ORTHOPANTOMOGRAPH OP100

ORTHOCEPH OC100

SERVICE MANUAL VOL. VII

MAINTENANCE

Code
63345-4A May 1996
 © 1991 - 1996 Instrumentarium Imaging

Documentation, Orthopantomograph OP100, Orthoceph OC100, Ortho ID, Ortho Trans and the
software are copyrighted with all rights reserved. Under the copyright laws the documentation may not
be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine
readable form in whole or part, without the prior written permission of Instrumentarium Imaging.

Orthopantomograph® and Orthoceph® are registered trademarks by Instrumentarium Corporation.

Instrumentarium Imaging reserves the right to revise this publication from time to time and to make
changes in the content thereof without obligation to notify any person of such revision or changes.

Original text of this manual is English.

MANUFACTURED BY:

Instrumentarium Imaging
X-ray Division
P.O. Box 20
FIN-04301 Tuusula, FINLAND
Tel. +358-0-258 851 Telefax +358-0-2757276

Note: new area code "-9-" from October 1996

U.S. OFFICE: Instrumentarium Imaging Inc.

300 West Edgerton Avenue
Milwaukee, WI 53207
Tel. (414) 747-1030, (800) 558-6120
Fax (414) 481-8665

File: 63345-4A.WPD
Orthopantomograph OP100 Maintenance
Service Manual Volume VII VII-1

1 PREVENTATIVE MAINTENANCE

This unit is designed to provide reliable performance and many years of customer satisfaction. In order
to assure safe performance of this X-ray equipment, a preventative maintenance program must be
established. It is the owner's responsibility to supply or arrange for this service. Consult your
Orthopantomograph dealer to arrange for this service. Maintenance service for Orthopantomograph
OP100 is recommended every year or 2000 exposures, whichever comes first.

Note for USA: to keep the equipment in compliance with the DHHS Performance Standard the
following maintenance schedule shall be observed: up to 40 exposures per week: perform
maintenance every 12 months. At 40 - 100 exposures per week, perform maintenance every 6 months.

2 MAINTENANCE PROGRAM

This periodic maintenance for Orthopantomograph OP100 should include:

1. Check the steel wires, which carry the weight of the vertical carriage and
counterweight. If there is any sign of wearing, the steel wires must be replaced.

2. Check that the carriage motor clutch adjustment is correct.

3. Check kVp / mA / exposure times according to each procedure.

4. Grounding: Check that GND in Filament Control Board is connected to the power line
ground. Check that the top of the tube head assembly is grounded (yellow-green wire
on the top of the tubehead assembly). Resistance must be less than 0.2 ohm.

5. Clean the rotation friction surface from debris. Clean the cassette holder friction
surface from debris.

6. Run the "Sr 80 ro-", "Sr 81 LI-" and "Sr 82 CA-" movement test programs in the
Service mode to verify that each movement is OK.

7. Make a normal exposure @ 57kV and 2mA, with a needle test phantom to verify that
the image layer is in the correct position, and that there are no vertical stripes in the
image.

If there are stripes, use Service programs (Sr 84 ro=, Sr 85 LI= and Sr 86 CA=) to find
the problem.

8. Check that there are no oil leaks in the Tube Head Assembly.

9. Verify the collimator microswitch operation in both direction: QA - PAN - (TOMO) -

(CEPH). Program selections in the control panel should change accordingly.

10. Verify that the panoramic cassette sensors operate. Make the panoramic exposure in
AEC or manual mode without cassette in place. Error message "Ch 1 CAS" should be
displayed.

11. OC100: Verify that the cephalostat cassette sensors operate. Make the ceph exposure
in manual mode without cassette in place. Error message "Ch 2 CAS" should be
displayed.

63345-4A May 1996

Maintenance Orthopantomograph OP100
VII-2 Service Manual Volume VII

12. OP/OC100 Beam collimation test: Check that the panoramic x-ray beam is aligned and
that it is in the middle of the secondary slot.

13. OC100 Cephalometric beam collimation test: Check that the x-ray beam is aligned and
that the x-ray beam stays within film area with different apertures. Verify that earposts
are aligned.

