There are three stages of crushing: primary, secondary, and tertiary. Primary crushing reduces materials up to 1 meter in size to around 10 cm using jaw or gyratory crushers. Secondary crushing further reduces material to less than 1-2 cm using jaw, cone, or roll crushers, which require more power. Tertiary crushing uses short head cone crushers or roll crushers to reduce materials to under 0.5 cm. Grinding has two stages - coarse and fine. Coarse grinding is done with rod mills to reduce feed up to 50 mm to around 300 microns. Fine grinding is the final stage and uses ball mills to reduce materials under 0.5 mm to less than 100 microns.
There are three stages of crushing: primary, secondary, and tertiary. Primary crushing reduces materials up to 1 meter in size to around 10 cm using jaw or gyratory crushers. Secondary crushing further reduces material to less than 1-2 cm using jaw, cone, or roll crushers, which require more power. Tertiary crushing uses short head cone crushers or roll crushers to reduce materials to under 0.5 cm. Grinding has two stages - coarse and fine. Coarse grinding is done with rod mills to reduce feed up to 50 mm to around 300 microns. Fine grinding is the final stage and uses ball mills to reduce materials under 0.5 mm to less than 100 microns.
There are three stages of crushing: primary, secondary, and tertiary. Primary crushing reduces materials up to 1 meter in size to around 10 cm using jaw or gyratory crushers. Secondary crushing further reduces material to less than 1-2 cm using jaw, cone, or roll crushers, which require more power. Tertiary crushing uses short head cone crushers or roll crushers to reduce materials to under 0.5 cm. Grinding has two stages - coarse and fine. Coarse grinding is done with rod mills to reduce feed up to 50 mm to around 300 microns. Fine grinding is the final stage and uses ball mills to reduce materials under 0.5 mm to less than 100 microns.
1. PRIMARY CRUSHING (COARSE CRUSHING) (UP TO 1 m IN SIZE) IS CRUSHED DOWN TO ABOUT 10 cm AND IT IS DONE IN A JAW OR GYRATORY CRUSHER
2. SECONDARY CRUSHING (INTERMEDIATE CRUSHING) (FROM 10 cm TO LESS THAN 1-2 cm SIZE) FOR THIS PURPOSE JAW, CONE OR ROLL CRUSHING ARE USED THESE SECONDARY CRUSHERS CONSUME MORE POWER THAN PRIMARY CRUSHERS
3. TERTIARY CRUSHING (FINE CRUSHING) (FROM 1-2 cm TO LESS THAN 0.5 cm) SHORT HEAD CONE CRUSHERS, ROLL CRUSHERS, HAMMER MILLS CAN BE USED FOR THIS PURPOSE
GRINDING THE TWO STAGE OF GRINDING ARE 1. COARSE GRINDING ROD MILLS ARE GENERALLY USED AS COARSE GRINDING MACHINES THEY ARE CAPABLE OF TAKING FEED AS LARGE AS 50 mm AND MAKING A PRODUCT AS FINE AS 300 MICRONS 2. FINE GRINDING IT IS THE FINAL STAGE OF COMMINUTION, IS PERFORMED IN BALL MILLS USING STEEL BALLS AS THE GRINDING MEDIUM THE BALL MILL, AFTER FEEDING 0.5 mm MATERIAL MAY GIVE A PRODUCT THAT ES LESS THAN 100 MICRONS GRINDING IS USUALLY DONE WET
THE PRINCIPLE PURPOSE OF GRINDING ARE: TO OBTEIN THE CORREC DEGREE OF LIBERATION IN MINERAL PROCESSING TO INCREASE THE SPECIFIC SURFACE AREA OF VALUABLE MINERALS FOR HYDROMETALLURGICAL TREATMENT LEACHING