CHECK LIST

START UP
CNG REFUELLING STATION
CUSTOMER :
PERTAMINA/PPK
...............................................................................................................................................................
...............................................................................................................................................................
LOCATION :
BOGOR 1 - BUBULAK - INDONESIA
...............................................................................................................................................................
...............................................................................................................................................................

ORDER NUMBER :
...............................................................................................................................................................
DESCRIPTION OF THE SUPPLY : ST55 BM 200/10-EM
CNG UNIT - STORAGE VESSELS MP/LP/HP AND ACCESSORIES - 2 DISPENSER - 1 DECANTING PANEL
...............................................................................................................................................................

...............................................................................................................................................................
TECHNICIAN COMPILER OF FORM : BERTUCCI ENRICO - GAS COMPRESSION SERVICES SRL
SAFE SPA TECHNICAL SERVICES
...............................................................................................................................................................
CUSTOMER APPROVAL :
PERTAMINA / PPK
...............................................................................................................................................................
...............................................................................................................................................................
04-03-2016, BOGOR
Date : ............................

SIGN : ..................................................................

______________________________________________________________________________________________________________
Sheet 1 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

DOCUMENTS REQUIRED FOR THE INSTALLATION AND CONTROL FUNCTIONAL CHECK

DESCRIPTION DOCUMENT

DOCUMENT CODE / DESIGN

CHECK

P&ID GENERAL PLANT

G0002852.R0

GENERAL ELECTRIC DIAGRAM

L0002601.R3

MUM0000770.R1

Q0002852.R0

OPERATING AND MAINTENANCE MANUAL

GENERAL DRAWING INSTALLATION

SIGN

CIVIL WORKS DRAWING

SAFETY AREA AND DISTANCE DRAWING

MAIN FUNCTIONAL PARAMETERS OF GAS STATION

DESCRIPTION

MEASURING
UNIT

GAS INLET PRESSURE

bar

GAS FLOW

Sm/h

POWER SUPPLY VOLTAGE

volt

VALUE OF PROJECT

10/200

see diag.curve
400

VALUE DETECTED

CECK

10/200

305/4020

400

SIGN

POWER GENERATOR

______________________________________________________________________________________________________________
Sheet 2 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

PRELIMINARY OPERATION
(GAS VALVE CLOSED ON CABIN - PIPE EMPTY- ELECTRIC CABIN SWITCHED OFF)
CHECK OF CIVIL WORKS
DESCRIPTION

REFERENCE DOCUMENTS

CHECK

TEST CONSTRUCTION PLATFORM , FOUNDATIONS

CONSTRUCTION VERIFICATION OF CONNECTION TRENCH

CONSTRUCTION VERIFICATION ISLAND SUPPLY DISTRIBUTOR

SIGN

CHECK QUANTITY OF THE MAIN COMPONENTS OF THE SUPPLY

DESCRIPTION

Q,TY

XXXXXXXXXXXXXX
MESAUREMENT
CABIN

DECANTER

REF. DOCUMENTS

CHECK

22F0009369

XXXXXXXXXXXXXX
DRYER

GAS FILTER

22F0006417

COMPRESSOR SKID

G0002852.R0

VESSELS STORAGE

G0002852.R0

PRYORITY PANEL

22F0009368

XXXXXXXXXXXXXX
BLOW DOWN

AIR COOLER

22F0007356

DISPENSER

EROG030048

CANOPY

22F0009396

XXXXXXXXXXXXXX
CHILLER

SIGN

X
X

CHECK QUANTITY OF THE ELEMENTS OF THE SAFETY SYSTEM

DESCRIPTION

Q,TY

VERIFICATION GAS DETECTOR

REF. DOCUMENTS

CHECK

L000260.R3

L0002601.R3

SIGN

VERIFICATION FIRE DETECTOR

EMERGENCY CHECK BUTTONS

______________________________________________________________________________________________________________
Sheet 3 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

VERIFICATION OF ACTIVITY OF GAS INSTALLATION

DESCRIPTION

REF. DOCUMENTS

CHECK

SIGN

Check connections and piping from the point of delivery company to gas metering
XXXXXX
station
XXXXXXX
Check connecting piping
and installation of gas metering

XXXXX from the metering station to the dryer

Check connecting piping and installation
Check Connection and installation
of gas piping from dryer to gas filter
XXXXXX
Check connecting piping and installation from gas filter to the compressor skid

G0002852.R

Check connections and piping installation from the skid compressor to priority panel

""

Check connections and piping installation skid from priority panel to storage banks

""

X
X
X

""

Check connections and piping installation skid from priority panel to the dispenser

Check connections and piping installation from compressor skid to the blow down

XXXXXXX

""

Check vent piping connecting the compressor skid

X
X

Check vent piping connecting priority panel

""

Check vent piping connecting dispenser

""

""

Check of the correct cleanliness of the inner side of the gas pipelines

VERIFICATION OF INSTALLATION OF THE WATER SYSTEM

DESCRIPTION

REF. DOCUMENTS

Check of aircooler connections and piping

I0000920-R1

Check the connecting piping from compressor skid to aircooler

""

