Professional Documents
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GA
TED P O L YETH
YL
RU
CO R
I O
N
P
P I
CPPA
Hydraulics
Hydraulic
Considerations
For Corrugated
Polyethylene
Pipe
A
A S
S O C I
TM
Preface
The material presented in this technical booklet has been prepared in accordance with
recognized principles and practices, and is for general information only. The information
should not be used without first securing competent advice with respect to its suitability
for any general or specific application.
While the material is believed to be technically correct, the Corrugated Polyethylene Pipe
Association makes no representation or warranty of any kind, and assumes no liability
therefore. Inquiries on specific products, their attributes, and the manufacturers warranty
should be directed to member companies. An up-to-date directory of the membership of
the Corrugated Polyethylene Pipe Association is available on request.
Table of Contents
Introduction
Discharge Curves
Conveyance Method
Self-Cleansing Velocities
12
Value Considerations
14
Example Problems
16
Footnotes
19
orrugated polyethylene drainage pipe is available in single wall (corrugated interior), and
dual wall (smooth interior), designs. Dual wall corrugated polyethylene pipe is designed with
a strong corrugated outer wall and a smooth interior wall to improve long-term hydraulic
efficiency. In fact, this type of corrugated polyethylene stormwater drainage pipe offers up
to 50% more capacity than comparably sized corrugated steel and significantly more capacity
than reinforced concrete pipe.
Introduction
Smooth interior pipe wont snag debris or encourage sediment, even on shallow grades,
and these superior hydraulics allow pipe systems to be downsized compared to traditional
materials, reducing material and labor costs.
)
mm
500 )
1
(
60" 50mm
(13
54"
m)
0m
0
2
(1
m)
48"
50m
0
1
(
42"
m)
00m
9
(
36"
)
mm
750
(
"
30
m)
00m
6
(
m)
24"
5m
(52
"
1
2
m)
50m
4
(
18"
)
mm
375
(
"
15
)
mm
300
(
"
12
m)
50m
2
(
10"
m)
00m
2
(
8"
0.028
0.025
0.023
0.020
0.017
0.014
0.0057
)
mm
100
4" (
5.0
6.0
7.0
8.0
9.0
10.0
0.3
0.0028
0.2
0.05
0.06
0.07
0.08
0.09
0.1
0.04
/s)
0.03
5m
/s)
/s)
2m
9m
0.02
8m
(1.
(1.
(1.
(0.
0.01
8fp
/s)
3m
(0.
0.1
0.057
0.0085
/s)
0.2
0.085
0.011
6m
150
6" (
6fp
s
5fp
4fp
3fp
)
mm
(0.
0.3
0.4
2fp
1.0
0.9
0.8
0.7
0.6
0.5
7fp
0.11
/s)
0m s)
(3.
/
7m
(2. m/s)
fps
10
s)
2.4
/
(
s
1m
9fp s
(2.
/s)
0.28
0.25
0.23
0.20
0.17
0.14
4.0
10
9
8
7
6
5
4
0.57
3.0
20
0.85
2.0
30
1.1
0.5
0.6
0.7
0.8
0.9
1.0
40
2.8
2.5
2.3
2.0
1.7
1.4
0.4
100
90
80
70
60
50
1fp
Discharge Curves
Figure 1: Discharge Rates for Corrugated Polyethylene Pipe With a Smooth Interior (assumes n = 0.010)
Figure 2: Discharge Rates for Corrugated Polyethylene Pipe With a Corrugated Interior
0.57
m)
/s
3m
0.11
0.085
m)
0m
(45
m)
0.057
75m
(3
15"
m)
0m
30
2" (
1.0
0.9
0.8
0.7
0.6
0.5
10"
0.028
0.025
0.023
0.020
0.017
0.014
m)
0m
(25
m)
0m
20
8" (
0.4
0.011
m)
0.3
0.0085
50m
1
6" (
0.0056
)
mm
75m
0.0028
5.0
6.0
7.0
8.0
9.0
10.0
3" (
4.0
0.5
0.6
0.7
0.8
0.9
1.0
0.4
0.3
0.2
0.05
0.06
0.07
0.08
0.09
0.1
0.04
0.03
0.02
0.01
m)
3.0
100
4" (
2.0
0.2
0.28
0.25
0.23
0.20
0.17
0.14
/s
6m
(0.
/s)
0m )
(3.
ps
m/s
7
.
10f
s (2 m/s)
9fp
.4
s (2
/s)
8fp
1m
(2.
)
0.85
0m
60
4" (
18"
0.1
1.1
/s
8m
(1.
