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Steam Jet Ejector
Steam Jet Ejector
be
PROCESS TECHNOLOGY
Can a
photo: Nitech
Fig. 1: fluctuation
of pressure and
velocity of the
steam/gas-stream
over its traject
through the steam
jet ejector.
engineeringnet.be
PROCESS TECHNOLOGY
Application
Sous-vide cooking
Evisceration (poultry, fish, etc.)
De-aeration of vegetable oil
Deodorization of vegetable oil
Fractional distillation of vegetable oil
Fractional distillation of essential oils
Freezing drying
Vacuum Absolute
(mbar)
50 - 250
100 - 150
50
1-3
Function
To preserve the freshness and nutritional quality of the
minimal processed food.
To remove the bowels.
To remove oxygen that may oxidize unsaturated fatty
acids.
To strip compounds that affect flavour, odour, stability and
colour from the vegetable oil.
10
10
20 - 50
50 - 100
300 - 600
20 - 50 (begin)
1 - 4 (end)
Milk is heated up to 140-145C in as few as 3-5 s, contained in a holding tube for a few seconds, and then fastly
cooled down to 75-80C due to evaporative cooling as a
consequence of a sudden reduction in pressure.
On a rotary dum dryer a filter cake of yeast can be
sucked dry by means of vacuum.
Water evaporates more quickly from food under vacuum.
By vacuum drying, food can become crispy, puffed and
may have a stable colour. Vacuum drying is biologically
desirable since some enzymes that cause oxidation of
food become active during normal air drying. These
enzymes do not appear to be active under vacuum drying
conditions. The speed and the fact that it happens at room
temperature guarantees that taste, colour and nutritional
value of the food are preserved. Also the fibers are fully
preserved, so after reconstitution with water, vacuum dried
fruit and vegetables will reproduce the original texture of
the fresh fruit and vegetables. The drying process can be
accelerated when assisted with micro-wave heating.
50
De-aeration of water
50
Removal of air of the process water used in the preparation of soft drinks, sparkling and mineral water.
50 - 60
100
100
(to remove the air)
Table 1: vacuum applications in the food industry (Note: with vacuum absolute, we allude to the cacuum pressure measure relative to absolute perfect zero vacuum).
engineeringnet.be
PROCESS TECHNOLOGY
Basic
components
of a steam jet
ejector
Max.
absolute
vacuum
(mbar)
1-stage
2-stage
3-stage
4-stage
66
5-15
1-1.5
0.1-0.3
Advantages
- High achievable vacuum
- High suction capacities and gas flow
- Controlable over a wide range of vacuum
and flow rates
- Excellent to handle condensable corrosive
and contaminated loads
- Excellent to handle liquid slugs and solid
particles
- Reliable and robust in arduous and
corrosive conditions
- Simple design
- Designed in many materials of construction
- Mountable in any position
- Low investment cost
- No moving parts, less failure risk
- Less susceptible to wear, and trouble-freeoperation
- Long life-span
- Simple repair & maintenance
- No heat emission
Disadvantages
- Consumption of large amounts of steam as
pressurized motive fluid
- High energy consumption
- Low thermal efficiency
- Requires a steam infrastructure
- Need for high quality steam produced from
soft-demineralised water
- Steam must be dry or should have less than
2% moisture, because wet steam may cause
the ejector vacuum to break or fluctuate, and
can erode the nozzle and diffusers.
- Needs inter-condensers and after-condensed
and large amounts of cooling fluid to
condense the mixture of motive and process
vapour
- Contamination of the motive fluid
- Large amounts of contaminated steam condensate (waste water)
- Load specific and very sensitive to variations
in process conditions and pressure
- Noisy, requires silencers or sound insulation
engineeringnet.be
PROCESS TECHNOLOGY
Barometric
condensers
A barometric condenser (also
called direct contact condenser) is a vertical vessel where
withdrawn process vapours are
cooled and condensed by direct
contact with downward flowing
cold water injected into the top
of the vessel. Since the operating pressure of the condenser is sub-atmospheric (under
vacuum), collected condensate
(effluent cooling water and condensed steam/
vapours) must be continuously removed. That
condensate is normally dropped into a receiver tank that is often vented to atmosphere
or a low pressure vent system. This creates
a situation where the condensate is under
vacuum in the condenser and is trying to
move toward the receiver tank that is under
positive pressure. To overcome this pressure
differential, the condenser must be located
higher than the receiver tank (the bottom of
the condenser should be at least 10.4 meters
above the ground) to create a tall barometric
leg (10.4 m long pipe) in which a static
column of liquid balances the atmospheric
pressure. The condensate must flow by gravity
through this long sealed vertical tail pipe into
Fig. 3: if tail pipe must change in direction, it should form at least a 45 angle
from the horizontal plane; the horizontal
piping (right drawing) is vulnerable to
gas accumulation.
a hot-well (drainage basin provided with an
overflow or pump) or a sealed condensate tank
(provided with fluid-level control and condensate pump). The barometric leg allows the
effluent coolant and condensed vapours in the
barometric condenser to exit no matter what
its vacuum is, finally preventing the condenser
from flooding under normal operation.
In the receiver tank, the tail pipe must be
submerged enough (not less than 28 cm). If
this seal is broken, air will be drawn into the
Fig. 4: (a) with barometric condensers, it is important to note that condensate is splashing down the barometric walls and could run
down the vapour inlet and back into the upstream vacuum process, unless the inlet is protected by a dam or series of elbows; (b)
Degradation of the absolute vacuum pressure of an upstream process due to the pooling of liquid in pockets located in the vapour
inlet or outlet piping. Pocket-free designs, however, may maintain the required absolute vacuum pressures.
PUMPS & PROCESS MAGAZINE n 69 - maart 2011 25
bend may only installed at no less than 5 pipe diameters away from the
condenser outlet flange. Where there is insufficient height to construct
a proper barometric leg, a low-level, condensate-removal system can
be added. This consists of a receiver equipped with a level controller
and a condensate pump. As a condensate pump removes condensate at
a constant rate, a mechanical level controller opens and closes a valve,
to control the flow of cooling water to the condenser. However, if either
pump or controller fails, there is a risk of flooding the vacuum system.
Direct-contact condensers are easily to design, relatively inexpensive,
and make multi-stage steam jet ejector designs less vulnerable to
damage or fouling resulting from carryover of entrained solids. The
major disadvantage of direct contact condensers is the large quantity
of water that passes through once and goes to disposal, increasing the
cost of wastewater and the environmental impact.
Shell-and-tube condensers
Surface-type condensers (that can be provided with supplementary
mechanical refrigeration) are more complex and more expensive;
but the amount of waste water to be treated decreases and valuable
compounds can be recycled. In the case that a shell-and-tube surface
condenser is used, this condenser must also be installed to allow for
complete condensate drainage. The condensate may not flood the
lower tubes of the condenser, otherwise they will not be able to remove
heat effectively.