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Error Codes Samsung SCX 6545 PDF
Error Codes Samsung SCX 6545 PDF
Troubleshooting
4-96 Motor does not operate: #03-008. Please turn off then on 03-008
4-95 Motor does not operate: #03-007. Please turn off then on 03-007
4-94 Motor does not operate: #03-006. Please turn off then on 03-006
4-92 Motor does not operate: #03-000. Please turn off then on 03-000
4-91 System error: #02-002. Please turn off then on 02-002
4-90 System error: #02-001. Please turn off then on 02-001
4-89 System error: #02-000. Please turn off then on 02-000
4-81 Paper jam in tray 3 01-019
4-79
Paper jam in tray 2
Paper jam in tray 2(HCF)
01-018
4-88 Too much paper in output bin tray. Remove printed paper 01-017
4-86 Paper jam inside of duplex path 01-016
4-87 Paper jam at the top of duplex path 01-015
4-86 Paper jam at the bottom of duplex path 01-014
4-81 Paper jam in tray 3 01-012
4-79
Paper jam in tray 2
Paper jam in tray 2(HCF)
01-011
4-85 Paper jam in exit area 01-010
4-83 Paper jam inside of machine 01-009
4-81 Paper jam in tray 3 01-007
4-79
Paper jam in tray 2
Paper jam in tray 2(HCF)
01-006
4-77 Paper jam in tray 1 01-005
4-75 Paper jam in MP tray 01-004
4-74 Tray 3 door is open. Close it 01-002
4-73
Tray 2 door is open. Close it
Tray 2(HCF) door is open. Close it
01-001
4-72 Door is open. Close it 01-000
Troubleshooting
Page
Error Message Error Code
4.4.2 Error code and message
Messages appear on the Smart Panel program window or on the control panel display to indicate machine
status or errors. Refer to the tables below to understand the messages meaning to correct the problem, if
necessary.
TECH-MODE (Diagnostics) : Press 1/2/3 Keys in the same time & Login Password is 1934
4-67
Troubleshooting
4-120 Finisher error: #07-008. Please turn off then on 07-008
4-121 Finisher error: #07-009. Please turn off then on 07-009
4-119 Finisher error: #07-007. Please turn off then on 07-007
4-113 Paper jam inside of finisher 07-001
4-112 Paper jam in front of finisher 07-000
4-109 Black imaging unit is not compatible. Check user's guide 06-024
4-106 Black toner cartridge is not compatible. check user's guide 06-023
4-109 Black imaging unit is not compatible. Check user's guide 06-017
4-110 Imaging unit error: #06-016. Please open/close door 06-016
4-110 Imaging unit error: #06-015. Please open/close door 06-015
4-110 Imaging unit error: #06-014. Please open/close door 06-014
4-118 Finisher door is open. Close it 07-006
4-117 Staple cartridge is not installed. Install it in finisher 07-005
4-116 Too much paper in finisher stacker. Remove printed paper 07-004
4-116 Paper jam inside finisher's duplex 07-003
4-115 Paper jam at exit of finisher 07-002
4-110 Imaging unit error: #06-013. Please open/close door 06-013
4-108 Imaging unit is not installed. Install it 06-012
4-107 Did not supply enough black toner. Please open/close door 06-004
4-106 Black toner cartridge is not compatible. Check user's guide 06-003
4-106 Black toner cartridge is not installed. Install it 06-002
4-105 LSU error: #04-012. Please turn off then on 04-012
4-103 LSU error: #04-010. Please turn off then on 04-010
4-104 LSU error: #04-007. Please turn off then on 04-007
4-104 LSU error: #04-004. Please turn off then on 04-004
4-102 LSU error: #04-003. Please turn off then on 04-003
4-103 LSU error: #04-001. Please turn off then on 04-001
4-102 LSU error: #04-000. Please turn off then on 04-000
4-101 Motor does not operate: #03-014. Please turn off then on 03-014
4-99 Motor does not operate: #03-011. Please turn off then on 03-011
4-98 Motor does not operate: #03-010. Please turn off then on 03-010
4-97 Motor does not operate: #03-009. Please turn off then on 03-009
Troubleshooting
Page
Error Message Error Code
4-68
Troubleshooting
4-145
802.1x authentication failed. Please Contact the System
Administrator.
