Libro de Trabajo de Programacion CNC

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Computer Numerical Control

Programming Workbook
Generic Mill
Computer Numerical Control Workbook Generic Mill

Published by
CamInstructor Incorporated
330 Chandos Crt.
Kitchener, Ontario
N2A 3C2
www.caminstructor.com
Date: September 1, 2010
Author: Matthew Manton and Duane Weidinger
ISBN: 978-1-897466-84-1
National Library of Canada Cataloguing in Publication
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To order additional copies of the book contact:

CamInstructor Inc.
330 Chandos Crt, Kitchener, ON, N2A 3C2
Phone 1-877-873-6867
Fax 1-866-741-8421
email sales@caminstructor.com
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Copyright 2010 CamInstructor Inc. - All rights reserved.

This book is protected under the copyright laws of Canada and the United States. All rights are reserved. This
document may not, in whole or part, be copied, photocopied, reproduced, translated or reduced to any
electronic medium or machine-readable form without prior consent, in writing, from CamInstructor Inc.
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Limit of Liability/Disclaimer of Warranty: While the Publisher and Author have used their best efforts in
preparing this book, they make no representations or warranties with respect to the accuracy or
completeness of the contents of this book and specifically disclaim any implied warranties of
merchantability or fitness for a particular purpose. No warranty may be created or extended by
representatives. The advice and strategies contained in this book may not be suitable for the readers or
users situation. Neither the publisher nor author shall be liable for any damage, loss or any other damages,
including but not limited to special, incidental, consequential, or other damages including personal.
Notice
CamInstructor Inc. reserves the right to make improvements to this book at any time and without notice.
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Trademarks
Haas is a registered trademark of Haas Automation, Inc.
All brands are the trademark of their respective owners.
Printed in Canada
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Requirements
Use of the Multi-media CD/DVD requires a computer with speakers, and CD/DVD ROM.
August 3, 2010
CamInstructor CNC Programming Work Book-Generic Mill
TABLE OF CONTENTS
2. COMMONLY USED PREPARATORY G CODES
3. COMMONLY USED MISCELLANEOUS M CODES
5. EXAMPLE OF PROGRAM ENDING LINES

6. EXAMPLE OF PROGRAM TOOL CHANGE LINES
a. EXERCISE # 7-1 ~ # 7-5
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7. ABSOLUTE & INCREMENTAL POSITIONING
8. RAPID (G00) AND LINEAR(G01) INTERPOLATION
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a. LINEAR INTERPOLATION: EXERCISE # 8-1 ~ # 8-4

9. DRILL CANNED CYCLE (G81)
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a. DRILL CANNED CYCLE: EXERCISE # 9-1
7
8
8
9
14
15
19
20
22
11. CIRCULAR INTERPOLATION (G02 & G03) : EXERCISE # 11-1
24
a. G02 CIRCULAR INTERPOLATION : EXERCISE # 11-2
26
b. G03 CIRCULAR INTERPOLATION : EXERCISE # 11-3
28
c. CIRCULAR INTERPOLATION: EXERCISE # 11-4 ~ # 11-7
29
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10. DEEP HOLE PECK DRILL CANNED CYCLE (G83)
35
13. CNC PROGRAMMING: EXERCISE # 13
37
14. CNC PROGRAMMING: EXERCISE # 14
40
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12. CUTTER COMPENSATION (G40, G41, & G42)
4. EXAMPLE OF PROGRAM START-UP LINES
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1. AUTOMATIC TOOL CHANGER STANDARD TOOL CAROUSEL
AUTOMATIC TOOL CHANGER