Check the correct connection and routing of the chiller water piping

""

CHECK

SIGN

XXXXXXX
Check of the correct cleanliness
of the inner side of the water pipelines

VERIFICATION OF INSTALLATION OF THE AIR INSTRUMENTS

DESCRIPTION

REF. DOCUMENTS

CHECK

G0002852.R0

Check connecting piping from air compressor to the compressor skid

""

Check connecting piping from air compressor to the dryer

""

Check piping connections from air compressor to the priority panel

""

Check of the correct cleanliness of the inner side of the pneumatic pipelines

""

Check the air compressor and piping connections

SIGN

X
X

______________________________________________________________________________________________________________
Sheet 4 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

VERIFICATION OF ELECTRICAL INSTALLATION

DESCRIPTION
Check of cables electrical connection between main CNG station electric panel and
compressor electric panel
Check of cables electrical connection between the compressor electric panel and
the aircooler
Check of cables electrical connection between the compressor electric panel and
priority panel
Check of cables electrical connection between the compressor electric panel and
dispenser
Check of cables electrical connection between the compressor electric panel and air
XXXXX
compressor
Check of cables electrical connection between the compressor electric panel and
XXXXX computer
remote management

REF. DOCUMENTS

CHECK

L0002601

""
""

X
X

""

SIGN

O.SUP.
O.SUP.

VERIFICATION OF LIQUID LUBRICATION AND COOLING

DESCRIPTION
Check compressor body oil level
Check water level in the aircooler tank

XXXX
Check of lubricating oil level
of the air instruments oil tank

REF. DOCUMENTS

CHECK

MUM0000770.R1

""

SIGN

O.SUP.

______________________________________________________________________________________________________________
Sheet 5 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

FIRST OPERATIONS START UP - STEP 1

(GAS VALVE CLOSED ON CABIN - PIPE EMPTY- ELECTRIC CABIN SWITCHED ON)

ELECTRIC PANEL
DESCRIPTION

REF. DOCUMENTS

Check voltage of the electric panel

L0002601.R3

CHECK

SIGN

Check PLC functionality and settings

Check emergency stop buttons

Check lights functionality

Check gas detector functionality

Check fire detectors functionality

Check alarm siren functionality
Check air compressor functionality
Check the functionality and rotating verse of the main electric motor

Check the functionality and rotating verse of the water pump electric motor

Check the functionality and rotating verse of the oil pump electric motor

Check the functionality and rotating verse of the fans electric motors

AIR INSTRUMENTS SYSTEM

ON AIR COMPRESSOR
DESCRIPTION
Check air pressure on manometer

REF. DOCUMENTS

G0002852.R0

CHECK

SIGN

Check for leakages on the system

Check the functionality of the pneumatic ball valves

Check the functionality of valve lifters of the pumping groups

Verify no alarms on PLC display

Check air pressure reading on PLC display

______________________________________________________________________________________________________________
Sheet 6 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

COOLING SYSTEM
WATER PUMP ON
DESCRIPTION

REF. DOCUMENTS

Check pressure gauge on water circuit

Check for leakages on cooling circuit
Verify the absence of air in the cooling circuit
Check the coolant level
Verify no alarms on PLC

CHECK

22F0009378.R3

""

""
""
L0002601.R3

Check water pressure reading on PLC display

""

Check water temperature reading on LC display

""

SIGN

X
X
X
X
X

LUBRICATION SYSTEM
OIL PUMP ON
DESCRIPTION

REF. DOCUMENTS

CHECK

H00007389.R0

Check absence of leakages on lubrication circuit

""

Check oil level

""

Check oil pressure gauge

SIGN

XXXXXXof the oil heater

Verify the functionality
Verify no alarms on PLC

L0002601.R3

Check oil pressure reading on PLC display

""

Check oil temperature reading on PLC display

""

X
X
X

______________________________________________________________________________________________________________
Sheet 7 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

FIRST OPERATION START UP - STEP 2

(GAS VALVE ON CABIN OPEN; ELECTRIC CABIN SWITCHED ON)
PRESSURE SETTING
STOP COMPRESSOR AT 60 BAR FOR THE FIRST CHECK
OUTLET GAS LINE
STOP COMPRESSOR
DESCRIPTION

REF. DOCUMENTS

CHECK

Check gas pressure gauge on suction line

G0002852.R0

Check absence of leakages on suction line

""

Check absence of leakages on the gas filter

""

SIGN

COMPRESSION SYSTEM
SKID COMPRESSOR
COMPRESSOR SWITCHED ON WITH STOP COMPRESSOR AT 60 BAR
DESCRIPTION

REF. DOCUMENTS

CHECK

G0002852.R0

Check absence of leakages on gas line

"""

Check absence of leakages on the gas filter

"""

F0009378.R3

Check gas pressure gauge on suction line

Check absence of leakages on the cooling system

Check pressure gauges on gas plant
Check pressure and temperature readings on the display PLC

