AJAX Brochure PDF

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Standard equipment, specifications and data are subject to change without notice.

AJAX

is a trademark of Camerons Compression Systems Group. All others contained herein


are the property of their respective owners.
2009 Cameron Corporation, Compression Systems Group.
Printed in USA, 01/09. PR/1000 WE-CAMCS-L-AJAX-RS
AJAX

Continuous improvement
without compromise.
AJAX

Integral Engine-Compressors
AJAX

COMPRESSI ON SYSTEMS COMPRESSI ON SYSTEMS


Headquarters
Group Headquarters
16250 Port Northwest Drive
Houston, TX 77041
Tel 1.713.354.1900
Tel 1.866.754.3562
Fax 1.713.354.1999
AJAX

Engine Products Headquarters


2101 S.E. 18th Street
Oklahoma City, OK 73129
Tel 1.405.670.4121
Sales and Service Locations
Houston, USA
16250 Port Northwest Drive
Houston, TX 77041
Tel 1.713.354.1900
Tel 1.866.754.3562
Fax 1.713.354.1999
Milan, Italy
Cameron Systems Srl
Via Cantu 8/10
20092 Cinisello Balsamo (MI)
Milano, Italy
Tel 39.02.61292010
Moscow, Russia
Compression Systems
Myasnitskaya Str. 24/7, Bldg. 1
Entr. 10, Office 102
Moscow 101000, Russia
Tel 7.903.720.3921

Gurgaon, India
Cameron Manufacturing (India) Pvt. Limited
Suite no 9 ,Universal Business Centre, II Floor
Universal Trade Tower
Sector 48-49
Gurgaon Sohna Road
Gurgaon -122001, Haryana, India
Tel 91.124.4637500
Beijing, China
Tower A, Room 1701-1703
Chengjian Plaza No. 18
Beitaipingzhuang, Haidian District
Beijing, China 100088
Tel 86.10.82255700
Singapore, Singapore
Camerons Compression Systems Pte. Ltd.
2 Gul Circle, Jurong Industrial Town
Singapore, Singapore
Tel 65.6863.3631
Dubai, UAE
Dubai World Trade Center (14th floor)
P.O. Box 9213
Dubai, United Arab Emirates
Tel 971.4.3313160
Anaco, Venezuela
Av. Jose Antonio Anzotegui
Km 98 Edf. CAMERON
Anaco. Estado Anzotegui 6003
Venezuela
Tel 58.282.422.2264
So Paulo, Brasil
Al. Santos, 455 cj. 1208
So Paulo S.P. Brasil 01419-000
Tel 55.11.3284.1164
Visit our web site
www.c-a-m.com/cs
Parts Service New Compressors
MODEL


DPC-2201 DPC-2801 DPC-2202 DPC-2802 DPC-2803 DPC-2804


STD LE STD LE STD LE STD LE STD LE STD LE
Rating at 100F ambient
BHP 147.8 147.8 192 192 295.68 295.68 422.4 384 633.6 600 845 800
& 1500 FASL
KW 110.2 110.2 143.2 143.2 220.5 220.5 315.0 298.3 472.5 447.4 630.1 596.6
Rated RPM 440 440 440 440 440 440 440 440 440 440 440 440
Speed range
Minimum 265 265 265 265 265 265 265 265 265 265 265 265
Maximum 440 440 440 440 440 440 440 440 440 440 440 440
Deration for each 1000 over 1500 elevation 3 3 3 3 3 3 3 3 3 3 3 3
Number of power cylinders 1 1 1 1 2 2 2 2 3 3 4 4
Throws 1 1 1 1 2 2 2 2 2 2 3 3

Stroke
Inches 11 11 11 11 11 11 11 11 11 11 11 11
Centimeters 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94
Compressor

Rod diameter
Inches 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Centimeters 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

Rod load
Pounds 30,000 30,000 30,000 30,000 33,000 33,000 33,000 33,000 40,000 40,000 40,000 40,000
Kilonewtons 133 133 133 133 147 147 147 147 178 178 178 178
Specifications
COMPRESSI ON SYSTEMS
RAISING PERFORMANCE. TOGETHER


