Linking Chap 4

4.
WATER-LIFTING DEVICES
43
4. Water-lifting devices
4.1 Introduction
Water-lifting devices are used to lift water to a height that allows users easy access to
water. Lifting devices can be used to raise groundwater, rainwater stored in an underground reservoir, and river water. Communities should be able to choose from a range of
water-lifting devices, and each option should be presented with its advantages, disadvantages and implications. For example, water lifting involves additional O&M activities and
potential problems, compared to gravity systems, and the latter are often preferred if
they are available and applicable to the situation.
The following water-lifting devices are described in this manual:
rope and bucket (loose through a pulley, or on a windlass);

bucket pump;
rope pump;
suction plunger handpump;
direct action pump;
deep-well piston pump;
deep-well diaphragm pump;
centrifugal pump;
electrical submersible pump;
axial flow pump;
hydraulic ram pump.
There are other water-lifting devices that are not described in this manual, such as the
progressing cavities pump, the manual diaphragm suction pump, the treadle pump and
the chain pump. Other devices, such as the air-lift pump, are not included because they
are not applicable to drinking-water supply systems.
4.2 Rope and bucket1

4.2.1 The technology
This device is mainly used with hand-dug wells. A bucket on a rope is lowered into the
water. When the bucket hits the water it dips and fills, and is pulled up with the rope. The
rope may be held by hand, run through a pulley, or wound on a windlass. Sometimes,
animal traction is used in combination with a pulley. Improved systems use a rope through
a pulley, and two buckets one on each end of the rope. For water less than 10 m deep,
a windlass with a hose running from the bottom of the bucket to a spout at the side of the
well can be used. However, the hygiene of this system is poorer, even if the well is protected.
Initial cost: From US$ 6 for a plastic bucket and 5 m of rope, to US$ 150 with a windlass,
hose and closed superstructure, in Liberia (Milkov, 1987).
1
Morgan (1990).
LINKING TECHNOLOGY CHOICE WITH OPERATION AND MAINTENANCE
44
Range of depth: 015 m (or more sometimes).

Yield: 0.25 litres/s at 10 m.
Area of use: All over the world.
4.2.2 Main O&M activities

The bucket is lowered and raised by playing out and pulling in the rope, or by
rotating the windlass. Care must be taken
to prevent the rope or bucket from becoming soiled. Preventive maintenance
consists of greasing the bearings of the
windlass or pulley.
Small repairs are limited to patching Figure 4.2 Rope-and-bucket lifting device.
holes in the bucket and hose, reconnecting the hinge of the bucket, and fixing the windlass bearings or handle. All small repairs
can be done by local people, and with tools and materials available in the community or
area. Major repairs and replacements mainly consist of replacing the bucket, hose, rope,
or part or all of the windlass. Woven nylon ropes may last for two years, but twined nylon
or sisal ropes last only a few months. A good-quality hose may last for over two years, and
most buckets last a year (depending on the material and quality). When people use their
own rope and bucket, no extra organization is required. For community wells, a community committee usually organizes the maintenance and cleaning of the well, maintenance
of the windlass, etc. Most repairs can be paid with ad hoc fund-raising. For maintenance
of the well, see Fact Sheet 3.5.
4.2.3 Actors and their roles

Actors
Roles
Skills required
Users.
Lower and lift the bucket, keep the site clean, warn when the
system malfunctions.
Caretaker.
Keep the site clean, carry out small repairs.
Water committee.
Organize cleaning of the well, collect fees.
Local artisan.
Repair the bucket, windlass, well cover, etc.
Shopkeeper/trader.
Sell the rope, buckets, etc.
External support.
Check the water quality, motivate and guide local organization.
Simple (often requires gender-specific awareness-raising, and training activities to change behaviour and build capacity);
Basic skills. Technical skills. Highly qualified.
4.2.4 O&M technical requirements

Activity and frequency
Materials and spare parts
Tools and equipment
Grease or oil.
Lubricator.
Bucket, wire.
Knife.
Rope, wire.
Knife.
Every two weeks

grease the axles of the windlass or pulley.
Every year
replace the bucket.
Every two years
replace the rope.
4. WATER-LIFTING DEVICES
45
4.2.5 Potential problems
poor-quality rope deteriorates quickly (e.g. sisal rope lasts for only a few months);
the bucket falls into the well to prevent this, communities can keep a spare bucket
and fit the bucket into a protective cage, such as that described by Carty (1990);
the hose breaks frequently in windlass-and-hose systems;
poor hygiene, especially when the rope or bucket touches users hands or the
ground;
communal wells tend to become more contaminated than family-owned wells, and
the latter should be promoted whenever possible;
the rope-and-bucket system is only suitable for limited depths.
4.3 Bucket pump1

The bucket pump is mainly used in
drilled wells. It consists of a windlass over
a 125 mm PVC tube, down which a narrow bucket with a valve in the base is lowered into the water on a chain. When
the bucket hits the water, the valve opens
and the water flows in. When the bucket
is raised, the valve closes and the water
is retained in the bucket. To release the
water, the pump operator rests the
bucket on a water discharger, which
opens the valve in the base. The windlass bearings are made of wood.
Initial cost: Estimated starting price is
US$ 80.
Figure 4.3 Bucket pump
Range of depth: 015 m.

Yield: Relatively low and depends on well depth.
Trademarks: Developed by Blair Research Laboratory.
Area of use: Zimbabwe and elsewhere.

