VOLTAS LIMITED EM&R Business Group ATATA Enterprise VAPOUR ABSORPTION MACHINES The most energy efficient and reliable advanced PARAFLOW technology. Uses heat source: Steam / Hot waterVOLTAS AT ITS VERY BEST VOLTAS OFFERS VAPOUR ABSORPTION MACHINES WITH STATE-OF-THE-ART TECHNOLOGY Versatility Versatility is buil into Voltas Vapour Absorption Machines. * Single Stage (Single Effect) machines can use low pressure steam os well as hot water to drive the lithium bromide absorption cycle effectively. * Two Stage (Double Effect) machines are designed to work on parallel flow cycle using medium pressure steam fora lower steam consumption rate with reduced energy cost. Converting waste into worth Waste heat sources can be used to produce cooling. The absorption machines ore also used os o heat pump by utilising absorption refrigeration cycle heat energy in the hot water at outlet of absorber and condenser circuits for applications requiring simultaneous cooling and heating and in co-generation ‘applications. Environment protection Li Br solution as absorbent, non-toxic lithium molibidate ond lithium nitrate inhibitors and water as refrigerant are harmless. Also these machines are cozone-friendly since no usage of CFC Vapour Absorption Machine * PRODUCT RANGE Voltas’ manufacturing range covers the following types of absorption machines. Double Effect - Saturated steam (Pressure 3 to 10 kgs/ cm g) : 20 Models, 80 TR to 1250 TR. Single Effect - Saturated steam (Pressure 0.4 to 1.5 kg/cm) : 7 Models, 200 TR to 1000 TR. Single Effect - High Temperature Hot Water (HW at 140°C): 7 Models, 200 TR to 1000 TR. Single Effect - Low Temperature Hot Water (HW at 85°C) _—_: 7 Models, 100 TR to 450 TR. Ask for: Voltas super large capacity type VAM from 1450 TR to 2900 TR + Voltas Direct Fired & Cogeneration type Absorption Machines 40 TR to 700 TR using oil, gas or kerosene * Double Effect High Temperature Hot Water VAM 80 TR to 1450 TR using Hot Water at 170° C y VOLTASSUPERIOR FEATURES Technology For double effect VAM in Indio, only Voltas offers world's most preferred Porallel-Flow technology originally patented by Hitachi, now followed by majority of renowned manufacturers in Jopan, USA & other countries, Fordetails referpage 6,7 88. Highest Efficiency Voltas Double Effect VAM offers lowest steam consumption when compared with others at identical operating parameters. Energy efficient models with lower steam consumption available. Large Design Margins Voltas offers standardisation of machine capacity with cooling water inlet temperature at 32°C having large design margins compared to machines designed at 29.4°C at identical capacity by others Capacity range Wide range available i.e. 80 TR to 1250 TR, in double effect VAM. Soft Spray System In evaporator & absorber section, Hitachi's potented design for pressurised soft spray of refrigerant & obsorbent for excellent heat transfer co-efficient & full coverage of heat ransfer areas. Additional benefils are - no clogging and no need for automatic cooling water shutoff valve. (Which is absolutely essential in gravity feed system). HTG-U-tubes In double effect VAM, U tube design is the best construction to take care of thermal expansion in high temperature zone. Voltas provides highest quality seamless grade Cu-Ni-70/30 or $5-316 L tubes compared io others generally provide ferretic grade cheaper ERW tubes. Fused sight glasses At strategic locations on the unit, Sight Glass Assembly is, provided. Fused