1 / 3

ALGERIA OMAN FERTILIZER PROJECT

INSPECTION AND TEST PLAN


ITP: Auxiliary Boiler Installation
LEGEND
H : Hold Point W : Witness Point
S : Surveillance R : Review
- : Not Applicable
ACTIVITY
No.
WORK ACTIVITY
QUALITY CHARACTERISTIC TO BE
VERIFIED
PROCEDURE REFERENCE
ACCEPTANCE CRITERIA INSPECTION LEVEL
QUALITY RECORD DOC. No
CODE/STANDARD CONST QC OWNER
1 MATERIALS VISUAL INSPECTION FOR DEMAGE 6423DA060-00-00800 00 SPECIFICATION H W W
6423DA060-008-01(0)
(MAIN BODY)
2 ANCHOR BOLT CHECK OF POSITION 6423DS440-00-01900 00 AS CONSTURCTION DWG H W W 6423DS440-00-019-2-4
3 FOUNDATION CHECK
-CHECK OF PLINTH CENTER LINE &
ELEVATION
-CHECK OF PADDING ELEVATION
6423DS440-00-00900 00 AS CONSTURCTION DWG H W W 6423DS440-00-02700-01
4
MODULE NO.3,1&2
INSTALLATION
LEVELING & PLUMBING 6423MU330-01-10910 00 AS CONSTURCTION DWG. H W S 6423DS440-00-02600 -02/03
5
ERECTION OF STEEL
STRUCTURE
PLUMBING 6423DS420-00-00800 00 AS CONSTURCTION DWG H W W 6423DS440-00-02600-08
6 ERECTION OF STEAM DRUM LEVELING 6423MU330-01-10910 00 AS CONSTURCTION DWG H W S 6423DS440-00-02600-04
7 PIPING / TUBING WORK ASME SEC.I B31.1
AS X CONSTRUCTION DWG.
M-123,M-105,M-100




7-1
FIT-UP AND TACK WELDING &
CLEANLINESS
JOINT-ROOT GAP ROOT FACE,
MISALIGNMENT IDENTIFICATION ON
JOINTS
6423DA060-005-01 WPS
H
W S` 6423DA060-009-01(1)
7-2 PRE-HEATING
EXCEPT FOLLOWING WHERE
ELECTRICAL RESISTANCE HEATING
6423DA060-005-01 WPS H W -

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2 / 3

ALGERIA OMAN FERTILIZER PROJECT
INSPECTION AND TEST PLAN


ITP: Auxiliary Boiler Installation
LEGEND
H : Hold Point W : Witness Point
S : Surveillance R : Review
- : Not Applicable
ACTIVITY
No.
WORK ACTIVITY
QUALITY CHARACTERISTIC TO BE
VERIFIED
PROCEDURE REFERENCE
ACCEPTANCE CRITERIA INSPECTION LEVEL
QUALITY RECORD DOC. No
CODE/STANDARD CONST QC OWNER
7-3
VISUAL INSPECTION OF FINAL
WELDING (CAP)
FILM REVIEW AND REPORTS
ASME SEC. V / ASME SEC.I
B31.1
ASME SEC. V / ASME SEC.I
B31.1
H
W S 6423DA060-009-01(1)
7-4
PMI FOR ALLOY STEELS
(PN 4,PN 5A)
VERIFY PMI RESULTS 6423DA060-00-02000 00 ASME SEC II H W R
6423DA060-020-01
(RANDOM 10%)
7-5 NDE VERIFY PT, MT & RT RESULT
ASME SEC. V / ASME SEC.I
B31.1
AWS STANDARD / ASME
SEC. V / ASME SEC.I B31.1
H R R
NDE REPORT
(RANDOM 10% FOR COMB.
CHAMBER)
7-6
POST WELD HEAT
TREATMENT (PWHT)
LOADING TEMPERATURE / HEATING
/ COOLING RATE SOAKING
TEMPERATURE / TIME / NO. OF
THERMOCOUPLES
ASME SEC.I B31.1 ASME SEC.I B31.1 H R R
6423DP420-005-01
(CONCERNDED REPORTS WILL
BE INSERTED TO VENDOR
DOSSIER)
7-7 HARDNESS CHECK HARDNESS VALUE ASME SEC.I B31.1 ASME SEC.I B31.1 H R R
6423DP420-005-01
(CONCERNDED REPORTS WILL
BE INSERTED TO VENDOR
DOSSIER)
7-8 HYDRO TEST VERIFY LEAKING 6423MA234-00-00300 00 ASME SEC.I B31.1 H W W 6423DS440-00-02600-10
7-9
PNEUMATIC LEAK TEST
BOILER BIG BLOCK
VERIFY LEAKING 6423DS440-00-02600-09(1)
MACCHI DOC. NO.
986-Q-112
H W
W
6423DS440-00-02600-09(2)
8 UTILITY PIPING (ASME B31.3)


8-1
FIT-UP AND TACK WELDING &
CLEANLINESS
JOINT-ROOT GAP ROOT FACE,
MISALIGNMENT IDENTIFICATION ON
JOINTS
6423DA060-005-01 WPS H W S` 6423DA060-009-01(1)

4


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3 / 3


ALGERIA OMAN FERTILIZER PROJECT
INSPECTION AND TEST PLAN


ITP: Auxiliary Boiler Installation
LEGEND
H : Hold Point W : Witness Point
S : Surveillance R : Review
- : Not Applicable
ACTIVITY
No.
WORK ACTIVITY
QUALITY CHARACTERISTIC TO BE
VERIFIED
PROCEDURE REFERENCE
ACCEPTANCE CRITERIA INSPECTION LEVEL
QUALITY RECORD DOC. No
CODE/STANDARD CONST QC OWNER
8-2
VISUAL INSPECTION OF FINAL
WELDING (CAP)
FILM REVIEW AND REPORTS ASME SEC. V / ASME B31.3 ASME SEC. V / ASME B31.3
H
W S 6423DA060-009-01(1)
8-3 NDE (IF REQUIRED) VERIFY PT, MT & RT RESULT ASME SEC. V / ASME B31.3
AWS STANDARD / ASME
SEC. V / ASME B31.3
H R R NDE REPORT
8-4 HYDRO TEST VERIFY LEAKING 6423MA234-00-00300 00 ASME B31.3 H W W 6423DS440-00-02600-10
9
AIR & GAS DUCT
INSTALLATION
PLUMBING 6423MU330-01-10910 00 AS CONSTURCTION DWG H W S 6423DS440-00-02600-08
10 FD FAN INSTALLATION LEVEL&ALIGNMENT 6423MU335-01-10910 00.
AS CONSTURCTION DWG
H W W 6423DS440-00-02600-05/06
11
BLOW.DOWN TANK &
COOLER INSTALLATION
LEVELING & PLUMBING 6423MU335-01-10910 00
AS CONSTURCTION DWG
H W S 6423DS440-00-02700-08/09
12
SAMPLING UNIT
INSTALLATION
LEVELING & PLUMBING 6423MU335-01-10910 00
AS CONSTURCTION DWG
H W S 6423DS440-00-02700-09
13
CHEMICAL DOSING SKID
INSTALLATION
LEVELING 6423MU335-01-10910 00
AS CONSTURCTION DWG
H W S 6423DS440-00-02700-09
14 GROUT 6423DS440-00-00400 00 AS CONSTURCTION DWG H W S 6423DS440-00-00400-01


4