Professional Documents
Culture Documents
Paxton Automotive
Novi 2000 Supercharger
for the
04/24/06
FOREWORD
his manual provides information on the installation, maintenance and service of the Paxton supercharger kit expressly
designed for the 1985 5.0 Ford Mustang Contact Paxton
Automotive Corporation for any additional information regarding
this kit and any of these modifications at (805) 604-1336 8:00am4:30pm PST.
An understanding of the information contained herein will help
novices, as well as experienced technicians, to correctly install and
receive the greatest possible benefit from their Paxton supercharger.
When reference is made in this manual to a brand name, number,
specific tool or technique, an equivalent product may be used in
place of the item mentioned. All information, illustrations and specifications contained herein are based on the latest product information
available at the time of this publication. All rights reserved to make
changes at any time without notice.
All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into
another language in any form, by any means without written permission of Paxton Automotive.
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
ii
TABLE OF CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
IMPORTANT NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
TOOL & SUPPLY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
PARTS LIST (1985 Ford 5.0L Mustang) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
1.
2.
3.
4.
2.2
3.2
5.
6.
5.1
5.2
8.
6.1
7.
8.2
8.3
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
1016611 Asy, Mounting Bracket 5.0 Novi 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
1016710 Asy, Crank Pulley 86-93 5.0 Novi 2000 . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
iii
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
IMPORTANT NOTE
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
iv
For best performance and continued durability, please take note of the
following key points:
1. Use only premium grade fuel 91 octane or higher (R+M/2).
2. The engine must have stock or lower than stock compression ratio.
3. If the engine has been modified in any way, check with Paxton prior to
using this product.
4. Always listen for any sign of detonation (pinging) and discontinue hard
use (no boost) until problem is resolved.
5. Perform an oil and filter change upon completion of this installation and
prior to operating the vehicle. Thereafter, always use a high grade SF
rated engine oil or a high quality synthetic, and change the oil and filter
every 3000 miles.
TOOL AND SUPPLY REQUIREMENTS:
Oil Filter, and Wrench
Heavy Grease
Silicone Sealer
Teflon Paste Sealant
TAP, 3/8-18 NPT
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
vi
PARTS LIST
S U P E R C H A R G E R S
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged
parts immediately.
PART NO.
8PM205-012
7A312-078
7A312-252
7C011-050
7F312-024
7J312-000
7F187-102
7P187-103
7P250-084
7P375-104
7P500-087
7U100-003
7U100-008
7U100-020
8M001-017
8M001-018
8PM003-051
8PM105-012
1016611
1210508
2A017-875-11
4FA011-021
4FA015-015
4FA017-021
4PFA010-031
4PFA010-044
4PFA010-054
4PFA017-011
4PFA017-071
7A250-077
7A375-100
7A375-102
7A375-124
7A375-175
7A375-200
7A375-251
7A375-300
7A375-302
7A375-625
7A375-650
7A375-675
7A375-751
7A437-175
7B500-300
7F375-016
7F500-025
7J375-044
7J438-081
7J500-001
7PA375-500
7PB500-263
1016710
2A041-568
2A046-888
4FA018-023
7A375-158
7K375-040
4FA114-023
4FA114-011
7R002-024
7000
1017400
4FA010-011
7A375-124
7A500-350
7F375-016
7F500-013
7J375-044
7J500-001
DESCRIPTION
CARB. ENCL ASY, PAXTON SBF
5/16-18 x 3/4" SHCS, SSTL
STUD, 5/16" - 2.1/2" CARB ENCLOSURE
10-32 PLUG SCREW
5/16-24 JAM NUT
5/16" FLAT WASHER-SAE
-3 BULKHEAD FITTING TO 1/4" HOSE
PLUG, -3 O-RING PORT
1/4"NPT x 1/2" x 90 BARB
PLUG, 3/8-16, BRASS, SHORT
PLUG, AN-8 O-RING PORT
O-RING 3-903
O-RING 3-908
10-32 GASKET
HOLLEY 4-BARREL BASE GASKET
GASKET, 90mm THROTTLE BODY
CARB. COVER, PAXTON MACH.
