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Protection Requirements FOR The Conversion of 33Kv Ug Panel To Ohl Panel at S/S 8706 in Al-Kharj Area
Protection Requirements FOR The Conversion of 33Kv Ug Panel To Ohl Panel at S/S 8706 in Al-Kharj Area
PROTECTION REQUIREMENTS
FOR
THE CONVERSION OF 33KV UG PANEL TO OHL PANEL AT S/S 8706
IN AL-KHARJ AREA
CONTENTS
1.0
Introduction
2.0
3.0
4.0
5.0
GENERAL REQUIREMENTS
(Instruction to Contractor/Supplier)
General Requirements
A.
B.
C.
D.
E.
Ferruling
F.
Miscellaneous
G.
H.
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PROTECTION REQUIREMENTS
FOR
THE CONVERSION OF 33KV UG PANEL TO OHL PANEL AT S/S 8706
IN AL-KHARJ AREA
1.0 INTRODUCTION
This document details the protection requirement for the conversion of the existing
33KV UG feeder panel # M20 (C.B 2075) to 33KV OHL panel in Sec. C of S/S
8706.
All material used and work man ship shall be of high quality with good engineering
practice. Notwithstanding any special requirements, all system shall operate
satisfactorily. Detailed protection requirements are listed in the following paragraph.
2.0 STANDARDS AND SPECIFICATIONS.
The following SEC (COA) standard and specifications together with additional
information contained with this section give the SEC-COA requirements for the
protection equipment at this substation.
BS 142
IEC 6068
IEC 60255
IEC 60529
IEC 61850
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Specifications:
15-0-1(Rev. C)
15-0-2 (Rev. 0)
Circuits
15-0-9
Switchgear Interlocking
15-0-10
TCS-P-105
10/2(Rev. C)
38 - TMSS-05
38 - TMMS-03
01-TMSS-01
32-TMSS-01
rating.
5. 50-TMSS-01
6. 50-TMSS-03
7. TESP-119-06
8. TESP-119-30
9. TES-P-119.33
10. SEEDS II
11. 53 -TMMS -01
12. 31-TMMS-02
All relays shall comply with the appropriate parts of IEC Publication # 60068, 60255,
60529 & 61000 and ANSI C-37.90. SEC-COA code of practice, TCP-4/3 Use of
protection equipment.
The relays shall be IEC 61850 compatible.
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4/12
existing
under;
Existing record shows the utilization of four cores current transformers in the
33KV spare feeders # M20 (C.B 2075) in Section C at S/S 8706 is as
Notes:
1.
2. The existing protection relays such as (MBCI01 & MCRI01), Back up protection
(RACID) relays shall be removed and new numerical type IEC 61850 compatible relays
shall be provided.
3. Alarm indications and signal to RTU (SCADA) shall be wired to satisfy the relevant
part
of SEC-COA Specification no. 15-0-10 (Rev.3) and TMMS-05.
4. Testing & commissioning of protection relays and other protection equipment shall
be
made in accordance with SEC- COA Spec.TCS-P- 105. Transmission
Commissioning
test Procedure.
5/12
5.
6.
month
Relay Settings calculations with complete data shall be submitted at least one
before the date of starting the testing.
7.
All dismantled material shall be handed over to SEC-COA staff in good packing.
8.
The existing drawings shall be modified and updated. The poor quality drawing
shall be reproduced.
9.
The available DC supply for the substation 8706 is 125 Volts. Additional MCBs
shall be installed in the existing DCDB for additional loads.
INSTRUCTIONS TO CONTRACTOR/SUPPLIER
FOR CONTROL & PROTECTION SECONDARY WIRING,
TERMINALS & TERMINATIONS
1.
All secondary wiring in associated equipment shall use high-quality material and shall
be installed in such a way to maximize the integrity and reliability.
2.
The arrangement and layout of all secondary wiring shall be neat and tidy whether it
is exposed in the panel or enclosed within some form of trunking. Wiring shall be so
fixed and arranged to facilitate access to apparatus without damage to the wiring.
