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Automotive Industry
Automotive Industry
in the world and one of the fastest growing globally. India's passenger
car and commercial vehicle manufacturing industry is thesixth largest
in the world, with an annual production of more than 3.9 million units
in 2011.According to recent reports, India overtook Brazil and
became the sixth largest passenger vehicle producer in the
world (beating such old and new auto makers as Belgium, United
Kingdom, Italy, Canada, Mexico, Russia, Spain, France, Brazil),
growing 16 to 18 per cent to sell around three million units in the
course of 2011-12.In 2009, India emerged as Asia's fourth largest
exporter of passenger cars, behind Japan, South Korea, and
Thailand. In 2010, India beat Thailand to become Asia's third largest
exporter of passenger cars.
As of 2010, India is home to 40 million passenger vehicles. More than
3.7 million automotive vehicles were produced in India in 2010 (an
increase of 33.9%), making the country the second (after China)
fastest growing automobile market in the world. According to the
Society of Indian Automobile Manufacturers, annual vehicle sales are
projected to increase to 5 million by 2015 and more than 9 million by
2020. By 2050, the country is expected to top the world in car
volumes with approximately 611 million vehicles on the nation's
roads.
The majority of India's car manufacturing industry is based around
three clusters in the south, west and north. The southern cluster
consisting of Chennai and Bangalore is the biggest with 35% of the
revenue share. The western hub near Mumbai and Pune contributes
to 33% of the market and the northern cluster around the National
Capital Region contributes 32%. Chennai, is also referred to as the
"Detroit of
India"with
the
India
operations
ofFord, Hyundai, Renault, Mitsubishi, Nissan, BMW, Hindustan
Motors, Daimler, Caparo, andPSA Peugeot Citron is about to begin
their operations by 2014. Chennai accounts for 60% of the country's
automotive
exports. Gurgaon and Manesar in Haryana form
the
northern cluster where the country's largest car manufacturer, Maruti
Overview
The Indian Automobile Industry manufactures over 11 million vehicles
and exports about 1.5 million each year. The dominant products of
the industry are two-wheelers with a market share of over 75% and
passenger cars with a market share of about 16%.Commercial
vehicles and three-wheelers share about 9% of the market between
them. About 91% of the vehicles sold are used by households and
only about 9% for commercial purposes. The industry has a turnover
of more than USD $35 billion and provides direct and indirect
employment to over 13 million people?
The supply chain is similar to the supply chain of the automotive
industry in Europe and America.
Interestingly, the level of trade exports in this sector in India has been
medium and imports have been low. However, this is rapidly changing
and both exports and imports are increasing. The demand
determinants of the industry are factors like affordability, product
innovation, infrastructure and price of fuel. Also, the basis of
competition in the sector is high and increasing, and its life cycle
stage is growth. With a rapidly growing middle class, all the
advantages of this sector in India are yet to be leveraged.
History
The first car ran on India's roads in 1897. Until the 1930s, cars were
imported directly, but in very small numbers.
Embryonic
automotive
industry
emerged
in India in
the
1940s. Mahindra & Mahindra was established by two brothers as a
trading company in 1945, and began assembly of Jeep CJ-3A utility
vehicles under license from Willys. The company soon branched out
into the manufacture of light commercial vehicles (LCVs) and
agricultural tractors.
Following the independence, in 1947, the Government of India and
the private sector launched efforts to create an automotive
component manufacturing industry to supply to the automobile
industry. However, the growth was relatively slow in the 1950s and
1960s due to nationalisation and the license raj which hampered the
Indian private sector. Total restrictions for import of vehicles were set
and after 1970 the automotive industry started to grow, but the growth
was mainly driven by tractors, commercial vehicles and scooters.
Cars were still a major luxury. Japanese manufacturers entered the
Indian market ultimately leading to the establishment ofMaruti Udyog.
A number of foreign firms initiated joint ventures with Indian
companies.
In the 1980s, a number of Japanese manufacturers launched jointventures for building motorcycles and light commercial-vehicles. It
was at this time that the Indian government chose Suzuki for its jointventure to manufacture small cars. Following the economic
liberalization in 1991 and the gradual weakening of the license raj, a
number of Indian and multi-national car companies launched
operations. Since then, automotive component and automobile
manufacturing growth has accelerated to meet domestic and export
demands.