To operate a bucket pump, rotate the handle of the windlass and let the bucket pass
through the steel head. Both adults and children can operate the pump. Preventive maintenance consists of lubricating the wooden bearings of the windlass, checking the nuts
and bolts, and checking that the valve is functioning. The pump and its environment
should be kept clean, and the well should be disinfected regularly. Minor repairs consist
of replacing the valve washers and repairing links in the chain. Broken links in the chain
can be repaired with steel wire. If the chain has fallen into the tubewell it can be hooked
out with a long piece of wire. A major requirement is repairing the bottom of the bucket,
which can be done locally by a tinsmith or blacksmith. At some stage, the chain, the
bucket or the bearings of the windlass will need to be replaced. A local craftsman may be
needed to repair or replace the windlass system. Usually, village committees are formed
to drill or dig the well, and install the pump. The committee can also organize mainte1
Morgan (1990).
46
nance activities and collect fees for repairs. After the pump is installed, simple lessons in
O&M should be given, followed by monitoring, and occasional assistance by external
agencies.

Actors
Roles
Skills required
Users.
Keep the site clean; warn in case of malfunction.
Local caretaker.
Ensure proper use of the pump; carry out regular maintenance;

perform simple repairs; keep the site clean.
Water committee.
Check the work of the caretaker; raise funds for repairs.
Tin worker or
blacksmith.
Repair the chain and bucket.
/

Basic skills. Technical skills.

Tools and equipment
Daily
clean the area.
Broom.
Weekly
tighten the bolts.
Nuts and bolts.
Flat spanner.
Occasionally
lubricate bearings;
Grease or oil.
replace bearings;
Hardwood.
Spanner.
change the chain;
Chain, steel wire.
Two spanners.
repair the bucket;
Spare valve/edge unit.
Saw, hammer, pliers.
change the bucket;
Bucket.
Two spanners.
repair the valve;
Washer or old car tube, bolts, split

pin or wire.
Knife, two socket spanners (long

and short).
repair the platform.
Cement, sand, gravel.
Bucket, trowel.
loose valve parts;

broken chain;
stones thrown in the well by children;
low discharge rates;
contamination, especially with communal wells;
chlorine for disinfecting the well may not be locally available.
47
4.4 Rope pump1

The basic parts of a rope pump are a
pulley wheel above the well, a riser pipe
from under the water level to an outlet
just under the wheel, and a rope with
rubber or plastic washers. The rope
comes up through the pipe, over the
wheel, back down into the well and into
the bottom of the pipe, completing the
loop. When the wheel is turned, the
washers move upwards and lift water into
the pipe towards the outflow. Other important parts are an underwater ropeguide that directs the rope and washers
back into the pipe, and a frame that
holds the pulley wheel. The rope pump Figure 4.4 Rope pump
can be made at village level using wood,
rope and PVC tubing (or bamboo canes with the centres bored out).
In Nicaragua, local industries produce an improved type of rope pump that has a
metal wheel and frame, industry-made washers, and a guide block of concrete with ceramic and PVC tubes. About 25 000 of these pumps have been installed in Nicaragua.
Water can be lifted from as deep as 50 m and raised to 5 m above ground level. Special
models with 3-inch boreholes, and powered by windmills, bicycles, animal traction, electric motors or small gasoline engines, give good results.
Initial cost: US$ 1535 for a traditional model and US$ 90 for a commercial model with
piping (1995 data, Nicaragua).
Yield: 0.6 litres/s at 10 m, 0.15 litres/s at 50 m.
Area of use: In rural and periurban areas of Nicaragua, Bolivia, Indonesia, Ghana, Burkina
Faso and other countries.
Construction: Local manufacturers/artisans.

The rope pump can be operated by men, women or children. Turning the handle of the
pulley wheel makes the water rise. After pumping, the wheel has to be held for a moment
to drain the water in the riser pipe and to prevent the washers from being pulled back in
the pipe, which would cause extra wear. The site and the pump must be kept clean.
Depending on use and the type of bearings, the axle bearings must be greased at least
once a week. The pulley wheel and other parts of the pump have to be checked regularly
and fixed, as necessary. The rope must also be checked for excessive wear. Users should
pay attention to the pump performance and report problems. Most problems occur with
the rope or washers getting stuck, or slipping over the pulley wheel. Every 6 months to 3
years, the rope should be replaced (which takes about half an hour). Every few years, the
washers should be renewed. The piping lasts for at least 6 years and, depending on the
construction, maintenance and use, the frame and pulley wheel of the pump can last
from 6 to 12 years. The rope guide should last for several years and to change it, the
1
van Hemert et al. (1992); Lammerink et al. (1995).
48
rising main should be taken out (which can be done by hand by a few people). All repairs
can be carried out by the users themselves, sometimes with the assistance of a craftsman
for welding.
Rope pumps are used by communities or individual households. The maintenance
needs are simple, but frequent, and users need to ensure that they are carried out and
that their pump is kept in good working condition. Hygiene is more important than with
many other types of pump, particularly when the pump is used communally. In such
cases, it is important that the users organize effective measures for ensuring good hygiene practices.