STANDARD TOOL CAROUSEL
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The CNC Machining Center used in this text is set-up with following tools. All
program examples and exercises in this workbook are using the same tools.
Carousel #
Tool Description
0.125 Diameter Flat End Mill
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# 4 Centre Drill
0.187 Diameter Drill
10
0.250 Diameter Drill
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COMMONLY USED PREPARATORY G CODES
CODE
FUNCTION
Rapid traverse motion; Used for non-cutting rapid moves of the machine axis to a
location to be machined, or rapid retract moves after cuts have been completed.
Maximum rapid motion (I.P.M.) of a CNC Machine will vary on machine model.
G01 *
Linear interpolation motion; Used for actual machining and metal removal.
Governed by a programmed feedrate in inches (or mm) per minute. Maximum feed
rate (I.P.M.) of a CNC Machine will vary depending on the model of the machine.
G02 *
Circular Interpolation, Clockwise
G03 *
Circular Interpolation, Counterclockwise
G04
Dwell
G17
Circular Motion XY Plane Selection
G20
Verify Inch Coordinate Positions
G21
Verify Metric Coordinate Positions
G28
Machine Home (Rapid traverse)
G40
Cutter Compensation CANCEL
G41
Cutter Compensation LEFT of the programmed path
G42
Cutter Compensation RIGHT of the programmed path
G43
Tool Length Compensation
G49
Tool Length Compensation CANCEL
G54
Work Coordinate #1 (Part zero offset location)
G80 *
Canned Cycle CANCEL
G81 *
Drill Canned Cycle
G82
Spot Drill Canned Cycle
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G00 *
G83 *
Peck Drill Canned Cycle
G84
Tapping Canned Cycle
G90 *
Absolute Programming Positioning
G91 *
Incremental Programming Positioning
G98
Canned Cycle Initial Point Return
G99
Canned Cycle Rapid (R) Plane Return
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* Programming exercises included
COMMONLY USED MISCELLANEOUS M CODES
CODE
FUNCTION
M01
The M01 code is used for an Optional Program Stop command.

Pressing the OPT STOP key on the control panel signals the machine to perform a stop
command when the control reads an M01 command. It will then perform like an M00.
Optional stops are useful when machining the first part to allow for inspection of the
part as it is machined.
M03
Starts the spindle CLOCKWISE for most machining. Must have a spindle speed defined.
The M03 is used to turn the spindle on at the beginning of program or after a tool
change.
M04
Starts the spindle COUNTERCLOCKWISE. Must have a spindle speed defined.
M05
STOPS the spindle.

The M05 is used to turn the spindle off at the end of program or before a tool change.
If the coolant is on, the M05 will turn it off.
M06
Tool change command along with a tool number will execute a tool change for that
tool. This command will automatically stop the spindle, Z-axis will move up to the
machine zero position and the selected tool will be put in the spindle. The coolant
pump will turn off right before executing the tool change.
M08
Coolant ON command.
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M00
The M00 code is used for a Program Stop command on the machine.
It stops the spindle, turns off coolant and stops look-a-head processing.
Pressing CYCLE START again will continue the program on the next block of the
program.
M09
Coolant OFF command.
M30
Program End and Reset to the beginning of program.
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Note: Only one M code can be used per line. And the M-codes will be the last command to be executed in
a line, regardless of where it is located in that line.
EXAMPLE OF PROGRAM START-UP LINES

Programs must begin and end with % depending
on the type of control.
O00023 ;
Letter O and up to a five digit program number.

Blocks are always terminated by the ; symbol:
End of Block (EOB)
N10 G20 ;
Nnn - Sequence Number

G20 - Verify Inch
N20 G00 G17 G40 G49 G80 G90 ;
G00 - Rapid Traverse

G17 - X, Y Circular Plane Selection
G40 - Cutter Compensation Cancel
G49 - Tool Length Compensation Cancel
G80 - Canned Cycle Cancel
G90 - Absolute Programming
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Startup
Block
(Machine
Default
Setting)
T8 - Tool number #8 to be loaded into the spindle.

