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Anole Hot Runner Controller
Anole Hot Runner Controller
www.anole-hot-runner.com
ANOLE offers two basic types of temperature controller box:intelligent type and insert type.the main
difference between these two types is :comparing to intelligent type ,insert type is more convienent
for replacement when any zone fails.for intelligent type.the customer need to replace the failed controller
by themselve.which means the customer need to know how the wire connected.or you can asked the
supplier to fix the problem .but then the time will be wasted.
But no matter which type of temperature controller is .the working method is the same, can be the following
4 working methods.
and also ,Anole offers our standard wire connection with mould.but meanwhile can also be customelized/
Fisrlty: PID control mode:
PID control mode outputs the power depending on the calculation of the proportion.
integration ,differentiation for the input signal getting from thermocouple .proportion makes the output
and the input keep proportional relationship. Integration makes the speed of the change of output keep
proportional relationship with the change of input. Differentiation used the quick response of differential
principle to let the output reflect fast while meeting interference.
Fuzzy control mode :
Fuzzy control mode uses fuzzy math calculation principle to restrain the temperature overshoot(the
temperature value exceeds the set value) so that it can improve its response to external interference.
Fuzzy control mode makes the controller respond earlier than the temperature overshoot to output the
suitable power by real-time monitoring and remembered empirical data then to restrain the overshoot.
Diagram 2 is a comparison signification.
Soft mode:
Soft mode automatically enables the temperature to rise as slow as 0.3/S by limiting the output while
the temperature of hot runner is lower than 100.Hereby it can protect the heating elements by
eliminating the moisture gradually in them.
Mixed control mode:
After soft mode the temperature rises as fast as 1/S until get into the range of fuzzy adjusting state
near the setting temperature .In this range the temperature would drop 1-20 depending on different
load to let the fuzzy control program test and collect the loading data and give the hot runner nozzles
and manifolds enough time to distribute temperature evenly. After fuzzy adjusting the controller gets
into PID control mode.In the PID mode there would be a 0-10 overshoot depending on different load.
TEMPERATURECONTROLLER
www.anole-hot-runner.com
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specification
Support &F temp. scale and can switch each other
When thermocouple open the buzzer & light alarm ,the output
will be cut off
Thermocouple short protection
When thermocouple short circuit the buzzer & light alarm ,the
output will be cut off
Load open protection
When the load open the buzzer & light ,the output will be cut
off
Load short protection
When the load short circuit the buzzer & light ,the output will
be cut off
Power wrong phase protection
When the single phase voltage of the controller was connected
to the line voltage of the three phase the controller will stop
working unless the right connection is recovered
Thermocouple & heaters wrong
When the thermocouple and the heating element were wrong
connected protection
connected with each other the buzzer & light alarm. The
output will be cut off
Disadvantage: the customer need a professional person to connected the wires when the controller fails.
Operate:
1. 1Open power switch and turn into working condition preset by manufacturer.
2Press
to adjust temperature..
3Press SETto check output percent..
4Press SETto check output electricity.
5Press MODEto switch automatic, manual and standby mode.
6Manual mode: press
to adjust output percent.
7Restore factory setting: press MODEwhilst holding the SETto power off, reboot can
restore factory setting.
8Automatic mode: operating mode in generally working condition, the controller control the
temperature in accordance with setting temperature.
9Manual mode: in particular cases (such as thermocouple fault), can provide appropriately
output setting to switch to manual mode and maintain equipments operation until correct the
fault. Press MODEone minute to start manual mode, press
to adjust output
percent.
10Soft start mode: A. Prevent the heater strip wetted, and the heater will be damaged by over
electricity. The heater strip is dehumidifier by using soft start mode (dehumidifier) function
in low voltage condition.
B. Test thermocouples and heaters in low electricity when starting up.
PG2
PG3
When temperature is higher than set, high temperature alarm will start, PV screen will
show H I and sound alarm call. At the same time cut off output.
press
to set the number with 00-99. The factory value is +30.
pressSETto go to next page or press MODE to save and log out menu
Set low temperature alarm.
PG4
When temperature is lower than set, low temperature alarm will start, PV screen will show
L O and sound alarm call. At the same time cut off output.
press
to set the number with 99-00. The factory value is -30.
pressSETto go to next page or press MODE to save and log out menu
Set soft start mode output time.
