all ti$e& an! pro<i!e blow!own facilitie& to
per$it blow!own of &en&in% line&. In&tall te$perat're &en&or& wit#
entire te$perat're &en&in% &'rface i$$er&e! in $e!ia bein% $ea&'re!.
3ocate o't&i!e air te$perat're &en&or on nort# &i!e of b'il!in% awa"
fro$ #eat &o'rce&. Pro<i!e i&olation <al<e& on all tran&$itter&
connecte! to fl'i! &"&te$&. 3ocate i&olation <al<e& &o t#at tran&$itter
can be i&olate! w#ile $ain &en&in% line i& bein% blown !own. Pro<i!e
() 0: 11 - ?:
11-10
e*'aliGin% <al<e& on all !ifferential pre&&'re tran&$itter&. Pro<i!e
<al<e! !rain& on all fl'i! line&. 6al<e& &#all be rate! for $ini$'$ of
1/0 percent of &"&te$ pre&&'re an! te$perat're.
C. Stea$ 4low 0eter Pri$ar" Ele$ent& -In-3ine 4low Sen&or&. incl'!in%
6orteA-S#e!!in% T"pe: Pro<i!e &trai%#t r'n& of pipin% 'p&trea$ an!
!own&trea$ a& reco$$en!e! b" $an'fact'rer to ac#ie<e $aAi$'$ acc'rac"
an! ran%eabilit". 6erif" t#at &tre&&e& in pipin% &"&te$ !o not eAcee!
allowable &tre&& of flow $eter bo!". 3ocate $eter electronic& incl'!in%
rea!-o't !e<ice& acce&&ible fro$ floor or platfor$ wit#o't t#e '&e of
portable la!!er&.
D. 4l'e 7a& OA"%en +nal"Ger&:
1. 0o'ntin%: Pro<i!e free&tan!in% floor-$o'nte! &teel rac= for $o'ntin%
control panel& an! rea!-o't&. Po&ition panel& an! rea!o't& 1/00 $$ -/
feet. abo<e t#e boiler roo$ floor.
(. Sa$plin% point &#all be 'p&trea$ of &$o=e !en&it" $onitor in
non-t'rb'lent area. 3ocate probe wit#in D./ $eter& -1/ feet. of floor
or acce&&ible fro$ platfor$.
). Reference +ir: Pro<i!e !r", filtere!, pre&&'re-re%'late! co$pre&&e!
air &er<ice to eac# 'nit. Pro<i!e i&olatin% <al<e at eac# 'nit.
D. Calibration 7a&e&: Pro<i!e per$anentl" in&talle! <al<e! pipin%
connection&, pre&&'re re%'lator& an! %a%e& in fl'e %a& &a$plin%
&"&te$ for connection of re*'ire! calibration %a&e&. 3ocate wit#in
1(00 $$ -D feet. of $ain floor.
/. Interconnection of In&tr'$ent&: Pro<i!e &#iel!e! wirin% a&
reco$$en!e! b" in&tr'$ent $an'fact'rer.
?. Power Circ'it&: Pro<i!e !e!icate! circ'it& fro$ a plant panel.
+nal"Ger& &#all re$ain powere! w#en b'rner control i& off.
E. Wirin% an! Pipin%: I& %enerall" not &#own on t#e !rawin%&. +ll wirin%
an! pipin% $'&t be pro<i!e! in accor!ance wit# N4P+ E0 an! +S0E 8)1.1.
4. Co$b'&tion Control 3in=a%e S"&te$&: +fter co$pletion of b'rner
a!'&t$ent&, co'nter &in= all le<er &et &crew& into &#aft& or pin le<er&
to &#aft& to pre<ent le<er& fro$ &lippin% on t#e &#aft&.
7. 8oiler Stac= Opacit" 0onitor& -if pro<i!e!.: 3ocate !own&trea$ fro$
oA"%en &en&in% &"&te$& &o t#at opacit" $onitor air p'r%e !oe& not affect
fl'e %a& oA"%en rea!in%. 3ocate &en&or wit#in D./ $ -1/ feet. of floor
or acce&&ible fro$ platfor$ wit#o't '&e of portable la!!er. 3ocate air
p'r%e blower 'nit wit#in (D00 $$ -ei%#t feet. of floor or acce&&ible
fro$ platfor$ wit#o't '&e of portable la!!er.
