Professional Documents
Culture Documents
Assessing The Effect of Mass Transfer On The Formation of HC and CO Emissio 2
Assessing The Effect of Mass Transfer On The Formation of HC and CO Emissio 2
a r t i c l e
i n f o
Article history:
Received 29 June 2008
Accepted 27 January 2009
Available online 24 February 2009
Keywords:
HCCI
Multi-zone model
Mass transfer
Emissions formation
Hydrocarbons
CO
a b s t r a c t
The focus of the present study is to assess the effect of mass transfer on the formation of unburned HC
and CO emissions in HCCI engines. A multi-zone model was modied and used for this purpose. The
new feature of the multi-zone model is its ability to switch between two distinct simulation modes,
i.e. either including or excluding mass transfer between zones. The switch between modes occurs at a
user-dened point in the engine closed cycle. Apart from mass transfer, the two modes use identical
sub-models for the heat transfer between zones and to the cylinder wall and for combustion simulation,
which is modeled using a reduced set of chemical reactions coupled with a chemical kinetics solver.
Using the modied multi-zone model, four cases were simulated and compared: one including mass
transfer throughout the closed cycle, and three cases whereby mass transfer is neglected after the initiation of the 1st or 2nd heat release or after the completion of main heat release. The simulation results
reveal that mass transfer affects the HC and CO accumulated at the colder regions during combustion and
governs the HC partial oxidation and CO production during expansion. For the operating conditions studied, neglecting mass transfer during combustion results to an underprediction of HC by as much as 50%
and of CO by 45% relative to the case where mass transfer is considered for. Omitting mass transfer only
during expansion, results to an overestimation of HC by 9% and to an underestimation of CO by 26%.
2009 Elsevier Ltd. All rights reserved.
1. Introduction
Homogeneous Charge Compression Ignition (HCCI) engines
have the potential of high thermal efciency and low NOx and soot
emissions as compared to conventional CI or SI engines [1]. However, operational and environmental issues arise since ignition
and combustion cannot be directly controlled and moreover unburned HC and CO emissions remain at a high level [13]. It is believed that HC and CO are formed at relatively cold regions within
the combustion chamber, i.e. in the crevice regions and the thermal
boundary layer [48]. Modeling results also support this hypothesis, i.e. that CO results from the partial oxidation of fuel originating
from the crevices and the thermal boundary layer [9,10].
Several models have been constructed for the description of
HCCI combustion. Easley et al. [9] used six zones to describe the
physical processes within the engine cylinder; three adiabatic constant mass core zones, an outer core zone exchanging mass with
the fth zone, representing the boundary layer and a crevice zone.
The thermal boundary layer was assigned constant thickness. Mass
and heat exchange was not considered between all zones. The
combustion process was modeled using chemical kinetics and a
set of chemical reactions. The temperature and mass distribution
* Tel.: +30 210 7723651.
E-mail address: nkom@central.ntua.gr
0196-8904/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.enconman.2009.01.026
1193
Nomenclature
ah, bh, ch
B
K
MW
n
q_
Ru
Rmf
r
S
T
t
u
V
Y
W
Z
Greek symbols
constant
Karman constant
dynamic viscosity (kg/m s2)
density (kg/m3)
molar rate of production (moles/(cm3 s))
a
j
l
q
x_
Subscripts
cyl
cylinder
g
gas
l
laminar
min
minimum
n
prod
t
trans
tot
w
normal
produced
turbulent
transferred
total
wall
Superscripts
characteristic value
+
dimensionless value
Dimensionless numbers
Pr
Prandtl number
Re
Reynolds number
Abbreviations
CA
crank angle
CFD
computational uid dynamics
CI
compression ignition
CR
compression ratio
CZM
constant zone mass
EVO
exhaust valve opening
HC
hydrocarbons
HRR
heat release rate
IVC
inlet valve closing
SI
spark ignition
TDC
top dead center
WMT
with mass transfer
of the 2nd heat release, beyond which the constant zone mass
mode is applied.
