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Cashew Ex
Cashew Ex
C15H31_n
OH
HO~Cl~H31_,
~CI,~H
"CO2H
,.~I_,y
OH
(1)
(2)
OH
(3)
554
J.H.P. TYMAN ET AL.
EXPERIMENTAL PROCEDURES
555
THE EXTRACTION OF NATURAL CASHEW NUT-SHELL LIQUID
TABLE 1
Solvent Extraction by Various Techniques from Mechanically and Manually Shelled Cashews
Type of extraction
Shell weight (g)
Treatments
1st extraction
2nd extraction
Solvent type
Solvent volume (ml)
Extract times (hr)
Yield (g)
Yield (%)
Total yield (%)
Experiment 1
Experiment 2
Experiment 3
Experiment 4
Static
100
Soxhlet
800
Ultrasonic
45.2*
Soxhlet
43.08**
Disintegrated
(1-2 mm)
Ethyl ether
400 + 400
168 + 168
10.29 + 24.01
10.29 + 24.01
34.3
Disintegrated
(1-2 mm)
Light petroleum
3000
12 + 10
48.5 + 226.0
6.1 + 28.3
34.4
Manually shelled
(10-20 mm)
Disintegrated
(2-3 mm}
Light petroleum
120 + 120
17 + 17
11.04 + 4.61
24.4 + 10.2
34.6
Manually shelled
{10-20 mm)
Disintegrated
(1-2 mm)
Light petroleum
120 + 120
6 + 16
11.15 + 4.06
26.0 + 9.4
35.4
*Weight of intact raw cashew nut, 62.90 g; **weight of intact raw cashew nut, 63.39 g.
with diethyl ether as solvent {Table 1). Where blenderdisintegrated shells were used throughout, the 35 % yield
was equal to t h a t where half-shells were used initially and
t h e n disintegrated. The cashew shell is relatively elastic
and requires chilling in order for subdivision b y hammering to be effective. Although the shell f r a g m e n t s were
large, they were internally fractured sufficiently to perm i t s u b s t a n t i a l solvent penetration. The 28.5% yield obtained with diethyl ether as solvent was nevertheless
lower and is a t t r i b u t e d to a nonuniform level of subdivision. In all of these e x p e r i m e n t s the filtration was slow
and large volumes of solvent were involved so t h a t
Soxhlet extraction was examined.
Soxhlet extraction of mechanically halved shells. In
v e r y early batches with different half-shells yields up to
41% had been encountered; such yields m a y h a v e been
due to seepage and sampling difficulties. The present
series was conducted with a 7.5 k sample, and the yields
were equal to those in the static e x t r a c t i o n series. Fine
m a c e r a t i o n to give particles 1-2 m m in size, and partial
m a c e r a t i o n giving particles 5-15 m m with some finer
material present, resulted in yields of 31% and 33.7%,
respectively, upon solvent extraction. Evidently, partial
m a c e r a t i o n results in extensive internal fracturing
because u n m a c e r a t e d {intact half-shells} material g a v e a
yield of only 6.1%, as een in example 2 {Table 1). A second
m a c e r a t i o n of the shell material was needed to obtain a
t o t a l yield of 34.4%. Soxhlet extraction overcame the
filtration problem encountered in the static series, and
a considerable economy in solvent usage was achieved b y
c o m p a r i s o n with those experiments. I t has been shown
t h a t in the extraction of oils and fats, the rate of solution of the oil undergoing extraction is more i m p o r t a n t
t h a n resistance to its diffusion (14). Therefore, Soxhlet
e x t r a c t i o n with w a r m solvent is likely to be b e t t e r t h a n
static conditions a t a m b i e n t t e m p e r a t u r e . E v e n g r e a t e r
e c o n o m y of solvent could p r o b a b l y be effected by the
technique of supercritical fluid e x t r a c t i o n in a closed
s y s t e m (15,16).
The disadvantage of this procedure was the need for filtration. By contrast, mechanical agitation techniques on unm a c e r a t e d shells yielded only half (15.6%) the n a t u r a l
CNSL. E x p e r i m e n t s with m a n u a l l y shelled cashews
enabled the static and Soxhlet m e t h o d s to be compared.
I t was not feassible to conduct an operation similar to
the Buhler-Miag process with chilled shells. Instead, the
chilled shells containing the solidified cashew phenols
were m a n u a l l y shelled by light h a m m e r i n g to give
f r a g m e n t s in the range of 10-20 mm. These particles evidently were internally fractured to a considerable degree,
allowing good solvent penetration. As seen in the control
Soxhlet e x p e r i m e n t 4 {Table 1}, a s u b s t a n t i a l initial extraction (26%) was obtained, which was increased to a
total of 35.4% after maceration of the shell material. The
failure to recover a high yield of natural C N S L from unm a c e r a t e d half-shells is evident from the p h o t o g r a p h of
a broken shell shown in Figure 1. The presence of a fairly
continuous m e m b r a n e can be seen. I t is t h o u g h t t h a t cutting (sawing} of the soft shell as in the Buhler-Miag
process is less likely to result in internal fracturing of the
shell structure than the hammering of chilled, brittle shell
material f r o m the m a n u a l process. I t is evident f r o m
Table 1 t h a t the total yields from mechanically and manually shelled cashews are comparable. Therefore, loss of
natural C N S L is not significant in the Buhler-Miag
process. The average yield of shell portion f r o m the int a c t raw n u t (Table 1) was 71.6%, and f r o m an a v e r a g e
total yield (35.65%) the a v e r a g e yield of n a t u r a l C N S L
from the original raw cashew {experiments 3 and 4) was
therefore 25.5% {35.65 0.716}. This yield is c o m p a r a b l e
with the previous values (17).