Actors
Roles
Skills required
Users.
Pump the water, check that the pump is functioning properly.
Caretaker.
Lubricate, check the rope, clean the site.
Water committee.
Supervise the caretaker, collect fees.
Local or area
craftsman.
Repair the pulley and frame structure.
External support.
Control the water quality, guide and motivate organization.
/

Tools and equipment
Grease or oil.
Lubricator.
replace the guide block;
Wire, strips of inner tubing from car

tyres, guide block, gravel, sand
and cement.
Pliers, knife, hammer and chisel.
repair the frame structure.
Wood and nails, or scraps of metal,

and welding electrodes, or
oxyacetylene torch.
Welding equipment or hammer,

chisel and saw.
replace the rope;
Nylon rope.
Knife.
paint the frame;
Anticorrosive paint.
Steel brush, paintbrush.
Trowel, bucket.
Washers or old car tyre.
Knife.
PVC tubing, solvent cement.
Saw, file.
Weekly
grease bearings;
check the rope and frame structure.
Occasionally
Annually
Every two years

replace the washers.
Every six years
replace the tubes.
49
the rope becomes worn because it is exposed to the sun (exposed rope needs to
be protected), or because it is used heavily;
the installation of the rope pump was poorly done and its performance is suboptimal;
the pulley wheel malfunctions;
the pistons, frame and guide block are of poor quality and do not function properly;
traditional rope pumps have a lift of only about 10 m;
users need to exercise care when using the pump as it is susceptible to contamination;
although design and quality of construction may differ significantly, the rope pump
can be low-cost, and operated and maintained at the village level.
4.5 Suction plunger handpump1

A suction plunger handpump has its cylinder and plunger (or piston) located
above the water level, usually within the
pump stand itself. These pumps must be
primed by pouring water on the plunger.
On the up-stroke of the plunger, the
pressure inside the suction pipe is reduced and atmospheric pressure on the
water outside pushes the water up into
the pipe. On the down-stroke, a check
valve at the inlet of the suction pipe
closes and water passes the plunger
through an opened plunger valve. With
the next upstroke, the plunger valve
closes and the water is lifted up by the
plunger and flows out at the top of the
pump, while new water flows into the
suction pipe. The operational depth of Figure 4.5 Suction plunger handpump
this type of handpump is limited by barometric pressure and the effectiveness of the plunger seals to about 7 m at sea level, less at
higher altitudes.
Initial cost: From US$ 35 (Thailand, 1985), including 10 m galvanized iron drop pipe
and a foot valve, to US$ 185 for a Wasp pump in India (1983 price without a suction
pipe) (Arlosoroff et al., 1987).
Yield: 0.40.6 litres/s at 7 m.
Area of use: Rural and low-income periurban areas where groundwater tables are within
7 m of the surface.
Trademarks: AID Suction; Bandung, Inalsa Suction; Jetmatic Suction; Lucky, New No. 6;
Rower, SYB-100; Wasp, etc.
1
Arlosoroff et al. (1987).
50
The operation begins with priming the pump, by pouring clean water on the plunger
through the top of the pump stand. Pumping is done by moving the handle up and
down, usually while standing beside the pump (with a rower pump, the user sits). Most
suction handpumps can be easily operated by men, women and children.
Suction pumps are relatively easy to maintain, since most or all of the moving parts
are above ground level. Maintenance can normally be done by a village caretaker or by
the users themselves, using simple tools, and basic spare parts and materials (however,
several brands cannot be completely maintained at local level). The basic skills needed
for preventive maintenance (e.g. greasing, dismantling the pump stand, replacing spare
parts, etc.) can be taught to pump caretakers quickly (from a few hours to a few days,
depending on the complexity of the system, materials used, etc.). Preventive maintenance consists of greasing the bearings every week, inspecting the interior of the pump
stand once a month, and inspecting the whole pump stand once a year. Most of this work
can be done by one or two people, but more people may be needed when pump parts
have to be lifted out of the well or borehole. During these inspections, smaller repairs
(replacement of washers, etc.) may be necessary. For major repairs (e.g. broken rising
main, cracks in the welding of metal parts), more highly skilled people and specialized
tools and materials may be needed.
Many suction handpumps are family pumps and are cared for by one family. For
communal pumps, the user group or community will need a local committee to organize
O&M tasks, including making major repairs. Private enterprises sometimes play an important role in performing repairs and selling spare parts.

Actors
Roles
Skills required
Users.
Pump the water, warn of malfunctions.
Local caretaker.
Ensure proper use of the pump and carry out regular

maintenance, perform simple repairs, keep the pump and
site clean.
Water committee.
Check the work of the caretaker, collect contributions for

maintenance and repairs.
Area technician.
Perform major repairs.
Local or area
merchant.
Sell spare parts.
External support.
Check water quality, motivate and guide the local water committee.
51
Tools and equipment
Clean water.
Bucket or can.
Daily
clean the pump surroundings;
check pump functioning;
clean the pump site.
Broom.
Weekly
grease pump-stand parts.
Oil or grease.
Lubricator.
Monthly
check pump-stand parts.
Spanners.
Occasionally
adjust loose bolts;
Spanners.
replace pump-stand parts;
Washers, cupseals, bearings, etc.
repair broken parts.
Welding electrodes.
Spanners, pipe wrench, welder, file,

etc., depending on the model.
Annually
check the entire pump;
Spanners, pipe wrench, etc.,

depending on the model.
replace worn parts;
Washers, cupseals, bearings, etc.
Spanners, pipe wrench, etc.
Sand, cement.
Bucket, trowel.

worn out washers, cupseals and bearings;
excessive corrosion that causes pump rods to break, and leaks to appear in the
rising mains;
many pumps are of poor quality;
the biggest drawback of suction pumps is that they can lift water to only about 7 m,
and if the water table falls below that level, the pump becomes inoperable and
must be replaced with a deep-well pump;
contaminated water is often used to prime suction pumps;
most pumps are designed for family use and are not sturdy enough for communal
use.
4.6 Direct action handpump1