CARB. ENCL. LOWER w/BUSHING, SBF
ASY, MTG BRKT, 5.0 N2K
ASY, PULLEY SMOOTH FACE
SPACER, .875"OD x 1.482" LONG
MOUNTING BRACKET, S/C
ALTERNATOR STAY - PLATED
SPACER, SMOG PUMP
BRACKET, IDLER ADJUST SCREW
PLATE, REAR S/C MTG, NOVI 2K
PLATE, FRONT S/C MTG BRACKET, NOVI
COLLAR, 10-RIB PLY, NOVI
SPACER, BRACKET, DUAL 1.482
1/4-20 x .75" FLAT ALLEN GR5
3/8-16 x G5 HHCS, PLT
3/8-16 x 1" FHCS, ZINC, PLT
3/8-16 x 1-1/4" HHCS, G5, PLATE
3/8-16 x 1-3/4 HXHD GR5 PLT
3/8-16 x 2" HXHD GR5 PLTD
3/8-16 x 2-1/2" FLAT SHCS
3/8-16 x 3" HXCS GP5 P
3/8-16 x 3.0 FLAT HD PLATED
3/8-16 x 6-1/4" HXHD
3/8-16 x 6-1/2" HX GR5 ZINC
3/8-16 x 6.75" HXHD GR5 ZINC
3/8-16 x 7.5" HXHD GR8 ZINC
7/16-14 x 1.75 HXHD ZINC PLT
1/2-20 x 3.00" HXHD GR5 ZINC
3/8-16 HX NUT
1/2-20 HEX NUT PLATED GR5
3/8"SAE WASHER PLATED
7/16"SAE WASHER, PLATED
WASHER, 1/2"ID x 1.12"OD
SCREW, IDLER ADJUST, 5.00"
ARBOR, S/C TENS PLY, 5.0 N2K
ASY, CRANK PULLEY
BELT, DAYCO 5100568 10-RIB
BELT, 6-RIB x 88.82" EFFECT. LE
4.75/6.87" 10-GRV CRANK PULLEY
3/8-16 x 1.5" SHCS GR8 PLTD
3/8"AN960 FLAT WASHER PLATED
RADIATOR HOSE ASY
RADIATOR PIPE POLISHED
#24 SAE TYPE F SS HOSE CLAMP
INSPECTOR NUMBER
TENSIONER, BELT, KIT
TENSIONER MTNG. BRACKET MACH
3/8-16 x 1-1/4" HHCS, G5, PLATE
1/2-13 x 3-1/2" CARRIAGE
3/8-16 HEX NUT
1/2-13 HEX NUT
3/8"SAE WASHER, PLTD
WASHER, 1/2"ID x 1.12"OD
QTY.
PART NUMBER
1
16
4
1
4
4
3
1
1
3
3
4
3
1
2
1
1
1
1
2
4
1
1
1
1
1
1
2
1
2
2
3
4
1
1
1
3
2
1
1
1
1
1
1
2
2
17
2
3
1
1
1
1
1
1
4
4
1
1
2
0
1
1
2
1
1
1
1
1
4FA130-036
7U030-036
7P375-017
7R001-008
70000
1016420
4PFX101-001
7P125-016
7P250-043
7P250-047
7P250-141
7P500-083
7P500-084
7P500-085
7P500-086
7P500-087
7P500-089
7P500-377
7R001-006
7U030-046
7U032-016
7U037-030
7U100-008
8F001-120
8H040-020
1017300
4PFA012-101
7P375-075
7R002-010
7U038-030
7U038-000
4PFX130-351
7P125-004
7P250-034
7P250-031
7U250-090-320
7U100-055
4PFX212-050
7PS400-200
7R002-064
4PFX012-051
7U035-001
7R002-052
4H110-060
7PS375-200
7R002-056
4FA012-012
8H040-030
7U033-000
7P250-048
7P250-047
7U030-046
7P375-075
7R002-010
7E010-049
4PFX212-060
4PFX012-021
7PS300-300
7PS350-301
7R002-044
7R002-052
7R002-016
8D001-001
7U034-016
7P750-102
8M003-041
7U030-046
vii
DESCRIPTION
OIL DRAIN ASY
1/2" OIL DRAIN HOSE
3/8"NPT x 1.2" BEADED HOSE BARB
#8 STNL HOSE CLAMP
INSPECTOR NUMBER
S/C ASY, 5.0 CARB. SERP N2K CUR
FUEL PUMP ASY, SBF CARB MECH.