The comparison of the aforementioned cases revealed that mass
transfer affects to some extent the temperature eld and peak
combustion pressure, due to the signicant enthalpy transfer
occurring between zones mainly during combustion. As regards
HC and CO emissions, mass transfer affects the HC and CO accumulated at the colder regions during combustion and governs the HC
partial oxidation and CO production during expansion. For the
operating conditions studied, neglecting mass transfer during combustion results to a severe HC and CO underprediction relative to
the case where mass transfer is considered for. Omitting mass
transfer only during expansion, results to a mild overestimation
of HC and to a signicant underestimation of CO.
Although the results presented herein where obtained from a
multi-zone model, they are qualitative valid. Data obtained from
CFD models or their hybrids could be very useful for further investigation and for the more accurate description of mass transfer inside the combustion chamber. CFD data can also be used to further
validate the multi-zone model presented herein. These issues are
the subject of future research.
2. Model description
The basic structure of the multi-zone model used in the present
study has been presented in the past [1618]. The major modication made herein is the ability to switch between two modes; the
mode which includes mass transfer between zones (with mass
transfer WMT mode) and the mode which neglects mass transfer,
assuming constant zone mass (CZM mode). The switch between
the two modes is realized at a user-dened crank angle (CA) in
the closed cycle. Apart from mass transfer, the two modes of the
1194
z
X
ti
i2
TDC
Smin
2
For the CZM mode, in which mass transfer is neglected, the volume of each zone, including the crevices, is calculated from thermodynamic considerations. The thickness of the zones, excluding
crevices, is thereafter determined from the zone conguration
and the volume of each zone. The sum of all zone volumes must
equal the combustion chamber volume and therefore condition
(1) is superuous in this mode. It is obvious that in CZM mode
the thickness of the zones varies during the calculations and generally differs from the zone thickness of the WMT mode. The computational procedure is explained in detail in Section 2.6.
2.2. Heat transfer
In the present study a modication has been made for the calculation of the heat transfer rate to the cylinder wall, in order to
reduce the user dened constants, which where used in the previous versions of the model [1618]. In those versions an Annandlike correlation was used for the estimation of the heat ux to
the cylinder wall [23]:
q_ w ah k
Rebh
T g T w ch T 4g T 4w
B
@T
wall boundary condition
@r n rn 0
ti
liner
y
x
1
B
Fig. 1. Geometric conguration of the multi-zone model.
2
1
@T
T2 Tw
T3 T2
;
@rn rn 0
t2 =2
t 2 t3 =2
and T w < T
@T
T2 Tw
;
@rn rn 0
t2 =2
4 b
where T is the mean charge temperature. The use of Eq. (4a) for the
estimation of heat ux gives better results than the simpler (4b)
during the latter stage of compression, combustion and expansion,
since it takes into account the change of temperature gradient when
moving from zone 3 to zone 2 to the wall. It is shown subsequently
that these equations provide an adequate agreement between
experimental and calculated pressure traces, which sufces for
the present study. A further discussion of the wall heat transfer is
out of the scope of the investigation presented, since the main focus
is the effect of mass transfer on the formation of HCCI engine emissions. The determination of the wall heat ux of an HCCI engine is
an active area of research and a heat transfer model commonly accepted has not yet been presented.
In the multi-zone model, heat is also transferred between zones
with a mechanism similar to conduction, i.e. the heat ux between
neighbouring zones is based on their temperature difference and
mean distance (Eq. (5)):
q_ ktot
@T
@r n
The Yang and Martin approach has also been used by other
authors [26] for the CFD modelling of an HCCI engine, for the estimation of wall heat transfer in premixed charge engine combustion [27] as well as in HCCI multi-zone models [1921]. The ratio
of turbulent to laminar conductivity is calculated using the following formula:
cylinder head
q_ w kw
ktot kl kt
ti
2 3 i z
where Tg is the temperature of the outmost zone, Tw the wall temperature and ah, ch and bh, were the user dened constants.
