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New Understanding Compressor Capacity
New Understanding Compressor Capacity
INTRODUCTION
One of the most perplexing issues facing the compressor purchaser is an understanding of the term
CFM, which is widely used to define the capacity of a compressor.
This problem is complicated by the wide array of terminology used to express compressor capacity.
Since this term is also expressed as SCFM, ACFM and ICFM. So what are the differences?
Without a clear understanding of this terminology the client runs the risk of purchasing a compressor that
doesnt deliver an adequate volume of air, or one that is far oversized, resulting in wasted energy costs.
Further confusion is caused by the fact that manufacturers and users of compressed air equipment
discuss the capacity in terms of compressed air, when in reality they are generally discussing free or
expanded air, which has been compressed.
To clearly discuss air compressor capacity we must first understand a three important points.
1. Air has weight and mass!
The density of air is directly proportional to the atmospheric pressure. Therefore the capacity of
an air compressor operating in Denver Colorado (elevation 5200 ft/12.2 PSIA) will be less than an
air compressor operating in Vancouver, B.C. (sea level/14.7 PSIA).
2. The humidity of the air will, to some extent, affect the capacity of an air compressor!
3. A high temperature reduces the weight (mass) flow of each cubic foot of air. Therefore the same
compressor will deliver a lower volume of air on a hot day, than it would on a cold day.
Following are several terms, which are widely used in the industry. Having an understanding of each will
clear up some of the confusion that surrounds any discussion into compressor capacity.
CFM
Simply put, CFM is an acronym for Cubic Feet Per Minute. Cubic feet per minute (CFM) is however, an
unqualified term and should only be used in general and never be accepted as a specific definition.
DISPLACEMENT CFM
This term applies only to positive displacement type compressors and is the volume displaced per unit of
time, generally expressed in cubic feet per minute (CFM). In a piston compressor it is the swept volume
of the piston as it moves through the cylinder, or the net area of the piston multiplied by the length of the
stroke, times the number of strokes per minute.
This piston displacement of a multi-stage compressor is the total displacement of the low pressure or first
stage cylinders only.
For double acting compressors it is the swept volume of the low-pressure piston on BOTH the upward
and downward strokes.
This figure does not take into account inefficiencies caused by the air cleaner, inlet piping restrictions, as
well as leakage past the inlet valves and piston rings. It is in no way representative of the volume of air
that will actually be delivered by the compressor.
Piston displacement should therefore never be used when evaluating an air compressors performance!
FREE AIR
Free air, as defined by CAGI (Compressed Air & Gas Institute) is air at ATMOSPHERIC conditions at
any specific location. Because the barometer and temperature may vary at different localities and at
different times, it follows that this term does not mean air under standard conditions. Before any
calculations can be made to convert FREE AIR into flow at other conditions, the barometric pressure,
temperature and relative humidity at the site must be established.
FREE AIR DELIVERY (FAD)
Measured in CFM (Cubic feet per minute) this is the amount of compressed air converted back to the
actual inlet (free air) conditions before it was compressed. In other words, the volume of air, which is
drawn in from the atmosphere by the compressor, then compressed and delivered at a specific pressure.
SCFM (STANDARD CUBIC FEET PER MINUTE)
SCFM (Standard Cubic Feet per Minute) is the volumetric flow rate of a compressor corrected to specific
standardized conditions of temperature, pressure and relative humidity. This therefore, represents a
precise mass flow rate. However, care must be taken, as standard conditions vary between North
America and Europe and industry to industry. Here in North America standard conditions for pressure
are 14.696 (14.7) PSIA and the standard temperature is generally defined as 60o F. The relative
humidity is also included in some definitions of standard conditions and here in North America the
standard is 36% RH.
Because the actual conditions are clearly defined, SCFM offers the best method of stating capacity.
ACFM (ACTUAL CUBIC FEET PER MINUTE)
Is the air flow in cubic feet per minute measured at the actual pressure and temperature that exists at the
specified reference point? The specified reference point can be defined anywhere in the system.
From the attached charts (Table 2) we can determine that the barometric pressure at 1000 feet of
elevation will be 14.16 PSIA. From this we can calculate as follows:
ACFM = 1000 X 14.7 (0.36 X .2563)
X (80 + 460) X 14.16
14.16 (0.70 X 0.3632)
(60 + 460)
13.86
= 1000 X 14.6
13.9
X 540 X 14.18
520
13.86
V
Z
W
R
T
P
=
=
=
=
=
=
Even with this quantity there are pitfalls. You must specify if the weight flow includes moisture present,
or not (wet or dry).