PG5
press
to set the soft start tome with 1-10min, factory value is 4 min .
the actual temperature reach or over 93C//230F, it will enter intoautomatic mode
soft start
function wont work any longer.
Dont change soft start mode ratio without special circumstances.
pressSETto go to next page or press MODE to save and log out menu
Menu setting: press MODEtwice, one minute per time and enter into standby mode, the standby
indicator lights up. Then, press SET key to start menu setting.
1Menu set by user
Press SETto start menu.
Press SETparameter of the layer.
Use
to switch parameters.
PressMODEto save and log out menu when complete setting.
The menu page is shown on PV screen; setting number is shown on SV screen.
Wrong
indication
description
TC OP
TC RE
No.
menu
Set value
Alarm buzzer
C
ON
HT OP
30C
TR ST
-30C
4 minutes
0%
200C
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SEQUENCE CONTROLLER
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2.Specification parameter
95-240VAC //
Direct 24VDC//alternating110V/220V//
Injection sign input
Switch signal can be elect
Electromagnetism valve voltage
0 900seconds
Hand control
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3.
13
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T1,lower demonstrate delay time , press up or low key adjust delay time,
pressSETfor one second to withdrawal parameter establishment.
4.running opening timeT2establishment
pressSETfor one second to enter in parameter establishment upper monitor
demonstrateA-b, lower demonstrate B pattern, pressSETfor three times
upper demonstrate T2,lower demonstrate runner opening time, press up or
low key to adjust runner opening time press SET for one second to
withdrawal parameter establishment.
5.delay time T3establishment
pressSETfor one second to enter in parameter establishmentupper monitor
demonstrateA-b, lower demonstrate A or B pattern, pressSETfor four times
upper monitor demonstrateT3,lower demonstrate delay time, press up or low key to
adjust delay time ; pressSETfor one second to withdrawal parameter establishment.
6.runner opening time T4establishment
press SET for one second to enter in parameter establishment upper monitor
demonstrateA-b, lower demonstrate B pattern, then pressSETfor five time
upper demonstrateT4,lower demonstrate runner opening time, press up or low key to
adjust runner opening time press SET for one second to withdrawal parameter
establishment.
EManual operation
PressOPEN/DELAYto make solenoid valve manual opening and closure
Note 1Signal input output voltage choice
Input signal/switching signal choice
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Switching signal
Output voltage chosen
NOTE2
1Two section of timed control movement pattern condition explanation
1:A pattern
Chosen of A pattern: after received the injection signal, in the delay time , runner gate
is closed, after the delay time, runner gate open till the injection finished
Exampleinjection time 10seconds, delay timeT13 seconds
Process: three seconds after received the injection signal ,
Runner gate open, continuing for 7seconds,then closed.
2B pattern
Chosen of B pattern: after received the injection signal, in the delay timeT1,runner
gate continuing closed, after the delay time, runner gate open,(according to the
established time T2),after the runner open time, gate begin continuing closed.
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1A pattern
2B pattern
Chosen of B pattern: after received B pattern,T1 runner gate closed then T2 gate
open then T3 gate closed then T4 gate closed.
In this pattern, once the injection cycle begin, no matter the injection signal on or
not, it begin work with the established time, till the four period finished, then runner
gate closed.
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PART2
HEATING ACCESSORIES
Manifold thermocouple
German heater
SCR
connector(6pins10pins16pins24pins
ANOLE INTRODUCTION
ANOLE
hot runner mould injection system is developed by hot runner designed in Portugal and
made in China,it is
for
hot runner system with good quality, service and price. Offering you solutions
hot runner system design,hot runner manufacturing and hot runner installation and
hot runner after sales service. ANOLE hot runner manufacturing was founded in 2000, ANOLE
Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the
concentration upon the HOT RUNNER research, development and service of high-tech plastic injection
mould
hot runner . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City,
Zhejiangtown of mould in china, registered capital of 1.5 million USD and the average yearly output of
30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from
international markets for her reliable quality and stable performance
Thank you very much for your suppoert .Anole will do our very best to satisfy you.
www.anole-hot-runner.com
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