glass construction ensures no leakage {from this por for life time and needs no replacements. Inhibitors Backed up by Hitochis R&D, Lithium Molibidate & Lithium Nitrate mixture. This formula offers negligible non-congeable generation compared to other system They are totelly non-toxic ond environment friendly PLC based Control Panel Advanced PLC based System is a standard feature in Voltas VAM, with user-friendly key board, LED facia ond. LCD display system. High Performance Tubes High performance finned tubes are provided as per requirements, hoving double thickness compared to others. Factory Performance Test All VAMs mandotorily ore performance tested under simulated load conditions at 100% actual capacity on the most modern test bench in Voltas factory prior to despatch. Optional Features * Different MOC of tubes i.e. Cu-Ni, SS or other special requirements can be offeredin evaporator, absorber cond condenser. * Connectivity for communication, data logging, history charts, mimics to PC at remote location and or to BMS, DCS Systems. * High performance tubesin absorber section. * Bearing wear monitors for canned motor pumps * Narrow approach at installation site exist, then unit can be supplied in 2 or3 major sections as per need. * Automatic purge system avoiding need of removal of non-condensible gases through purge pump. © For any other specific optional requirements, please cosk Volias for confirmation. Wy VOLTAS °SINGLE EFFECT MODELS HAU-H/L-N,D,S. Single effect absorption machines work on low pressure steam or hot water as heat source. Anegligible amount of electrical energy is required to operate them. FEATURES ‘+ Easily openable water boxes. + Unique single shell leak tight construction «Efficient soft spray arrangement in evaporator and maintaining excellent hermetic conditions. absorber sections for full coverage of heat transfer * Perfect protection from thermal stresses due to orea. floating end type generator design. ‘+ High performance tubes in evaporator for best + Simple but efficient capacity control by steam approach there by possible to get consistent chilled condensate throttling water outlet temperature, + Better safety margin against crystallization, + Fully factory performance tested unit under simulated load conditions. SINGLE EFFECT - VAPOUR ABSORPTION MACHINE Chiled water suspension cutout ‘Sight glass ‘Vacuum Manometer Control panel Absorber Drain contro! valve | ‘Soluion-Heat Exchanger Absorber level uage y VOLTASWORKING OF SINGLE EFFECT MACHINES HAU-H/L-N, D, S. This is the Refrigeration cycle description. ‘OPERATION Volias single effect absorption machine consists of fwo sections in ‘one shell. The lower section houses the evaporator ond the absorber. The upper section houses the generator cond the condenser. The pressure in the lower section is of the order of 6mm Hglobs) while the pressure in the upper section is about 70 mm Hlabs).. LiBr-Water combination is used in the operation of vapour absorption cycle. Water acts as the refrigerant cond LiBr as the absorbent. Solution pump, refrigerant. pump, heat exchanger, purge unit and the control panel complete the machine. 