1/.8"NPT PLUG
1/4"NPT x 5/16" BARB
1.4"NPT x 3/8" BARB x 90
-6 JIC PUSH ON HOSE END, 90
-8 HOSE END STR, AL PUSH-ON
MAKE JIC TEE, -8, -6, -6
FTG, BULKHEAD -8 w/o RING
-8 HOSE END, PUSHLOC 120
PLUG, AN-8 O-RING PORT
NUT, -8 BULKHEAD BLACK
-8 JIC MAKE ORB TO -6 MAKE FLA
#6 STNLS HOSE CLAMP, NARROW
5/32" VACUUM LINE
3/8" EFI FUEL HOSE, HI-PSR
-8 USCG FUEL HOSE, PUSH-ON
O-RING 3-908
FUEL PUMP, SBF MECH, 120 GPH, 6-PSI
FUEL FILTER, INLINE 3/8"
ASY, SMOG PUMP MOD.
MACH, SMOG PUMP ELBOW
3/4" HOSE BARB UNION, BRASS
#10 SAE TYPE F SS HOSE CLAMP
1/4" VACUUM HOSE
3/4" HEATER HOSE
OIL FEED ASY, SBF, '69 351
1/8"NPT x 90 x -4 JIC FTG STL
1/4"NPT x 1/4"NPT STREET TEE
1/4"NPT x -4 JIC FLARE FTG STL
OIL FEED HOSE, 32" -4 x 90
TIE-WRAP, 7.5" NYLON
ASY, AIR INTAKE 5.0 CARB SERP.
SLEEVE, BLACK 4"OD x 2.0"
#64 SAE TYPE F SS HOSE CLAMP
ELBOW, 90 MOD CAST 4" x 3.5" w/HOL
3-1/2" FLEX HOSE
#52 SAE TYPE F SS HOSE CLAMP
FLANGE ASY, AIR BOX S2000
SLEEVE, BLACK 3.75" x 2.0"L
#56 SAE TYPE F SS HOSE CLAMP
INTAKE ELBOW, 90 w/o BOSSES
AIR FILTER 3.5" FLG x 6"L
5/8" PCV HOSE
1/4"NPT-5/8"BARB x 90
1/4"NPT-3/8" BARB x 90
5/32" VACUUM LINE
3/4" HOSE BARB UNION, BRASS
#10 SAE TYPE F SS HOSE CLAMP
#10 x 3/4" HXHD SLF DRL SHT MTL
ASY, DISCHARGE 5.0L CARB. SERP.
MACH, DISCH TUBE, SBC CARB
SLEEVE, BLACK, 3.0"OD x 3.0"L
REDUCE, BLK 3.5-3.0 x 3.0L
#44 SAE TYPE F SS HOSE CLAMP
#52 SAE TYPE F SS HOSE CLAMP
#16 SAE TYPE F SS HOSE CLAMP
STD COMPRESS BYPASS VALVE
1" GS HEATER HOSE
3/4"NPT x 1" x 90 HSE FIT
MACHINE, 3.5" FLANGE, SATIN
5/32" VACUUM LINE
QTY.
1
2
1
2
0
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4.5'
2.5'
.45'
3
1
1
1
1
1
4
1'
.30'
1
1
1
1
1
2
1
1
2
1
1'
2
1
1
2
1
1
2'
1
1
3.5'
1
2
4
1
1
1
1
3
1
4
1
1'
1
1
1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
PARTS LIST
S U P E R C H A R G E R S
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged
parts immediately.
PART NO.