Since 1877, the AJAX brand has been synonymous
with exceptional quality, absolute dependability
and unbeatable performance. Our customers
know that an AJAX innovation is a true innovation, one that helps meet the
most stringent compliance requirements or achieves even better performance
or, better still, both. But one that never comes at the expense of an already
proven superior product design. Even more important, AJAX customers are
never alone. Were with you every step of the wayfrom initial planning
and purchase to installation and field service. The engineering support of
Cameron only adds to the equation. In the last four years alone, Cameron has
made a committed, multi-million-dollar investment in AJAX, with impressive
results youll see here, with much more
on the horizon. Theres never been a better
time to put the AJAX team to work for you.
Sole-source responsibility thats as good as our name.
COMPRESSI ON SYSTEMS
FLEXIBLE FUEL HEADER
This simple design just makes good sense and saves money. By providing easy access, our new
exible fuel header lets you maintain fuel valves, and even replace them, in a matter of minutes.
As an added benet, the system relieves much of the assembly stress from the gas injection valves.
Gas Engine Compressors
Exciting New AJAX Engineering Evolutions
ELECTRONIC GOVERNING SYSTEM
AJAX engineering comes through in another big way with our integrated governor throttle body, now
standard equipment on AJAX engines. The IGTB provides excellent speed stability and quick response
to load changes. The governor measures engine speed with a magnetic pickup and automatically
adjusts fuel gas header pressure as required to maintain desired speed. The IGTB offers the features of
simplicity without the requirement for on-site tuning.
OXIDIZING CATALYTIC CONVERTER
Many try, but only AJAX delivers a highly successful, eld-proven catalytic converter to meet the
new environmental guidelines for two-stroke low-emission gas engines. Designed to alleviate the
potential worries of oil contamination and pressure spikes, this new product improvement virtually
eliminates CO and VOC emissions and greatly reduces formaldehyde emissions. Add this to our
patented expansion chamber, and its possible to achieve any combination of these benets, including
reduced NOx and/or increased site horsepower ratings.
TUNED EXHAUST EXPANSION CHAMBER
Because ever-tightening environmental requirements pose such difcult, constant challenges,
our goal is to help you comply without giving up performance. Our patented exhaust expansion
chamber provides perfect proof. Its ingenious design allows you to recover up to 50% BHP
derating, reduce NOx by 60%, or both, depending on your needs. Even better, there are no moving
parts, no computers and no air-fuel ratio controllers, and no maintenance is required.
LUBE SYSTEM
For even better reliability, weve made a sophisticated divider block system standard issue
for our power and compressor cylinders. A solid-state ow monitor provides automatic
low- and no-ow shutdown to prevent damage to the engine in the case of pump failure. With
fewer moving parts, less tubing and only a few pumps required, the system is a model of user-
friendly efciency.
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AJAX

Integral Gas Engine - Compressors
Standard Features
Hydraulic Fuel Injection
For optimum fuel efciency.
Babbitt Sleeve and/or Double Row Tapered
Roller Bearings
For maximum horsepower load and
application requirements.
Power Cylinders
Two-cycle, low-BMEP, chrome-plated with fewer parts
for less maintenance. Port-scavenged, requires neither
inlet nor exhaust valves.
Crosshead Guides
Absorb thrust stresses and prevent contamination of
crankcase lube oil.
Splash Lubrication System
No oil pump, lter or cooler required for main
and connecting rod bearings. Sealed from
combustion process.
Reliable Ignition
Solid-state, high-energy capacitor discharge
ignition system.
Efcient Lubrication
Standard divider block, force-fed lubrication system
for power and compression cylinders.
Crankshaft and Connecting Rods
Closed-die forged in precision dies.
Frame
Ribbed, cast-iron construction for durability.
Distant Piece
API-Type II extra-length design for ease of
packing maintenance.
High Rod Load and Cylinder
Working Pressure
Full-load operation through a variety of
compression ratios up to 6:1 per stage.
Highly Efcient Compressor Cylinders
Large gas passages and valve ow areas for high
efciency. Bores range from 3 to 28 inches (7.62 to
71.1cm) diameter. Pressures to 5500 psig (379 BAR).
Low Valve Velocity
Longer life, high performance and high efciency.
High-differential poppet valves standard.
Clearance / Loading
Manual, wheelhand-type, variable volume
clearance pocket with indicator allows cylinder
unloading without de-pressurizing.
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COMPRESSI ON SYSTEMS
Simplicity reigns supreme with AJAX integral technology.
And improvements are made with one very critical
parameter in mind never compromise the strength and
simplicity of the original design. That explains why our
integral engine-compressors simply last longer, cost
less to maintain and come standard with features that
meet all the BACT emissions requirements. They also con-
sistently maintain an impressive 98% or better availability.
For a life-cycle that can easily span 50 years or more, all
thats required of you is an annual oil change and very few
special tools; as proof, our very rst two DPC models,
built in 1958, are still running strong.
AJ AX I nt e gr a l
Common crankshaft no coupling
Alignment not required
Lowest mechanical losses
Matched design
Smooth-running balance opposed design
Hi gh- S pe e d S e pa r a bl e
Coupling required
Critical alignment with close tolerances
Higher mechanical losses
Potential engine / compressor mismatch
Higher vibration
C O N S I D E R T H E D I F F E R E N C E S
Time (Years)
1500
1000
500
0
Total Cost of Ownership
T
o
t
a
l