13-007
4-144 DHCP error. Reconfigure BOOTP or static IP 13-006
4-144 BOOTP error. Reconfigure DHCP or static IP 13-004
4-138 Communication problem occurred with tray 2(HCF) 10-008
4-138 Communication problem occurred with tray 3 10-009
4-137 System error: #10-004. Please turn off then on 10-004
4-136 Hard disk drive error : #10-003. Please turn off then on 10-003
4-144 BOOTP error. Switching to Auto IP 13-003
4-143 This IP address conflicts with that of other system. Check it 13-000
4-142 Load tray 3 with [Letter], [Plain] paper 12-002
4-141
Load tray 2 with [Letter], [Plain] paper
Load HCF with [Letter], [Plain] paper
12-001
4-141 Load tray 1 with [Letter], [Plain] paper 12-000
4-140 Scanner locking switch is locked or another problem occurred 11-003
4-138 Communication problem occurred with scanner unit 10-006
4-135 Fax unit error: #10-002. Please turn off then on 10-002
4-144 DHCP error. Switching to Auto IP 13-005
4-134 Memory failure: #10-001. Please turn off then on 10-001
4-130 Original paper jam inside of scanner duplex path 08-010
4-132 Top door of scanner is open 08-008
4-133 Original paper is too long for scanner. Check size 08-007
4-132 Original paper jam inside of scanner 08-006
4-132 Original paper jam in front of scanner duplex path 08-004
4-130 Original paper jam while reversing paper in scanner 08-003
4-129 Original paper jam inside of scanner 08-002
4-128 Original paper does not feed in scanner 08-001
4-128 Original paper jam in front of scanner 08-000
4-117 Staple cartridge is empty. Replace it 07-015
4-126 Finisher error: #07-014. Please turn off then on 07-014
4-125 Finisher error: #07-013. Please turn off then on 07-013
4-124 Finisher error: #07-012. Please turn off then on 07-012
4-123 Finisher error: #07-011. Please turn off then on 07-011
4-122 Finisher error: #07-010. Please turn off then on 07-010
Troubleshooting
Page
Error Message Error Code
4-69
Troubleshooting
4-109 Cyan imaging unit is not installed. Install it. 25-012
4-107 Did not supply enough cyan toner, Please open/close door 25-004
4-106 Cyan toner cartridge is not compatible. Check user's guide 25-003
4-106 Cyan toner cartridge is not installed. Install it. 25-002
4-146 Too many faxes are queued to be sent. Wait or remove queued job. 18-002
4-146 Too many faxes are received. Print or remove received fax. 18-000
4-146 Fax Memory is almost full. Print or remove received fax Job 18-001
4-147 Tray 1 cassette is pulled out. Insert it properly 21-003
4-148 Paper is low in tray 1. Load paper 21-004
4-149 Elevating unit in tray 1 has problem. Pull tray 1 out and insert it 21-006
4-150 Paper is empty in MP tray. Load paper 21-010
4-151 Tray 2 is not installed 21-016
4-152 Paper is empty in tray 2 (or HCF). Load paper 21-018
4-153 Tray 2 (or HCF) cassette is pulled out. Insert it properly 21-019
4-154 Paper is low in tray 2 (or HCF). Load paper 21-020
4-149
Elevating unit in tray 2 (or HCF) has problem. Pull tray 2(or HCF)
out and insert it
21-022
4-151 Tray 3 is not installed 21-024
4-152 Paper is empty in tray 3. Load paper 21-026
4-153 Tray 3 cassette is pulled out. Insert it properly 21-027
4-154 Paper is low in tray 3. Load paper 21-028
4-149 Elevating unit in tray 3 has problem. Pull tray 3 out and insert it 21-030
4-110 Imaging unit error: #25-015. Please open/close door 25-015
4-110 Imaging unit error: #25-014. Please open/close door 25-014
4-110 Imaging unit error: #25-013. Please open/close door 25-013
4-109 Magenta imaging unit is not installed. Install it 26-012
4-107 Did not supply enough magenta toner. Please open/close door 26-004
4-106 Magenta toner cartridge is not compatible. Check user's guide 26-003
4-106 Magenta toner cartridge is not installed. Install it 26-002
4-109 Cyan imaging unit is not compatible. Check user's guide 25-024
4-106 Cyan toner cartridge is not compatible. Check user's guide 25-023
4-109 Cyan imaging unit is not compatible. Check user's guide 25-017
4-110 Imaging unit error: #25-016. Please open/close door 25-016
Troubleshooting
Page
Error Message Error Code
4-70
Troubleshooting
4-106 Yellow toner cartridge is not compatible. Check users guide 27-023
4-109 Yellow imaging unit is not compatible. Check user's guide 27-024
4-110 Imaging unit error: #26-013. Please open/close door 26-013
4-110 Imaging unit error: #26-014. Please open/close door 26-014
4-110 Imaging unit error: #26-015. Please open/close door 26-015