M06 - Tool Change
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N30 T8 M06 ;
N50 G43 H8 Z2. ;
G43 - Tool Length Compensation: Recognizes the

tool length offset value stored in the Hnn code offset
display register in the offset length display.
H8 - Defines to the control the offset register the
tool offset value is stored in.
* Tool Length offset # = Tool #
Z2. - Informs the control to move from full spindle
retract to this Z value and apply the tool length
offset.
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N40 G00 G90 G54 X1. Y1. S4000 M03 ;

G90 - Activates control to be in ABSOLUTE.
G54 - Selects work coordinate offset system No. 1
X__ - Axis move to initial X position.
Y__ - Axis move to initial Y position.
S4000 - Spindle speed 4000 RPM for this tool.
M03 - Turns the spindle on in a clockwise direction
EXAMPLE OF PROGRAM ENDING LINES
N200 G00 Z2. ;

Z2. Retracts tool to 2.0 above part zero
N210 M05 ;
M05 Turn off spindle
* N220 G53 Z0. ;
N230 G28 X0. Y0. ;
N240 M30 ;
G28 - Machine Zero Return

X0. - X axis to machine zero
Y0. - Y axis to machine zero
*Another way to
return to machine
zero
M30 End of Program and Reset
EXAMPLE OF PROGRAM TOOL CHANGE LINES
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N100 G00 Z2. ;
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Send to machine
zero Z-axis first to
avoid any crash.
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* N230 G53 X-15. Y0.;
G91 - Incremental Programming

G28 - Machine Zero Return
Z0. - Z axis in the up direction to
machine zero
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N220 G28 G91 Z0. ;
Rapid Traverse and Retracts tool to 2.0 above part

zero
N110 M05 ;
M05 Turn off spindle
N120 G28 G91 Z0. ; / *N120 G53 Z0. ;
Machine Zero Return - Z axis
N140 M01;
Optional Program Stop
N150 T9 M06
Tool Change - Tool # 9
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N130 G28 X0. Y0. ; / *N130 G53 X-15. Y0.;
Send to machine
zero Z-axis first to
Machine Zero Return - X, Y axis avoid any crash.
N160 G00 G90 G54 X1. Y1. S4000 M03 ; Turn on the spindle and Rapid traverse to X1. Y1.
Tool Length compensation for Tool #9 (H9)
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N170 G43 H9 Z2. ;
EXERCISE # 7-1
G90 ABSOLUTE PROGRAMMING
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ABSOLUTE & INCREMENTAL POSITIONING
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All axis motions are based on a fixed zero reference point, known as ABSOLUTE ZERO (part zero).
Each coordinate is in relation to this absolute zero using Cartesian Co-ordinates.
G91 INCREMENTAL PROGRAMMING
All axis motions are based on the distance to the next location.
Each coordinate is based on how far the cutter is to move from start to finish.
STARTING AT THE POINT O (ORIGIN), DESCRIBE THE PATH FROM O THROUGH ALL 9 POINTS AND BACK
G90
G91
12
23
34
45
56
67
78
89
9O
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O1
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O (Origin)
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TO THE POINT O USING G90 & G91
EXERCISE # 7-2
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G90
G91
O1
12
23
34
45
56
67
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9O
Pr
O (Origin)
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10
EXERCISE # 7-3
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G90
G91
O1
12
Pr
O (Origin)
23
34
45
56
67
78
89
9O
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EXERCISE # 7-4
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G90
G91
O1
12
23
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O (Origin)
34
45
56
67
78
89
9O
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12
EXERCISE # 7-5
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9DIRECTION OF CUT CW
STARTING AT THE POINT O (ORIGIN), DESCRIBE THE ENDMILL PATH FROM O THROUGH ALL THE POINTS
AND BACK TO THE POINT O USING G90 & G91
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G90
G91
O1
12
23
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34
45
56
61
1O
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13
RAPID G00 AND LINEAR G01 INTERPOLATION

G00 RAPID TRAVERSE
This code is used for rapid motion of the cutter in air to traverse from one position to another as
fast as possible. This code will work for all axis motion up to three axes at once.
This G00 code is modal and causes all the following blocks to be in rapid (710 in. /min.) motion until
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another Group 01 code is specified.