Direct action handpumps are usually made of PVC and other plastics, and are installed
on boreholes of limited depth. A plunger is attached to the lower end of a pump rod,
beneath the groundwater level. The user moves the pump rod in an up-and-down motion, using a T-bar handle. On the up-stroke, the plunger lifts water into the rising main,
and replacement water is drawn into the cylinder through the foot valve. On the downstroke, the foot valve closes, and water passes through a one-way valve in the plunger and
is lifted on the next up-stroke. Because direct action handpumps have no mechanical
1
Arlosoroff et al. (1987); Morgan (1990); Reynolds (1992).
52
advantage, such as the lever or fly-wheel

of a deep-well handpump, direct action
pumps can only be used to depths from
which an individual can physically lift the
column of water (about 12 m). However,
the mechanical simplicity, low cost and
lightweight construction makes these
pumps well equipped to meet O&M objectives at the village level.
pump rod
Initial cost: From about US$ 100 to over

$ 900 (1985 prices) (Arlosoroff et al.,
1987). Models suitable for village level
O&M cost less than US$ 150.
plunger

Yield: 0.250.42 litres/s at 12 m depth.
Area of use: Rural and low-income
periurban areas, where groundwater tables are within 12 m of the surface.
Figure 4.6 Direct action handpump
Trademarks: Blair; Ethiopia BP50; Malawi Mark V; Nira AF85; Tara; Wavin.

The pump is operated by moving a handle up and down. As the plunger is located underwater, no priming is needed. Adults, and even children, can pump the water, although if
the water table is below 5 m, this may be difficult for children. The pump stand and site
must be kept clean.
Maintenance of direct action pumps is relatively simple and can be taught to users or
caretakers, sometimes within a few hours. For preventive maintenance, usually only one
or two people are needed. Daily activities consist of checking the pump performance
and the appearance of the water (if it is cloudy with silt, the borehole must be cleaned).
Annually, the pump should be taken apart and checked. Small repairs include replacing
worn cupseals and washers, straightening bent pump rods, and replacing corroded lock
nuts. To carry out major repairs (e.g. a broken pump rod or rising main, cracks in the
welding of metal parts), skilled help may be needed. O&M can be organized at community level, and since maintenance is relatively simple, good organization will result in a
reliable service.

Actors
Roles
Skills required
Users.
Pump the water, keep the site clean, warn of malfunctions.
Caretaker.
Keep the site clean, do small repairs, check pump annually.
Water committee.
Organize maintenance, collect fees.
Local merchant.
Sell spare parts.
Local or area mechanic.
External support.
Check water quality, motivate and guide local organization.

53
Tools and equipment
Daily
clean the pump and site;
Broom.
check performance.
Occasionally
replace cupseals and washers;
Cupseals, washers.
Spanners, screwdriver.
replace pump rod and/or pump handle;
Pump rod, pump handle.
Spanners, wrench.
replace cylinder and/or plunger

and/or foot valve;
Cylinder, plunger, foot valve.
Spanners, wrench, screwdriver.
repair rising mains.
PVC tubing, PVC solvent and

sandpaper or galvanized iron
tubing, teflon or hemp.
Saw and file, or two pipe wrenches.
Annually
check the whole pump;
repair the pump platform.
Spanners, screwdriver.
Bucket, trowel.

worn washers, plungers and foot valve parts;
abrasion of the seal on the PVC cylinder and between the pump rod and rising
main;
broken or damaged handles;
the maximum lift is limited to about 12 m;
the force needed to pump the water may be too great for children, especially if the
water table is below 5 m.
4.7 Deep-well diaphragm pump1

Inside a cylindrical pump body at the
bottom of the well, a flexible diaphragm
shrinks and expands like a tube-shaped
balloon, taking the water in through an
inlet valve and forcing it out through an
outlet valve. The cylindrical pump is connected to a flexible hose which leads the
water to the surface. Movement of the
diaphragm is effected by a separate hydraulic circuit that consists of a cylinder
and piston in the pump stand, and a
water-filled pilot pipe, which is also a flexible hose. The piston is moved, usually
by pushing down on a foot pedal, although conventional lever handles may
also be used. When foot pressure is removed, the elasticity of the diaphragm
forces water out of it, back up the pilot
1
Figure 4.7 Deep-well diaphragm pump
Arlosoroff et al. (1987); Fonseka & Baumann (1994).
54
pipe, and lifts the foot pedal. Deep-well diaphragm pumps are still being improved, but
most imperfections have been corrected.
The principle of the pump is attractive because it allows thin flexible hoses to be
used, making the pump easy to install or remove without the need for special tools or
equipment. Replacing spare parts is usually easy; only the replacement of the diaphragm
may need the assistance of a skilled mechanic. It is possible to install several pumps in a
single well or borehole.
Initial cost: In 1986, a complete pump that operated to a depth of 30 m cost US$ 860
(CIEH, 1990). In Burkina Faso and Benin in 1993, a Vergnet model pump cost US$
14601820 (including 10% VAT), depending on the installation depth (Baumann, 1993b).
Yield: 0.50 litres/s at 10 m depth; 0.32 litres/s at 30 m; and 0.24 litres/s at 45 m.
Useful life: Eight years.
Area of use: Burkina Faso, Cameroon, Ghana, Liberia, Mali, Mauritania, Niger.
Trademarks: Vergnet; ABI-ASM (no longer in production).