4-110 Imaging unit error: #26-016. Please open/close door 26-016
4-109 Magenta imaging unit is not compatible, Check users guide. 26-017
4-106 Magenta toner cartridge is not compatible. Check user's guide 26-023
4-109 Magenta imaging unit is not compatible. Check user's guide 26-024
4-106 Yellow toner cartridge is not installed. Install it 27-002
4-106 Yellow toner cartridge is not compatible. Check user's guide 27-003
4-107 Did not supply enough yellow toner. Please open/close door 27-004
4-109 Yellow imaging unit is not installed. Install it 27-012
4-110 Imaging unit error: #27-013. Please open/close door 27-013
4-110 Imaging unit error: #27-014. Please open/close door 27-014
4-110 Imaging unit error: #27-015. Please open/close door 27-015
4-110 Imaging unit error: #27-016. Please open/close door 27-016
4-109 Yellow imaging unit is not compatible. Check user's guide 27-017
4-155 Transfer belt is not installed. Install it 28-001
4-155 Transfer belt is not compatible for this machine. Check user's guide 28-002
4-155 Transfer belt is not compatible for this machine. Check user's guide 28-003
4-159 Machine cannot read the resistance of cyan imaging unit 29-010
4-159 Machine cannot read the resistance of magenta imaging unit 29-009
4-159 Machine cannot read the resistance of yellow imaging unit 29-008
4-158 Sensor failure: #29-007. Call for service 29-007
4-158 Sensor failure: #29-006. Call for service 29-006
4-158 Sensor failure: #29-005. Call for service 29-005
4-158 Sensor failure: #29-004. Call for service 29-004
4-156 Density calibration for black color is failed. Check imaging unit 29-003
4-156 Density calibration for cyan color is failed. Check its imaging unit 29-002
4-156
Density calibration for magenta color is failed. Check its imaging
unit
29-001
4-156 Density calibration for yellow color is failed. Check its imaging unit 29-000
Troubleshooting
Page
Error Message Error Code
4-71
Troubleshooting
4-159 Machine cannot read the resistance of black imaging unit 29-011
4-160 Finisher door is open. Close it 53-000
4-161 Finisher jam door is open. Close it 53-001
4-162 Mailbox door is open. Close it 53-002
4-112 Paper jam in front of finisher 53-003
4-113 Paper jam inside finisher 53-004
4-115 Paper jam at exit of finisher 53-005
4-165 Too much paper in stacker(1~6). Remove printed paper 53-009
4-164 Paper jam at exit of mailbox 53-008
4-163 Paper jam inside mailbox 53-007
4-116 Paper jam inside finisher's duplexer 53-006
4-166 Finisher error: #53-011. Please turn off then on 53-011
4-166 Finisher error: #53-010. Please turn off then on 53-010
Troubleshooting
Page
Error Message Error Code
4-72
Troubleshooting
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. Sensor is defective.
Error message : Door is open. Close it
Troubleshooting method :
Symptom : Side Cover is Opened.
Code : 01-000
3. Enter the EDC mode. Follow the below sequence.
( EDC Mode Test Routines Copier Engine/DADF Test Routine 101-170 Start Status check
Stop )
1
2
1. Check if the Harness is defective.
Check if the connector is connected properly.
COVER OPEN
UPPPER
COVER OPEN
LOWER
2. Push the Side Cover Sensor switch from 1 to 2. Check if the UI message is changed. When pushing the
switch, you have to push both of them at once.
4.4.3 Troubleshooting for error code
4-73
Troubleshooting
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. Sensor is defective.
Error message : Tray 2(HCF) door is open. Close it
Troubleshooting method :
Symptom : Tray2 or HCF door is opened.
Code : 01-001
2. Check if the Harness is defective.
Check if the connector is connected properly.
3. Check if the UI message on panel is changed.
1. Remove the HCF or Tray2 Cover.
4-74
Troubleshooting
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. Sensor is defective.
Error message : Tray 3 door is open. Close it
Troubleshooting method :
Symptom : Tray3 door is opened.
Code : 01-002
2. Check if the Harness is defective.
Check if the connector is connected properly.
3. Check if the UI message on panel is changed.
1. Remove the Tray3 Cover.
4-75
Troubleshooting
Possible Cause:
1. Pickup Clutch does not work.
2. Pickup roller rubber is worn out.
3. Feed Sensor is defective.
Error message : Paper jam in MP tray
Troubleshooting method :
Symptom :
At printing, the paper from the MP tray has not reached to the feed sensor within a programmed period of
time after pick up.