It is worthwhile noting that SCFM defines a weight flow, since for SCFM the atmospheric pressure, inlet
temperature, relative humidity and gas constant for air, are totally defined. Utilizing the above to obtain
density from the CAGI standards one can calculate the 0.075 lbs/ft3 previously mentioned.
MMSCFD
MMSCFD which stands for Million Standard Cubic Feet per Day of gas is predominantly used in the
United States where MM means 1000 x 1000 (or one million). MMSCFD is a measure of natural gas,
LPG (Liquefied Petroleum Gas), CNG (Compressed Natural Gas) and any other gases extracted,
processed or transported.
MSCFD
Another term often used in the natural gas industry, particularly for smaller gas compressors, is MSCFD
or Thousand Standard Cubic Feet per Day.
Careful attention must be paid as this term is often thought to stand for MILLION cubic feet rather than
THOUSAND cubic feet.
All rights Reserved. No part may be reproduced, stored in a retrieval system or transcribed in any
form without prior written permission of the Company.
TABLE 1
VAPOR PRESSURE VERSUS TEMPERATURE
Temp
(oF)
Vapor
Press
(PSIA)
Temp
(oF)
Vapor
Press
(PSIA)
Temp
(oF)
Vapor
Press
(PSIA)
Temp
(oF)
Vapor
Press
(PSIA)
Temp
(oF)
Vapor
Press
(PSIA)
Temp
(oF)
Vapor
Press
(PSIA)
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
.08859
.09223
.09601
.09992
.10397
.10816
.11250
.11700
.12166
.12648
.13146
.13662
.14196
.14748
.15319
.15909
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
.16520
.17151
.17803
.18477
.19173
.19892
.20635
.2140
.2219
.2301
.2386
.2473
.2563
.2655
.2751
.2850
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
.2952
.3057
.3165
.3276
.3391
.3510
.3632
.3758
.3887
.4021
.4158
.4300
.4446
.4596
.4750
.4909
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
.5073
.5241
.5414
.5593
.5776
.5964
.6158
.6357
.6562
.6772
.6988
.7211
.7439
.7674
.7914
.8162
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
.8416
.8677
.8945
.9220
.9503
.9792
1.0090
1.0395
1.0708
1.1029
1.1359
1.1697
1.2044
1.2399
1.2763
1.3133
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
1.3516
1.3909
1.4311
1.4723
1.5145
1.5578
1.6021
1.6475
1.6940
1.7417
1.7904
1.8404
1.8915
1.9438
1.9974
TABLE 2
ELEVATION VERSUS ATMOSPHERIC PRESSURE
Elevation (ft)
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
PSIA
14.7
14.64
14.59
14.53
14.48
14.42
14.37
14.32
14.26
14.21
14.16
14.11
14.06
14.01
13.96
13.91
13.86
13.81
13.76
13.71
13.66
13.61
13.56
13.51
13.46
13.41
13.36
13.31
13.26
13.21
13.16
13.11
13.06
"HgA
29.92
29.81
29.7
29.6
29.49
29.38
29.28
29.17
29.07
28.96
28.86
28.75
28.65
28.54
28.44
28.33
28.23
28.13
28.02
27.92
27.82
27.72
27.62
27.51
27.41
27.31
27.21
27.11
27.01
26.91
26.81
26.71
26.61
Elevation (ft)
3300
3400
3500
3600
3700
3800
3900
4000
4100
4200
4300
4400
4500
4600
4700
4800
4900
5000
5100
5200
5300
5400
5500
5600
5700
5800
5900
6000
7000
8000
9000
10000
PSIA
13.02
12.97
12.92
12.87
12.82
12.78
12.73
12.68
12.63
12.59
12.54
12.5
12.45
12.4
12.36
12.31
12.27
12.22
12.17
12.13
12.08
12.04
11.99
11.95
11.9
11.86
11.81
11.77
11.33
10.91
10.5
10.1
"HgA
26.52
26.42
26.32
26.22
26.13
26.03
25.94
25.84
25.74
25.65
25.55
25.46
25.36
25.27
25.17
25.08
24.98
24.89
24.8
24.71
24.61
24.52
24.43
24.34
24.25
24.16
24.07
23.98
23.09
22.22
21.38
20.58