The pump is operated by pushing down on a pedal, usually by foot, but sometimes with
a handle. Depressing the pedal can take a considerable effort, as much as the bodyweight
of the user, and the pump must be built to withstand this.
Every day, the pump head, platform and surroundings must be cleaned, and the nuts
and bolts tightened. Each month, the drive piston, rings and guide bushing need to be
checked and replaced if necessary. At least once a year (more often if borehole conditions warrant it), the downhole parts of the pump have to be checked and the entire
pump washed with clean water. The pump can be extracted from the well by the village
caretaker and reinstalled, all within one-half hour. Only one spanner is needed to service
the pump. Also, the plunger seals in the cylinder at the pump stand cost little and can
easily be replaced by the pump caretaker.
In contrast, replacing the pump diaphragm is a major O&M activity. This must be
done every two to five years, and some diaphragms come with a three-year guarantee.
This activity requires a mechanic who has been trained in replacing pump diaphragms
(some mechanics have even been able to repair ruptured diaphragms).
Deep-well diaphragm pumps are typically communal, and the water committee should
appoint someone who lives near to the pump site to be caretaker. This person will need
some training in maintenance and hygiene. The committee should be able to get in
contact with the area mechanic quickly, and it must have the financial means to pay for
repairs in cash. Often, the pump supplier provides maintenance backstopping.

Actors
Roles
Skills required
Users.
Pump the water, keep the site clean, report malfunctions.
Caretaker.
Keep the site clean, perform small repairs.
Area mechanic.
Replace the diaphragm.
Water committee.
External support.
Check water quality, motivate and guide local organization.

55
Tools and equipment
Daily
clean the pump and site.
Broom, bucket.
Weekly
grease the parts of the pump stand.
Grease.
Lubricator.
Monthly
check the entire pump.
Spanner.
Occasionally
replace the piston parts;
Piston seal, pedal rod guide, etc.
Spanner.
replace the inlet and outlet washers.
Washers.
Spanner.
Sand, cement, gravel.
Trowel, bucket.
Diaphragm.
Spanner.
Annually
Every 35 years
replace the diaphragm.

pedal rod guides and plunger seals need to be replaced frequently, and the plunger
guides may wear out quickly;
drive hoses often need to be re-primed because water leaks past the plunger seals,
and the foot pedal then needs to be raised by hand;
if solid particles enter the downhole pumping element it must be cleaned, since
this will cause the diaphragm to stop working or even rupture;
if a community cannot afford to replace the pump diaphragm, or if no skilled
mechanic is available, users may be forced to return to their traditional sources,
temporarily;
moderate skills in steel fabrication and fitting are needed to produce a pump
stand, while advanced manufacturing techniques and tight quality control are
needed to produce the pumping element; in many countries, these parts will have
to be imported.
4.8 Deep-well piston handpump1

With a deep-well piston handpump, the piston is placed in a cylinder below the water
level, which is usually 1545 m below the ground. The pumping motion by the user at the
pump stand is transferred to the piston by a series of connected pumping rods inside the
rising main. On the up-stroke, the plunger lifts water into the rising main, and replacement water is drawn into the cylinder through a foot valve. On the down-stroke, the foot
valve closes, and water passes the plunger and is lifted on the next up-stroke. The pumping height is limited only by the effort needed to lift the water to the surface. Nowadays,
most pump cylinders have an open top. This allows the piston and foot valve to be removed through the rising main for servicing and repairs, while the rising main and cylinder stay in place. The pump rods have special connectors that allow them to be assembled
or dismantled without tools, or with only very simple ones. The connecting joints incorporate pump rod centralizers that prevent wear of the rising main. To a large extent,
improved models can be maintained at village level.
1
Arlosoroff et al. (1987); Reynolds (1992).
56
Initial cost: In 1985, for a well 2535 m

deep, prices ranged from about US$ 40
for a cylinder, plunger and foot valve set
(installed under a locally-made pump
head), to over US$ 2300 for a complete
pump with stainless steel parts
(Arlosoroff et al., 1987). Most good
pumps cost US$ 300500.
Range of depth: 1545 m, although
depths of up to 100 m are possible.
Useful life: 612 years.
Yield: 0.250.36 litres/s at 25 m, and
0.180.28 litres/s at 45 m depth.
Area of use: Rural and low-income
periurban areas where groundwater tables are within 100 m (but preferably
within 45 m) from the surface.
Figure 4.8 Deep-well piston handpump
Trademarks: Afridev/Aquadev; Bestobell Micro; Bush pump; Blair pump; India Mark II
and III; Kardia; Tropic (Duba); UPM; Volanta.