Code : 01-004
1. Enter the EDC mode, and execute the pick up clutch test
(EDC mode : 101-0000)
If there is any problem, check the following.
-. Check if the MP Pick-Up Clutch is assembled properly.
-. Check if the harness of the MP Pick-Up Clutch is connected
properly.
2. Check if the Harness is defective.
Check if the connector is connected properly.
To be continued on next page
4-76
Troubleshooting
Troubleshooting method :
4. Check the following.
-. Check if the Feed Sensor is assembled properly.
-. Check if the harness of the Feed Sensor is
connected properly.
-. Enter the EDC mode. Execute the Feed Sensor test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-290 Start Status check
Stop)
5. Check if the Harness is defective.
Check if the connector is connected properly.
3. Check if the MP pick up roller is worn out.
4-77
Troubleshooting
Possible Cause:
1. Pickup Clutch does not work.
2. Pickup roller rubber is worn out.
3. Feed Sensor is defective.
Error message : Paper jam in tray 1
Troubleshooting method :
Symptom :
At printing, the paper from the tray1 has not reached to a feed sensor within a programmed period of time
after pick up.
Code : 01-005
1. Check the following.
-. Check if the Tray1 Pick-Up Clutch is assembled properly.
-. Check if the harness of the Tray1 Pick-Up Clutch is connected
properly.
-. Enter the EDC mode. Execute the Tray1 Pick-Up Clutch test.
(EDC Mode Test Routines Copier Engine/DADF Test Routine
101-010 Start Operation Check (from sound) Stop)
2. Check if the Harness is defective.
Check if the connector is connected properly.
To be continued on next page
4-78
Troubleshooting
Troubleshooting method :
4. Check the following.
-. Check if the Feed Sensor is assembled properly.
-. Check if the harness of the Feed Sensor is
connected properly.
-. Enter the EDC mode. Execute the Feed Sensor test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-290 Start Status check
Stop)
PICKUP
ROLLER
FORWARD
ROLLER
RETARD
ROLLER
3. Check if the pick up roller rubber is worn out or
contaminated.
5. Check if the Harness is defective.
Check if the connector is connected properly.
4-79
Troubleshooting
Possible Cause:
1. Pickup Clutch does not work.
2. Pickup roller rubber is worn out.
3. Feed Sensor is defective.
Error message : Paper jam in tray 2 (or HCF)
Troubleshooting method :
Symptom :
At printing, the paper from the tray2 (or HCF) has not reached to a feed sensor within a programmed
period of time after pick up.
Code : 01-006
01-011
01-018
1. Check the following.
-. Check if the Tray2(or HCF) Motor and the Pick-Up
Clutch are assembled properly.
-. Check if the Tray2(or HCF) Motor harness and Pick-Up
Clutch harness are connected properly.
-. Enter the EDC mode. Execute the Tray2(or HCF) Pick-
Up Clutch test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 101-020 Start Operation Check
Stop)
2. Check if the Harness is defective.
Check if the connector is connected properly.
To be continued on next page
4-80
Troubleshooting
Troubleshooting method :
PCKUP
PCLLEP
FCPWAPD
PCLLEP
PETAPD
PCLLEP
4. Check the following.
-. Check if the Feed Sensor is assembled properly.
-. Check if the harness of the Feed Sensor is
connected properly.
-. Enter the EDC mode. Execute the Feed Sensor test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-290 Start Status check
Stop)
3. Check if the pick up roller rubber is worn out or
contaminated.
5. Check if the Harness is defective.
Check if the connector is connected properly.
4-81
Troubleshooting
Possible Cause:
1. Pickup Clutch does not work.
2. Pickup roller rubber is worn out.
3. Feed Sensor is defective.
Error message : Paper jam in tray 3
Troubleshooting method :
Symptom :
At printing, the paper from the tray3 has not reached to the feed sensor within a regular time after pick up.
Code : 01-007
01-012
01-019
1. Check the following.
-. Check if the Tray3 Motor and Pick-Up Clutch are
assembled properly.
-. Check if the Tray3 Motor harness and Pick-Up Clutch
harness are connected properly.
-. Enter the EDC mode. Execute the Tray3 Pick-Up Clutch
test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 101-030 Start Operation Check
Stop)
2. Check if the Harness is defective.
Check if the connector is connected properly.
To be continued on next page
4-82
Troubleshooting
Troubleshooting method :
PCKUP
PCLLEP
FCPWAPD
PCLLEP
PETAPD
PCLLEP
4. Check the following.
-. Check if the Feed Sensor is assembled properly.
