(TS27R)

Automatic tool measurement manual (Tool probe)

>> <<
(Simplicity manual )
1. O8000 ( PROBE CUSTOM CALIBRATION )
setting .
As setting value can be changed during machine transfer, new equipment must confirm certainly.
dry run ,single block (par. 6200 #7)
Because there is danger of crash, use dry run, single block when confirm first time.
.
Execute more once as follows.
( program . -- page 4
Program in machine can be different from this

1) ( DIA 6~8 )

1) Prepare standard tool ( DIA 6 ~ 8 high spin tool with end point is good )

2) MODE EDIT O8000 Program .

2) Select MODE by EDIT. And call O8000 Program
- Page 1
Detailed - Page 1 reference
3) SETTING
3) If SETTING value amendment need, value is change
4) MODE AUTO(MEMORY) (CYCLE START)
4)Change MODE by AUTO (MEMORY) and do execution (CYCLE START)

5) "M00" .
5) Move to stylus center And axis is stopped in "M00
6) MODE JOG & HANDLE 10~15mm
6) MODE selection JOG & by HANDLE convert and move to stylus top portion about 10 ~ 15 mm position
7) MODE AUTO(MEMORY) (CYCLE START) .
7) Change MODE selection by AUTO (MEMORY)And do auto execution (CYCLE START) again.

*
At month, do trial about once.

2. M200 ( ) Automatic tool length measurement

1) MODE MDI .
1) Change MODE selection by MDI. And exchange by tool to measure
2) M200 (CYCLE START) .
2) After input M200, do execution (CYCLE START)
( )
(If amendment of value need, value is change )

- Page 2
Detailed - Page 2 reference

3. M300 ( )
Automatic tool length breakage measurement
1) MODE MDI
1) Change MODE selection by MDI. And exchange by tool to measure.
2) M300 (CYCLE START) .
2) After input M300, do execution (CYCLE START)
( )
(If amendment of value need, value is change)

- Page 3
Detailed Page3 reference

4. M400 ( ) Semiautomatic measurement

1) MODE MDI
1) Change MODE selection by MDI. And exchange by tool to measure
2) M400 (CYCLE START)
2) After input M400, do execution (CYCLE START)
( )
( If amendment of value need, value is change )

- Page 4
Detailed - Page 4 reference
3) "M00" .
3) Move to stylus center And axis is stopped in "M00
4) MODE JOG & HANDLE 10~15mm MODE selection JOG & by
4) HANDLE convert and move to stylus top portion about 10 ~ 15 mm position
5) MODE MDI (CYCLE START) .
5) Change MODE selection by AUTO (MEMORY)And do auto execution (CYCLE START) again.

- Contents -

O8000 ( Calibration -
Calibration Setting - Standard ) -------------------O8000 (Calibration -
Calibration Setting - absolute ) ---------------------

1
1-1

M200 (
Automatic tool length measurement ) --------------------------M300 (
Automatic tool length breakage measurement ) -----------------------

M400 (
Semiautomatic measurement ) ------------------------

M500 ( (Z)
Automatic Work (Z) Setting

) ---------------------------

Measurement application -------------------------------------

Alarm messages ----------------------------------

/
Service and Maintenance -----------------------------------

8, 9

- Calibration

Page

Standard Calibration

%
O8000(REN TS27R CALIBRATION)
G91G28Z0
#523 - X ( )
G80G40G0
#524 - Y ( )
G90
(* TOOL CHANGE *)
G00G53X#523Y#524 ( X,Y ) (X, Y measurement position for Stylus )
G00G53Z-20.
M00(STYLUS ON 10MM APPROACH)

X -Axis position ( machine position)

y-axis position ( machine position)

#506=0.3 ( SURFACE BACK-OFF DISTANCE)

#507=1. ( 2 TOUCH X x-axis move value -2 touch)
#525=100. ( Z RAPID APPROACH POS. IN Z )
#526=50. ( DIA 10 Under DIA 10mm )
#527=50. ( DIA 11 ) over dia 10mm
#528=60. ( MAX. CUTTER DIAMETER )
#529=3. ( 1(A), 2(B), 3(C ) WORK OFFSET TYPE )
#530=2.
#531=0. INCH/METRIC STORED DATA
M19
N1(LENGTH CALIBRATION)
G65P9851K0.Q15.
G91G28Z0.
G90
M02
N2(X DIAM CAL)
#5301=1.(X AXIS) X-AXIS SELECT
G65 P9852 S6 K12.7.Z-15. ( S6 : DIA Standard TOOL
N3( Y DIAM CAL )
#5301=2.(Y AXIS) Y-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
M02

.

This does Setting when install first time

Disk stylus

- Calibration -

Page

1-1

absolute Calibration Setting

%
O8000(REN TS27R CALIBRATION)
G91G28Z0
#523 - X (
X -Axis position ( machine position) )
G80G40G0
#524 - Y (
y -Axis position ( machine position) )
G90
(* TOOL CHANGE *)
G00G53X#523Y#524 ( X,Y X, Y measurement position for Stylus )
G00G53Z-20.
M00(STYLUS ON 10MM APPROACH)
#506=0.3 ( ) SURFACE BACK-OFF DISTANCE
#507=1. ( 2 TOUCH X x-axis move value -2 touch )
#525=250. ( Z ) RAPID APPROACH POS. IN Z
#526=200. ( DIA 10 Under DIA 10mm )
#527=200. ( DIA 11 over dia 10mm )
#528=60. ( ) MAX. CUTTER DIAMETER
#529=3. ( WORK OFFSET TYPE 1(A), 2(B), 3(C ) )
#530=2.
#531=0. INCH/METRIC STORED DATA
M19
N1(LENGTH CALIBRATION)
G65 P9851 K120. Q15. (K120 Standard TOOL LENGTH)
G91G28Z0.
G90
M02
N2(X DIAM CAL)
#5301=1.(X AXIS) X-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
N3( Y DIAM CAL )
#5301=2.(Y AXIS) Y-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
M02

.