In the present study the no-slip condition has been applied instead [24]. According to the no-slip boundary condition, the uid in
contact with the combustion chamber wall assumes the velocity of
the boundary (wall) and is considered therefore stationary. Consequently, heat is transferred through this thin uid layer only via
conduction. Thus the wall heat ux is estimated by:
kt Prl
kl Prt
lt
ll
lt
jr n 1 exp 2ajrn
ll
and
r n
2.4. Combustion
lw
rn
qdrn
Pcyl V i
mi
Ru T i ;
MW i
i 1; z
10
Solving (10) for the mass of each zone and summing for all the
zones, we end up to:
z
X
1195
mi mcyl
i1
z
X
Pcyl V i MW i
Ru T i
i1
11
i1
12
Ti
At each CA the mass of each zone is calculated using the equation of state for an ideal gas:
mi Pcyl
V i MW i
;
Ru T i
i 1; z
13
i 1; z
14
The mass change of each zone equals the net mass ow from its
neighbouring zones. Taking into account the conguration of the
zones, mass ows only between neighbouring zones:
flow
Dmi mflow
i1!i mi!i1
15
Dm1 mflow
1!2
mflow
i1!i
is the
17
Dmcyl
z
X
i1
Dmi
mflow
1!2
j 1; 84 and i 1; z
19
where Yj is the mass fraction of species j in zone i, xj is the molar rate of production of species j (moles/(cm3 s)), Wj is the molecular weight of species j, q is the density of zone i (g/cm3) and z is
the number of zones.
At each time step, rst the change of composition of each zone
is determined assuming no mass exchange between them. Then
mass is transferred between zones to keep the pressure uniform
throughout the cylinder. Therefore, the change of composition of
each zone is the result of combustion and mass transfer from its
neighbouring zones in the mode where mass transfer is considered
for.
16
Dmz mflow
z1!z
dY j
x_ j W j
;
dt i
q i
mcyl Ru
Pcyl Pz V MW
Combustion is described using the set of chemical reactions created at Chalmers University for isooctane [28] consisting of 84 species and 412 reactions. These reactions describe the oxidation of
isooctane and the formation of combustion products. Soot emissions are not included due to the premixed nature of combustion.
The rate of production (or destruction) of each species is calculated
and the set of differential equations obtained is solved using the
Chemkin [22] libraries to determine the variation of mixture composition for each zone:
z1
X
flow
flow
mflow
i1!i mi!i1 mz1!z 0
i2
18
Since blowby is not described in the model, the previous condition must be satised.
The transfer of species and enthalpy is based on the assumption
that the mass owing from a zone to its neighbouring one has the
thermodynamic properties (i.e. temperature and chemical species
composition) of the zone from which it originates.
Table 1
NOx formation reactions.
1
2
3
4
5
6
7
8
9
10
11
12
13
N + NO = N2 + O
N + O2 = NO + O
N + OH = NO + H
NO + HO2 = NO2 + OH
NO2 + O = NO + O2
NO2 + H = NO + OH
NO + O + M = NO2 + M
N + CO2 = NO + CO
N2O + O = NO + NO
N2O + O = N2 + O2
N2O + H = N2 + OH
N2O + M = N2 + O + M
N2O + OH = N2 + HO2
1196
Table 2
Engine data.
Compr. ratio
Bore (mm)
Stroke (mm)
Connect. rod (mm)
EVO (deg BBDC)
EVC (deg BTDC)
IVO (deg ATDC)
IVC (deg ABDC)
Zone
Thickness (mm)
26
79
1015
16 (at TDC)
0.047882
0.239409
0.488194
0.488194
Table 5
Description of simulated cases.
Case
WMT (base)
CZM 1st HR
CZM 2nd HR
CZM Expans
The temperature and composition at IVC are uniform throughout the cylinder as already mentioned and the wall temperature
was estimated around 430 K. Details for the computational procedure can be found in previous papers of the author [1618]. The
computational time for the case of 16 zones is approximately
40 min on an Intel Core Duo 2 GHz Processor, which is relatively
acceptable for such calculations, i.e. including chemical kinetics.
4. Computational procedure
Table 5 presents the four cases, which were simulated and compared. In the rst case (with mass transfer WMT), which is the
base of comparison, mass transfer is allowed between zones
throughout the closed cycle, i.e. during compression combustion
and expansion. In all CZM cases the multi-zone model runs in
WMT mode only up to a certain point in the closed cycle, after
which the mode switches to CZM. In CZM mode mass and species
transfer is prohibited and zone mass is maintained constant for the
remaining cycle. In particular, case CZM 1st HR includes mass
transfer up to the initiation of the 1st heat release, case CZM 2nd
HR includes mass transfer up to the initiation of the 2nd heat release (10 deg aTDC) and in case CZM Expans mass transfer is
neglected after the completion of main combustion (10 deg
aTDC).