-. Check if the harness of the Feed Sensor is
connected properly.
-. Enter the EDC mode. Execute the Feed Sensor test.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-290 Start Status check
Stop)
3. Check if the pick up roller rubber is worn out or
contaminated.
5. Check if the Harness is defective.
Check if the connector is connected properly.
4-83
Troubleshooting
Possible Cause:
1. Feed sensor or Regi Sensor is defective.
2. Exit sensor is defective.
3. Feed Clutch is defective.
4. Regi Clutch is defective.
Error message : Paper jam inside of machine
Troubleshooting method :
Symptom : Paper jam inside of machine
1. At Warm-up, the paper is jamming at Regi sensor or Feed sensor.
2. At printing, the paper is detecting at Regi sensor or Feed sensor continually.
3. At printing, the paper is not detected at exit sensor within a regular time.
Code : 01-009
2. Insert the paper as shown right and check the Regi
Sensor.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-360 Start Check Status
Stop)
3. Check if the Exit Sensor is working properly.
(EDC Mode Test Routines Copier Engine/DADF
Test Routine 102-370 Start Check Status
Stop)
1. Check the following.
-. Check if the Feed Sensor is assembled properly.
-. Check if the Feed Sensor harness is connected properly.
-. Enter the EDC mode. Execute the Feed Sensor test.
(EDC Mode Test Routines Copier Engine/DADF Test
Routine 102-290 Start Check Status Stop)
To be continued on next page
4-84
Troubleshooting
Troubleshooting method :
6. Check if the Harness is defective.
Check if the connector is connected properly.
5. Check the following.
-. Check if the Feed/Regi Clutch are assembled properly.
-. Check if the Feed/Regi Clutch Harness are connected
properly.
-. Enter the EDC mode. Execute the Feed Clutch test.
(EDC Mode Test Routines Copier Engine/DADF Test
Routine 101-080 Start Operation Check (from
sound) Stop)
-. Enter the EDC mode. Execute the Regi Clutch test.
(EDC Mode Test Routines Copier Engine/DADF Test
Routine 101-050 Start Operation Check (from
sound) Stop)
Feed Clutch
Regi Clutch
4. Check if the Harness is defective.
Check if the connector is connected properly.
Regi Sensor
Exit Sensor
Regi Sensor
Feed Sensor
4-85
Troubleshooting
Possible Cause:
- If there is no jammed paper but error has occurred at warm-up, exit sensor is defective.
Error message : Paper jam in exit area
Troubleshooting method :
Symptom : Paper jam in exit area
Code : 01-010
2. Check if the Harness is defective.
Check if the connector is connected properly.
1. Execute the Exit Sensor test.
(EDC Mode Test Routines Copier
Engine/DADF Test Routine 102-370 Start
Check Status Stop)
Exit Sensor
4-86
Troubleshooting
Possible Cause:
1. Check the Duplex Ready Sensor Harness and Connector.
2. Check if the UI message is changed by the Duplex Ready Sensor operation.
3. Check the duplex ready sensor.
Error message : Paper jam at the bottom of duplex path
Paper jam inside of duplex path
Troubleshooting method :
Symptom :
1. At Warm-up, Duplex Ready sensor has detected the paper.
2. At Printing, Duplex sensor is not off within a programmed period of time after paper moves into duplex
path.
Code : 01-014
01-016
2. Check the following.
-. Check if the Duplex Ready Sensor is assembled properly.
-. Check if the Duplex Ready Sensor Harness is connected properly.
-. Enter the EDC mode. Execute the Duplex Ready Sensor test.
(EDC Mode Test Routines Copier Engine/DADF Test Routine 102-390 Start
Operation check Stop)
1. Check if the Harness is defective.
Check if the connector is connected properly.
4-87
Troubleshooting
Possible Cause:
1. Check the Duplex Sensor Harness and Connector.
2. Check if the UI message is changed by the Duplex Sensor operation.
3. Check the duplex sensor.
Error message : Paper jam at the top of duplex path
Troubleshooting method :
.
Symptom :
1. At Warm-up, Duplex sensor has detected the paper.
2. At Printing, Duplex sensor is not on within a regular time after paper moves into duplex path.
Code : 01-015
2. Check the following.
-. Check if the Duplex Sensor is assembled properly.
-. Check if the Duplex Sensor Harness is connected properly.
-. Enter the EDC mode. Execute the Duplex Sensor test.
(EDC Mode Test Routines Copier Engine/DADF Test Routine 102-380 Start Operation
Check Stop)
1. Check if the Harness is defective.
Check if the connector is connected properly.