/s
5m
/s
2m
/s
9m
(0.
s
1fp
(1.
(0.
s
2fp
10
9
8
7
6
5
4
(1.
s
4fp
s
3fp
20
s
5fp
30
s
6fp
40
2.8
2.5
2.3
2.0
1.7
1.4
s
7fp
100
90
80
70
60
50
Note: The n value changes from diameter to diameter for corrugated interior pipe because of differences in
corrugation geometry. (4" - 6": 0.015; 8": 0.016; 10: 0.017: 12" - 15": 0.018; 18" - 24": 0.020)1
Solid lines indicate pipe diameter.
Dashed lines indicate approximate flow velocity.
Conveyance Method
Equation 1
Q = 1.486 AR2/3 S1/2
n
Where:
Q = pipe capacity, cfs
n = Mannings n (unitless), a term used to describe material roughness
A = cross-sectional flow area of the pipe (ft2)
R = hydraulic radius (ft), 1/4 the diameter for full-flowing pipe conditions
S = pipe slope (feet/foot)
Equation 1(a)
Q = AR2/3 S1/2
n
Where:
Q = pipe capacity (m3/s)
n = Manning n (unitless)
A = cross sectional flow area of the pipe (m2)
R = hydraulic radius (m), 1/4 the diameter for full-flowing pipe conditions
S = pipe slope (meter/meter)
For a specific full-flowing pipe installation, the parameters n, A, and R are easily defined
constants. The flow-carrying ability, or conveyance factor, of the pipe can then be defined
as shown in Equation 2 or 2(a) with metric units.
Equation 2
k = 1.486 AR2/3
n
Where:
k = conveyance factor
Equation 2(a)
k = AR2/3
n
By substitution, the Mannings formula can then be reduced to the following equation.
Equation 3
Q = kS1/2
Equation 3 also can be written as shown in Equation 4.
Equation 4
k= Q
S1/2
Direct substitution of design conditions into Equation 4 will determine the minimum
conveyance factor allowed. Use Table 1 [or Table 1(a) for metric equivalent] as a guide to
selecting a corrugated polyethylene pipe having a conveyance factor of at least what youve
calculated.
The Mannings n is a critical value in the conveyance concept. Among pipes of the same
diameter, the Mannings n is the only factor that has an effect on conveyance and, therefore,
capacity. When comparing identical field conditions, conveyance has a direct relationship to
capacity. This means that if the slope is held constant, tripling conveyance will triple the
capacity and halving conveyance will halve the capacity.
Problems involving conveyance factors are explained in the Example Problems section
on page 16.
10
(sq. ft.)
0.05
0.09
0.20
0.35
0.55
0.79
1.23
1.77
2.41
3.14
3.98
4.91
5.94
7.07
9.62
11.04
12.57
15.90
19.63
(in.)
10
12
15
18
21
24
27
30
33
36
42
45
48
54
60
3762.0
2840.5
2074.8
1746.8
1453.2
963.4
763.9
592.5
447.3
326.8
228.9
151.7
93.3
51.5
31.6
17.5
8.1
2.7
1.3
0.009
3385.8
2556.4
1867.4
1572.1
1307.9
867.1
687.5
533.2
402.6
294.1
206.0
136.6
84.0
46.3
28.5
15.7
7.3
2.5
1.1
0.010
3078.0
2324.0
1697.6
1429.2
1189.0
788.2
625.0
484.7
366.0
267.3
187.3
124.1
76.3
42.1
25.9
14.3
6.6
2.2
1.0
0.011
2821.5
2130.4
1556.1
1310.1
1089.9
722.6
572.9
444.3
335.5
245.1
171.6
113.8
70.0
38.6
23.7
13.1
6.1
2.1
1.0
0.012
2604.4
1966.5
1436.4
1209.3
1006.1
667.0
528.9
410.2
309.7
226.2
158.4
105.0
64.6
35.6
21.9
12.1
5.6
1.9
0.9
0.013
97.5
60.0
33.1
20.3
11.2
5.2
1.8
0.8
0.014
2418.4
1826.0
1333.8
1122.9
934.2
619.3
491.1
380.9
287.6
210.1
147.1
Area
Dia.