() 0: 11 - E0
11-10
5. Co$pre&&e! +ir 4ilter&: Pipe !rain to neare&t floor !rain.
3.2 INSTALLATION" NATURAL GAS FLOW METERS:
Entire in&tallation &#all confor$ to reco$$en!ation& of t#e $eter
$an'fact'rer for obtainin% t#e $o&t acc'rate flow $ea&'re$ent&. +rran%e
$eter rea!o't &o t#at it i& <i&ible fro$ neare&t wal=wa" or &er<ice
platfor$.
3.3 INSTALLATION" PRESSURE GAGES:
Orient %a%e& &o t#at !ial& are 'pri%#t an! <i&ible fro$ t#e neare&t
wal=wa" or acce&& platfor$. In&tall %a%e& wit# %a%e coc=&. Pro<i!e pi%-
tail &"p#on& on &tea$ &er<ice. Pro<i!e co$po'n! %a%e& on all p'$p
&'ction line& an! on fee!water !eaeratorI pro<i!e pre&&'re %a%e&
el&ew#ere. In&tall li*'i!-fille! or e*'i<alent -a& &pecifie!. %a%e& at
inlet an! o'tlet of all p'$p&, on co$pre&&e! air &"&te$&, an! on f'el
an! ato$iGin% $e!ia line& at location& clo&e&t to b'rner&. If
!iap#ra%$-t"pe %a%e& are '&e!, pro<i!e p'l&ation !a$pener& in&tea! of
li*'i!-fillin%.
3.4 INSTALLATION" T%ERMOMETERS:
+rran%e t#er$o$eter& &o t#at &cale& are 'pri%#t an! <i&ible fro$ neare&t
wal=wa" or acce&& platfor$. Pro<i!e a!'&table an%le t#er$o$eter& on
application& $ore t#an (100 $$ -E feet. abo<e floor or platfor$. Tilt
t#e an%le t"pe t#er$o$eter& for proper <iew fro$ floor or platfor$.
3ocate well& in flow &trea$.
3. INSTALLATION+WATER AND OIL FLOWMETERS:
Pro<i!e &trainer 'p&trea$ wit# >0-$e&# &creen liner. Refer to Section ()
(1 11, 8OI3ER P3+NT PIPIN7 S9STE0S. Po&ition re%i&ter for 'pri%#t
<iewin% fro$ neare&t wal=wa".
3.& TESTING" BOILER PLANT INSTRUMENTATION" AUTOMATIC BOILER CONTROL SYSTEMS"
BURNER MANAGEMENT SYSTEMS" COMPUTER WORKSTATION #IF PRO-IDED$:
+. Repre&entati<e& of t#e !e&i%ner of t#e &"&te$ &#all !e$on&trate proper
operation an! calibration of all co$ponent&, co$p'ter pro%ra$&, an!
entire &"&te$& to t#e Re&i!ent En%ineer -RE.. If t#e proect incl'!e&
boiler/b'rner te&tin%, t#e !e$on&tration in<ol<in% boiler/b'rner !ata
&#all be con!'cte! !'rin% t#e boiler/b'rner te&t&. 4'rni&# per&onnel,
in&tr'$entation, an! e*'ip$ent nece&&ar" to perfor$ calibration an!
te&tin%. +ll calibration wor= $'&t be co$plete! prior to t#e te&tin%.
8. 8'rner 0ana%e$ent -Safet" Control. S"&te$&: +ll te&t &#all be ba&e! on
t#e $o&t recent e!ition of t#e B65+ 8oiler Plant Safet" De<ice Te&tin%
() 0: 11 - E1
11-10
0an'alC, al&o Refer to //Section () /( ):, 4IRE-T28E 8OI3ERS//Section ()
/( )), W+TER-T28E 8OI3ERS//.
C. Stea$ 4low 0ea&'rin%: De$on&trate proper calibration of eac# flow rate
&i%nal an! in!ication an! eac# totaliGer &i%nal an! in!ication to
Re&i!ent En%ineer or t#eir repre&entati<e prior to t#e &tart of t#e
final boiler te&tin%.
D. Pre&&'re te&t all pne'$atic control t'bin% at one an! one-#alf ti$e& t#e
nor$al operatin% pre&&'re.