8M110-085
7P375-045
7U031-016
4PFA017-051
7U313-250
7J312-000
7L312-000
7F312-021
5W013-000R
5W001-029
5W001-008
7A375-100
7F312-017
7J375-044
4GF055-010
7U313-300
8M001-019
8M017-021
7U313-300
8M001-019
8M017-021
8M110-120
88M010-120
8M010-130
7P375-046
8M110-080
8M001-060
8M010-170
8M010-081
8M010-190
2A017-750-03
2A017-032
7C010-052
7C010-077
7C010-187
7C010-188
7F010-026
7J010-001
7J010-687
8M010-040
8M010-050
8M010-090
8M010-140
7P375-104
4PFX020-020
008575
3863515
DESCRIPTION
ASY, SUPPORT 5.0"L CARB SERP
3/8"NPT M/F x 45 STREET ELBOW
5/16" PCV/VAC RUBBER HOSE
SPACER, FAN .510" PILOT NOVI
STUD, 5/16-24/24 x 2.5"4
5/16" FLAT WASHER, SAE
5/16" SPLIT (LCK) WASHER
5/16-24 NUT
1/0 RED BATTERY CABLE
LUG END TERMINALS 1/0
3/4" HEAT-SHRINK TUBING
3/8-16 x 1" GS HHCS, PLT
5/16-18 NYLOCK NUT
3/8" SAE WASHER, PLTD
WASHER, RESERVOIR GM TPI
STUD, 5/16-18/24 x 3.0" LG
GASKET, 4BRRL CARB. w/EGR FORD
SPACER, CARB. w/EGR BLK OFF
STUD, 5/16-18/24 x 3.0"LG
GASKET, 4BRRL CARB. w/EGR
SPACER, CARB. w/EGR BLK OFF
DEMON PLT BWL LINE ASY w/FTGS
FUEL LINE, SS FRONT DEMON
FUEL LINE, SS REAR DEMON
FTG, -6 TO 9/16-24 BG ADAPTER
ASY, THROTTLE, LINK '85 MUS
CABLE, THROTTLE
BRKT, CHVY THROTTLE CABLE
RETAINER, THROTTLE SPRING
BRKT, THROTTLE RETURN SPRING
SPACER, .750"OD x .130" LONG
SPACER, CARB. ENCLOSURE
10-24 x 1/2" BUTTON-HEAD SCREW
10-24 x 3/4" BUTTON-HEAD CAP SCREW
ROD END, 3/16", RH THREAD, w/NUT
ROD END, 3/16", LH THREAD, w/NUT
NUT, THROTTLE
#10 FLAT WASHER
WASHER, THROTTLE ENCLOSURE
THROTTLE ARM-INNER ENCLOSURE
THROTTLE SHAFT-ENCLOSURE
SPRING, THROTTLE ENCLOSURE
SHAFT, 5/16" HEX
PLUG, 3/8-16, BRASS, SHORT
MANUAL, 5.0 MUS. CR. SERP N2K
S/C STRT INFO PKG ASY PAXT
DECAL, PAXTON COLOR 9" x 3"
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
QTY.
PART NUMBER
1
1
2'
2
1
4
4
4
5'
2
.33'
2
2
4
1
4
1
1
4
1
1
1
1
1
2
1
1
1
2
1
1
1
3
2
1
1
1
8
1
2
1
1
1
1
1
1
1
viii
DESCRIPTION
QTY.
Section 1
1.1
THERMAL VACUUM
SWITCH
Fig. 1-a
Fig. 1-c
Fig. 1-d
Fig. 1-b
1-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
STARTER SOLENOID
IN NEW LOCATION
Fig. 1-g
Fig. 1-e
I.
STEEL
VACUUM TUBE
A/C LINE
SUPPORT BRACKET
Fig. 1-h
Fig. 1-f
J.
M. Thoroughly clean the intake manifold carburetor flange. Thread the supplied (4) carburetor studs into the intake manifold. And
install one of the supplied gaskets.
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
1-2
Fig. 1-k
Fig. 1-i
1-3
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
S.
Fig. 1-l
T.
Unplug the electrical connection at the alternator, and using a 9/16" and a 1/2" socket,
remove the alternator from the factory
bracket. (See Fig. 1-m.)
Fig. 1-n
Fig. 1-m
1-4
Z.
Fig. 1-o
1-5
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
1-6
Section 2
Fig. 2-b
Fig. 2-a
2.2
2-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
2-2
Section 3
PAXTON
SUPPLIED
90 FITTING
Fig. 3-a
3.2
Fig. 3-b
3-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
SPACER LOCATION
Fig. 3-c
Fig. 3-d
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
3-2
Fig. 3-f
I.
Fig. 3-e
J.
Fig. 3-g
3-3
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
Fig. 3-j
Fig. 3-h
L.
Fig. 3-i
Fig. 3-k
3-4
U.
PASSENGERS
SIDE OF SHROUD
Fig. 3-n
PREFORMED
PIECES
Fig. 3-l
T.
2"
3"
2"
3"
Fig. 3-m
Fig. 3-o
3-5
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
3-6
Section 4
G. Re-attach the fuel supply line using the factory hose clamp.
H. Attach the supplied 3/8" fuel line from the
fuel pump outlet to the supplied fuel filter.
Attach a piece of 3/8" fuel line to the filterout and then route up to where the carburetor enclosure will be installed. Install and
tighten the supplied hose clamps on all connections.