Generally, rapid motions "will not" be in a straight line. All the axes specified are moved at the
maximum speed and will not necessarily complete each axis move at the same time. It activates
each axis drive motor independently of each other and, as a result, the axis with the shortest move
will reach its destination first. So you need to be careful of any obstructions to avoid with this type
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of rapid move.
G00 is used when you are positioning the cutter in fresh air.
Retracting from a hole you have drilled.
Rapid traverse is not used when cutting the part.
Used incorrectly, rapid traverse will break a cutter very easily.
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G01 LINEAR INTERPOLATION
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This G code provides for straight line (linear) motion with programmed feedrate for all axis motions
from point to point. Motion can occur up to three axes at once.
All axes specified will start at the same time and proceed to their destination and arrive
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simultaneously at the specified feedrate.

To program a feedrate, the F command is used. The F command is modal and may be specified in a
previous block.
G01 is used for
Drilling a hole
Machining a slot
Machining a profile
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14
LINEAR INTERPOLATION EXERCISE

9DIRECTION OF CUT CW
EXERCISE # 8-1
9EXERCISE #8-1 CENTER DRILLING
LINEAR INTERPOLATION EXERCISE #8-1 (CENTRE DRILL 4 HOLES .100 DEEP)
Absolute Zero (Part Zero) is the bottom left corner of the part & Z=0 is the top of the part.
Center drill 4 holes .100 deep
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9EXERCISE #8-2 CONTOUR THE PROFILE
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15
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%
O00081 (CENTRE DRILL EXERCISE) ;
N1 G20 (VERIFY INCH) ;
N3 G00 G17 G40 G49 G80 G90 (MACHINE DEFAULT SETTING) ;
N5 T8 M06 (#4 CENTRE DRILL) ;
N7 G90 G54 G00 X
Y
S4000 M03 (HOLE #1 POSITION) ;
N9 G43 H08 Z2. ;
N11 Z.1 (FAST FEED DOWN TO .1 ABOVE THE PART, NON-CUTTING MOVE) ;
F15. (CUT TO THE DEPTH) ;
N13 G01 Z
N15 G
Z.1 (RAPID RETRACT) ;
N17 X
(MOVE TO THE NEXT HOLE POSITION #2) ;
N19 G
Z
(CUT TO THE DEPTH) ;
N21 G
N23 X
(MOVE TO THE NEXT HOLE POSITION #3) ;
N25 G
Z
N27 G
N29 X
Y
(HOLE POSITION #4) ;
Z
N31 G
N33 G00 Z2. M05;
N35 G28 G91 Z0. ;
N37 G28 X0. Y0. ;
N39 M30 (PROGRAM END) ;
%
LINEAR INTERPOLATION EXERCISE(CONTD)
EXERCISE # 8-2
LINEAR INTERPOLATION EXERCISE #8-2 (CONTOUR THE PROFILE .250 DEEP)
Cutter will be a .750 endmill (Tool # 12)

Start contour from the bottom left corner of the part .250 deep.
Cutter Compensation is not being used in this exercise, so when programming, define the center of
cutter to position around the part.
Z=0 is the top of the part.
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O00082 ;
N10 G20 ;
N20 G00 G17 G40 G49 G80 G90 (MACHINE DEFAULT SETTING) ;
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N30
EXERCISE # 8-3
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Material: SAE 1018

CS=
ft/min
XY PLANE
Tool #6 (.500 Flat End Mill) Mill the .5 Wide Slot Through the Part
Spindle Speed RPM = 4xCS/D=
in/min
Start from the top of the slot
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Depth of Cut =
Feed =
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O00083;
EXERCISE # 8-4
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Material: Al. 6061

CS=
ft/min
XY PLANE
in/min
Start from Position #1
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18
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O00084;
Feed =
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Depth of Cut =
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Tool #6 (.500 Flat End Mill) Mill the profile .125 deep; Z=0 is Top of the Part
DRILL CANNED CYCLE G81

G80 CANCEL CANNED CYCLE
A canned cycle, which permits multiple function programming on one block, is canceled with this
code.
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G81 CANNED CYCLE DRILL

Format: G81 G99 Z-0.625 R0.1 F10.
X
Y
Z
R
F
Rapid X location (Optional)