Following economic liberalization in India in 1991, the Indian
automotive industry has demonstrated sustained growth as a result of
increased competitiveness and relaxed restrictions. Several Indian
automobile manufacturers such as Tata Motors, MarutiSuzuki and
Mahindra and Mahindra, expanded their domestic and international
operations. India's robust economic growth led to the further
expansion of its domestic automobile market which has attracted
significant India-specific investment by multinational automobile
manufacturers. In February 2009, monthly sales of passenger cars in
India exceeded 100,000 units and have since grown rapidly to a
record monthly high of 182,992 units in October 2009. From 2003 to
2010, car sales in India have progressed at a CAGR of 13.7%, and
with only 10% of Indian households owning a car in 2009 (whereas
this figure reaches 80% in Switzerland for example) this progression
is unlikely to stop in the coming decade.Congestion of Indian roads,
more than market demand, will likely be the limiting factor.
SIAM is the apex industry body representing all the vehicle
manufacturers, home-grown and international, in India
Industry Definition
This class consists of units mainly engaged in manufacturing motor
vehicles or motor vehicle engines.
Products and Services
The primary activities of this industry are:
Motor cars manufacturing Motor vehicle engine manufacturing
The major products and services in this industry are:
Passenger motor vehicle manufacturing segment (Passenger Cars,
Utility Vehicles & Multi Purpose Vehicles) Commercial Vehicles
(Medium & Heavy and Light Commercial Vehicles) Two Wheelers
Three Wheelers
Supply Chain of Automobile Industry
The supply chain of automotive industry in India is very similar to the
supply chain of the automotive industry in Europe and America. The
orders of the industry arise from the bottom of the supply chain i. e.,
from the consumers and go through the automakers and climbs up
until the third tier suppliers. However, the products, as channelled in
every traditional automotive industry, flow from the top of the supply
chain to reach the consumers. Automakers in India are the key to the
supply chain and are responsible for the products and innovation in
the industry.
The description and the role of each of the contributors to the supply
chain are discussed below.
Third Tier Suppliers: These companies provide basic products like
rubber, glass, steel, plastic and aluminium to the second tier
suppliers.
Second Tier Suppliers: These companies design vehicle systems or
bodies for First Tier Suppliers and OEMs. They work on designs
provided by the first tier suppliers or OEMs. They also provide
engineering resources for detailed designs. Some of their services
may include welding, fabrication, shearing, bending etc.
Automobile production
Type
of
Vehicle
20042005
20052006
20062007
20072008
20082009
20092010
20102011
Passenger
Vehiclels 1,209,87 1,309,30 1,545,22 1,777,58 1,838,69 2,357,4112,987,296
6
0
3
3
7
Commerc
ial
353,703 391,083 519,982 549,006 417,126 567,556 752,735
Vehicles
Three
374,445 434,423 556,126 500,660 501,030 619,194 799,553
Wheelers
Two
6,529,82 7,608,69 8,466,66 8,026,68 8,418,62 10,512,9 13,376,45
Wheeler 9
7
6
1
6
03
1
Total.
Automobile sales
Type of
Vehicle
20042005
20052006
20062007
20072008
20082009
20092010
20102011
Total
15,593,15
7,897,62 8,906,42 10,123,98 9,654,43 9,724,24 12,295,39
6
9
8
8
5
3
7
is the world's cheapest passenger car, manufactured by Tata Motors a leading automaker of India. Multi-purpose vehicles or peoplecarriers are similar in shape to a van and are taller than a sedan,
hatchback or a station wagon, and are designed for maximum interior
room. Utility vehicles are designed for specific tasks. The passenger
vehicles manufacturing account for about 15% of the market in India.
Commercial vehicles are categorised into heavy, medium and light.
They account for about 5% of the market. Three-wheelers are
categorised into passenger carriers and goods carriers. Threewheelers account for about 4% of the market in India.