The pump is operated by moving the handle up and down, or by rotating the handle of
a flywheel. This can be done by adults and even children, since handle forces are usually
kept within acceptable limits (depending on the brand and lifting heights). Preventive
maintenance usually consists of checking that the pump is functioning, and cleaning the
pump and pump site daily. Each week, the pump should be greased, and once a month
all parts of the pumpstand must be checked. Small repairs include replacing bearings,
cupseals and washers, and straightening bent pumping rods, etc.
Once a year, the entire pump should be dismantled for a check, the parts cleaned
with clean water, and the pumpstand painted. Pump rods that show bad corrosion must
be replaced. Under normal conditions, a galvanized steel pump rod needs to be replaced
every five or six years. Rising mains made of galvanized iron should be removed and
checked, and pipes with badly corroded threads replaced. Major repairs involve replacing the plunger, foot valve, cylinder, pump rods, rising main, pump handle, fulcrum, etc.
With open-top cylinder pumps, all preventive maintenance activities can normally be
carried out by the pump caretaker for the village. With closed-top cylinder pumps, however, special lifting equipment may be needed to pull up the rising main and cylinder, so
that pump parts down in the well hole can be maintained. Deep-well pumps can be too
expensive for individual families, and they may be better suited to communal use. To
maintain the pump in good working condition, communities will have to organize themselves, for example, by appointing a pump caretaker, or by coordinating activities through
a pump committee. External support is often provided by state or nongovernmental
organizations, but this can be costly. In some cases, small private enterprises, paid directly by the communities, are now doing this job satisfactorily.
57
Actors
Roles
Skills required
Users.
Pump the water, keep the site clean, report malfunctions.
Caretaker.
Keep the site clean, check pump regularly, do small repairs.
Water committee.
Area mechanic.
External support.
Check water quality, and motivate and guide local organization.


Tools and equipment
Daily
clean pump and site.
Broom, brush.
Weekly
grease bearings.
Grease or oil.
Lubricator.
Monthly
check the pumpstand parts.
Spanner.
Occasionally
replace the pumpstand parts;
Nuts and bolts, bearings, pump handle. Spanners, screwdriver.
re-mill the threads in the pump

rod or main;
Oil.
Pipe threader, tackle.
replace the foot valve, plunger

or cylinder;
Foot valve, plunger or cylinder.
Spanners, wrench.
replace the pump rod or main.
Pump rods or main tubing.
Spanners, wrench, pipe threader.
replace cupseals;
Cupseals.
Spanners, wrench, knife, screw

driver, etc.
Gravel sand, cement.
Bucket, trowel.
Annually

the most common repair is replacing the plunger seals;
there can be problems with the quality control of local manufacturers, especially
in African countries;
the hook-and-eye connectors of the pump rods tend to break more often than
conventional connections, and the rods may also become disconnected, or bend
spontaneously;
corrosion is a problem, especially where the groundwater is aggressive, and it can
affect the pump rods if they are not made of stainless steel, the rising main (if not
galvanized iron tubing), the cylinder, the housing for the pumphead bearing, and
other pumpstand parts;
handles become shaky or broken, mainly because of worn-out bearings;
the number of problems usually increases with increasing depth of the groundwater
(the maximum lift for a pump varies according to the brand, but is usually 45
100 m).
58
with some pump brands, or when the water must be lifted from a great depth, the
pump handle may require considerable strength to turn it;
to reduce the number of major repairs, the rising main should be made of the
highest-quality material available;
rigorous quality control is needed for deep-well piston handpumps, since many
are produced in developing countries;
deep-well piston handpumps may require considerable torque to start them, and
the pump may be driven by a windmill; as a result, rotary pumps are often preferred because of their lower starting torque.
4.9 Centrifugal pump1

The essential components of a centrifugal pump are the fast-rotating impeller
and the casing. Water flows into the centre eye of the impeller, where centrifugal force pushes the water outwards, to
the casing. The kinetic energy of the
water is partly converted to useful pressure that forces the water into the delivery pipe. Water leaving the central eye
of the impeller creates a suction, which
draws water from the source into the
pump. An impeller and the matching
section of the casing is called a stage.
Several stages can be combined with a
single shaft to increase the overall pres- Figure 4.9 Centrifugal pump
sure (multiple-stage pump). The water
passes through the successive stages, with
an increase in pressure at each stage. Multiple-stage centrifugal pumps are normally
used when water has to be pumped to a significant height (200 m or more). For deepwell applications, the centrifugal pump and electrical engine are housed in a single unit.
When the unit is to be located under the water level, a submersible pump will be required (see section 4.10).
One limitation of a centrifugal pump is that the suction height cannot be higher than
about 7 m above the water level. To overcome this limitation, and make it possible to
place the pump above the suction limit, some pumps inject a jet stream of water into the
suction pipe inlet. The kinetic energy of the injected water is partly converted into extra
pressure, which helps to lift the water above the suction limit of the pump.
Initial cost: Highly dependent on the power rating and quality of the pump.
Head range: Typically, 450 m per stage, with multiple-stage pumps to 200 m and more.
Yield: Varies widely, according to many options available in the market.
Area of use: Anywhere engine power is available.
Trademarks: Grundfos; Drysale; Sta-rite; and others.
Fondation de lEau (1985); Fraenkel (1986); Pollak (1988); Castilla Ruiz & Galvis Castano (1993).
59
During pumping, the condition of the engine, the water output of the pump, and the
temperature of bearings should be checked, and any vibration should be reported. In
some systems, valves must be closed manually just before switching off the pump, to
retain water in the system. Most centrifugal pumps are not self-priming, and if the pump
house runs dry, clean water has to be poured into it.
The pump inlet should be maintained, and the pump and engine kept clean. A record
of the pump running hours, problems, servicing, maintenance and repairs should be
kept in a logbook. The pump should be dismantled annually, and the rising main removed from the well and inspected. The inlet screen, foot valve and pipe threads should
be checked, and any corroded or damaged threads re-cut. Badly corroded pipes should
be replaced. The foot valve may need a new rubber, or it may have to be replaced. All
other repairs, such as replacing the bearings or the impeller, are costly and should be
carried out by qualified technicians.
For several reasons, centrifugal pumps are not suitable for village-level maintenance.
Pump maintenance requires an organization that focuses on the training and reliability
of the pump caretaker, and on raising funds to support the pump O&M. In the event of
breakdown, the pump committee must be able to mobilize a trained area mechanic quickly.
Centrifugal pumps are designed for specific ranges of flow and pressure, and it is important that pump characteristics and operating conditions are matched by someone properly trained. The starting torque of a centrifugal pump is relatively low, which is an
advantage for windmill and solar power applications.