14. Ortho Trans: Verify that laser lights illuminate when a tomographic program is
selected. Verify that that the laser light on indicator is lit at the same time. Verify the
laser light beam alignment. Use Ortho Trans tool.

15. Ortho Trans: Verify the correct tomographic layer. Select program P11, smallest manual
technique factors. Use Ortho Trans tool over the chin rest to set the lasers over the
metal ball. Select 3 x 3 mm lateral and 3 x 3 mm cross sectional image layers. Make the
exposure. Ball shadow on the 2nd and 5th image should be the sharpest.

16. Check several examples of the customers radiographs to verify the correct operation
of the unit.

17. Check the operation of the control panel and patient positioning panel(s), and check
that the vertical carriage and cassette holder move smoothly, and stop at the limit
switches.

18. Check the positioning light adjustments.

19. Make the Quality Assurance test film and record the AEC offset setting from "Sr 73
AEC" or the density settings from "Pr 52 CCO".

20. Record the cumulative exposure counter value from "Pr 61 CLC"..

21. Check the cassettes, screens and film.

22. Check customer's darkroom.

23. Reset the "PSE" counter in the program Pr 59 PSE.

24. To keep a record of unit's parameters, fill out the OP100 Configuration Form. Keep it
for future use.

The above maintenance procedures require the services of a qualified technician. In addition to
periodic maintenance any deviation from normal performance should be immediately reported to your
dealer.

WARNING: ONLY TRAINED AND QUALIFIED PERSONNEL SHOULD BE PERMITTED

ACCESS TO THE INTERNAL PARTS OF THE EQUIPMENT.

3 PRODUCT LIFE TIME

If the product cannot meet the Manufacturer's specifications, despite of mainteance and/or repair, its
life time is has completed.

May 1996 63345-4A

Orthopantomograph OP100 Maintenance
Service Manual Volume VII VII-3

4 PREVENTATIVE MAINTENANCE REMINDER DISPLAY

The equipment has a special feature that displays a message "CH 8 PSE" on the exposure time display
after every 2000 exposures. This code is displayed for few seconds when the power is switched on.
This code indicates that the owner should carry the preventative maintenance for equipment. However,
it is owners responsibility to decide whether service will be done. This code has no effects to the
operation of equipment.

Note for sw 1.2.01:

This software version has a bug, and this feature is not recommeded . Set "Pr 59 PSE
" to "OFF" or clear it before 2000 exposures. If the "CH 8 PSE" message is
displayed, the access to the "Pr" programs comes difficult. See Technical Bulletin
3/95 for details.

5 OP100 CONFIGURATION SHEET

The OP100 can be configured in many different ways depending on the site requirements and customer
needs. The following tables summarize the important settings that are useful to record in the case of
future service calls. There is one form for each OP100 software version; 1.2.01, 1.2.05/06 and 1.2.07.

63345-4A May 1996

Maintenance Orthopantomograph OP100
VII-4 Service Manual Volume VII

OP 100 CONFIGURATION FORM (SOFTWARE 1.2.01)

1 GENERAL INFORMATION 3 SETTINGS AFFECTING TO THE IMAGING

Customer:
.......................................................................................... Panoramic screen & film types:
___________________________

Address:
............................................................................................ Ceph screen & film types: ___________________________

.............................................................................................. Preset exposure values for patient icons:

...........
Pr 50
PRS
Postal Code ............................................................................
& City:

.............................................................................................. kV
........... P1-P4
mA
Phone:
.............................................................................................
P5 kV
Model: G OP 100 G OC 100 G CR G :__________
mA
Unit Serial Number: _________________________
s
OP100 Software version: _____ . _______ . _______
kV
P6-P10
Panoramic Patient Positioning from: G left side G right side mA

