Documentation of Plant

Control and Instrumentation

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 1

Process Control
Documentation of Plant

Typical Documentation

Plot Plan Physical layout of plant

Process Flow Diagram Major pieces of

equipment in a process area and design
operating condition

P&ID Shows the piping and instrumentation that

will be installed

Loop Sheet Details field wiring and

instrumentation details.

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 2

Process Control
Documentation of Plant

Example Process Flow Diagram

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 3

Process Control
Documentation of Plant

Example P&ID

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 4

Process Control
Documentation of Plant

Example Loop Sheet

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 5

Process Control
Documentation of Plant

Example - Loop Sheet

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 6

Process Control
Documentation of Plant

Example Loop Sheet

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 7

Process Control
Documentation of Plant

Example Loop Sheet

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 8

Process Control
Documentation of Plant

Example Loop Sheet

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 9

Process Control
Documentation of Plant

ISA S5.1 Tag Number Convention

TYPICAL TAG NUMBER
TIC 103 - Instrument Identification or Tag Number
T 103 - Loop Identifier
103 - Loop Number
TIC
- Function Identification
T
- First-letter
IC
- Succeeding-Letters
EXPANDED TAG NUMBER
10-PAH-5A - Tag Number
10
- Optional Prefix
A - Optional Suffix
Note: Hyphens are optional as separators
2006 Fisher-Rosemount Systems, Inc.
Slide 3 - 10

Process Control
Documentation of Plant

ISA S5.1 IDENTIFICATION LETTERS

First-letter
Measured or Initiating
variable
A

Succeeding- Letters
Modifier

Readout
function

Output
function

Modifier

Analysis

Control

Differential

Flow Rate

Hand

Current

Level

Pressure, vacuum

Quantity

Ratio
High
Indicate
Low

Totalizer
Safety

Switch

Temperature

Transmit

Vibration

Valve, Damper

Position

Actuator

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 11

Process Control
Documentation of Plant

Examples Typical Letter Combination

AIC, AI, AT, AY

FRC, FIC, FC, FY, FE,FQI

II, IIC, IT

LIC, LI, LT, LE,

PIC, PC, PCV, PI, PSH, PIT, PSL

TIC,TCV, TI, TSH, TE, TY

ZC, ZSH, ZSL ZT

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 12

Process Control
Documentation of Plant

ISA S5.1 Instrument Line Symbols

Instrument supply
or connection to process

Pneumatic Signal

Electric Signal

Internal System Link

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 13

Process Control
Documentation of Plant

ISA S5.1 General Instrument or Function Symbol

Discrete Instrument,
field mounted

Discrete instrument,
accessible to operator

Shared display,
shared control

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 14

Process Control
Documentation of Plant

ISA S5.1 Valve Body, Damper Symbols

General Symbol

Rotary Valve

Globe Valve

Damper

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 15

Process Control
Documentation of Plant

ISA S5.1 Actuator Symbols

Diaphragm, springopposed

Rotary Motor

Digital

TY I/P

Valve Actuator with

Electro-pneumatic
converter
2006 Fisher-Rosemount Systems, Inc.
Slide 3 - 16

Process Control
Documentation of Plant

ISA S5.1 Symbols for Other Devices

Restricting Orifice, With
Flow Transmitter

FT

Hand Valve
Inline Measurement
Measurement Element

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 17

FT

TE

Process Control
Documentation of Plant

ISA 5.5 Process Symbols

Vessel, Jacketed Vessel,
Reactor

Atmospheric Tank, Storage

Heat Exchange

Agitator

Pump
2006 Fisher-Rosemount Systems, Inc.
Slide 3 - 18

Process Control
Documentation of Plant

Example Basic Neutralizer Control System

Feedforward
Summer

FT
1-1
FC
1-2

Signal
Characterizer
AC
1-1

RSP
FC
2-1

Reagent
Stage 2

f(x)

Reagent
Stage 1

*1
*1

FT
1-2

FT
2-1

AT
1-1

Static Mixer
Feed
20
pipe
diameters

*1 - Isolation valve closes when control valve closes

AC
2-1
Neutralizer
AT
2-1

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 19

20
pipe
diameters

Discharge

Process Control
Documentation of Plant

Basic Column Control System

PC
3-1
FT3-3
Feed Tank

Feedforward summer
LC

3-1
RSP
FC
3-1

PT
3-1

Distillate
Receiver

LT
3-1

Vent

RSP FC
3-2

FT
3-1

FT
3-2

Overheads
Feedforward summer

Reflux
FC
3-3
FT
3-3

RTD
Feed

Column
Tray 6

TT
3-2
LC
3-2

FC
3-4

LT
3-2

FT
3-4
Steam
2006 Fisher-Rosemount Systems, Inc.
Slide 3 - 20

FT3-3
Signal Characterizer

TC
3-2

f(x)

Storage Tank
RSP
FC
3-5
FT
3-5

Process Control
Documentation of Plant

Example Batch Reactor Control System

PC
1-3
TC
1-3

FT
1-3

TT
1-3

Anti-Foam

Coolant
PT
1-1

FC
1-2
FT
1-2

TC
1-2

TT
1-1
TC
1-1

Feed B

FC
1-1
FT
1-1

Vent System

PC
1-1

Eductor

FC
1-3

PT
1-3

RSP

TT
1-2
Coolant
Feed A

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 21

Batch Reactor 1

LT
1-2

LC
1-2

Discharge
Process Control
Documentation of Plant

Continuous Feed and Recycle Tanks

RSP

FC
1-1
FT
1-1
Makeup

LC
1-1

Recycle Tank
Recycle
RSP FC
1-3

LT
1-1

FT
1-3

Reactor 1

FC
1-4
Feed Tank

PC
1-1

RC
1-4

FT
1-4

Reactor 1

FC
1-2
PT
1-1

2006 Fisher-Rosemount Systems, Inc.

Slide 3 - 22

FT
1-2
Reactor 2
Process Control
Documentation of Plant