Analysis of recovered natural CNSL. Previous work has
established t h a t n a t u r a l C N S L contains some polymeric
material (13). The proportion of polymer in mechanically
shelled cashews was determined because some deterioration could be expected at the surface of half-shells after
storage. Table 2 s u m m a r i z e s some H P L C analyses carried out on Soxhlet-extracted natural C N S L f r o m the
mechanically shelled source, from m a n u a l l y processed
cashews, and on the cardanols/cardols obtained b y decarboxylation. The a v e r a g e value for each c o n s t i t u e n t was
corrected b y applying the relative molar response values
(13), and the polymer value was determined b y difference
556
J.H.P. TYMAN ET AL.
TABLE 2
Composition of Natural CNSL and of Transformation Products
Cardols
15:3
15:2
15:1
15:0
Anaeardie acidsc
15:3
15:2
15:1
15:0
Cardanols
15:3
15:2
15:1
15:0
Polymer
(by difference)
Natural CNSL
(manual shelling)
NaturaI CNSL
(mechanical shelling,
Soxhlet extraction)
Decarboxylated CNSL
(mechanical shelling)
15.15 (--0.37) b
4.82 (-----0.26)
2.14 (-+0.58)
13.31
4.41
2.00
14.26
4.58
1.37
Chemically reduced
natural CNSL
8.80
26.49 (--+1.07)
15.18 (-+1.98)
21.44 (-+0.31)
1.44
0.80 d
0.45 d
0.80 d
_
11.55
24.03
13.47
19.20
1.44 d
1.37
-0.66
--
62.0
0.78
0.36
0.78
_
24.14
9.38
19.20
1.44 d
4.9
20.52 e
24.10
24.3
aAll percent compositions are corrected [for different molar responses in HPLC analysis (13)].
bStandard deviations are shown in parentheses. They are representative of all the analyses.
CThis does not include traces of C13 and C17 anacardic acids reported by J. Gellerman and H. Schlenk [Anal. Chem. 40:739 (1978)].
dThese values are estimated due to difficulties in integration of small peaks.
e The higher percent polymer is due to aging rather than deterioration during extraction, because the shells were believed to be more
than one year old.
,x
L--
III :IV
! II
FIG. 2. An analytical TLC plate (silica gel G). I, III, Natural CNSL
from solvent extraction of mechanically cut shells. II, IV, Decarboxylated natural CNSL. X, Cardol; Y, cardanol; Z, anacardic acid.
Solvent (I, II) CHCI3:EtOAc (95:5); (III, IV) CHCI3:EtOAc:HCO2H
(95:5:2).
w i t h f o r m a l d e h y d e . T h e c a t a l y z e d d e c a r b o x y l a t i o n of
n a t u r a l C N S L g i v e s , in effect, t e c h n i c a l C N S L . N a t u r a l
C N S L d e c a r b o x y l a t e d b y h e a t i n g w i t h 2% c a l c i u m
557
THE EXTRACTION OF NATURAL CASHEW NUT-SHELL LIQUID
hydroxide at 135-140~ yielded cardanols and cardols,
traces of other phenolic lipids and polymeric material having the analysis shown in Table 2. Only a small increase
in polymer was found. In principle, the yield of technical
CNSL from natural CNSL should be approximately 25%,
considerably greater than the 10% currently obtained
from the industrial hot oil b a t h method.
Chemical reduction of natural CNSL with hydrazine
hydrate in the presence of air by the di-imide method (12)
gave from H P L C analysis primarily (15:0)-anacardic acid
(62.0%), (15:0)-cardol with smaller amounts of (15:0)2-methylcardol (8.8%), (15:0}-cardanol (4.9%} and polymeric material (24.3%). Some deterioration of the cardol
and formation of cardanol b y decarboxylation are apparent. If individual constituents are required, mixed
anacardic acids obtained from natural CNSL by metal
salt precipitation (10) can be separated by argentation
TLC with a ' C h r o m a t o t r o n ' and the solvent system,
chloroform-ethyl acetate-acetic acid (Tyman, J.H.P., and
A. Findon, private communcations).
ACKNOWLEDGMENT
Buhler-Miag Ltd. is thanked for the supply of mechanically obtained
half-shells and for intact cashew nuts obtained through the help of
M. Grimminger. J. Gupte of Brunel University is thanked for carrying out certain HPLC analyses.
REFERENCES
1. Sood, S.K., J.H.P. Tyman, A.A. Durrani and R.A. Johnson,