This does Setting when install first time

Disk stylus

-
-Automatic tool length measurement -

M200 T_ S_ Q_
) M200 T10
T

Page

- DIA 10 measure under DIA 10mm

- DIA 11 measure over DIA 10mm

M200 T10 S12

: Offset number

S
Q

(
(If unuse, tool number and offset number are same)
: T Notice :If use waiting tool, input T-no certainly
: DIA 11 : Flat end mill diameter size (over DIA 11mm)
(S/2 Reverse after move to bed inside as S/2 )
: O8000 -Z Distance that can move than Setting value

DIA 10

to O8000 more-by Z shaft

( 50mm If unuse, recognize by default value 50mm )
DIA 11 DIA11mm over

S (size)

-
-Automatic tool length breakage measurement -

Page

M300 T_ S_ H_
- DIA 10 measure under DIA 10mm

) M300 T10

- DIA 11 measure over DIA 10mm

M300 T10 S12

: Offset number
T

(
If unuse, tool number and offset number are same)
: T
Notice :If use waiting tool, input T-no certainly
: DIA 11 Flat end mill diameter size (over DIA 11mm

(S/2 Reverse after move to bed inside as S/2 )

: Tool damage range

( 0.5mm
If unuse, recognize by default value 0.5mm)

S (size)

- Semiautomatic measurementPage
-

M400 T_ S_
) M400 T10

- DIA 10 measure under DIA 10mm

- DIA 11 measure over DIA 10mm

M400 T11 S12

: Offset number

( If unuse, tool number and offset nu

: DIA 11 Flat end mill diameter size (over DIA 11mm

(S/2 Reverse after move to bed inside as S/2 )

& MOVE BY JOG &HANDLE

S (size)

10~15mm

- (Z) Automatic Work (Z) Setting -

Page

M500 T_ S_ B_
) M500 T5 S1

- G54 Z0. Z0 Setting (G54 coordinate)

M500 T5 B50 S2

- G56 Z0. Including high block Z-Z

: (offset ) work Coordinate system Setting tool (offset value)

: Work coordinate number

( S1 ~ S6 -> G54 ~ G59,

S101 ~ S148 -> G54.1 P1 ~ G54.1 P148 )

: Block gauge or Preseter height

( B +,- Application possibility )

B+
Z0.

work piece

- Measurement application -

Page

1. Full tool setting program ( length only)

- . Can measure all tool at once
( ) Length value (Example)

O1234
%
M6 T1
M200 T1
M6 T2
M200 T2
M6 T3
M200 T3
.
.
.
M6T25
M200 T25

->

H1 : 95

->

H2 : 20

->

H3 : -10

->

H20 : 51

M02
%

2. Tool setting included in the part program

- , .
Process during processing can finish and measure. And do heat displacement revisions

%
O2000
M200 T1
G91G28Z0.
G40G80
M6T1
G90G54G0X?Y?
.
.G43H1Z50.
M300 T1
.
G91G28Z0.
G49
M02
%

->
1 tool no 1 measurement

continue program
->
1 Tool breakage check (tool no1)

- Alarm messages -

3091( FORMAT ERROR )

.
Unused character that specify or mistake input

Action

Page

Confirm again and re-input and execution

3092( PROBE OPEN )

1 Cause #526 .
Present measurement tool is long case more than #526 Setting value
1 Action #526 .
Adjust #526 value according to tool length
- Page 1 Detailed see Page 1

TS27R ,
dirty thing accumulates in connection region of TS27R measuring instrument

2 Action

Clean connection portion so that chip does not accumulate

3093( PROBE FAIL )

measurement tool does not touc

Action

Q . Set point Q value use or change

3099( BROKEN TOOL )

In case tool is broken

- Page 2 Detailed see Page 1

Action

TOOL
Confirm damage of tool and exchange TOOL
- Page 3 Detailed see Page 1

Other alarm message consults with

machine brand

- / Page

1. (weak link) exchange weak link method

1.
Throw away weak link and damaged bolt
4.

B Connect built stylus using weak l

2.
Assemble new weak link like picture
Assemble using wrench to measuring instrument

5.
C

. Finally, assemble connection ring using C bolt on stylus ho

3.
A . With mood volt A Disk stylus & stylus holder assemble .

(weak link) * Weak Link (weak link) da

- / -

Page

1. (weak link)
1.

4.
B

2.
2mm
5.

C
2mm
.

3.
A .
* (weak link) *

- / -

Page

2. Stylus horizontality example

1

- ( X ) Side horizontality

example (X-AXIS)

0.005mm Within 0.005mm

A ( ) Washer

"A" "1" "A" "2" .

If tighten A screw, star Ilreoseu is been slanted for 1 direction &A if do loosen for 2 directions be slanted

"B" "A" . Control of B screw ends to A screw And act role that do
to be not loosen

- ( Y ) Front side horizontality example (y-axis)

0.005mm Within 0.005mm

"A" "1" , "B"

"2" . If tighten A screw, star Ilreoseu i

: (page 1 ) . Screw tightens eac

-Q/A-

Page

10

Q1. Gap occurs to work piece.

A1. .- Page 9 Confirm indicator stylus horizontality

0.005mm . - If is 0.005mm something wrong, adjust horizontality again

(O8000) . After adjust horizontality, execute CALIBRATION (O8000)

Q2. . Probe became broken

A2. , ( )
. Whole probe broken or measurement region (weak link) broken is checking .
- Whole probe damage -Inquiry by telephone
(weak link) - page 8 (weak link) - page 8