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Design and manufacturing of
plastic injection mould
01 Introduction,
Injection moulding and machines
Dr. Mik Balzs
miko.balazs@bgk.bmf.hu
BAGIM1ENNB
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Scheduling and requirements
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Plastic parts
2008
1970
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Components of the system

VIDEO
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History
John Wesley Hyatt
1868.
Celluloid billiard ball
US patent 50359
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Parts of injection machine
Reciprocating screw injection machine
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Clamping unit
Hydraulic or Electronic
With tie rods or Without tie rods
Hydraulic unit
Tie rod
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Injection unit
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NC control
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Machine parameters
Clamping force: 1 ton 5000 ton
Injected weight: 0,1 g 500 kg
Size of the work place
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Example
PDF
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Vertical machine
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Manufacurers
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Steps of injection moulding
1. Mould closing
2. Plastiction
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Steps of injection moulding
3. Injection
4. Cooling
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Steps of injection moulding
5. Mould opening
6. Ejection
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Mould design and
manufacturing process
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Plastic injection mould
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Costumer
Documentation of the part
Mould specification list
Analysis
Creation of mould quotation
Approval of the project
Costumer
Rejection of the project
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Mould design and
documentation (CAD)
Manufacturing process
Planning (CAM)
Manufacturing and
assembly of moulds parts
Preliminary design
Mould design
Documentation
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Trial shout
Check of proto parts
Surface structure completion
Deliverance of the
finished mould
Modification
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Specification forms
Collect of the requirements
Data of part, mould, machine
Examples