2257.2
1704.3
1244.9
1048.1
871.9
578.0
458.3
355.5
268.4
196.1
137.3
91.0
56.0
30.9
19.0
10.5
4.9
1.6
0.8
0.015
1692.9
1278.2
933.7
786.1
654.0
433.5
343.8
266.6
201.3
147.0
103.0
68.3
42.0
23.2
14.2
7.9
3.6
1.2
0.6
0.020
3" 6"
8"
10"
12" 15"
18" 24"
1782.0
1345.5
982.8
827.4
688.4
456.4
361.9
280.6
211.9
154.8
108.4
71.9
44.2
24.4
15.0
8.3
3.8
1.3
0.6
0.019
1881.0
1420.2
1037.4
873.4
726.6
481.7
382.0
296.2
223.7
163.4
114.4
75.9
46.7
25.7
15.8
8.7
4.1
1.4
0.6
0.018
Diameter
4" 60"
1991.6
1503.8
1098.4
924.8
769.4
510.0
404.4
313.7
236.8
173.0
121.2
80.3
49.4
27.2
16.8
9.2
4.3
1.5
0.7
0.017
Product
Typical Smooth Interior
2116.1
1597.8
1167.1
982.6
817.5
541.9
429.7
333.3
251.6
183.8
128.7
85.3
52.5
28.9
17.8
9.8
4.6
1.5
0.7
0.016
Manning Value
1612.3
1217.4
889.2
748.6
622.8
412.9
327.4
253.9
191.7
140.0
98.1
65.0
40.0
22.1
13.6
7.5
3.5
1.2
0.5
0.021
1472.1
1111.5
811.9
683.5
568.7
377.0
298.9
231.8
175.0
127.9
89.6
59.4
36.5
20.1
12.4
6.8
3.2
1.1
0.5
0.023
0.015
0.016
0.017
0.018
0.020
Mannings n
0.010 - 0.012
1539.0
1162.0
848.8
714.6
594.5
394.1
312.5
242.4
183.0
133.7
93.6
62.1
38.2
21.1
12.9
7.1
3.3
1.1
0.5
0.022
1410.7
1065.2
778.1
655.0
545.0
361.3
286.5
222.2
167.8
122.5
85.8
56.9
35.0
19.3
11.9
6.5
3.0
1.0
0.5
0.024
1354.3
1022.6
746.9
628.8
523.2
346.8
275.0
213.3
161.0
117.6
82.4
54.6
33.6
18.5
11.4
6.3
2.9
1.0
0.5
0.025
11
(sq. m)
0.004
0.008
0.018
0.031
0.049
0.071
0.110
0.159
0.216
0.283
0.358
0.442
0.535
0.636
0.866
0.994
1.131
1.431
1.767
(mm)
75
100
150
200
250
300
375
450
525
600
675
750
825
900
1050
1125
1200
1350
1500
102.10
77.09
56.31
47.41
39.44
26.15
20.73
16.08
12.14
8.87
6.21
4.12
2.53
1.40
0.86
0.47
0.22
0.07
0.03
0.009
91.89
69.38
50.68
42.67
35.50
23.53
18.66
14.47
10.93
7.98
5.59
3.71
2.28
1.26
0.77
0.43
0.20
0.07
0.03
0.010
83.54
63.08
46.07
38.79
32.27
21.39
16.96
13.16
9.93
7.26
5.08
3.37
2.07
1.14
0.70
0.39
0.18
0.06
0.03
0.011
76.58
57.82
42.23
35.56
29.58
19.61
15.55
12.06
9.11
6.65
4.66
3.09
1.90
1.05
0.64
0.36
0.16
0.06
0.03
0.012
70.69
53.37
38.99
32.82
27.31
18.10
14.35
11.13
8.41
6.14
4.30
2.85
1.75
0.97
0.59
0.33
0.15
0.05
0.02
0.013
Area
Dia.