Adequate means of protection shall be provided to prevent damage to wiring where it
passes from one compartment to another and from a fixed compartment onto a hinged
panel where additional means shall be incorporated to avoid damage of conductors at
the hinged joint.
3.
4.
Where a panel contains equipment for more than one primary circuit, the wiring
associated with each circuit shall be segregated and common wiring shall also be
segregated where possible.
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5.
Each wire conductor shall be PVC insulated to at least 600V, multi-stranded or singlecore copper and of adequate cross-sectional area to carry continuously the maximum
current appropriate to the circuit in which it is used without excessive temperature
rise. Notwithstanding the foregoing, the exposed secondary wiring shall have a
conductor cross-sectional area of 4.0 mm2 for current and not under 1.5mm2 for
voltage circuits.
6. For insulation of all secondary wiring, colored wiring which is specified below, shall be
used as standard:
Red
Yellow
Blue
Black
Red
Black
These colors shall be used respectively for positive and negative D.C.
supply wiring and on battery systems.
7.
Each secondary wire external to relays and other devices shall be ferruled at each end
with an identification number which is unique within each panel and which shall
appear on all associated schematic and wiring diagrams. The numbering system
used shall be to ICE Publication 391, Fig.14d. All numbers shall be read from the
terminal outwards and the number of the local end terminal shall be placed next to the
conductor termination.
8.
Ferrules shall be non-removable without-re-terminating the wire and they shall not be
free to easily slide along the wire insulation.
9.
Ferrules shall normally be white with clearly legible black lettering, but red ferrules
with black lettering shall be accepted for use in tripping circuits provided they are
clearly legible.
10. The finish of all ferrules shall be such that the colors do not change considerably with
age and they shall be resistant to the accumulation of dust.
11. Wiring between the switchgear and remote control panels shall be via PVC/SWA (not
tap armoured) multi-core cables which shall be glanded with suitable earth for the
armour at both ends and shall have identification tap every 10 meter.
12. Comprehensive wiring or connection diagrams shall be provided which shall clearly
show the connection and routing of each wire along with the insulation color, the
unique wire number, terminal number, terminal block number and the unique cable
number. Test facilities incorporated in the terminal blocks shall also be clearly shown.
13. All secondary wiring and associated equipment shall be fire-resistant to IEC
Publication 331.
7/12
14. When terminating wires, a sufficient length shall be left to allow each connection to be
removed from the terminal block and replaced easily. Terminations shall be grouped
to adjacent terminals by function or by cable as appropriate.
15. At least 10% spare cable cores shall be provided and terminated at the terminal
blocks farthest from the cable entry and also not less than 20% spare unused
terminals shall be provided at the bottom of every block, in each category.
16. Not more than 2 terminations shall be connected to one side of a terminal block and
external wiring shall be connected to the opposite side of a terminal block.
17. Terminations shall be of the highest quality, suitable for the conductors and terminal
blocks with which they are used and properly crimped using the correct crimping tool
recommended by the manufacturer.
18. Terminal blocks used for secondary wiring shall be of the highest quality and the body
shall be manufactured from insulating material which is dimensionally stable, resistant
to cracking and not subject to moisture absorption. The comparative tracking index
(CTI) shall be at least 500 when tested to IEC Publication No. 112. The design shall
be such that the accumulation of dust and moisture is minimized, but the creepage
distance between poles or to earth shall be at least 8 mm. Where necessary to
achieve adequate
isolation, insulating barriers shall be incorporated between groups of terminals.
19. Terminals shall be clearly and consecutively numbered up to two digits in each
terminal block. Each terminal block shall be labeled and uniquely identified within
each panel. Metallic parts shall be manufactured from phosphor bronze or other
suitable materials having due regard to the ambient conditions and the strength
necessary to achieve adequate tightness of the connections.
20. Insertion clamp-type terminal blocks shall incorporate serrated pressure plates and
shall not rely on screw pressure bearing directly on a wire conductor or termination.