Actors
Roles
Skills required
Users.
Occasionally assist the caretaker.
Caretaker.
Operate engine and pump; check functioning; perform small repairs.
Area mechanic.
External support.
Check water quality; motivate and guide the local committee.
Technical skills. Highly qualified.

Tools and equipment
Regularly
clean the inlet.
Depends on the installation.
Occasionally
prepare the pump for use by
priming it with clean water;
Clean water.
Funnel, bucket or can, spanner,

wrench.
replace the impeller;
Impeller.
Spanners, screwdrivers, special

tools.
replace the bearing.
Bearing.
Spanners, screwdrivers, special

tools.
Annually
take the pump apart and clean it.
60
debris, sand or other particles may enter the pump, causing abrasion damage;
an inlet becomes clogged, causing cavitation;
the pipeline system is damaged by severe surges in water pressure, caused by starting and stopping the pump abruptly;
the pump and engine are badly aligned, causing the bearings to wear out quickly;
the main limitations of a centrifugal pump are its cost, the need to ensure a reliable supply of electricity or fuel, and the need for skilled technicians to maintain
and repair the pump.
4.10 Submersible pump1

For deep-well applications, centrifugal
pumps are housed with the electric engine in a single unit that is designed to
be submerged. Usually, a multiple-stage
pump is used. The multiple-stage pump
is placed above a motor and under a
check valve that leads to the rising main.
Submersible pumps are self-priming, if
they do not run dry. To prevent the
pump from running dry, the water level
in the well must be monitored, and
pumping must be stopped if the water
level drops to the intake of the pump.
Power is delivered through a heavily insulated electricity cable connected to a
switch panel at the side of the well. The Figure 4.10 Submersible pump.
power may come from an AC mains connection, a generator, or a solar power system.
Main
Initial cost: A pump for a 50100 m head, and a flow rate of 10 m3/h, costs about US$ 2500
(1995 prices); a pump for the same head range and an output of 45 m3/h costs about
US$ 7000 (UNDP/IAPSO, 1995).
Range of depth: 7200 m or more.
Efficiency range: 4070%.
Trademarks: Guinard; Goulds; Grundfos; KSB; Meyers; and others.

During pumping, the water flow and power consumption should be monitored. If the
water is turbid only during the first stages of pumping, the rising main is corroding. If
the turbidity continues after the first stages, the well must be cleaned or the pump will
wear quickly. Running hours, problems, servicing, maintenance and repairs should be
reported in a logbook.
The pump and rising main should be removed from the well and inspected annually.
The inlet screen, check valve and pipe threads should be examined, and corroded or
Fraenkel (1986); Pollak (1988); Castilla Ruiz & Galvis Castano (1993).
61
damaged threads re-cut. Badly corroded pipes should be replaced. Electric cables should
be inspected, particularly the insulation between the cables. All other repairs, such as
replacing a pump stage, involve high costs and must be carried out by a qualified technician. Submersible pumps are not suitable for village-level maintenance, although they
can often function for years with hardly any maintenance. The local committee or water
agency should focus on the training and reliability of the caretaker, on cost-recovery, and
on being able to mobilize an area mechanic quickly, in case the pump breaks down.

Actors
Roles
Skills required
Users.
Occasionally, assist the pump caretaker.
Caretaker.
Operate pump; check water quantity and clearness.
Area mechanic.
External support.
Check water quality, motivate and guide the local

committee/water agency.
Technical skills. Highly qualified.

Tools and equipment
Annually
take the pump out of the well, clean
the inlet screen and check the valve.
Rig, pulley, two pipe wrenches,

screwdriver, spanner.
Occasionally
replace the fuse to the electric motor;
Fuse.
Screwdriver.
replace the piping;

screwdriver, spanner.
replace the pump stages.

screwdriver, spanner, specialized
tools.

sand or other particles may enter the pump and cause abrasion damage;
the rising main may corrode;
the pipeline system can be damaged by the severe pressure surges that result when
the pump is started or stopped abruptly;
the main limitations of a submersible centrifugal pump are its price, the need to
maintain a reliable supply of electricity or fuel, and the high level of technology
involved.
62
4.11 Hydraulic ram pump1