Rapid Y location (Optional)
Z-depth (Feed to Z-depth starting from R Plane)
R-Plane (Rapid point to start feeding)
Feed rate in inches/min
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This G code permits the inclusion of multiple axis motions on one block of program. It is used to
reduce the length of program. The figure below shows the axis motions that are included with a
Canned Cycle Drill.
All Z axis motions are in ABSOLUTE with any other axis motions unaffected.
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In a canned cycle drill, the cutter moves at rapid to the X and Y, then to a height above the part at
rapid rate to the R Plane, which is a point above the work surface. From the R Plane the cutter feeds
to the Z-depth at the specified feedrate. When the cutter reaches the Z depth, it retracts at rapid
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19
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rate to the R Plane.
DRILL CANNED CYCLE EXERCISE
EXERCISE # 9-1
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Material: CRS 1018

CS=
ft/min
XY PLANE
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1. Center Drill -.100 deep in Absolute Mode

2. Drill .25 Holes Through in Incremental Mode
1. Spindle Speed RPM = 4xCS/D=
2. Spindle Speed RPM = 4xCS/D=
in/min
in/min
Drill in order
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1. Depth of Cut =
2. Depth of Cut =
1. Feed =
2. Feed =
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O00091;
EXERCISE # 9-1
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DRILL CANNED CYCLE EXERCISE (CONTD)
10
DEEP HOLE PECK DRILL CANNED CYCLE G83

G83 DEEP HOLE PECK DRILL CANNED CYCLE
Format : G83 G99 Z-2.5 Q0.5 R0.1 F10.
G83 G99 Z-2.18 I0.5 J0.1 K0.2 R0.1 F9.
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X* Rapid X-axis location

Y* Rapid Y-axis location
Z Z-depth (feed to Z-depth starting from R plane)
Q* Pecking equal incremental depth amount (if I, J and K are not used)
I* Size of first peck depth (if Q is not used)
J* Amount reducing each peck after first peck depth (if Q is not used)
K* Minimum peck depth (if Q is not used)
P Dwell time at Z-depth
R R-plane (rapid point to start feeding)
F Feed rate in inches (mm) per minute
* Indicates optional
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22
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This G code is similar to G81 but is used for drilling when the tool must be withdrawn periodically
to allow chips to be removed from the hole.
This cycle allows the tool to rapid to the R Plane, feeds towards the Z depth in increments
(traversing to the R Plane and back to the point where drilling was interrupted after each
increment) until the tool reaches the final Z depth.
CIRCULAR INTERPOLATION G02 & G03
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11
G02 X4.25 Y3. I 0. J-1.25

G03 X2.25 Y1. I 0. J-.75
XY PLANE
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G02 & G03 Circular Interpolation Format
X4.25 Y3.0
Clockwise
Direction
Arc End Point
G03
X2.25 Y1.0
Counter
Clockwise
Arc End Point
I 0.
J-1.25
Incremental Distance
from the tool start point to the center of arc
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G02
I 0.
J-.75
Incremental Distance
from the tool start point to the center of arc
F15.
Feed rate 15 in/min
F15.
Feed rate 15 in/min
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When the machine is required to move in a straight line under a controlled federate, linear interpolation is
used (G01). When it is necessary to travel in the circular motion in any plane (XY, YZ, XZ) circular
interpolation is used (G02, G03).
The velocity at which the tool is moving is controlled by the feed rate (F) command.
All circular interpolation moves are defined and machined by programming in three pieces of information
into the control.
3. ARC CENTER: INCREMENTAL DISTANCE FROM START POINT TO ARC CENTER (I, J, K)
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2. ARC END POINT
23
1. DIRECTION OF TRAVEL: CLOCKWISE G02, COUNTER CLOCKWISE G03
CIRCULAR INTERPOLATION EXERCISE
EXERCISE # 11-1
Contour the profile .200 deep as shown on page 22.