C
o
s
t

(
T
h
o
u
s
a
n
d
s
)
0 1 2 3 4 5 6 7 8 9 10
AJAX High-Speed Separable
3500
3000
2500
2000
5000
4500
4000
Comparison of a DPC-2802LE Vs. CAT 3408 - Ariel JGA HSSP to the following factors:
1) AJAX initial cost 15% higher 2) AJAX annual maintenance costs 33% lower
3) AJAX annual downtime 2.5% lower (based on natural gas price at $10 MMBtu)
Simplicity, Durability Value for Years to Come
AJAX integral engine-compressors are
available from 147 to 845 HP (110-630 kw)
and are ideally suited for:
Gas gathering
Gas transmission
Storage
Gas re-injection
Gas processing
Propane processing
Helium processing
Coal Bed Methane
processing
A J A X A P P L I C A T I O N S
Less is better when it comes to replace-
ment and maintenance of engine parts.
With an AJAX two-cycle engine, you
dont need:
Cam, camshafts
and bearings
Valve stems and
valve stem bushings
Valve covers
and gaskets
Push rods
Tappets
Seats
Timing gears
Valve springs
Rocker arms
Intake and
exhaust valves
Compression Stroke
Scavenging
Power Stroke
T W O - C Y C L E S I M P L I C I T Y
The AJAX Competitive Advantage
BETTER PRODUCTS. After 50 years of reliable, efcient, long-lasting service,
AJAX integral engine-compressors continue to earn their distinguished
reputation for being as close to worry-free as any compressor product in the
world. Our product line, from 147 to 845 horsepower (110-630 kw), and a
cylinder line-up capable of handling a wide range of pressures, from vacuum
to 5500 psi (379 BAR), offers up to six ratios capability and the lowest BHP per
million ows for a wider range of applications, including sour gas. Thanks to
its unique two-stroke design, the AJAX integral engine-compressor virtually
eliminates problems typically caused by the presence of sour gas, handling
H
2
S content up to 3.0 mol%.
GREATER EXPERTISE. As an AJAX customer, youre working with pros who
are not only the best in the business, but sincerely devoted to your success.
Our manufacturing team averages 17 years of experience and our AJAX
technical support team, 20. From our facility in Oklahoma City, we offer a
complete package designed to all of our customer specications, including
European directives.
GUARANTEED QUALITY. The smart choice for gas compression service is
AJAX, where top products and services are backed by one of the strongest
warranty programs in the industry.
PUT AJAX TO WORK FOR YOU. Top-quality OEM products. Expert advice.
Proven experience. Superior technology. Theyre all yours the minute you
choose to put AJAX on your team. If the idea of simplifying your operation
and obtaining greater efciency sounds good to you, give us a call and let us
show you how to get the edge up on your competition.
MODEL


DPC-2201 DPC-2801 DPC-2202 DPC-2802 DPC-2803 DPC-2804


STD LE STD LE STD LE STD LE STD LE STD LE
Rating at 100F ambient
BHP 147.8 147.8 192 192 295.68 295.68 422.4 384 633.6 600 845 800
& 1500 FASL
KW 110.2 110.2 143.2 143.2 220.5 220.5 315.0 298.3 472.5 447.4 630.1 596.6
Rated RPM 440 440 440 440 440 440 440 440 440 440 440 440
Speed range
Minimum 265 265 265 265 265 265 265 265 265 265 265 265
Maximum 440 440 440 440 440 440 440 440 440 440 440 440
Deration for each 1000 over 1500 elevation 3 3 3 3 3 3 3 3 3 3 3 3
Number of power cylinders 1 1 1 1 2 2 2 2 3 3 4 4
Throws 1 1 1 1 2 2 2 2 2 2 3 3