G0002852.R0
L0002601.R3

SIGN

X
X

SKID COMPRESSOR
60 BAR PRESSURE REACHED
COMPRESSOR OFF BUTTON
DESCRIPTION

REF. DOCUMENTS

CHECK

G0002852.R0

Check absence of leakages on the priority panel gas circuit

""

Check absence of leakages on the storage banks gas circuit

""

Check absence of leakages on the whole station gas piping

""

Check gas pressure gauges on the priority panel

Check pressure and temperature readings on PLC display

L0002601.R3

SIGN

______________________________________________________________________________________________________________
Sheet 8 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

COMPRESSION SYSTEM
SKID COMPRESSOR
COMPRESSOR SWITCHED ON
COMPRESSOR WITH STOP SET PRESSURE AT THE STATUTORY MAXIMUM
DESCRIPTION

REF. DOCUMENTS

Check gas pressure gauge on suction line

Check pressure gauges on gas plant
Check pressure and temperature readings on the display PLC

CHECK

G0002852.R0

""

L0002601.R3

SIGN

DISPENSER SYSTEM
DESCRIPTION
Check absence of leakages on dispenser gas circuit
Verify the functionality of the dispenser

RE. DOCUMENTS

CHECK

G0002852.R0

CPTH02

SIGN

______________________________________________________________________________________________________________
Sheet 9 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

CONTROL REPORT AND CUSTOMER ACCEPTANCE

BOGOR
Place : .................................

04-03-2016
Date: ..................

Today has been organized a meeting to which have taken part:

Name and Surname

Company

ST55BM200/10EM
to perform the testing/start-up
(cancel one option) of the compressor mod. ____________
serial number
XXXX
n. 42988-1
_______,
_______________
with reference to contract number
INDONESIA at ______________,
BOGOR 1
____________dated ___________.

Have been performed the following tests:

1. Correspondence to compressor gas, oil, water schemes.
2. Visual control of compressor and related accessories (cooling, electric panel)
3. Dimension control
4. Working test with components and tools control
5. Control of the capacity of the compressor
6. Compressor alarm control.
The values of the capacity test compared to inlet pressure are listed here under:
COMPRESSOR WORKING CHARACTERISTICS
Inlet
pressure

Outlet
pressure

Capacit
y

bar

bar

(Sm /h)

Main motor
absorbed
capacity (kW)

Total
absorbed
power *
(kW)

Cos main
moter

Specific
consumpti
on

(rating)
3

(w/Sm )

200/10 250

305/4020

55

Specific
consumption
*

65

(w/Sm )

0.85

1500/1000
Working capacity of the main motor: ________
revolutions/min
* include more than the oil circuit pump and main electric motor also the electric motor water pump circuit
and the motors of fan cooling water circuit (discontinuous working)

______________________________________________________________________________________________________________
Sheet 10 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

Values above indicated bring to the following technical evaluation:

3

Machine working value to nominal inlet pressure of ____

_______ Sm /h with an
200/10bar produces a capacity of205/4020
250 bar with a specific
absorbed power from the main motor of ______
Kw to the outlet pressure of _____
55
3
working performance of _______ w/ Sm .
The following datas have been recorded:

WEG
Principal electric motor trademark _________
with serial number.: 1030084389
certified n. ____
kw, _________
revolutions/min.
XXX _____ from ______
55
1000/1500

Water pump _________

_________ from _________
Kw ______ revolutions/min.
LOWARA mod. CEA/370/3/D
1,85
Oil pump trademark________
KwXXX
105066630 mod. ____________
GHP3A-S-40-S1-E from ______
IT
MARZOCCHI with serial number _________
___________
revolutions/min. certify n.
IN AXIS

RIGHI
2601.03
2015
Electrical panel supplied from _________serial
number L:_____________,
year ______
215138160
Archive number _______________

The testing/start up (cancel one option) had positive / negative

result, as they have been found out values
XXXXXXXXX
in accordance with project datas and within the endurance limits because the compressor model
ST55BM 200/100
_______________
fulfill contract requirements.

Note:
Remarks and comments that will be submitted to Technical Office Manager and Quality Manager
TO CHANGE N2 HOSE CONNECTING-DECANTER - TRAILE

______________________________________________________________________________________________________________
Sheet 11 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v

Area reserved to Safe S.p.A.

(to be filled in by a testing technician)

Name and surname

Date and signature

Area reserved to customer

(Date and signature for vision and full and unconditioned acceptance)
(list all participants)

1)Name and Surname

Position
Date and signature

2)Name and Surname

Position
Date and signature

3)Name and Surname

Position
Date and signature

______________________________________________________________________________________________________________
Sheet 12 of sheets 12
Safe S.p.A. Via Lamborghini, 18 40017 S. Giovanni in Persiceto (BO) Italy
Tel.: +39.051.6878211 Fax +39.051.822521
E-mail: info@safegas.it - Internet: www.safegas.it
C.F. - P. IVA 03224661201
Iscritta alla C.C.I.A.A. di Bologna al n. 03224661201
Capitale sociale 2.500.000,00 i.v