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ISE 140 HW 3: Due October 8

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1. The Ace Electronics Com!n" ro#uces rinte# circuit bo!r#s on ! m!$e%to%or#er
b!sis.
!. &re!re !n '&S recor# (or one o( its items )c!t!lo*ue +,400-. inclu#in* the
!/!il!ble%to%romise in(orm!tion. usin* the (ollo0in* #!t!:
1in!l !ssembl" ro#uction time 2 , 0ee$s
Wee$l" (orec!st 2 30 units
Current on%h!n# 4u!ntit" 2 10 units
5oo$e# customer or#ers )!lre!#" con(irme#-:
33 units in 0ee$ 1
30 units in 0ee$ ,
40 units in 0ee$ 4
43 units in 0ee$ 6
'!ster ro#uction sche#ule:
100 units to be comlete# !t the st!rt o( 0ee$ 1
100 units to be comlete# !t the st!rt o( 0ee$ 3
100 units to be comlete# !t the st!rt o( 0ee$ 3
100 units to be comlete# !t the st!rt o( 0ee$ 6
Weeks
Quantity on hand: 10 1 2 3 4 5 6 7 8
Forecast 50 50 50 50 50 50 50 50
Book Customer rders 55 50 0 40 0 45 0 0
!ro"ects n#hand $n%entory 55 0 110 0 110 65 10 10
&!' Quantity 100 0 100 0 100 100 0 0
(%ai)a*)e +o !romise ,(+!-
$n%entory 105 0 60 0 100 55 10 10
b. I( the '&S recor# re4uires s!(et" stoc$ o( 10. is there !n" roblem 0ith the
l!n )!-7 I( there is ! roblem. then m!$e ch!n*es on the '&S recor#.
The S!(et" Stoc$. 0hich is the minimum number o( items to be $et in stoc$. #oes not
ch!n*e our '&S bec!use our lo0est /!lue is (rom the 8&ro9ects On%h!n# In/entor"
th!t h!s ! '&S :u!ntit" on th!t 0ee$. is 33. 110. 110. !n# 63; 0hich in#ic!tes none
!re less th!n units.
,. <ere# 0or$s in the l!nnin* #e!rtment o( &reston 5r!ss Com!n". 0hich
m!nu(!ctures br!ss b!throom !n# $itchen (i=tures. She h!s #eri/e# the (ollo0in*
'&S (or &5C>s 'o#el 31? (or the ne=t si= 0ee$s.
The com!n" h!s customer or#ers o( 60. 40. 30. 13. !n# 10 units in 0ee$ 1. ,.
3. 4. !n# 3. resecti/el". A ro#uction lot si@e is 1,0 units. !n# on%h!n# stoc$ is 10
units.
!. Comlete the (ollo0in* time%h!se# recor#:
Week
Model 317 1 2 3 4 5 6
Forecast 65 55 40 25 20 30
Orders 60 40 50 15 10 0
Available 55 120 80 55 35 5
ATP 5
MPS 120
b. There !re !##ition!l or#ers. A#!te the '&S time%h!se# recor#. At this time.
the com!n" re4uires ! s!(et" stoc$ o( 13 units.
Wee$ ,: 10 units
Wee$ 3: 3 units
Wee$ 4: 3 units
Wee$ 3: ,10 units
Week
Model 317 1 2 3 4 5 6 7
Forecast 65 55 40 25 20 30 0
Orders 60 50 55 20 220 0 0
Available 55 120 80 55 165 75
ATP 5 45 35
MPS 120 120 120
c. When is the e!rliest time the com!n" c!n romise !n !##ition!l or#er (or 80
units7
The com!n" c!n romise !##ition!l or#er o( 80 units b" 0ee$ 8.
3. 5r!n#" 5o!r#s ro#uces circuit bo!r#s on ! m!$e%to%or#er b!sis. The com!n" is
currentl" l!nnin* ro#uction (or one o( its bo!r#s. the Soun# B!er. It h!s ! 0ee$l"
(orec!st o( 100 bo!r#s. current in/entor" o( ,30 bo!r#s. !n# uses !n '&S 4u!ntit" o(
,00. '&S !n# or#er in(orm!tion (or the ne=t se/en 0ee$s !re *i/en belo0:
Current boo$e#
or#ers
'!ster ro#uction
sche#ule
Wee$ :u!ntit" Wee$ :u!ntit"
1 63 3 ,00
, ?0 3 ,00
3 ?3 6 ,00
4 110
3 C3
6 30
!. &re!re !n '&S recor# (or the Soun# B!er (or the ne=t se/en 0ee$s.
inclu#in* AT& in(orm!tion.