Stroke
Inches 11 11 11 11 11 11 11 11 11 11 11 11
Centimeters 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94 27.94
Compressor

Rod diameter
Inches 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Centimeters 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

Rod load
Pounds 30,000 30,000 30,000 30,000 33,000 33,000 33,000 33,000 40,000 40,000 40,000 40,000
Kilonewtons 133 133 133 133 147 147 147 147 178 178 178 178
Specifications
COMPRESSI ON SYSTEMS
RAISING PERFORMANCE. TOGETHER


Since 1877, the AJAX brand has been synonymous
with exceptional quality, absolute dependability
and unbeatable performance. Our customers
know that an AJAX innovation is a true innovation, one that helps meet the
most stringent compliance requirements or achieves even better performance
or, better still, both. But one that never comes at the expense of an already
proven superior product design. Even more important, AJAX customers are
never alone. Were with you every step of the wayfrom initial planning
and purchase to installation and field service. The engineering support of
Cameron only adds to the equation. In the last four years alone, Cameron has
made a committed, multi-million-dollar investment in AJAX, with impressive
results youll see here, with much more
on the horizon. Theres never been a better
time to put the AJAX team to work for you.
Sole-source responsibility thats as good as our name.
Standard equipment, specifications and data are subject to change without notice.
AJAX

is a trademark of Camerons Compression Systems Group. All others contained herein


are the property of their respective owners.
2009 Cameron Corporation, Compression Systems Group.
Printed in USA, 01/09. PR/1000 WE-CAMCS-L-AJAX-RS
AJAX

Continuous improvement
without compromise.
AJAX

Integral Engine-Compressors
AJAX

COMPRESSI ON SYSTEMS COMPRESSI ON SYSTEMS


Headquarters
Group Headquarters
16250 Port Northwest Drive
Houston, TX 77041
Tel 1.713.354.1900
Tel 1.866.754.3562
Fax 1.713.354.1999
AJAX

Engine Products Headquarters


2101 S.E. 18th Street
Oklahoma City, OK 73129
Tel 1.405.670.4121
Sales and Service Locations
Houston, USA
16250 Port Northwest Drive
Houston, TX 77041
Tel 1.713.354.1900
Tel 1.866.754.3562
Fax 1.713.354.1999
Milan, Italy
Cameron Systems Srl
Via Cantu 8/10
20092 Cinisello Balsamo (MI)
Milano, Italy
Tel 39.02.61292010
Moscow, Russia
Compression Systems
Myasnitskaya Str. 24/7, Bldg. 1
Entr. 10, Office 102
Moscow 101000, Russia
Tel 7.903.720.3921

Gurgaon, India
Cameron Manufacturing (India) Pvt. Limited
Suite no 9 ,Universal Business Centre, II Floor
Universal Trade Tower
Sector 48-49
Gurgaon Sohna Road
Gurgaon -122001, Haryana, India
Tel 91.124.4637500
Beijing, China
Tower A, Room 1701-1703
Chengjian Plaza No. 18
Beitaipingzhuang, Haidian District
Beijing, China 100088
Tel 86.10.82255700
Singapore, Singapore
Camerons Compression Systems Pte. Ltd.
2 Gul Circle, Jurong Industrial Town
Singapore, Singapore
Tel 65.6863.3631
Dubai, UAE
Dubai World Trade Center (14th floor)
P.O. Box 9213
Dubai, United Arab Emirates
Tel 971.4.3313160
Anaco, Venezuela
Av. Jose Antonio Anzotegui
Km 98 Edf. CAMERON
Anaco. Estado Anzotegui 6003
Venezuela
Tel 58.282.422.2264
So Paulo, Brasil
Al. Santos, 455 cj. 1208
So Paulo S.P. Brasil 01419-000
Tel 55.11.3284.1164
Visit our web site
www.c-a-m.com/cs
Parts Service New Compressors

You might also like