Segment
10.22
10.39
9.91
10.65
12.42
2.15
2.23
2.18
2.18
2.39
Multi
Purpose
(MPVs) (%)
0.87
0.82
0.75
0.82
0.98
13.44
12.83
13.65
15.79
0.36
0.32
0.32
0.28
0.43
2.01
2.19
2.01
2.44
2.10
2.51
2.33
2.73
2.53
0.25
0.25
0.24
0.32
Vehicles
0.28
Segment
1.17
1.27
1.36
1.67
1.77
Total Light
Vehicles (%)
1.45
1.52
1.61
1.90
2.10
4.03
3.94
4.63
4.63
2.56
2.17
2.39
2.34
2.51
1.61
1.73
1.65
1.65
1.51
4.17
3.90
4.04
4.00
4.01
Scoters/Scooterettee (%)
13.01
11.68
10.21
9.31
11.57
Motorcycles/Step-Throughs
(%)
61.24
62.86
65.24
64.83
59.35
Mopeds (%)
4.52
4.08
3.74
3.52
4.47
0.07
0.19
78.76
78.63
79.18
77.73
75.57
100.00
100.00
100.00
100.00
100.00
Commercial
Segment
Type
Public
Traded as
BSE: 532500
NSE: MARUTI
BSE SENSEX Constituent
Industry
Automotive
Predecessor(s)
Founded
1981
Headquarters
Key people
ShinzoNakanishi
(CEO & MD)
Products
Automobiles
Revenue
Net income
Employees
6,903 (2011)
Parent
Website
www.marutisuzuki.com
Maruti Suzuki
controlling
shareholding
in
Suzuki
Motor
Corporation.
tp://www.thehindubusinessline.com/companies/article3479445.ece|
title=Maruti sales fall 5% in May | date=01 jUNE2012}}
Due to the large number of Maruti 800s sold in the Indian market, the
term "Maruti" is commonly used to refer to this compact car model. Its
manufacturing
facilities
are
located
at
two
facilities Gurgaon and Manesar south of Delhi. Maruti Suzukis
Gurgaon facility has an installed capacity of 900,000 units per annum.
The Manesar facilities, launched in February 2007 comprise a vehicle
assembly plant with a capacity of 550,000 units per year and a Diesel
Engine plant with an annual capacity of 100,000 engines and
transmissions. Manesar and Gurgaon facilities have a combined
capability to produce over 14, 50,000 units annually. More than half
the cars sold in India are Maruti Suzuki cars. The company is a
subsidiary of Suzuki Motor Corporation, Japan, which owns 54.2 per
cent of Maruti Suzuki. The rest is owned by public and financial
institutions. It is listed on the Bombay Stock Exchange and National
Stock Exchange of India.
During 2007-08, Maruti Suzuki sold 764,842 cars, of which 53,024
were exported. In all, over six million Maruti Suzuki cars are on Indian
roads since the first car was rolled out on 14 December 1983. Maruti
Suzuki offers 15 models, Maruti 800, Alto, WagonR, Estilo,Astar, Ritz, Swift, Swift
DZire, SX4, Omni, Eeco, Gypsy, Grand
Vitara, Kizashi and the newly launched Ertiga. Swift, Swift DZire, Astar and SX4 are manufactured in Manesar, Grand Vitara and Kizashi
are imported from Japan as completely built units(CBU), remaining all
models are manufactured in Maruti Suzuki's Gurgaon Plant. The
company is believed to be moving towards introduction of a new
version of Maruti 800 by November 2012, which will be more fuel
efficient, though slightly costlier than Alto and existing Maruti
800. Suzuki Motor Corporation, the parent company, is a global
leader in mini and compact cars for three decades. Suzukis technical
superiority lies in its ability to pack power and performance into a
compact, lightweight engine that is clean and fuel efficient. Nearly
75,000 people are employed directly by Maruti Suzuki and its
partners. It has been rated first in customer satisfaction among all car
makers in India from 1999 to 2009 by J D Power Asia Pacific. Maruti
Suzuki will be introducing new 800cc model by Diwali in 2012.The
model is supposed to be fuel efficient, hence more expensive
Industrial relations
Since its founding in 1983, Maruti Udyog Limited experienced few
problems with its labour force. The Indian labour it hired readily
accepted Japanese work culture and the modern manufacturing
process. In 1997, there was a change in ownership, and Maruti
became predominantly government controlled. Shortly thereafter,
conflict between the United Front Government and Suzuki started.