E. Te&tin% &#all !e$on&trate proper calibration of inp't an! o'tp't
!e<ice&, t#e proper operation of all e*'ip$ent, proper eAec'tion of t#e
&e*'ence of operation, proper t'nin% of control loop& an! $aintainin% of
all &et point&.
4. Doc'$ent all te&t& wit# !etaile! report of te&t re&'lt&. EAplain in
!etail t#e nat're of eac# fail're an! correcti<e action ta=en.
7. D'rin% an! after co$pletion of t#e prete&t&, an! a%ain after t#e final
acceptance te&t&, i!entif", !eter$ine ca'&e&, replace, repair an!
calibrate e*'ip$ent t#at fail& to co$pl" wit# contract re*'ire$ent& or
t#e &tan!ar!& of t#e $an'fact'rer. Pro<i!e written report to Re&i!ent
En%ineer.
5. De$on&trate &afet" an! operatin% interloc=&.
I. De$on&trate t#at pro%ra$$in% i& not lo&t an! t#at t#e control an!
in&tr'$entation &"&te$ perfor$& t#e correct &e*'ence of control an!
in&tr'$ent f'nction& after a lo&& of power.
@. 4'rni&# to Re&i!ent En%ineer %rap#e! tren!& of control loop& to
!e$on&trate t#at t#e control loop& are &table an! t#at &et point& are
$aintaine!. Tren! !ata &#all be in&tantaneo'& an! t#e ti$e between !ata
point& &#all not be %reater t#an one $in'te.
1. Si%nal Tran&$i&&ion S"&te$ E*'ip$ent:
1. 7ro'n! Ro! Te&t&: 8efore an" wire i& connecte! to t#e %ro'n! ro!&,
'&e a portable %ro'n! te&tin% in&tr'$ent to te&t eac# %ro'n! or %ro'p
of %ro'n!&.
(. CoaAial Cable Te&t&: I$ple$ent NE0+ WC ?).( a& a $ini$'$.
3. Co$p'ter Wor=&tation Software Operation Te&t:
1. Te&t abilit" to properl" co$$'nicate wit# an! operate t#e control
&"&te$&.
(. De$on&trate t#e abilit" to e!it t#e pro%ra$& off an! on line.
). De$on&trate operation of all alar$ point&.
() 0: 11 - E(
11-10
D. De$on&trate t#e receipt, !i&pla", an! &a<in% of tren! an! &tat'&
report&.
/. De$on&trate !i&pla" an! operation of all %rap#ic&.
?. De$on&trate all pro%ra$ calc'latin% f'nction& an! report %eneration.
E. De$on&trate proper operation of all printer&.
3.) STARTUP AND TESTING
+. T#e Co$$i&&ionin% +%ent will ob&er<e &tart'p an! contractor te&tin% of
&electe! e*'ip$ent. Coor!inate t#e &tart'p an! contractor te&tin%
&c#e!'le& wit# t#e Re&i!ent En%ineer an! Co$$i&&ionin% +%ent. Pro<i!e a
$ini$'$ of E !a"& prior notice.
3.* COMMISSIONING
+. Pro<i!e co$$i&&ionin% !oc'$entation in accor!ance wit# t#e re*'ire$ent&
of Section () 0> 00 L CO00ISSIONIN7 O4 56+C S9STE0S for all in&pection,
&tart 'p, an! contractor te&tin% re*'ire! abo<e an! re*'ire! b" t#e
S"&te$ Rea!ine&& C#ec=li&t pro<i!e! b" t#e Co$$i&&ionin% +%ent.
8. Co$ponent& pro<i!e! 'n!er t#i& &ection of t#e &pecification will be
te&te! a& part of a lar%er &"&te$. Refer to Section () 0> 00 L
CO00ISSIONIN7 O4 56+C S9STE0S an! relate! &ection& for contractor
re&pon&ibilitie& for &"&te$ co$$i&&ionin%.
3.9 DEMONSTRATION AND TRAINING
+. Pro<i!e &er<ice& of $an'fact'rerQ& tec#nical repre&entati<e for fo'r
#o'r& to in&tr'ct 6+ per&onnel in operation an! $aintenance of 'nit&.
8. S'b$it trainin% plan& an! in&tr'ctor *'alification& in accor!ance wit#
t#e re*'ire$ent& of Section () 0> 00 L CO00ISSIONIN7 O4 56+C S9STE0S.
- - - E N D - - -
() 0: 11 - E)