1. EVAPORATOR Refrigerant pump sprays the water over the evaporator tube bundle. The water to be chilled that is circulating in the evaporator tubes, gels cooled os the refrigerant water in the shell evoporaies because of extremely low pressure in the evaporator shell 2, ABSORBER The refrigerant water vapour goes to the absorber through a mist eliminator. Concentrated LiBr-water solution is sprayed over the absorber tube bundle. The refrigerant vapour is absorbed by the sirong solution being sprayed and heat of absorption is removed by cooling water possing through the absorber tubes. The weak solution from the absorber is sent by he solution pump 40 the generator for recovering the refrigerant woter vapour. 3. GENERATOR Weak solution from absorber is Se heated in the generator with the help of low pressure steam / hot water The refrigerant water vapour is evaporated and goes to the condenser. The strong solution issent down to the absorber for further obsorption of water vapour. 4, HEAT EXCHANGER To recover the heat energy from the sirong solution returning fo absorber «@ heat exchanger is used. The cold weak solution being pumped from the absorber picks up excess heat from the strong. solution. This improves cycle efficiency. 5. CONDENSER The water vapour evaporated in the generator at higher temperature ‘ond pressure is condensed fo liquid form in the condenser where the heat cof condensation is picked up by the cooling water from the absorber inlet Girculating in the condenser tubes. The condensed refrigerant water is retumed fo the evoporator through con expansion device. = = HE solution etic (505) Mixed Solution ly = a = y VOLTASDOUBLE EFFECT MODELS - HAU-W - S, H. INTRODUCTION Double effect obsorption machines work on medium pressure soturated steam ond a negligible amount of electrical energy isrequired to operate them Voltas double effect vapour absorption machines use medium pressure saturated steam (pressure of 3 to 10 kg/cm’g) to produce a refrigeration effect. It can also provide simultaneous heating by utilising the heat thats removed during the vapour absorption cycle. A stondard operating conditions steam consumption of Voltas, double effect steam absorption machines is just about 4.3 kg/nrTR Voltos manufactures the world famous "Parallel Flow’ vapour absorption machines. These machines are surprisingly compact and ore well known for their reliability and energy efficiency. OPERATION, “parallel flow" solution cycle. In the double effect vapour absorption cycle employing the parallel flow principle, the weak solution from the absorber is pumped simultaneously to two generators, a high temperature generator and a low temperature generator. Since the solution is pumped simultaneously to the two generators, the high temperature generator con be located at a lower level. Whereas in the "Series Flow" double effect machines used by other monufactures, the high temperoture generator hos to be ploced above the low femperature generator fo allow draining of solution from @ high temperature generaiorto.alow temperature generator. Therefore,the overall height of the Voltas parallel flow machines is greatly reduced. Furthermore, the porallel flow method also contributes to increased safely levels, reliable cycle ond easy maintenance. Comparison of parallel flow and series flow cycles can be seen in the diagram given below. THE SOLUTION CONCENTRATION AT THE ABSORBER INLET (WHERE THE TEMPERATURE IS VERY LOW IN THE CYCLE) IS LOWER IN PATENTED PARALLEL FLOW CYCLE, UNIQUE IN VOLTAS-HITACH| MACHINES THUS ENSURING SAFE OPERATION, AWAY FROM THE CRYSTALLIZATION ZONE, WHEREAS SERIES FLOW MACHINES OF OTHER MANUFACTURERS OPERATING AT HIGHER CONCENTRATION AND TEMPERATURE CLOSER TO CRYSTALLIZATION ZONE, ARE MORE PRONE TO CRYSTALLIZATION. Comparison of Parallel Flow and Ser “Parallel Flow” soli s Flow on Dihring Diagram Series Flow Crystalisation Zone ff g § i Vecuun ~~" Crytalisation Zone Vv VOLTASWORKING OF DOUBLE EFFECT MACHINES HAU-W - S, H. This is the Refrigeration cycle of the patented “Parallel Flow” method. 