Labour unrest started under management of Indian central
government. In 2000, a major industrial relations issue began and
employees of Maruti went on an indefinite strike, demanding among
other things, major revisions to their wages, incentives and pensions.
Employees used slowdown in October 2000, to press a revision to
their incentive-linked pay. In parallel, after elections and a new central
government led by NDA alliance, India pursued a disinvestments
policy. Along with many other government owned companies, the new
administration proposed to sell part of its stake in Maruti Suzuki in a
public offering. The worker's union opposed this sell-off plan on the
grounds that the company will lose a major business advantage of
being subsidised by the Government, and the union has better
protection while the company remains in control of the government.
The standoff between the union and the management continued
through 2001. The management refused union demands citing
Audi India
Type
Subsidiary
Industry
Automotive
Founded
2004
Headquarters
Mumbai, Maharashtra
Area served
India
Products
Luxury Vehicles
Parent
Audi
Website
Audi.in
History
Audi has been selling Luxury cars in India
the Audi India was established in March
ofVolkswagen Group Sales India. Audi is
countries worldwide and since 2004; Audi
products on the Indian market.
In March 2007, Audi set up its own sales company for India. By
establishing Audi India as a Division of Volkswagen Group Sales
India Pvt. Ltd. in Mumbai, Audi is making a clear long-term statement
in the country with ambitious growths plans. Audis goal is to become
the leading automobile luxury brand in the Indian market in the next
few years.
Audi A4
Audi A6
Audi Q5
Imported
A8 (L
only)
Audi A7
Audi
WB
Audi
2
FSI
only)
Audi
TT (3.
V6
RS5
V8
Audi
Type
Subsidiary
Industry
Automotive
Founded
2006
Headquarters
Gurgaon, India
Area served
India
Products
Automobiles
Employees
1400
Parent
BMW
Website
www.bmw.in
Audi R8
and
R8 V10
Audi Q7
BMWINDIA
BMW India is a 100% subsidiary of the BMW Group headquartered
at Gurgaon near New Delhi in the National Capital Region. BMW
India also has its own manufacturing facility inChennai.
Operations
Till date BMW Group has invested more than Rs 180 Crores in India.
The wide range of BMW activities in India include the establishment
of a production plant in Chennai, Tamil Nadu, parts warehouse in
Mumbai and development of a dealer organization across major
metropolitan centers of the country.
The BMW Plant at Chennai produces among others, the BMW 3
Series, BMW 5 Series, BMW X1 in petrol and diesel variants and the
BMW 7 series. The new BMW X3 is also produced. The BMW Plant
Chennai has the capacity to produce 11,000 units per year on a
double shift basi
Employees
The total number of employees at BMW India is 1400. Up to 1200
jobs will be created in the dealer and service network.
Dealerships
BMW India is the pioneer in bringing luxurious dealerships to India.
BMW India has set a decisive course by setting up BMW dealerships
of international standards across the country. BMW India has also set
very high standards in service quality and customer care.
By end of 2012, BMW India will aggressively expand its dealer
network by increasing the number of outlets to 40 across major
Models
BMW India produces the following models at its factory in Chennai
BMW 3 Series (BMW 320i, BMW 320d, BMW 320d Dynamic, BMW
320d Exclusive)
BMW 5 Series (BMW 523i, BMW 520d, BMW 525d, BMW 530d)
BMW X1 (BMW X1 sDrive18i, BMW X1 sDrive20d, BMW X1
sDrive20d Exclusive)
BMW X (X3 xDrive30d, X3 xDrive20d)
It imports the following CBU manufactured models in India:
BMW 3 Series (BMW 330d Convertible)
BMW 5 Series (BMW 535i)
BMW Gran Turismo
BMW Financial Services India
BMW Financial Services India is a 100% subsidiary of the BMW
Group and is headquartered in Gurgaon (National Capital Region).
BMW Financial Services operates as a Non-Banking Finance
of its efforts, the BMW Group has been ranked industry leader in
the Dow Jones Sustainability Indexes for the last seven years.
Mercedes-Benz India
Mercedes-Benz India Pvt. Ltd.