It is evident form the aforementioned, that all CZM cases produce identical results with the WMT case, up to the point where
mass transfer is no longer considered for.
5. Results and discussion
17
120.65
140
260
39
10
5
13
Table 3
Operating conditions.
Fuel
Engine speed (rpm)
Lambda
imepnet (bar)
Inlet conditions
Residual fraction (est.) (%)
Table 4
Zone thickness.
Isooctane
1000
2.95
3.8
Naturally aspirated
5
1197
100
90
2000
WMT
CZM 1st HRR
CZM 2nd HRR
CZM Expans
Experimental
Calculated
80
80
1600
1200
40
800
20
400
Pressure (bar)
60
HRR (J/deg)
Pressure (bar)
70
60
50
40
30
0
-30
-20
-10
10
20
30
-10
40
-5
15
Species
Measured (mg)
Calculated (mg)
CO
HC
NOx
0.9682
2.536
3.521 103
0.9082
2.244
2.764 103
sented. Comparing cases WMT and CZM 1st and 2nd HR, it is concluded that earlier ignition and a higher peak combustion pressure
results when neglecting mass transfer after the initiation of combustion. The temperature eld is also affected by the inclusion of
mass transfer. Fig. 5 presents the temperature prole prior to
and during combustion for the two extreme cases, i.e. with the
inclusion of mass transfer (WMT) and neglecting mass transfer
after 1st heat release initiation (CZM 1st HR). The different zone
thicknesses for the two cases, which could induce alterations to
the heat transfer estimations, does not seem to be the source of
this discrepancy since the temperature proles remain essentially
identical up to TDC. Therefore this difference must be attributed to
mass transfer during combustion.
To investigate this hypothesis, the heat release, net heat transfer and net enthalpy transfer rates for each zone, are depicted in
Fig. 6 for the WMT case. The net heat transfer rate of each zone
is positive when more heat is gained than lost from the zone. Similarly, the net enthalpy transfer rate is positive, when the enthalpy
2000
Combustion Chamber Wall
Table 6
Measured and calculated emissions.
5o
1800
4o
1600
3o
1400
2o
1200
TDC
-5o
Mass Flow
Crevice Flow
Piston Motion
Combustion
10
Fig. 2. Experimental and calculated (case WMT) pressure traces and heat release
rates.
CA deg aTDC
CA deg aTDC
1000
-15o aTDC
Temperature (K)
0
-40
800
2
i-1
1
CZM 1st HR
WMT
600
i+1
400
0
Compression
Combustion
Expansion
1198
200
150
100
50
0
40
0
-40
-80
40
0
-40
-80
-2
CA (deg aTDC)
Fig. 6. Zone heat release, net heat transfer and net enthalpy transfer rate, WMT
case.
inow is higher than the outow. The negative peaks in the net enthalpy transfer diagram occurring between 3 and 5 deg aTDC correspond to the inner zones. This net enthalpy transfer rate
observed during main combustion is comparable and for some
zones even greater than net heat transfer rate. As soon as combustion occurs in a zone, mass ows out of this zone to the neighbouring zones, resulting to a net outow (loss) of enthalpy, which
would have remained in the zone if mass transfer was neglected.
This explains the milder temperature prole and the delayed temperature increase of WMT case as compared to the CZM 1st HR
case.
5.4. Effect of mass transfer on emissions formation
In Table 7 the emissions results for all simulated cases are
shown, both in absolute values (g) and relative (%) to the baseline
case (WMT). A signicant deviation is observed between case WMT
and CZM cases. Neglecting mass transfer after the 1st or 2nd heat
release initiation, results to an underestimation of CO and HC by at
least 30% and at most 53%.