I. Install the supplied 6 90 hose end into the
open end of the 3/8" hose where it will connect to the bulkhead fitting on the carburetor
enclosure.
4-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
4-2
Section 5
CARBURETOR ENCLOSURE
INSTALLATION
STANDARD
CARBURETOR GASKET
.50" SPACER
FACTORY EGR
GASKET
Fig. 5-a
Fig. 5-b
B. Install the lower part of the carburetor enclosure over the studs until it sits flat on the
intake manifold.
C. Install the other carburetor gasket over the
studs until it sits flat on the carburetor enclosure carburetor mounting surface.
D. Install the throttle nut through the large hole
on the outside of the throttle arm. Using a
10-24 cap screw inserted through a rod end
and the #10 fender washer, thread into the
throttle nut and tighten. (See Figs. 5-b, 5-c.)
Fig. 5-c
E.
Fig. 5-d
5-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
M. Hose connections to the carburetor enclosure will vary widely depending on the
application. All holes that are not used
should be plugged with the supplied -3, -8
and 1/4"NPT plugs. The supplied fittings
and lines were meant for a stock vehicle.
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
Fig. 5-e
Fig. 5-f
5-2
5.2
H. Check for full throttle by pressing the accelerator to the floor and verifying that the carburetor butterflies open fully.
I. If possible, pressurize the fuel system and
check for leaks.
J. Using the supplied 5/16" cap screws, install
the top cover on the enclosure and tighten
the screws.
K. Use the supplied hardware to plug any open
holes in the carburetor enclosure and cover.
WASHER
THROTTLE
CABLE
10-32
BUTTON HEAD
VORTECH RETAINER
Fig. 5-g
F.
5-3
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
DEMON THROTTLE
ASSEMBLY SETUP
(INVERTED INNER
THROTTLE ARM)
HOLLEY THROTTLE
ASSEMBLY SETUP
(STANDARD INNER
THROTTLE ARM)
O-RING
NUT
THROTTLE
CABLE
BRACKET
BULKHEAD
FITTING
.130"
SPACER
Fig. 5-h
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
5-4
Section 6
AIR INLET INSTALLATION
6.1
A. Install the supplied 3.5" steel flanged bulkhead in the hole where the factory plactic
inlet duct was removed. Use the bulkhead as
a template mark and drill the four mounting
holes using an 1/8" drill. Attach the bulkhead using the supplied self-tapping screws.
(See Fig. 6-a.)
5/8" BARB
3/8" BARB
Fig. 6-d
E.
Fig. 6-a
Fig. 6-e
F.
Using the #52 hose clamps connect the section of 3.5" flex-hose between the cast
elbow and the 3.5" steel flange bulkhead.
(See Fig. 6-e.)
Fig. 6-b
6-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
J.
SUPPLIED
5/8" HOSE
Fig. 6-g
BYPASS VALVE
1" x 9.5"
RUBBER HOSE
A/C LINE
Fig. 6-h
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
6-2
Section 7
SUPERCHARGER DISCHARGE
7.1
SUPERCHARGER DISCHARGE
A. Attach the 3" x 3" sleeve onto the supercharger discharge using the supplied #44
hose clamp. (See Fig. 7-a.)
Fig. 7-c
B.
Fig. 7-d
Fig. 7-b
7-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
Install the discharge tube between the supercharger discharge and carburetor enclosure
inlet and secure with the remaining #44 hose
clamps. Attach the by-pass valve to the 1" x
90 fitting on the discharge tube and secure
with a #16 hose clamp. (See Fig. 7-e.)
*** NOTE ***
Check that all clamps are tight.
Fig. 7-e
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
7-2
Section 8
This section covers pre-start checks and inspections, as well as initial start-up.
8.1 Inspect the following:
A.
B.
C.
D.
8.2
***CAUTION***
See the supercharger service manual included in
your kit for information on supercharger servicing
and maintenance, belt tightening, troubleshooting,
special tuning, and warranty information.
8-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
8-2
Appendix
lease realize that PAXTON Automotive is constantly improving the performance and look of the NOVI 2000 supercharger. Parts in your kit may appear
differently than what is pictured in this manual. This is due to photographs
taken in pre-production, a change in material costs, or an improvement in performance.
Rest assured that you have purchased to best quality kit that PAXTON Automotive
manufactures at this time. The installation of the materials will remain the same.