Hydraulic rams (hydrams) are devices
that pump water by using the shock energy of a flowing water mass that is suddenly forced to stop. They have to be
installed at a lower level than the surface
of the water source (e.g. a spring or
stream). Only part of the water from the
stream or spring is pumped higher. At
the beginning of the pump cycle, water
flows from the source down an inclined
and rigid drive pipe (several metres
long) into the hydram body and out
through the impulse valve. When the
water has accumulated enough velocity,
it forces the impulse valve to close suddenly and the water in the drive pipe Figure 4.11 Hydraulic ram pump
comes to a sudden stop. This produces
a shockwave in the water mass, forcing an amount of water through the delivery valve
(located in the pump body) into a buffering air chamber, and from there up the delivery
pipe. The air is supplied by a small air-inlet valve in the pump body. In newer designs, the
buffer chamber contains a piece of compressible rubber, instead of air. After the
shockwave, the pressure in the pump body drops, the delivery valve closes, and the impulse valve is opened by the force of a spring or weight. The water in the drive pipe
begins to flow through the impulse valve and the pump cycle starts again. Hydrams usually operate at 30100 pumping cycles per minute. Compared to other pumps, their
output is generally low, but the efficiency of newer designs has improved.
Initial cost: No data available.
Pumping head: 1100 m (maximum is about 40 times the supply head).
Yields as percentage of inflow: 26% for a 2 m drop and 6 m lift; 5% for 3 m drop and 30
m lift.
Expected lifetime: 2030 years.
Area of use: Rural areas where the water source falls by at least 1 m, and where little of
the collected water is to be pumped higher than the water source.
Trademarks: Blake (UK); Cecoco (Japan); Las Gaviotas (Colombia); Premier (India);
Rochfer (Brazil); Sano (Germany); Schlumpf (Switzerland); and others. Hydrams are
also made in workshops.

Hydraulic rams have to be started by hand, by repeatedly opening the impulse valve until
the pump continues to operate by itself. The weight or spring tension on the impulse
valve may have to be adjusted to reach the right frequency. The pump inlet, pump and
site must be kept clean.
The delivery valve must be checked weekly, to see that is functioning properly, and
bolts should be tightened. Occasionally, the pump will have to be dismantled and the
1
Fraenkel (1986); Hofkes & Visscher (1986); Meier (1990); Mathewson (1993).
63
accumulated sand and silt removed. The frequency with which the rubbers of the valves
have to be replaced will depend largely on the quality of the rubber. The valves and the
valve spring may also wear out and, if the water is corrosive, the pump and drive pipe may
need to be replaced sooner than expected.
Because of the low cost of a hydraulic ram pump and its intake works, this technology
is suitable for communal use. A caretaker should be appointed for O&M, but little training is needed.

Actors
Roles
Skills required
Caretaker.
Check and start the pump, clean the pump, perform basic repairs.
Water committee.
Supervise the caretaker, collect contributions.
Area mechanic.
Replace the valves.
External support.
Check water quality, motivate and guide the local organization.


Tools and equipment
Daily
check that the pump is functioning.
Weekly
check the delivery valve.
Spanner.
Occasionally
restart the hydram;
adjust the impulse valve;
Spanner.
tighten the bolts;
Spanner.
replace the valve rubbers;
Valve rubbers, old car tyre tube.
Spanner, screwdriver, knife.
carry our major repairs;
Valves, valve spring.
Spanners, wrench, pipe threader.
dismantle and clean the pump.
Spanner, wrench.
Annually
repair the inlet and platform.
Bucket, trowel.

worn valve rubbers, sand and silt in the pump body;
hydraulic ram pumps need a water supply that is at least one metre higher than
the pump body;
output is generally low with a hydraulic ram pump, particularly if the pumping lift
is high and the amount of water pumped is only a fraction of that taken in through
the drive pipe;
besides the cost of the pump itself, there are the additional expenses for intake
works, the drive pipe, the pump platform and the drain.

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4.

rope and bucket (loose through a pulley, or on a windlass);

4.2 Rope and bucket1

LINKING TECHNOLOGY CHOICE WITH OPERATION AND MAINTENANCE

Range of depth: 015 m (or more sometimes).

4.2.2 Main O&M activities

4.2.3 Actors and their roles

Keep the site clean, carry out small repairs.

Organize cleaning of the well, collect fees.

Repair the bucket, windlass, well cover, etc.

Sell the rope, buckets, etc.

Check the water quality, motivate and guide local organization.

4.2.4 O&M technical requirements

Materials and spare parts

Tools and equipment

Every two weeks

4.3 Bucket pump1

Figure 4.3 Bucket pump

Range of depth: 015 m.

4.3.2 Main O&M activities

LINKING TECHNOLOGY CHOICE WITH OPERATION AND MAINTENANCE

4.3.3 Actors and their roles

Keep the site clean; warn in case of malfunction.

Ensure proper use of the pump; carry out regular maintenance;

Check the work of the caretaker; raise funds for repairs.

Repair the chain and bucket.

4.3.4 O&M technical requirements

Materials and spare parts

Tools and equipment

Nuts and bolts.

change the chain;

Chain, steel wire.

repair the bucket;

Spare valve/edge unit.

Saw, hammer, pliers.

change the bucket;

repair the valve;

Washer or old car tube, bolts, split

Knife, two socket spanners (long

repair the platform.

Cement, sand, gravel.

4.3.5 Potential problems

loose valve parts;

4.4 Rope pump1

4.4.2 Main O&M activities

van Hemert et al. (1992); Lammerink et al. (1995).

LINKING TECHNOLOGY CHOICE WITH OPERATION AND MAINTENANCE

4.4.3 Actors and their roles

Pump the water, check that the pump is functioning properly.

Lubricate, check the rope, clean the site.

Supervise the caretaker, collect fees.

Repair the pulley and frame structure.

Control the water quality, guide and motivate organization.

4.4.4 O&M technical requirements

Materials and spare parts

Tools and equipment

replace the guide block;

Wire, strips of inner tubing from car

Pliers, knife, hammer and chisel.

repair the frame structure.

Wood and nails, or scraps of metal,

Welding equipment or hammer,

replace the rope;

paint the frame;