Material: Aluminum 6061 & Use appropriate Spindle Speed and Feedrate.
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24
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O00111;
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G02 CIRCULAR INTERPOLATION
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Entry
** The figure above is taken from HAAS Automation Workbook for educational purpose only.
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Note: The exercise of G02 circular interpolation above is not using cutter compensation,
so the circular moves that are shown here are defined from the center of the cutter around arc.
I = INCREMENTAL DISTANCE ALONG THE X-AXIS

FROM THE TOOL START POINT TO THE CENTER OF ARC (ARC PIVOT POINT)
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J = INCREMENTAL DISTANCE ALONG THE Y-AXIS

K = INCREMENTAL DISTANCE ALONG THE Z-AXIS
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25
To cut a complete circle of 360, you do not need to specify an end point X, Y, or Z. Just program I, J, or K to
define the centre of the circle.
G02 CIRCULAR INTERPOLATION EXERCISE
EXERCISE # 11-2
Contour the outside profile .200 deep as shown on page 24.

Entry at mid point in a closed contour and .25 away from the part.
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26
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O00112;
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G03 CIRCULAR INTERPOLATION
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Entry
** The figure above is taken from HAAS Automation Workbook for educational purpose only.
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Note: The exercise of G02 circular interpolation above is not using cutter compensation,
I = INCREMENTAL DISTANCE ALONG THE X-AXIS

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J = INCREMENTAL DISTANCE ALONG THE Y-AXIS

K = INCREMENTAL DISTANCE ALONG THE Z-AXIS
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27
To cut a complete circle of 360, you do not need to specify an end point X, Y, or Z. Just program I, J, or K to
define the centre of the circle.
G03 CIRCULAR INTERPOLATION EXERCISE
EXERCISE # 11-3
Contour the inside profile .200 deep as shown on page 26.

Entry at mid point in a closed contour and .25 away from the part.
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28
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O00113;
EXERCISE # 11-4
1. Clockwise/ Counter Clockwise?

2. End Point?
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3. Incremental Distance from the

tool center to the arc center
Note: The exercise of this circular interpolation above is not using cutter compensation,
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1. What are the coordinates at the center of the cutter for A, B, C, and D
A:
B:
C:
D:
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2. A to B Circular Interpolation (CW)

3. A to C Circular Interpolation (CW)
4. D to C Circular Interpolation (CCW)

5. D to B Circular Interpolation (CCW)
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3. A to A Circular Interpolation (CW)
EXERCISE # 11-5
PROGRAM CIRCULAR INTERPOLATION USING ABSOLUTE AND INCREMENTAL IN DIRECTION SHOWN

Y+
ABSOLUTE
X+
X-
(0, 0)
START POINT
END POINT
R=2
Y
Y
Y
/
.
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X
X
INCREMENTAL
START
START POINT
END POINT
FINISH
Y-
Y+
START/ FINISH
/
.
ABSOLUTE (COUNTER CLOCKWISE DIRECTION)
(-10, -5)
ABSOLUTE
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X-
Y
Y
X
X
X+
INCREMENTAL
START POINT
END POINT
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Y
Y
X
X
/
.
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D=10
INCREMENTAL (CLOCKWISE DIRECTION)

START POINT
END POINT
X
X
Y
Y
/
.
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Y-
Y+
(5, 2)
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X-
FINISH
ABSOLUTE
X+
START POINT
END POINT
G
R=1.414
Y
Y
X
X
/
.
J
INCREMENTAL
START
START POINT
END POINT
Y
Y
X
X
/
.
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30
Y-
EXERCISE # 11-6
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Material: Aluminum 6061

CS=
ft/min
Tool #6 (.500 Flat End Mill) Mill the profile

Start from the top left corner
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31
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O00116 ;
in/min
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Depth of Cut =
Feed =
EXERCISE # 11-6
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32
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EXERCISE # 11-7
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CS=
ft/min
Tool #6 (.500 Flat End Mill) Mill the profile

Depth of Cut =
Feed =
in/min
Start from the top right hand corner
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O00117 ;
EXERCISE # 11-7
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34
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12
G40, G41, & G42 CUTTER COMPENSATION
Cutter Compensation is used to offset the center of the cutter and shift it the distance of the
cutters radius. When cutting angled geometry, substantial computations are required to determine
the center of the cutter. Using Cutter Compensation, you can program the part as if the center of
the cutter will be travelling along the geometry.
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G40 CUTTER COMPENSATION CANCEL