Comparing cases CZM 1st HR and CZM Expans, it is observed
that if mass transfer is neglected prior to 1st heat release, HC emissions are signicantly underestimated, whilst if the constant zone
mass assumption is applied at the beginning of expansion, HC
emissions are overestimated. Therefore, the timing at which the
constant zone mass assumption is applied to the multi-zone model
8.0x10-3
6.0x10
HC (g)
HRR (J/deg)
250
Mass Transfer
CZM 1st HR
CZM 2nd HR
CZM Expans
-3
4.0x10-3
2.0x10-3
Table 7
HC and CO emissions for the cases studied.
Case
HC (g)
HC reduction
rel. to base (%)
CO (g)
CO reduction
rel. to base (%)
WMT (base)
CZM 1st HR
CZM 2nd HR
CZM Expans
2.24E03
1.05E03
1.55E03
2.44E03
53
31
+9
9.08E04
5.04E04
4.88E04
6.70E04
45
46
26
0.0x100
5
10
15
20
25
30
35
40
45
CA (deg aTDC)
Fig. 7. Total in-cylinder HC for the cases examined.
50
1199
1.0x10-3
0.002
2
1
0.001
4...
WMT
8.0x10-4
2
3
CO (g)
0
0.002
CZM 1st HR
6.0x10-4
4.0x10-4
WMT
CZM 1st HR
CZM 2nd HR
CZM Expans
HC (g)
0.001
2.0x10-4
0.0x100
0.002
10
15
CZM 2st HR
0.001
20
25
30
35
40
45
50
CA (deg aTDC)
2
3
Comparing Figs. 7 and 9 for cases CZM 1st and 2nd HR it is seen
that although the HC amount during expansion is quite different
between the two cases, a corresponding difference is not observed
for CO.
To investigate further the differences between cases, the CO history in each zone is provided in Fig. 10. In the cases where mass
transfer is neglected after the 1st or 2nd heat release initiation,
the contribution of zone 1 to the total CO present is non-existent
0.002
1
CZM Expans
0.001
2
3
0
5
10
15
20
25
30
35
40
45
50
CA (deg aTDC)
1.6E-008
1.2E-008
2
1
8E-009
4...
WMT
2
4
4E-009
0
7 6 5
1.6E-008
CO (kmol)
CO (kmol)
CZM 1st HR
1.2E-008
8E-009
4E-009
7 6 2
1.6E-008
CO (kmol)
CZM 2st HR
1.2E-008
8E-009
4E-009
0
1.6E-008
CZM Expans
CO (kmol)
1.2E-008
8E-009
4E-009
0
1
7
8
6
10
12
5
14
16
18
20
22
24
26
CA (deg aTDC)
Fig. 10. Zone CO distribution vs. CA for the cases examined.
28
30
1200
3E-009
2E-009
WMT
2
1E-009
0
-1E-009
-2E-009
-3E-009
3E-009
2E-009
1E-009
2
1
4...
CZM 1st HR
-1E-009
-2E-009
-3E-009
3E-009
2E-009
CZM 2st HR
1E-009
0
-1E-009
-2E-009
-3E-009
3E-009
2E-009
1E-009
CZM Expans
0
-1E-009
-2E-009
-3E-009
8
10
12
14
16
18
20
22
24
26
28
30
CA (deg aTDC)
Fig. 11. Zone CO production rate vs. CA for the cases examined.
and the contribution of zone 2 very low. However, these zones contain signicant amounts of HC (Fig. 8), which is not oxidized as already mentioned. Thus, the large difference in HC observed
between the two cases during expansion is not followed by a corresponding difference in CO.
In cases WMT and CZM Expans, in which mass transfer is taken
into account during combustion, both zones 1 and 2 contain a signicant amount of CO immediately after main combustion (10 deg
aTDC). The CO present in zone 1 in these cases is attributed to CO
transfer (inow) during combustion, since the temperature in zone
1 is low for CO production via HC partial oxidation.
Since CO is both transferred between zones and formed by partial HC oxidation, the net CO production rate in each zone is provided in Fig. 11. A positive net CO production rate implies that
more CO is produced than consumed. It is obvious from Fig. 11 that
more CO is produced in zone 2 when mass transfer is included during combustion. This can be attributed in part, to the higher HC
present in zone 2 in cases WMT and CZM Expans relative to cases
CZM 1st and 2nd HR.