Ceph Patient Positioning from: G left side G right side

Constant Contrast (Pr 52 CCO):
G 230 VAC G 110 VAC P1-P4: _____ kV P6-P10: ______ kV
Line voltage and line voltage fuses:
G 10 AT G 15 AT
Spine compensation (Pr 58 CON): G OFF G LO G HI
Exposure counter value: ______________
AEC offset (Sr 73 AEC) set to: 6 7 8 9 10 11 12
Service message (Pr 59 PSE): G OFF G ON G RESetted
Power up control panel display 31
(Pr 51 PUS) is: 32
Last error message (Pr 62 Err): _____kV _____mA _____s
33..37
- Mark the Imaging Program
- Mark "A", "M" or "T"
2 SETTINGS FOR THE OPERATION AND PATIENT - If "A", mark the density setting
POSITIONING - IF "M", mark the patient size
icon or technique factors.
G on G OFF
Return rotating unit after the exposure (Pr 54 Arn):

Cassette holder autolifting (Pr 55 HUP): G on G OFF

Cassette holder vertical limit (Pr 56 HLI): G on G OFF

Remote Control Only (Sr 89 rEo): G on G OFF

Free Exposures Limit (Sr 71 PAY): G OFF G Limit: ______

Lateral cassette adjustment value (Sr 72 LCA):
_____________
Exposure to one or both directions (Pr 57 Hon):
G OFF (one direction) G on (both directions)
4 FILM PROCESSING

Film processor type:

__________________________________

Temperature: _________ o C Processing time: ________

Dark room safelight type:

______________________________

May 1996 63345-4A

Orthopantomograph OP100 Maintenance
Service Manual Volume VII VII-5

Keep this form for future use! Date: _____________ Signed: _______________________________

63345-4A May 1996

Maintenance Orthopantomograph OP100
VII-6 Service Manual Volume VII

OP 100 CONFIGURATION FORM (SOFTWARE 1.2.05 & 1.2.06)

1 GENERAL INFORMATION 4 SETTINGS AFFECTING TO THE IMAGING

Customer:
........................................................................................... Panoramic screens & film types:
___________________________

Address:
.............................................................................................. Ceph screens & film types:
___ ___________________________
.
Panoramic Program #3 (SW 1.2.06, Sr 89 COP / 5 P3):
.............................................................................................. G "OFF" = Wide layer Anterior G "on" = Ortho Zone
...........
TMJ Program #6 (SW 1.2.06, Sr 89 COP / 6 P6):
Postal Code.............................................................................
& City: G "OFF" = TMJ Lateral View 2 G "on" = Ortho TMJ

.............................................................................................. Preset exposure values for patient icons:

...........
Pr 50
PRS
Phone:
..............................................................................................
...
kV
Model: G OP 100 G OC 100 G CR G ORTHO ID
P1-P4
G: _______________ mA

Unit Serial Number: _________________________ P5 kV

OP100 Software version: _____ . _______ . _______ mA

Panoramic Patient Positioning from: G left side G right side s

Ceph Patient Positioning from: G left side G right side kV

P6-P10
mA
Line voltage and line voltage fuses: G 230 VAC G 110 VAC

G 10 AT G 15 AT Constant Contrast (Pr 52 CCO):

P1-P4: _____ kV P6-P10: ______ kV
Exposure counter value: ______________
Free exposure selection (Sr 89 COP/ 4 FE): G on G OFF
Service Message (Pr 59 PSE): G OFF G ON G RESetted
Spine Compensation (Pr 58 CON): G OFF G LO G HI
Last Error Message (Pr 62 Err): _____kV _____mA _____s
AEC offset (Sr 73 AEC) set: 6 7 8 9 10 11 12

Power up control panel display 31

2 SETTINGS FOR THE OPERATION AND PATIENT
(Pr 51 PUS) is: 32
POSITIONING
33..37
- Mark the Imaging Program
G on G OFF
Return rotating unit after the exposure (Pr 54 Arn):
- Mark "A", "M" or "T"
- If "A", mark the density setting
Cassette holder autolifting (Pr 55 HUP): G on G OFF
- IF "M", mark the patient size
icon or technique factors.
Cassette holder vertical limit (Pr 56 HLI): G on G OFF

Remote Control Only (Sr 89 COP/ 1 rE): G on G OFF

G on G OFF
Ceph Collimator #1 prevented (Sr 89 COP/ 2 C1):

No AEC Function (Sr 89 COP/ 3 nA): G on G OFF

Free exposures Limit (Sr 71 PAY): G OFF G Limit: ______

Lateral cassette adjustment value (Sr 72 LCA): ___________
Exposure in one or both directions (Pr 57 Hon):
G OFF (one direction) G on (both directions)

May 1996 63345-4A

Orthopantomograph OP100 Maintenance
Service Manual Volume VII VII-7

3 FILM PROCESSING

F i l m p r o c e s s o r t y p e :
_________________________________

Temperature: __________ oC Processing time:

___________

D a r k r o o m s a f e l i g h t t y p e :
_____________________________

Other: ........................................................................