G40 will cancel the G42 or G42 cutter compensation commands.
G41 CUTTER COMPENSATION LEFT
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G41 will select cutter compensation left. The tool is moved to the left of the programmed path to
compensate for the radius of the tool. A Dnn must also be programmed to select the correct tool
size from the DIAMETER/RADIUS offset display register.
G42 CUTTER COMPENSATION RIGHT
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G42 will select cutter compensation right. The tool is moved to the right of the programmed path
to compensate for the size of the tool.
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G41
G41 Left of the Line
G41
G42 Right of the Line
Page
35
G41 : Tool is moved to the left of the profile (e.g. Outside Profile shown as above)
G42 : Tool is moved to the right of the profile (e.g. Inside Profile shown as above)
Sa
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G40, G41, & G42 CUTTER COMPENSATION
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Without Cutter Compensation
%
O10012 ;
N1 T12 M06 (3/4 Flat Endmill) ;
N2 G90 G54 G00 X-.575 Y-.200 S1500 M03;
N3 G43 H12 Z2. ;
N4 Z.1 ;
N5 G01 Z-.25 F10. ;
N6 G41 X0. D12 (Origin);
N7 Y1.0 (P1) ;
N8 X1.732 Y2.0 (P2) ;
N8 X2.875 ;
N10 G40 M05 ;
N11 G00 Z2. ;
N12 G91 G28 Z0. (Machine Home Z-Axis) ;
N13 G28 X0. Y0. (Machine Home X,Y-Axis);
N14 M30 ;
%
The Cutter Compensation (G41) will reflect the actual part geometry (O, P1, P2..) instead of Cutter
Centers (Point B,C,D & E)
Page
36
Pr
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%
O10011 ;
N1 T12 M06 (3/4 Flat Endmill) ;
N2 G90 G54 G00 X-.575 Y-.200 S1500 M03;
N3 G43 H12 Z2. ;
N4 Z.1 ;
N5 G01 Z-.25 F10. ;
N6 X-.375 (Point B);
N7 Y?.???? (Point C) ;
N8 X?.???? Y2.375 (Point D) ;
N8 X2.875 (Point E) ;
N10 M05 ;
N11 G00 Z2. ;
N12 G91 G28 Z0. (Machine Home Z-Axis) ;
N13 G28 X0. Y0. (Machine Home X,Y-Axis);
N14 M30 ;
%
Using Cutter Compensation
13
PROGRAMMING EXERCISE
EXERCISE #13

CS=
ft/min
m
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P4
P3
Sa
P1
XY PLANE
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P2
1. Tool #8 (Center Drill) Center Drill 4 Holes to a depth of .100 in Absolute Mode (G90)
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Depth of Cut =
Feed =
in/min
Use a G81 Canned Cycle
2. Tool #10 (.250 Drill) Drill 4 Holes through the part in Incremental Mode (G91)
Feed =
in/min
Pr

Depth of Cut = Through
3. Tool #6 (.500 Flat End Mill) Mill the Profile to a depth of .260 in Absolute Mode (G90)
Feed =
in/min

Depth of Cut =
Cutter Compensation is not being used
Center Drill all holes in order P1, P2, P3, & P4 in Absolute Mode and drill them in
Incremental Mode. The next step will be to contour the profile using an endmill.
Page
37
With given information as above, write a CNC program.
PROGRAMMING EXERCISE (CONTINUED)
EXERCISE #13
Page
38
Pr
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O00013;
EXERCISE #13
Page
39
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Sa
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PROGRAMMING EXERCISE (CONTINUED)
14
CNC PROGRAMMING EXERCISE
EXERCISE #14

CS=
ft/min
ew
Sa
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XY PLANE
1. Tool #8 (Center Drill) Center Drill 4 Holes in this order

