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SC Protector: Innovative Way of Safety Control For Li-Ion Rechargeable Battery
SC Protector: Innovative Way of Safety Control For Li-Ion Rechargeable Battery
1997/12/10
Rev.20 2002/11/27
SC Protector
Self Control Protector
1. Application
Typical application of protection for a Lithium ion rechargeable battery from overcharging is shown
in the figure below.
SC Protector
c
Battery
Charger
Voltage sensing IC
FET
When the voltage between a and b exceeds the pre-set limit value, the output of the voltage detector
IC becomes high and the FET is switched on. As a result, current flow through the heater of the
protector, the fuses melt, and the battery stops to be charged any longer.
Since the two fuses cut-off the voltage supplies from the charger and the battery, the SC Protector
stops to be heated immediately and thus, the safety control protection is provided against both excess
voltage and excessive heating.
-1-
2. Characteristics of SC Protector
2.1. Necessity
2.1.1. Reliability of the protection circuit
All Li-ion rechargeable battery packs are
equipped with at least one protection
circuit (ex.IC+FET).
In this case, when an IC or FET breaks,
overcharge cant be controlled any more,
and the temperature rise of the battery
cell
can
invite
very
dangerous
thermo-runaway leading to smoking or
firing.
The trouble of the IC and FET actually
occurs.
Therefore, double protection is needed to
ensure the safety of Li-ion battery packs.
Overcharge = Danger
Battery
cell
IC for protection
Trouble?
T
NTC
Thermistor
FET
FET Trouble?
SC Protector
Switching element
2)
Sensing element
2.2. Characteristics
1)
One device can protect against
both overcharging and overcurrent.
IC for protection
Trouble?
3)
4)
Abundant product lineup allows the selection of protector with optimal operating
voltage and operating current depending on the cell structure of battery pack, ensuring
high degree of freedom in the design of protection circuit.
5)
SC Protector has the strong points as shown above and it meets the safety requirement without
spoiling the strong point of miniature of the Li-ion battery.
-2-
-3-
4. Basis of selection
Price
(*1)
Soldering
(*2)
Current-rush
withstand (*3)
1cell
4cells
5A
7.0A
6.0A
5.0A
30A-5ms
SFD-045A
SFD-125A
SFD-145B
SFD-165A
7A
8.0A
7.0A
6.5A
80A-5ms
SFD-047A
SFD-127A
SFD-147B
SFD-167A
8A
9.0A
8.5A
7.0A
80A-5ms
SFD-048A
SFD-128B
SFD-148B
12A
13.5A
12.0A
10.0A
100A-10ms(*4)
SFG-1212A SFG-1412A
Reflow
6A
7.0A
6.5A
5.5A
36A-5ms
Max
245
8A
9.0A
8.5A
7.0A
Standard
Reflow
(Exclude
SFD-16x)
Max
260
Low
Nominal
Current-carrying capacity
Rated current 25
40
60
50A-5ms
100A-0.5ms
SFE-146A
SFE-246A
SFE-148A
(*5)
10A
7A at 40
(Fusing-off by 9A at 40)
Fuse
Ceramic
4,6-nylon
Heater
4
unit mm
1.45max
Fuse
4,6-nylon Ceramic
3.2
Heater
4
unit mm
1.35max
4,6-nylon
Fuse
Ceramic
1
4
3
1.45max
Fuse
4,6-nylon Ceramic
Heater
3.2
unit mm
Heater
4
2
3
unit mm
1.35max
-5-
7.00.2
1.2
4 - R0.2
(2.9)
1.2
2.9
2.8
1.2
1.05
5.40
1.05
1.2
(0.65)
+0.3
-0.2
3-R0.2
1.20.1
0.40
1.20.1
2.20
5.40 +- 00..23
3.20
+0.3
-0.2
2.00
1.20
1.20.1
2.10
1.20.1
2.20
0.675
3-R0.2
0.40
3.20 -0.2
+0.3
1.20.1
2.10
2.00
1.2
1.20
0.65
40.2
1.20.1
Black insulation glass (15um or less)
-6-
5.40 +- 00..23
1.20.1
2.10
1.20
2-R0.35
3.20 -0.2
+0.3
1.20
1.825
1.475
3-R0.2
3.70
0.40
1.20.1
1.20.1
2.20
7.00.2
1.2
(2.9)
3.6
4 - R0.2
(0.4)
0.75
1.4
0.75
-7-
1.2
0.75
1.4
(0.75)
40.2
3.0
2.0
0.9
(0.2)
2.9
7. Specification
7.1. General
SC Protector
Qualification
Rated voltage(*)
36VDC
50A
(*) is the maximum voltage can be cut off by fuse. It is not the operational voltage of the heater.