1, EVAPORATOR The refrigerant pump sprays the water over the evaporator tube bundle. The water to be chilled, circulating in the evaporator tube gets cooled, as the refrigerant water evaporates because of extremely low pressure in he evaporator. 2 ABSORBER The refrigerant water vapour goes fo the absorber through the misteliminator. Concentrated LiBr-woter solution is sprayed over the absorber tube bundle. The refrigerant vapour is absorbed by the strong solution being sproyed and the heat of absorplion is removed by cooling water possing through the absorber tube. Weak solution from the absorber is sent by the solution fo the high temperature and low temperature generators to recover the reftigerant water vopour. 3. HIGH TEMPERATURE GENERATOR The weak solution is heated by the steam from the generator tubes. Due to the heat supplied in the high temperature generator, the weak solution of lithium bromide and waier gels concentrated and refrigerant waters separated by evoporation. 4, LOW TEMPERATURE GENERATOR The hot evaporated water vopour from high temperature generator is used to heat the weak solution thot has been pumped into the low ‘temperature generatorto concentrate it 5.CONDENSER The water vapour evaporated in the generator at o higher temperature and pressure is condensed to liquid form in the condenser, where the heat of condensation is picked up by the cooling water from «an absorber outlet circulating in the condenser tubes. The condensed refrigerant water is relumed fo the evoporator through an exponsion device. 6,7, HEAT EXCHANGERS: To recover the heat energy from the strong solution retuming 10 the absorber, two heal exchangers are used. The cold weak solution being pumped from the absorber picks up excess heat from the strong solution in the heat exchangers. This improves cycle efficiency. The adjoining diagram explains the operation of the Porollel Flow cycle. LiBr - H2O CYCLE condone OF = a) ‘oer | | 1 ao 1 ont Woe J al ~ pene os HTG ame omnwee an Sion son eontonele We 4 ! = y it 3 A | | on | ra oe atin toe = og Condereer are Ban ie i Drain Soak rrecnees (J tetrigeram Vopour (EEE Concentrated Station HERE eeiiceron guid [ited Soltion yv VOLTASEXCLUSIVE FEATURES Exclusive Features of Hitachi Parallel Flow Cycle Higher Corrosion Allowance Lower Lower > 2 First-Stage > First-Stage Generator Generator Higher Operational Allowance Pressure Temperature > ‘on fouling of condenser! absorber tubes Lower Soluti Heat er Solution Heating Pa > ee > Increased Efficiency Input - ‘Compact Enabling Floor installation => Geeiané > Highly reliable since no of First-Stage Packa site welding is required Generator eae Scope of Supply ems ‘Scope of supply | Remarks ‘Absorption chiller main unit ° Factory supply ‘Cooling wator connection piping ° Piping betwoon absorber and condenser Foundation bots x ‘Vibration soator (rubber pads) x ‘Optional itm Refrigerant water ° Fist charge only ‘Steam inet contol valve ° Pneumatic type (o0se supp) 4. Equipment ‘Stoam inet pressure guage x Steam inet shutot valve x Drainage back pressure seting valve x ‘Steam-safety valve x (Other salety and contol devices ° For detals eter to Votes iB solution ° First charge only Factory pertormance tests ° ‘Oni one unit when mutiple un sail Customer waness tests x Optional Shipping x ‘Shipped on ruck or waar (Optional) 23. Transportation Unloading etc x Optional tems Vv VOLTAS Note: "0" indicates “Scope of supply by Voltas” “5 inccates "Out of scope of suppy by Votas”PLANNING AND CONSTRUCTION ‘STEAM PIPING SCHEMATIC FOR SINGLE EFFECT MACHINE yo Supply xX I x oe tte ed A bmfor enters ow) » I | ‘Steam Trap Absorption Chiller ™~ 1 1 Condensation ! ha \ re ' eee ee Ke S| [Stondard Scope of Supply} PIPING SCHEMATIC FOR TWO EFFECT MACHINE (A) WATER SIDE Vola ory | ory | Child Woter Outlet Header DB (B) STEAM AND CONDENSATE SIDE Notas scope of supply 1 Mare or Greater Q. Gace ck rsa Sting Vole Vv VOLTASDIMENSIONS Single Effect Dimensions & Weights (D, N, S) Incsmau. «| 2OH [ 100 [HO [0 Tao : ‘zon| Heo) 00 | 90) 8200 oon) C60 | Ct | C0 | 0 team 3290 | 481 | 7185 | 7275] e575 wan ‘750 | 2180 2160 | 2560| 2560 dae 2086 | 288s | 220 | s200| 3200 twerepscometent) 3200 | 4300 | 6600 | 6600) 8200, om “ essa mvioney [50 | 11.0 |136 | 17-4] 201 ex iy = “i drenaone am Double Effect (@-side) a | (Aside) w Wain Sal igh empecve Siem He Geraci ine Broin Be cll, Coding Wo'er Oulet Chile Wee Ont Child Wear let 4 Calin Woternkt = Heat Exchanger Dron Cooler Layout Dimensions . = (Baise) (Aside) Overall Dimensions and Weight Model: HAU-W-| 80S | 1208 | 2008 3008 | 400S| 500s | 600s | 700S |800 H,, 1000 H,/ 1250 H,, Length (L) 2460 | 2870 | 4100 | 5200 | 5400 | 6300| 7400| 8400 | 8610 | 8670 | 8670 Width (W) 1495 | 1750 | 1750 | 1750 | 2200 | 2250 | 2300 | 2600 | 2330 | 2670 | 3350 Height (H) 1902 | 2130 | 2130 | 2200 | 2510 | 2650 | 2900 | 2950 | 2670 | 2830 | 3300 Rigging weight (t)/ 4.1 | 55 | a0 | too | 135] 155 | 190| 225 | 260 | 300 | 420 Installation Layout Requirements Model: HAU-W-| 80S | 1208 | 2008 3008 | 4008 | 5008 | 600S | 700S | 800H,,| 1000H,,| 1250H,, 4460 | 4870 | 6100 | 7200 | 7400 | 8300 | 9400 | 10400/ 10610 10670 | 10670 1705 | 1300 | 2300 | 3300 | 3300 | 4300 | 5300 | 6300 7300 | 7300 | 7300 2495 | 2750 | 2950 | 3460 | 3910 | a960/ 4010| 4310 | 4330 | 4670 | 5350 500 | 500 | 600 | 855 | 855 | 865 | 865 | 855 | 1000| 1000 | 1000 7495 | 1750 | 4750 | 1750 | 2200 | 2250 | 2300 | 2600 | 52330) 2670 | 3350 500 | 500 | 600 | 855 | 855 | ass | 855 | 855 | 1000 | 1000 | 1000 ‘Aldreneons © Vv VOLTAS a} m|o|o|o) >|STANDARD SPECIFICATIONS Double Effect Steam Models : HAU - W - S, H. Medel HAU--W- 2Stage Steam Units [80S | 1208 [2008 [3108 [4008 [500 | 600S [7008 | B00H, |1000H.) 150K, Chiling capacity (Nominal) RT| 80 | 120 | 200 | 310 | 400 | 500 | 600 | 700 | 800 | 1000 | 1250 ‘Steam pressure (saturated) Kgen'g 80 | Temperature © 12CIn - 7'C Out pant Flow rate mah | 49 | 73 | tat | te7 | 242 | 302 | 363 | 423 | 484 | 605 | 755 Piping Size mw |]s{/*e[s{e{[elals[wflwol2| 2 Temperature < 32Cin = 374°C Out Canina Powe mah | 8] 125 | 208 | 00 | a6 | S20 | em | 78 | e2 | 1010 | 1000 Piping Sze in [4{[s[e{e|[ef[wolel[e2i[ ei | Elect. Regt (415 V'50H230) Kw [13 [ 24 | 47 [ 5a | 69 | 76 | 96 | 96 | 15 | 15 | 166 Flow rate kgh | 344 | 516 | 860 | 1993 | 1720 | 2150 | 2500 | soto | s440 | 4900 | 5975 Steam | Steamppingsze | in [| 2 | 2 | 2 [3 | 3 | 4 [5 [5 | 6 | 6) 6 _ Drain piping size in z*tLw»it[wi xi xtxtxist 1 [mim Single Effect High Temp. And Low Temp. Hot Water Models : HAU - H/L-N, D, S Mode! HAU-H: 1Stage High Temp. Hot Water HAU - L: 1Stage Low Temp. Hot Water units [200 [10 [180 [ 190 | 200 | 200n | 160 | 1@ | 190 | 200 Chilling capacity (Nominal) | RT | 200 | 400 | 630 | 00 | too | 100 | 10 | 283 | 360 | 450 Chilled | Temperature e ‘n= 7COut Cin - 9COu water | Flow rate mah | 121 [ 202 [ 381 [ 484 [ 605 | 61 | 109 | 172 | 218 | 273 Cooling | Temperature c azn - 374°C Out 3r'cin = 36°C Out water | Flow rate mah | 170 | 340 | 536 [ 680 | 860 | 191 | a4 | o41 | 688 | 60 Elect. Regt(415 V'50 2.30) ww [36 | 76 | 76 | 96 | 10 | 36 | 76 | 76 | 96 | 110 Hot | Flowrate m | % | 7 | 14 [| t44 | 100 | a9 | tor | 252 | sar | 401 water | H.W. Temp °C. 140°C In 115°C Out asin = 80°C Out Single Effect Steam Models : HAU - D, N, S Model HAU: {Stage Steam Notes: Units | 200N | 16D | 18D | 190 | 200 1. Intermediate model available Chilling capacity (Nominal) | RT | 200 | 400 | 630 | 800 | 1000 2. Steam pressure and steam flow Chilling capacity (saturated) _|Kg/cm’g 10 ee uemees we Temperature ce On = FC Out 3. Fouling facor for CHV, CW and HW, Chilled | Flow rate main | 121 | 242 | 381 | 484 | 605 ‘considering as 0.0001 metric units. water : 4, Above. are the nominal. ching aes me ie] ol ele Capaciis based on duty conditions Cooling | Temperature ‘c 32Cn- 41 Out gfe, te ae. Fer cepatos am consumption, el es | ov man | 170 | 40 [536 | oa0 | 050 conctons ates than abo, coat Piping size in [6 | 8 | wl 2{ 4 Your nearest Vola oe’ or refer Elect, Regt (416 V,50 Hz,30) kw | 36 | 76 | 76 | 96 | 110 ee 5. Nos. of standard models wih Fw ale gin_| 1700 | 3400 | 6355 | 6800 | 8500 infermedate capacies avaiable ‘Steam | Steam piping size in [4 [ele] wl 2 6. Specifications and data are subject Drain piping size in| 4 Z to change wihnout notice. 2 | 2 ls. Yv VOLTAS @ALL INDIA CONTACT NUMBERS oFFice TELEPHONE FAX office TELEPHONE FAX DELHI (Branch) O11 66505550 66505697 JAMSHEDPUR Branch) 0657 2431062. 2432201 O11 66505570 26950081 657 2434322 Chandigarh 0172 2663669 2604625 Patna 612 1232717 Gurgron 0124 5060504 Raipur O77 5059303 fur oval 25179983 2213728 Jalandhar oval 2227687 KOLKATA (Branch) 03366266283 72300108 03366266264 LUCKNOW (Branch) 0522. 2238838 —-2238892 Bhubaneshwar 09437178427 0522 2237886 Cuttack 671 7332366 Dehradun 0135. 2750401 Guwahati x61 7340519 AHMEDABAD (Branch) 07966301107 66301199 BANGALORE (ranch) 060 67132500 22270172 07966201108 080 67132504 72998508 Ankleshwar 02646 238199 Mangalore 0624 2483316 Raot ona} 2578124 sane Reena CHENNAI (@ranch) 04466760349 2432178 Surat 0261 2422761 A ORICA ES rae ere eee Coimbatore oz mails 2218771 om m4364 MUMBA (Branch) 022 66656757 66656797 resis LSP OER oeie ae eee re HYDERABAD (Branch) 04066500407 66203882 Goa 0832 2463664 reece ns CEI tie Viaywada 066 2435282 2431507 Nagpur O71 seige4s Vishaktapatnam 0991 2754051 2570864 Nasik 0253 2455169 0891 2754665 PUNE (Branch) 020 66046602 66046600 KOCHI (Branch) o4e4 2359621 2357129 020 66046603-5 66046601 0484 2359648 Aurangabad 0240 2320510 Calicut 0495 2770503 ‘Thirwananthapuram 47\ 7338873 Backed by Voltas countrywide after sales service. (Product development isa continuous process in Voltas, hence specifications and technical data are subject to alterations without notice) For Exports Please Contact Our Authorised Distributors: + YBAKANOO- VOLTAS kingdom of Saudi Arabia INTEGRATING SYSTEMS. * KALTIMAX ENERGY - INCOMPARABLE VALUE. Indonesia, Philipines, Thailand, Bangladesh, Australia. www.voltas.com Voltas Limited, Electro-mechanical & Refrigeration Business Group. Voltas House ‘B', T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India. Tel: +91 22 6665 6666 PLAvouRS nc 020/2K