4-88
Troubleshooting
Possible Cause:
1. Check the Out-Bin Full Sensor Harness and Connector.
2. Check if the UI message is changed by the Out-Bin Full Sensor operation.
3. Check the Out-Bin Full Sensor.
Error message : Too much paper in output bin tray. Remove printed paper
Troubleshooting method :
Symptom :
The out-bin full sensor is on for 600ms.
Code : 01-017
2. Check the following.
-. Check if the Out-Bin Full Sensor is assembled properly.
-. Check if the Out-Bin Full Sensor Harness is connected properly.
-. Enter the EDC Mode. Execute the Out-Bin Full Sensor test.
(EDC Mode Test Routines Copier Engine/DADF Test Routine 101-190 Start Operation
Check Stop)
1. Check if the Harness is defective.
Check if the connector is connected properly.
4-89
Troubleshooting
Possible Cause: Fuser Unit is not installed and AC is not supplied to the Heat Lamp.
Error message : System Error :#02-000 Please turn off then on.
Troubleshooting method :
Symptom : At Warm-up, this error has occurred. The machine does not work until power off/on.
Code : 02-000
FDB
1. Check that the fuser unit is installed properly.
And turn the machine off then on again.
* If the error message persists, follow the next
step.
2. Measure the Fuser Thermostat resistance value.
Check if the Thermostat is open. (Parts catalog
p.65 No.51 item)
3. Measure the Heat lamp resistance value. Check
if the coil is shorted.
* When you check 2,3 step above, if there is any
problem, replace the fuser unit. If the problem
persists after power off/on, follow the next step.
4. Check if the thermistor connector on the
Engine Board is connected properly or harness
is defective.
5. Remove the Rear Lower Cover and SMPS
Shield. And check if the harness on FDB is
connected properly.
* If the connection is OK, replace the FDB. Turn the
machine off then on again. If the problem persists,
replace the engine board.
4-90
Troubleshooting
Possible Cause: The temperature does not climb to the target value within set up time. Thermistor is
defective.
Error message : System Error :#02-001 Please turn off then on.
Troubleshooting method :
Symptom : At Warm-up, this error has occurred. The machine does not work until power off/on.
Code :02-001
Normal Defective
Belt
Roller
1. Check if the fuser unit is installed in the machine
properly. Turn the machine then on.
* If the error persists, follow the next step.
2. Check if the fuser is overheated.
Take off the fuser. Check if the belt and roller is
defective by rotating the gear.
3. Check if the Thermistor is broken. (Thermistor :
Parts catalog P.65 No.53 item)
4. Check if the Thermistor is contaminated. Clean it
carefully.
* After following the above step 2,3,4, re-install the
fuser unit and turn the machine off then on.
If the error persists, follow the next step.
5. Update the latest FW.
* If the error persists, follow the next step.
6. Check if the thermistor connector on the Engine
Board is connected properly or harness is defective.
7. Remove the Rear Lower Cover and SMPS
Shield. And check if the harness on FDB is
connected properly.
* If the connection is OK, replace the FDB. Turn the
machine off then on again. If the problem persists,
replace the Engine board.
FDB
4-91
Troubleshooting
Possible Cause: The machine can not control fuser temperature.
Error message : System Error :#02-002 Please turn off then on.
Troubleshooting method :
1. Check if the fuser is overheated.
Take off the fuser. Check if the belt and roller is defective by rotating the gear.
* If there is any problem, replace the fuser unit after checking the following.
2. Check if the thermistor connector on the Engine Board is connected properly or harness is defective.
3. Remove the Rear Lower Cover and SMPS Shield. And check if the harness on FDB is connected
properly.
* If the connection is OK, replace the FDB. Turn the machine off then on again. If the problem persists,
replace the Engine board.
Symptom : The fuser unit is overheated. The machine does not work until power off/on.
Code :02-002
FDB
Belt
Roller
4-92
Troubleshooting
Code : 03-000 Error message : Motor does not operate: #03-000. Please turn off then on.
Symptom :
Motor Signal is abnormal.
Possible Cause:
1. ITB belt is contaminated by the toner.
2. Harness is defective, Connector is not connected properly.
3. BLDC ITB Motor is defective.
4. Engine Board is defective.
Troubleshooting method :
1. Check if the ITB belt is contaminated by the toner.
'T2&BLDC ITB
(CN16, 15pin)
2. Check the following.
-. Check if the Engine Board harness is defective.