65.64
49.56
36.20
30.48
25.36
16.81
13.33
10.34
7.80
5.70
3.99
2.65
1.63
0.90
0.55
0.30
0.14
0.05
0.02
0.014
61.26
46.26
33.79
28.45
23.67
15.69
12.44
9.65
7.28
5.32
3.73
2.47
1.52
0.84
0.52
0.28
0.13
0.04
0.02
0.015
45.95
34.69
25.34
21.33
17.75
11.77
9.33
7.24
5.46
3.99
2.80
1.85
1.14
0.63
0.39
0.21
0.10
0.03
0.02
0.020
75 - 150 mm
200 mm
250 mm
300 - 375 mm
450 - 600 mm
48.36
36.52
26.67
22.46
18.68
12.39
9.82
7.62
5.75
4.20
2.94
1.95
1.20
0.66
0.41
0.22
0.10
0.04
0.02
0.019
51.05
38.55
28.16
23.70
19.72
13.07
10.37
8.04
6.07
4.43
3.11
2.06
1.27
0.70
0.43
0.24
0.11
0.04
0.02
0.018
Diameter
100 - 1500 mm
54.05
40.81
29.81
25.10
20.88
13.84
10.98
8.51
6.43
4.70
3.29
2.18
1.34
0.74
0.45
0.25
0.12
0.04
0.02
0.017
Product
Typical Smooth Interior
57.43
43.36
31.68
26.67
22.19
14.71
11.66
9.04
6.83
4.99
3.49
2.32
1.42
0.79
0.48
0.27
0.12
0.04
0.02
0.016
Manning Value
43.76
33.04
24.13
20.32
16.90
11.21
8.89
6.89
5.20
3.80
2.66
1.76
1.09
0.60
0.37
0.20
0.09
0.03
0.01
0.021
39.95
30.17
22.04
18.55
15.43
10.23
8.11
6.29
4.75
3.47
2.43
1.61
0.99
0.55
0.34
0.19
0.09
0.03
0.01
0.023
0.015
0.016
0.017
0.018
0.020
Mannings n
0.010 - 0.012
41.77
31.54
23.04
19.39
16.14
10.70
8.48
6.58
4.97
3.63
2.54
1.68
1.04
0.57
0.35
0.19
0.09
0.03
0.01
0.022
38.29
28.91
21.12
17.78
14.79
9.81
7.77
6.03
4.55
3.33
2.33
1.54
0.95
0.52
0.32
0.18
0.08
0.03
0.01
0.024
36.76
27.75
20.27
17.07
14.20
9.41
7.46
5.79
4.37
3.19
2.24
1.48
0.91
0.50
0.31
0.17
0.08
0.03
0.01
0.025
Table 1(a) : Conveyance Factors for Corrugated Polyethylene Pipe (Metric Units)
Self-Cleansing Velocities
ediment can reduce the capacity of a stormwater pipe over time. In some installations,
it may render the pipe useless until the system can be cleaned. This is an expensive,
time-consuming undertaking, so preventive measures should be taken during design.
Sedimentation is of great concern in storm sewer application, because large, heavy grit
may be present. To minimize potential problems, flow should be maintained at a minimum,
or self-cleansing, velocity.
Flow velocity can be increased by either increasing the slope of the pipe or by using a
smaller diameter. Modifying either the slope or pipe size requires careful consideration of
site factors and flow needs. However, by using a corrugated polyethylene pipe with a
smoother interior (a lower Mannings n), a smaller diameter pipe can often be selected
in lieu of alternative pipe materials without adversely affecting capacities or modifying the
slope of the line.
The potential for settling is determined by the specific gravity and diameter of the particle
and flow velocity. The formula for self-cleansing velocity is shown in Equation 5 or 5(a)
for metric units.
Equation 51
VSC = 1.486R1/6 [B(sg - 1)Dg]1/2
n
Where:
VSC = minimum self-cleansing velocity (fps)
B
= constant equal to 0.04 for clean granular particles or
0.8 for cohesive material (unitless)
sg = specific gravity of the soil particle (unitless)
Dg = particle diameter (in)
Equation 5(a)
VSC = R1/6 [B (sg-1)Dg]1/2
n
Where:
VSC = minimum self-cleansing velocity in a full-flow condition (m/s)
R
= hydraulic radius (m)
B
= constant equal to 0.04 for clean granular particles or 0.8 for cohesive
material, unitless
12
sg
Dg
Soil types vary widely across the nation, as well as within states and counties. Separate
calculations in each specific installation may prove impractical, so an optimum self-cleansing
velocity for storm sewers is usually accepted to be 3 fps (1m/s).2
In some specialized installations where sediment is a known problem, it may be wise to
perform a soil analysis prior to final drainage design to determine the parameters necessary
for Equation 5 or 5(a). By doing so, much off the guesswork is eliminated and sedimentation
is kept to a minimum. In each design, a final check should be performed to compare the
expected velocity with the self-cleansing velocity. The actual effluent velocity can be
calculated using Equation 6 or Equation 6(a) for metric units.
Equation 6
V = 1.486R2/3 S1/2
n
Equation 6(a)
V = R2/3 S1/2
n
Determining actual effluent velocity can be greatly simplified through use of a chart, as
shown in Figure 3, for partially full pipe flows. Proper use of this chart is demonstrated
in Example 2.
1.0
0.9
0.8
d
ea
Ar
0.7
0.6
0.5
D
0.3
0.2
0.1
0
0
ge
ar
h
isc
0.4
0.1
0.2
0.3
ius
rad
c
i
l
rau
Hyd
ty
oci
Vel
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
13
Value Considerations
any factors influence the life cycle costs of stormwater drainage pipe. While material
and installation rates and equipment costs are fairly easy to define, factors such as
maintenance and material life will depend entirely on the environment where the system
is constructed.