Description
Page
1016611
A-2
1016710
A-3
A-1
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
A-2
18
17
17
13
25
25
10
19
17
12
11
17
19
30
A.
17
15
15
16
14
24
6
2
20
17
17
31
29
17
14
32
25
28
14
27
17
22
26
FINISH
WEIGHT
-----
-----
-----
NONE
APPR.
17
33
17
D
SCALE: 1:1.5
SIZE
1016611
DO NOT SCALE DRAWING
DWG. NO.
DESCRIPTION
MTNG BRCKT, S/C
PLATE, FRONT
PLATE, REAR
SPACER, 8.75" x 1.482"L
3/8-16 x 2 1/2" FL SHCS
IDLR SCREW
SCREW, IDLR ADJR
5/16-18 x 3/8" HHCS-SS
ARBOR, SC TENS PLY
3/8-16 x 1.0" FL SHCS
3/8-16 x 3.0" F HD
COLLAR, 10-RIB PLY, NOVI
PULLEY, IDLR SMOOTH
WASHER, 3/8"SAE PLTD
3/8-16 x 3" HXCS
3/8-16 x 1-1/4" HXHD
WASHER, 1/2"ID x 1.12"OD
1/2-20 x 3" HXHD
1/2-20 x 1.5" HHCS
3/8-16 x 7" HXHD
3/8-16 x 6.75" HXHD
3/8-16 x 1.75" HXHD
SCREW, HXHD,3/8-16UNC-2A x 6.25"LG.
SPACER, ALT BRCKT
3/8-16 x 1" HXHD
3/8-16 x 2" HXHD
7/16-14 x 1.75" HXHD
7/16"SAE WASHER
SPACER, SMOG
ALTERNATOR STAY
3/8-16 HX NUT
LABEL, ALTERNATOR DATA
3/8-16 x 6.50" HXHD
S U P E R C H A R G E R S
PART NO.
ITEM NO. QTY.
4FA011-021
1
1
4PFA010-054
2
1
4PFA010-044
3
1
4
4 2A017-875-11
7A375-251
5
1
4PFA010-031
6
1
7PA375-500
7
1
7A250-077
8
2
7PB500-263
9
1
7A375-102
10
3
7A375-302
11
2
4PFA017-011
12
2
1210508
13
2
7J375-044
14
16
7A375-300
15
3
7A375-124
16
3
7J500-001
17
3
7B500-300
18
1
7F500-025
19
2
7A375-751
20
1
7A375-675
21
1
7A375-175
22
1
7A375-625
23
1
4PFA017-071
24
1
7A375-100
25
3
7A375-200
26
1
7A437-175
27
1
7J438-081
28
1
4FA017-021
29
1
4FA015-015
30
1
7F375-016
31
2
4832500
32
1
7A375-650
33
1
23
31
21
17
A-3
P/N: 4PFX020-020
2006 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
24APR06 v1.1 MusGT(4PFX..020 v1.1)
S
PU /C
LL
EY
B.
NS
I
PU ONER
LL
EY
TE
PART OF 1016410
PART OF 1016610
OG
PU PUM
LL
EY P
SM
TO CRANKSHAFT
ITEM QTY
1
1
2
4
3
4
4
1
5
1
6
1
NONE
WEIGHT
--- LBS
-----
-----
FINISH
APPR.
C
SCALE: NONE
SIZE
1016710
DO NOT SCALE DRAWING
DWG. NO.
REV.
F
SHEET 1 OF 1
DESCRIPTION
PULLEY, CRANK 10-GRV 7.034 P
SCREW, 3/8-16 x 1.00" SHCS GR8
WASHER, FLAT 3/8"AN960-616
BELT, S/C DRIVE 10-GRV POLYCOG 1441mm x 35.7mm
BELT, ACCESSORY DRIVE 6-GRV MICRO-V 2525mm x 21mm
STICKER, BELT ROUTING
WE
PU R ST
MP EER
PU ING
LL
EY
PO
S U P E R C H A R G E R S
PART NUMBER
8002615
4815801
1046290
4831232
4831201
4813000
AL
PU T
LL
EY
CO A/C
MP
RE
PU SSOR
LL
EY
WA
TE
R
PU PUM
LL
EY P
CE
TE SSOR
NS
IO Y
PU NER
LL
EY
AC
S U P E R C H A R G E R S
04/24/06