KEEP THIS FORM FOR FUTURE USE! DATE: _____________ SIGNED: _____________________________

63345-4A May 1996

Maintenance Orthopantomograph OP100
VII-8 Service Manual Volume VII

OP 100 CONFIGURATION FORM (SOFTWARE 1.2.07 & 1.2.08)

1 GENERAL INFORMATION 4 SETTINGS AFFECTING TO THE IMAGING

Panoramic screens & film types:

___________________________
Customer:
.......................................................................................
Ceph screens & film types:
_____________________________
Address:
.........................................................................................
Tomographic screen & film __________________________
types:
..............................................................................................
..........
Panoramic Program #3 (SW 1.2.06, Sr 89 COP / 5 P3):
G "OFF" = Wide layer Anterior G "on" = Ortho Zone
Postal Code & City:
.......................................................................
TMJ Program #6 (SW 1.2.06, Sr 89 COP / 6 P6):
..............................................................................................
G "OFF" = TMJ Lateral View 2 G "on" = Ortho TMJ
...........
Contrast and Density Settings (Pr 52 CCO):
Phone:
..............................................................................................
....
" kV" " S" "kV" "S"
G OP 100 G OC 100 G CR G Ortho Trans G ORTHO ID
Model:
G Trophy Digipan G OTHER: _____________ P1 P6

Unit Serial Number: _________________________ P2 P7

P3 P8
OP100 Software version: _____ . _______ . _______
P4 P9
Panoramic Patient Positioning from: G left side G right side
P5 Lat L P10
Ceph Patient Positioning from: G left side G right side
P5 PA P P11
Line voltage and line voltage fuses: G 230 VAC G 110 VAC
P12
G 10 AT G 15 AT
Exposure counter value: ______________ Tomographic Layer Parameters (Pr 50 LAY):

Service message (Pr 59 PSE): G OFF G ON G RESetted

kV
Last Error message (Pr 62 Err): _____kV _____mA _____s
mA

FRN CEN BAC S

2 SETTINGS FOR THE OPERATION AND PATIENT
POSITIONING Free exposure selection (Sr 89 COP/ 4 FE): G on G OFF

G on G OFF
Return rotating unit after the exposure (Pr 54 Arn):
Spine Compensation (Pr 58 CON):
P1: OFF LO HI ASC P2: OFF LO HI ASC
Cassette holder autolifting (Pr 55 HUP): G on G OFF
P3: OFF LO HI ASC P4: OFF LO HI ASC

Cassette holder vertical limit (Pr 56 HLI): G on G OFF

Power up control panel display 31
Remote control only (Sr 89 COP/ 1 rE): G on G OFF (Pr 51 PUS) is: 32
33..37
G on G OFF
Ceph Collimator #1 prevented (Sr 89 COP/ 2 C1): - Mark the Imaging Program
- Mark "A", "M" or "T"
No AEC function (Sr 89 COP/ 3 nA): G on G OFF
- If "A", mark the density setting
- IF "M", mark the patient size
Free exposures Limit (Sr 71 PAy): G OFF G Limit: ______
icon or technique factors.

Exposure in one or both directions (Pr 57 Hon):

G -L- or G -R- (one direction) G L=R (both directions)

3 FILM PROCESSING Lateral cassette adjustment value

May 1996 63345-4A

Orthopantomograph OP100 Maintenance
Service Manual Volume VII VII-9

Film processor type:

_________________________________ (Sr 72 LCA): ____ ___________

Temperature: __________ oC Processing time:

___________

Dark room safelight type:

_____________________________

Other: ........................................................................

KEEP THIS FORM FOR FUTURE USE! DATE: _____________ SIGNED: _____________________________

63345-4A May 1996