4.09.0V
4.10.4
SC 5A SF
SC 5A SF
SC 5A SF
0405B
1205A
1605A
Reflowing temperatureMAX
260
SFD-045A
5A
SFD-047A
A
5.43.21.35
Au plated Ag-Pt
122m
6.51.5m
3.522W
4.09.0V
4.10.4
5A SF
SC 10
Reflowing temperatureMAX
SFD-12X for 3 cells in series
Rated current
Size
Electrode
Fuse resistance (Typical)
Operating electric power
Operating voltage
Heater resistance
Marking
8.519.3V
18.91.9
7A SF
SC 10
SFD-048A
8A
5.51.0m
4.022W
4.39.0V
8A SF
SC 10
260
SFD-125A
5A
SFD-127A
SFD-128B
A
8A
5.43.21.35
Au plated Ag-Pt
122m
6.51.5m
5.51.0m
3.522W
4.022W
7.517.0V
6.513.6V
14.61.5
9.40.9
5A SF
SC 30
Reflowing temperatureMAX
7A SF
SC 30
260
-8-
8A SF
SC 31
SFD-145B
5A
SFD-147B
A
5.43.21.35
Au plated Ag-Pt
122m
6.51.5m
3.522W
9.719.6V
22.04.4
5A SF
SC 51
7A SF
SC 51
Reflowing temperatureMAX
SFD-148B
8A
5.51.0m
4.022W
10.319.6V
8A SF
SC 51
260
SFD-165A
SFD-167A
A
5A
5.43.21.35
Au plated Ag-Pt
122m
6.51.5m
3.522W
11.125.0V
31.63.2
Marking
5A SF
SC 40
Reflowing temperatureMAX
7A SF
SC 40
260
SFE-046A
SFE-048A
6A
8A
5.43.21.35
Ag-Pt
92m
51.5m
3.522W
3.520W
4.08.2V
4.07.0V
3.80.7
3.51.0
6A SF
SC 1B
8A SF
SC 1B
Reflowing temperatureMAX
245
SFE-086A
SFE-088A
6A
8A
5.43.21.35
Ag-Pt
92m
51.5m
3.522W
3.520W
5.610.2V
5.69.8V
6.92.1
Marking
6A SF
SC 2B
Reflowing temperatureMAX
8A SF
SC 2B
245
-9-
SFE-126A
SFE-128A
6A
8A
5.43.21.35
Ag-Pt
92m
51.5m
3.522W
3.520W
7.816.0V
8.014.1V
14.62.9
14.24.2
6A SF
SC 3B
Reflowing temperatureMAX
SFE-14X for 4 cells in series
Rated current
Size
Electrode
Fuse resistance (Typical)
Operating electric power
Operating voltage
Heater resistance
Marking
245
SFE-146A
SFE-148A
6A
8A
5.43.21.35
Ag-Pt
92m
51.5m
3.522W
3.520W
9.719.6V
11.219.6V
22.04.4
27.68.3
6A SF
SC 5B
Reflowing temperatureMAX
SFE-24X for 5-6 cells in series
Rated current
Size
Electrode
Fuse resistance (Typical)
Operating electric power
Operating voltage
Heater resistance
Marking
8A SF
SC 3B
8A SF
SC 5B
245
SFE-246A
SFE-248A(*)
6A
8A
5.43.21.35
Ag-Pt
92m
51.5m
3.522W
3.518W
14.126.1V
15.826.3V
44.013.0
55.016.5
6A SF
SC 6B
Reflowing temperatureMAX
8A SF
SC 6B
245
(*) under development
- 10 -
4.07.0V
2.00.6
10.518.5V
14.04.2
12A G1
12A G3
12A G4
SC SF
SC SF
SC SF
Reflowing temperatureMAX
260
(*) under development
4.07.1V
2.40.7
10.418.5V
16.44.9
12A H1
12A H3
12A H4
SC SF
SC SF
SC SF
Reflowing temperatureMAX
260
(*) under development
- 11 -
Temperature
200
Pre-heat
100
Over 135: 120s
30
60
90
120
150
180
210
Time [s]
180-190: 60s
Temperature
200
Pre-heat
100
30
60
90
120
Time [s]
- 12 -
150
180
210
9. Voltage operation
9.1. Operating electric power and Operating voltage
1) Operating electric power range: Electricity Power applied to heater
2) Operating voltage range: Values are calculated from operating electric power range and heater
resistance. Protector operation is normal under voltage applied to heaters in these
ranges. Operating voltage range is adjustable by regulating heater resistance.
(Operating voltage[V]Operating electric power [W]Heater resistance[] )
9.3. Operation time by the heater (Electricity vs. clearing time at 25)
100
SFC-5A
SFD-5A
SFD-7A8A
10
Clearing Time(s)
SFE-6A
SFE-8A
SFG-12A
1
0.1
0
10
15
20
Electric Power(W)
- 13 -
25
30
35
40
9.4. Operation time by the heater (Voltage vs. clearing time at 25)
SFC-0405B
SFC-1205A
SFC-1605A
SFD-045A
SFD-047A048A
SFD-125A
SFD-127A
SFD-128B
SFD-145B
SFD-147B148B
SFE-126A
SFE-128A
SFE-146A
SFE-148A
SFG-1212A
SFG-1412A
100
Clearing Time(s)
10
for 4cells
in series
for 3cells
in series
for 1-2cells
in series
0.1
10
Voltage(V)
15
20
25
9.5. Operation time by the heater (Ambient temperature vs. clearing time)
Clearing Time(s)
100
SFC-5A (3.5W)
SF-5 (3.5W)
SFD-7A8A (3.5W)
SFE-6A (3.5W)
SFE-8A (3.5W)
SFG-12A (6W)
10
1
-40
-20
20
40
Ambient temperature
- 14 -
60
80
100
10
SFD-7A8A
SFE-6A
Clearing Time(s)
SFE-8A
SFG-12A
0.1
0.01
0.001
0.0001
0
20
40
60
80
100
120
140
160
Current(A)
10.1. Current interrupting time (Ambient temperature vs. Clearing time by Rated Current * 2)
Clearing Time(S)
100
SFC-5A
SF-5
SFD-7A8A
SFE-6A
SFE-8A
SFG-12A
10
1
-40
-20
20
40
Ambient Temperature()
- 15 -
60
80
100
11. Others
- 16 -