More important, however, is the positive net CO production rate
during expansion in zone 3 and to a lesser extent in the other
zones , which is absent in all CZM cases. Partial oxidation of HC
transferred to the hotter, inner zones from zone 1 and 2, is the
main source of this CO production.
6. Summary and conclusions
In the present study an investigation on the effects of mass
transfer on the formation of the CO and HC emissions of an HCCI
engine was conducted. A multi-zone model running in two modes
was used for this purpose. In the rst mode the model includes
mass transfer between zones, whilst in the second mode mass
transfer is neglected. The switch between modes occurs at a
user-dened point (CA) in the engine closed cycle.
Four cases were examined, differentiated by the point at which
the switch between modes occurs: (i) including mass transfer
throughout the cycle, (ii) including mass transfer up to the initiation of 1st heat release, (iii) including mass transfer up to the initiation of 2nd heat release and (iv) including mass transfer up to
the completion of 2nd heat release.
The comparison of the different cases revealed that neglecting
mass transfer during combustion inuences the temperature eld
due to the signicant enthalpy transfer occurring during this period. As a result, a steeper pressure trace during combustion and a
higher peak combustion pressure are obtained when neglecting
mass transfer for the case examined.
As regards unburned hydrocarbon emissions, neglecting mass
transfer during combustion results to an under-prediction by at
least 30% and at most 53% relative to the case which includes mass
transfer, for the operating conditions studied. The main source of
this deviation is the failure to capture the mass accumulation towards the relatively cold regions of the combustion chamber during
combustion. Neglecting mass transfer after the completion of main
combustion results to an overestimation by about 9%, since the HC
transfer from the colder regions to the hotter ones and their subsequent oxidation during expansion, is not captured in this case.
CO emissions are underpredicted by about 45% when mass
transfer is neglected after the initiation of the 1st or 2nd heat release. This is attributed to the lower CO amount accumulated in
the colder regions during combustion and to the HC transfer from
the cold to the hot regions and its subsequent partial oxidation,
which is not captured when mass transfer is not considered for.
Neglecting mass transfer after the completion of combustion results to an underestimation of the nal CO amount by about 25%
relative to the case which includes mass transfer, since a signicant
amount of CO is produced during expansion via the aforementioned HC transfer and partial oxidation mechanism.
Acknowledgements
I would like to thank Professor Bengt Johansson, Magnus Christensen and Andreas Vressner from the Lund Institute of Technology
for providing the experimental data used in this paper, for their
willingness and for their useful comments. I would also like to
thank Professor D.T. Hountalas of the National Technical Univ. of
Athens for his help in developing the multi-zone model and Dr.
E.G. Pariotis of the National Technical Univ. of Athens for his helpful
technical comments on the present study. To my sister, Dr. G.P.
Komninou, for her support during the preparation of this study.
References
[1] Alkidas AC. Combustion advancements in gasoline engines. Energy Convers
Manage 2007;48:275161.
[2] Soylu S. Examination of combustion characteristics and phasing strategies of a
natural gas HCCI engine. Energy Convers Manage 2005;46:10119.
[3] Peucheret S, Wyszynski ML, Lehre RS, Golunski S, Xu H. Use of catalytic
reforming to aid natural gas HCCI combustion in engines: experimental and
modeling results of open-loop fuel reforming. Hydrogen Energy
2005;30:158394.
[4] Bhave A, Kraft M, Montorosi L, Mauss F. Sources of CO emissions in an HCCI
engine: a numerical analysis. Combust Flame 2005;144:6347.
[5] Christensen M, Johansson B, Einewall P. Homogeneous charge compression
ignition (HCCI) using isooctane, ethanol and natural gas a comparison with
spark ignition operation. SAE paper no. 972874; 1997.
[6] Christensen M, Johansson B, Amneus P, Mauss F. Supercharged homogeneous
charge compression ignition. SAE paper no. 980787; 1998.
[7] Hultqvist A, Christensen M, Johansson B, Franke A, Richter M, Alden M. A study
of the homogeneous charge compression ignition combustion process by
chemiluminescence imaging. SAE paper no. 1999-01-3680; 1999.
1201