-. Check if the harness is connected to the T2 & BLDC ITB Connector on Engine Board.
3, Check if the harness is connected to the BLDC ITB Motor properly.
To be continued on next page
4-93
Troubleshooting
Troubleshooting method :
4. If the harness is OK, enter the EDC mode and execute the BLDC ITB Motor test. If the BLDC motor
does not operate, replace it.
[How to replace the BLDC motor]
Unplug the harness (10 pin) carefully.
Remove 4 screws. Replace the BLDC Motor Assy.
5. If the problem persists after replacing the BLDC ITB Motor, replace the Engine Board.
BLDC ITB Motor
4-94
Troubleshooting
Code : 03-006 Error message : Motor does not operate: #03-006. Please turn off then on.
Symptom : Motor Signal is abnormal.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. BLDC Black Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the BLDC BK Connector on Engine Board properly.
-. Check if the harness is connected to the BLDC BLACK Motor properly.
BLDC BK
(CN26, 13pin)
Power (SMPS,FDB)
Shield
1 2
BLDC BLACK
Motor
2. If the connection is no problem, enter the EDC mode and execute the BLDC BLACK Motor test.
If the BLDC motor does not operate, replace it.
[ How to replace the BLDC motor ]
Remove the SMPS shield.
Remove 4 screws. Replace the BLDC Motor Assy.
3. If the problem persists after replacing the BLDC Motor, replace the Engine Board.
4-95
Troubleshooting
Code : 03-007 Error message : Motor does not operate: #03-007. Please turn off then on.
Symptom : Motor Signal is abnormal.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. BLDC OPC Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
BLDC OPC
(CN24, 12pin)
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the BLDC OPC Connector on Engine Board properly.
-. Check if the harness is connected to the BLDC OPC Motor properly.
2. If the connection is no problem, enter the EDC mode and execute the BLDC OPC Motor test.
If the BLDC OPC motor does not operate, replace it.
[ How to replace the BLDC motor ]
Remove the SMPS shield.
Remove 4 screws. Replace the BLDC Motor Assy.
Power (SMPS,FDB)
Shield
1
BLDC OPC
Motor
2
3. If the problem persists after replacing the BLDC OPC Motor, replace the Engine Board.
4-96
Troubleshooting
Code : 03-008 Error message : Motor does not operate: #03-008. Please turn off then on.
Symptom : Motor Signal is abnormal.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. BLDC DEVE Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
BLDC DEVE
(CN28, 14pin)
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the BLDC DEVE Connector on Engine Board properly.
-. Check if the harness is connected to the BLDC DEVE Motor properly.
Power (SMPS,FDB)
Shield
1 2
BLDC DEVE
Motor
2. If the connection is no problem, enter the EDC mode and execute the BLDC DEVE Motor test.
If the BLDC DEVE motor does not operate, replace it.
[ How to replace the BLDC motor ]
Remove the SMPS shield.
Remove 4 screws. Replace the BLDC Motor Assy.
3. If the problem persists after replacing the BLDC DEVE Motor, replace the Engine Board.
4-97
Troubleshooting
Code : 03-009 Error message : Motor does not operate: #03-009. Please turn off then on.
Symptom : Motor Signal is abnormal.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. BLDC FUSER Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
BLDC Fuser
(CN5, 10pin)
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the BLDC Fuser Connector on Engine Board properly.
-. Check if the harness is connected to the BLDC Fuser Motor properly.
Engine board
shield
1 2
BLDC Fuser
Motor
2. If the connection is no problem, enter the EDC mode and execute the BLDC Fuser Motor test.
If the BLDC Fuser motor does not operate, replace it.
[ How to replace the BLDC motor ]
Remove the Engine board shield.
Remove 4 screws. Replace the BLDC Motor Assy.
3. If the problem persists after replacing the BLDC FUSER Motor, replace the Engine Board.
4-98
Troubleshooting
Code : 03-010 Error message : Motor does not operate: #03-010. Please turn off then on.
Symptom : The motor to engage/ disengage the transfer belt does not operate.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. T1 Engage DC Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
T1 Engage DC
Motor
BLDC OPC
(CN24, 12pin)
T1 Engage sensor
(CN35, 3pin)
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the BLDC OPC Connector on Engine Board properly.
-. Check if the harness is connected to the T1 Engage sensor connector properly.
2. If the connection is no problem, enter the EDC mode and execute the T1 Engage Motor test.
If the T1 Engage motor does not operate, replace it.
[ How to replace the DC motor ]
Remove the SMPS board shield.
Remove 2 screws and unplug the connector. Replace the T1 engage DC motor.