Type
Subsidiary
Industry
Automotive
Founded
1994
Headquarters
Key people
Peter T. Honegg
Products
Luxury
Vehicles
Commercial Vehicles
Employees
800 (2007)
Parent
Daimler AG
Website
www.mercedes-benz.co.in
History
Daimler entered the Indian market and set up Mercedes-Benz India
Ltd in 1994. The company was later renamed DaimlerChrysler India
Private Ltd after the merger of parent company Daimler with Chrysler.
After DaimlerChrysler sold off most of its equity interests
in Chrysler in 2007, it changed its name to Daimler AG. As a result,
DaimlerChrysler India was renamed Mercedes-Benz India once
again.
Mercedes-Benz India is a 100%-owned subsidiary of Daimler AG.
The company is based in Pune. Mercedes-Benz reached the top 100
most trusted brands of India published by The Brand Trust
Report and also won the Best Brand Award by Auto India Best Brand
Awards 2011.
Mercedes-Benz launched its third generation M-Class sports utility
vehicle (SUV) on 15 May 2012, in New Delhi.
Manufacturing facilities
Daimler has a commercial vehicle plant outside of Chennai which it is
currently upgrading with an investment of 700 million Euros. The
passenger cars manufacturing plant is located in Pune.
Models
The C-Class and E-Class are assembled locally while others are fully
imported from Germany.
Imported
Mercedes-Benz CL-Class
Mercedes-Benz CLS-Class
Mercedes-Benz GL-Class
Mercedes-Benz M-Class
Mercedes-Benz R-Class
Mercedes-Benz S-Class
Mercedes-Benz SL-Class
Mercedes-Benz SLK-Class
Hyundai
India
a
wholly
subsidiary
the Hyunda
Company i
the
2nd
automobile Type
Motor
India
Subsidiary
Industry
Automotive
Founded
6 May 1996
Headquarters
Chennai, India
Key people
Products
Automobiles
Parent
Website
www.hyundai.co.in
Motor
Limited is
owned
of
i
Motor
n India. It is
largest
HISTORY
HMIL's first car, the Hyundai Santro was launched in 23 September
1998 and was a runaway success. Within a few months of its
inception HMIL became the second largest automobile manufacturer
and the largest automobile exporter in India.Hyundai Motor India
Limited (HMIL) is a wholly owned subsidiary of Hyundai Motor
Company (HMC), South Korea and is the largest passenger car
exporter and the second largest car manufacturer in India. HMIL
Manufactured locally
1. Hyundai Accent Executive (Launched 2011)
2. Hyundai Santro Xing (Launched 2003)
3. Hyundai Uber Cool i20 (Launched 2008)
4. Hyundai Next Gen i10 (Launched 2010)
5. Hyundai Fluidic Verna (Launched 2011)
6. Hyundai EON (Launched 2011)
Imported
1. Hyundai Terracan (20032007)
2. Hyundai Elantra (20042007)
3. Hyundai Tucson (20052010)
4. Hyundai Sonata Transform (20102011)
Type
Joint venture
Industry
Automotive
Founded
December 1995
Key people
Mr.
Takashi
Nagai, Presidentand CEO[1]
Products
Automobiles
Parent
Website
www.hondacarindia.com
Facilities
HSCI's first manufacturing unit at Greater Noida commenced
operations in 1997. Setup at an initial investment of over 4.5 billion,
the plant is spread over 150 acres (0.61 km2). The initial capacity of
the plant was 30,000 cars per annum, which was thereafter increased
to 50,000 cars on a two-shift basis. The capacity has further been
enhanced to 100,000 units annually as of 2008. This expansion led to
an increase in the covered area in the plant from 107,000 m to over
130,000 m.
The company invested 7.8 billion in Bhiwadi for its second
production plant with an annual production capacity of 50,000 units. It
operates under the ISO 9001 standard for quality management and
ISO 14001 for environment management.
8th Generation Honda Accord
HSCI produces the following vehicles in India for local and export
markets:
It also imports the Honda CR-V for sale in the local market.
Sales
HSCI has 127 dealerships across 79 cities in 20 states and 3 Union
Territories of India.
It sold 55,884 units during the period April '09 - February '10 as
against 45,052 units during the same period a year ago, recording an
increase of over 24%. Honda jazz is known as Honda fit in other
countries.