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Depth of Cut =
Feed =
in/min
2. Tool #10 (.250 Drill) Drill 4 Holes through the part; Decide on the appropriate depth
Feed =
in/min
Pr
Depth of Cut = Through
3. Tool #6 (.500 Flat End Mill) Machine the inside contour to a depth of .125 (G90)
Entry and Exit .500 away from the part
Feed =
in/min

Depth of Cut =
USING CUTTER COMPENSATION (G41)
Page
40
With given information as above, write a CNC program.
Center Drill all holes 1, 2, 3, and 4 in this order and drill all holes through the part. Then using an
endmill, contour the inside profile to a depth of .125.
CNC PROGRAMMING EXERCISE (CONTINUED)
EXERCISE #14
Page
41
Pr
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Sa
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O00014;
EXERCISE #14
Page
42
Pr
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Sa
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CNC PROGRAMMING EXERCISE (CONTINUED)
Page
44
Pr
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Standard MILL G & M CODES

Libro de Trabajo de Programacion CNC

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Computer Numerical Control

Computer Numerical Control Workbook Generic Mill

National Library of Canada Cataloguing in Publication

To order additional copies of the book contact:

Copyright 2010 CamInstructor Inc. - All rights reserved.

CamInstructor CNC Programming Work Book-Generic Mill

2. COMMONLY USED PREPARATORY G CODES

3. COMMONLY USED MISCELLANEOUS M CODES

5. EXAMPLE OF PROGRAM ENDING LINES

a. EXERCISE # 7-1 ~ # 7-5

7. ABSOLUTE & INCREMENTAL POSITIONING

8. RAPID (G00) AND LINEAR(G01) INTERPOLATION

a. LINEAR INTERPOLATION: EXERCISE # 8-1 ~ # 8-4

a. DRILL CANNED CYCLE: EXERCISE # 9-1

11. CIRCULAR INTERPOLATION (G02 & G03) : EXERCISE # 11-1

a. G02 CIRCULAR INTERPOLATION : EXERCISE # 11-2

b. G03 CIRCULAR INTERPOLATION : EXERCISE # 11-3

c. CIRCULAR INTERPOLATION: EXERCISE # 11-4 ~ # 11-7

10. DEEP HOLE PECK DRILL CANNED CYCLE (G83)

13. CNC PROGRAMMING: EXERCISE # 13

14. CNC PROGRAMMING: EXERCISE # 14

12. CUTTER COMPENSATION (G40, G41, & G42)

4. EXAMPLE OF PROGRAM START-UP LINES

1. AUTOMATIC TOOL CHANGER STANDARD TOOL CAROUSEL

CamInstructor CNC Programming Work Book-Generic Mill

AUTOMATIC TOOL CHANGER

0.125 Diameter Flat End Mill

0.1875 Diameter Flat End Mill

0.250 Diameter Flat End Mill

0.3125 Diameter Flat End Mill

0.375 Diameter Flat End Mill

0.187 Diameter Drill

0.250 Diameter Drill

CamInstructor CNC Programming Work Book-Generic Mill

COMMONLY USED PREPARATORY G CODES

Circular Interpolation, Clockwise

Circular Interpolation, Counterclockwise

Circular Motion XY Plane Selection

Verify Inch Coordinate Positions

Verify Metric Coordinate Positions

Machine Home (Rapid traverse)

Cutter Compensation CANCEL

Cutter Compensation LEFT of the programmed path

Cutter Compensation RIGHT of the programmed path

Tool Length Compensation

Tool Length Compensation CANCEL

Work Coordinate #1 (Part zero offset location)

Canned Cycle CANCEL

Drill Canned Cycle

Spot Drill Canned Cycle

Peck Drill Canned Cycle

Tapping Canned Cycle

Absolute Programming Positioning

Incremental Programming Positioning

Canned Cycle Initial Point Return

Canned Cycle Rapid (R) Plane Return

* Programming exercises included

CamInstructor CNC Programming Work Book-Generic Mill

COMMONLY USED MISCELLANEOUS M CODES

The M01 code is used for an Optional Program Stop command.

Starts the spindle COUNTERCLOCKWISE. Must have a spindle speed defined.

STOPS the spindle.