Week
O! "a!d 250 1 2 3 4 5 6 7
Forecast 100 100 100 100 100 100 0
Orders 65 70 75 110 #5 50 0
Available 185 85 200 #0 1#0 2#0 2#0
ATP 115 85 2#0 #0 340 4#0 4#0
MPS 200 200 200
b. S!les recei/e# the (ollo0in* customer re4uests !t the st!rt o( 0ee$ 1. Asin*
the in(orm!tion in the '&S recor# comlete# in !rt !. in#ic!te to S!les 0hich
#eli/er" commitments c!n be m!#e to the customers.
&ossible ne0 or#ers
Wee$ :u!ntit"
1 1,0
, 1,,
3 1,?
#eli/er" commitments o( 0ee$ 3 c!n be m!#e to the customers since (or 0ee$ 3. AT&
D 4u!ntit" or#ere#.
4. E=celsior Srin*s. Et#.. sche#ules ro#uction o( one en# ro#uct. Hi%Sulhur. in
b!tches o( 100 units 0hene/er the ro9ecte# en#in* in/entor" b!l!nce in ! 0ee$ (!lls
belo0 ,0 units. E=celsior currentl" h!s 140 units on h!n#.
!. Comlete the recor#.
O! "a!d 140 Week
$te%& 'iS(l)"(r 1 2 3 4 5 6 7 8
Forecast 30 40 70 50 30 50 70 80
Orders 35 60 40 45
Available 105 65 5 45 0 50 20 0
ATP 65 65 55 45 50 50 80 100
MPS 100 100 100 100
b. A#!te the recor# belo0 !(ter rollin* throu*h time.
The (ollo0in* e/ents occurre# #urin* 0ee$ 1:
% Actu!l #em!n# #urin* 0ee$ 1 0!s 83 units.
% '!r$etin* (orec!ste# th!t 63 units 0oul# be nee#e# (or 0ee$ C.
% An or#er (or ,3 in 0ee$ 3 0!s !ccete#.
% An or#er (or 40 in 0ee$ 4 0!s c!ncelle#.
% An or#er (or 80 in 0ee$ ? 0!s !ccete#.
Week
$te%& 'i 1 2 3 4 5 6 7 8
S(l)"(r
Forecast 30 40 70 50 30 50 70 80
Orders 85 #0 45 80
Available 105 65 75 25 80 30 50 70
ATP 105 65 175 25 180 30 150 170
MPS 100 100 100 100
On h!n# 27 . '&S Eot Si@e 2 100
3. Consi#er the '&S recor# belo0
Week
1 2 3 4 5 6
Forecast 15 25 # 15 22 5
Orders 7 10 10 10
Available
ATP
MPS
On h!n# 2 3. Eot si@e 2 30
!. Comlete the '&S recor#
*eek 1 2 3 4 5 6
Forecast 15 25 # 15 22 5
Orders 7 10 10 10
Available 20 25 15 0 8 3
ATP 43 25 5 0 38 3
MPS 30 30 30
b. A#!te the recor# (rom !rt !
% Actu!l #em!n# )or#er- in 0ee$ 1 0!s ,3
% An !##ition!l or#er o( 3 units 0!s l!ce# in 0ee$ 3
% An or#er o( ,3 units 0!s l!ce# in 0ee$ 3
Week
1 2 3 4 5 6
Forecast 15 25 # 15 22 5
Orders 25 10 15 10 25
Available 20 25 10 25 30 25
ATP 25 30 5 45 35 25
MPS 30 30 30 30
c. I( the '&S recor# re4uire s!(et" stoc$ 2 1. !re there !n" ch!n*e on the '&S
recor# in !rt b7 Fec!lcul!te the recor#.
Ges 0e 0ill h!/e to !nother '&S o( 30 units in 0ee$ 4
6. The '&S l!nner !t 'urh" 'otors uses '&S time%h!se# recor#s (or l!nnin*
en#%item ro#uction. The l!nner is currentl" 0or$in* on ! sche#ule (or the &,4. one
o( 'urh">s to%sellin* motors. The l!nner consi#ers se/er!l l!ns !s (ollo0s.
Comlete the '&S recor# *i/en belo0.
!.
Week
$te%& P24 1 2 3 4 5 6 7 8
Forecast 100 100 125 80 110 140 105 75
Orders 80 85 #0 100 #5 0 #0 85
Available
ATP
MPS
On h!n# 2 30. S!(et" stoc$ 2 30. Eot si@e 2 300
b.
Week
$te%& P24 1 2 3 4 5 6 7 8
Forecast 100 100 125 80 110 140 105 75
Orders 80 85 #0 100 #5 0 #0 85
Available
ATP
MPS
On h!n# 2 100. S!(et" stoc$ 2 30. Eot si@e 2 130
c.
Week
$te%& P24 1 2 3 4 5 6 7 8
Forecast 100 100 125 80 110 140 105 75
Orders 80 85 #0 100 #5 0 #0 85
Available
ATP
MPS
On h!n# 2 130. S!(et" stoc$ 2 10. Eot si@e 2 30

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