The inert, anti-adhesive nature of high density polyethylene pipe (HDPE) adds to its excellent
hydraulics, because it minimizes the build up of sediments, scale and slime which occurs
more commonly in pipes made of other materials. Pipe discharge rates are determined using
the Mannings n value which are shown in Table 2.
Table 2
Comparison of Pipe Wall Roughness Coefficients
Mannings n Values
Pipe
Diameter
in (mm)
4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
15 (375)
18 (450)
21 (525)
24 (600)
27 (675)
30 (750)
36 (900)
42 (1050)
48 (1200)
54 (1350)
60 (1500)
Corrugated Exterior
Smooth Interior
Polyethylene Pipe3
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
0.010-0.012
Galvanized
Corrugated
Steel Pipe4
N/A
N/A
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
0.022-0.026
Reinforced
Concrete
Pipe5
N/A
N/A
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
0.011-0.015
14
The durability of polyethylene pipe means that its roughness coefficient wont vary or increase
over time, because chemically inert HDPE is less affected than other pipe materials by pitting
and corrosion. This helps to minimize sedimentation and reduce maintenance requirements,
which in turn lowers overall maintenance and replacement costs.
Stormwater drainage systems also are often subjected to flows containing branches and other
debris. A pipe with a corrugated interior tends to encourage blockages by trapping debris
across the pipe. Smooth interior pipe remains relatively free of debris and snags and, if by
chance they do occur, its easy to free the blockage.
15
Example Problems
Given: Field conditions stipulate a pipe capacity of 3 cfs and a slope of 0.5%.
Find: Both a corrugated polyethylene pipe with a smooth interior and a corrugated interior,
providing the optimum hydraulic solution.
Solution: It is necessary to use Equation 4 to determine the required conveyance for the given
conditions. Before substituting the values into the equation, first convert the slope into a
value with units of feet/foot as follows:
0.5% = 0.005 ft/ft
Now substitute values directly into Equation 4:
k= Q
S1/2
= 3 cfs
(0.005)1/2
= 42.2
Refer to Table 1 to select pipe having a minimum conveyance of 42.2.
The most practical solutions are:
12" smooth interior pipe
15" corrugated interior pipe
The optimum hydraulic solution would be the pipe with conveyance most near that calculated.
Both the 12" smooth interior pipe and 15" corrugated interior pipe will function in about the
same manner, because their conveyances are so close to that required. Final selection of pipe
size and materials is made in Example 2.
Example 2
The results from the previous example, in combination with Equation 6 and Figure 1,
allows the actual effluent velocity to be calculated.
16
Conveyance allows the user to compare relative capacities, and so can be used in lieu of
capacity, or discharge, in Figure 1. Referring to the data from Example 1:
k
k (full)
42.2 = 0.91
46.3
42.2 = 0.90
46.7
Q
Q (full)
0.91
0.90
1.0
Q
V
Q (full) V (full) V (full)
0.91
1.125 4.17 fps
(1.3 m/s)
0.90
1.125 2.69 fps
(0.8 m/s)
1.3
V
4.69 fps
(1.4 m/s)
3.03 fps
(1 m/s)
The conclusion is that both alternatives will meet the minimum self-cleansing velocity of 3
fps (1 m/s). The 12" (300 mm) pipe with a smooth interior supplies some additional velocity
that will tend to flush out larger grit particles. Furthermore, smaller diameter pipe may result
in installation savings that should be considered in the overall project costs.
17
Example 3
Given: Field conditions stipulate a pipe capacity of 0.5 m3/s and a slope of 6%.
Several materials are being reviewed for the project, as follows:
Smooth interior polyethylene pipe
Corrugated interior polyethylene pipe
Corrugated steel pipe
n = 0.010 (assumed)
n values as shown in Table 1(a)
n = 0.022 (assumed)
This example illustrates the wide variances in diameters able to accommodate the flow
specified. In each case, the minimum velocity criteria was checked and fulfilled using
the method demonstrated in Example 2, in conjunction with Equation 6(a). (Results are
as shown above).
18
Ibid, p. 107.
Steven L. Barfuss and J. Paul Tullis, Report on the Friction Factor Tests on High Density
Polyethylene Pipe. Logan, Utah: Utah State University Water Research Laboratory; 1988.
3
Ibid, p. 95.
Footnotes
19
TED P O L YETH
ENE
CO R
GA
YL
RU
2000 Corrugated
Polyethylene Pipe Association
Printed in U.S.A.
I O
N
P
P I
CPPA
A
A S
S O C I
TM