3. If the problem persists after replacing the T1 Engage DC Motor, replace the Engine Board.
4-99
Troubleshooting
Code : 03-011 Error message : Motor does not operate: #03-011. Please turn off then on.
Symptom : The motor to engage/ disengage the 2
nd
transfer roller does not operate.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. T2 DC Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
2. Check the following.
-. If the connection is no problem, enter the EDC mode and execute the T2 DC Motor test.
If the Motor is not operate, remove the main drive unit.
'T2&BLDC ITB
(CN16, 15pin)
Main Drive Unit
1
2
Main Drive unit
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the T2&BLDC ITB Connector on Engine Board properly.
To be continued on next page
4-100
Troubleshooting
Troubleshooting method :
-. Replace the T2 DC motor from the top of the Main Drive unit.
[How to replace the DC motor ]
Unplug the 2 pin connector.
Remove 2 screws and replace the DC Motor Assy.
3
T2 DC Motor
3. If the problem persists after replacing the T2 DC Motor, replace the Engine Board.
4-101
Troubleshooting
Code : 03-014 Error message : Motor does not operate: #03-014. Please turn off then on.
Symptom : Waste toner motor does not operate.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. Waste DC Motor is defective.
3. Engine Board is defective.
Troubleshooting method :
Waste mot & LSU Clean
(CN39, 10pin)
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the Waste Motor & LSU Clean Connector on Engine Board properly.
2. Check the following.
-. If the connection is no problem, enter the EDC mode and execute the Waste DC Motor test.
If the Motor is not operate, replace it.
Remove the Front OPC.
Remove the Front Cover.
Replace the Waste
DC Motor.
1 2
3
3. If the problem persists after replacing the Waste DC Motor, replace the Engine Board.
4-102
Troubleshooting
Code : 04-000
04-003
Error message : LSU error: #04-000. Please turn off then on.
LSU error: #04-003. Please turn off then on.
Symptom : Black LSU Polygon Motor does not operate properly. (04-000)
Yellow LSU Polygon Motor does not operate properly. (04-003)
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. LSU is defective.
3. Engine Board is defective.
Troubleshooting method :
2. Enter the EDC mode. Execute the LSU Motor Run1. If there is any problem, replace the LSU.
[Refer to 3.2.2 General Disassembly / LSU ]
'LSU P-MOTOR
(CN21, 10pin)
Joint Joint
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the LSU P-Motor Connector on Engine Board properly.
-. Check if the joint ,harness are connected properly.
3. If the problem persists after replacing the LSU, replace the Engine Board.
4-103
Troubleshooting
Code : 04-001
04-010
Error message : LSU error: #04-001. Please turn off then on.
LSU error: #04-010. Please turn off then on.
Symptom : After Black LD is on, Laser Beam Detect signal has not occurred or is irregular. (04-001)
After Cyan LD is on, Laser Beam Detect signal has not occurred or is irregular. (04-010)
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. LSU is defective.
3. Engine Board is defective.
Troubleshooting method :
'LSU 3&4
(CN22, 34pin)
Joint
Joint
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the LSU 3&4 Connector on Engine Board properly.
-. Check if the joint ,harness are connected properly.
2. Replace the LSU.
[Refer to 3.2.2 General Disassembly / LSU ]
3. If the problem persists after replacing the LSU, replace the Engine Board.
4-104
Troubleshooting
Code : 04-004
04-007
Error message : LSU error: #04-004. Please turn off then on.
LSU error: #04-007. Please turn off then on.
Symptom : After Yellow LD is on, Laser Beam Detect signal has not occurred or is irregular. (04-004)
After Magenta LD is on, Laser Beam Detect signal has not occurred or is irregular. (04-007)
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. LSU is defective.
3. Engine Board is defective.
Troubleshooting method :
'LSU 1&2
(CN34, 32pin)
Joint
Joint
1. Check the following.
-. Check if the Engine Board Harness is defective.
-. Check if the harness is connected to the LSU 1&2 Connector on Engine Board properly.
-. Check if the joint ,harness are connected properly.
2. Replace the LSU.
[Refer to 3.2.2 General Disassembly / LSU ]
3. If the problem persists after replacing the LSU, replace the Engine Board.
4-105
Troubleshooting
Code : 04-012 Error message : LSU error: #04-012. Please turn off then on.
Symptom : When opening or closing the LSU Shutter, it is not detected after a regular time passes.
Possible Cause:
1. Harness is defective, Connector is not connected properly.
2. LSU is defective.
3. Engine Board is defective.
Troubleshooting method :
4
Pusher LSU