21. In order to increase the integrity of connections, particularly those associated with
circuit breaker tripping, spring compression of the serrated pressure plates and the
use of hook-type terminations shall be preferred. Although, such spring compression
shall give reliable pullout values for the hook-type terminations, these terminal blocks
shall also incorporate screws to apply further pressure to the serrated pressure plates
and allow full tightening.
22. Shrouds shall be fitted to all terminal blocks used for circuits which may be subject to
high voltages such as current transformer, voltage transformer and protection pilot
circuits.
23. All instruments and equipment located on the panel shall be wired fully to the
terminals on the panel board at the manufacturer's Works.
GENERAL REQUIREMENTS
Minimum drawing submittal shall be as, but not limited to the following.
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A.
SUBMITTAL OF DRAWINGS:
1.
2.
drawings
3.
Each sheet of drawing shall be marked as For Approval, Approved and Final
As-Built as the case may be.
4.
5.
The feeder/bay name/number shall be available on each sheet with the
following
sheet number.
6.
7.
8.
Each sheet shall be titled as per the function, such as Tripping Relay-1, DC
Distribution, etc.
At the beginning of each set of drawing an equipment list shall be added and
this
shall furnish full information about each device in respect of type, rating,
make,
the number of NO & NC contacts, the Sheet #, grid location on the
sheet
containing the device and ordering information, etc.
Inter-references for contacts are to follow contacts location and not the coil
location.
9.
10.
new
B.
For modification work the existing drawings shall be modified incorporating the
equipment/wiring added and indicating wiring/equipment deleted.
CONTROL & PROTECTION SUPPLIES:
1. For SF6 type CBs The SF6 Low alarm shall be available in service and test
position for Local and ECC and should block the CB operation.
2.
AC
i)
ii)
iii)
iv)
v)
Each switchgear feeder cubicle should be equipped with 4 DC MCBs and One
MCB of 6A rating and shall be equipped with an alarm contact covering both
automatic and manual for the following circuits.
Main Protection and tripping supply.
Back up protection and tripping supply.
Control supply closing of CB, spring motor charging and ESM.
Local indication supply.
AC supply for lighting and space heater.
9/12
The indication lamps should be with series built in resistance to reduce the
applied
voltages to increase the operating time. All indication lamps should be
provided with
testing facility. Common ON/OFF should also be provided; one for all indication
lamps such that supply can be kept in OFF position when indications are not
required. The rating of all indication lamps should be of 125% of the rated
auxiliary
voltage at the substation.
The supply for each type of protection, tripping circuit and alarm shall be
directly from the main DC distribution board independently for each
derived
bay internal
looping of such supplies shall not be acceptable either in control or protection
panels and MCB shall be equipped with an alarm contact covering both
automatic
and manual operation
The supply connections shall be made point to point with supply terminals
covered
with plastic cover and proper supply supervision relays shall be
provided.
C.
1.
2.
3.
Short
briefly.
4.
5. Each VT circuit shall be equipped with isolating link, covered in a labeled plastic
cover.
6.
7.
Supply to any cubicle shall be through a labeled terminal block with the cable
supply
on one side and the internal connection on the other wires shall be
terminated by
insulated lug.
8.
Each equipment inside a panel shall be properly labeled in its function on metallic
sheet.
9.
10
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D.
E.
FERRULING:
Ferruling of both internal and external secondary wiring shall follow IEC-391
Fig.14d.
F.
MISCELLANEOUS:
1. Consistency throughout the substation in numbering, designation, ferruling,
labeling,
etc., shall be maintained.
2. For each relay and device the detailed catalogues covering working principle,
precommissioning tests, operation and maintenance, setting procedures shall be
provided in original documents and not photo copies.
3. Measuring transducers for SCADA shall be located on SCADA panel.
4.
the testing.
4.
Contractor should test and commission complete panels with all equipment
installed in the panels.
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ZR/11
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