63444-4AC OP100 & OC100, Replacement Instructions ENG

Orthopantomograph®
OP100
Orthoceph®
OC100
Replacement Instructions
03/2003 63444
Copyright © 2003 by Instrumentarium Imaging
Documentation, trademark and the software are copyrighted with all rights
reserved. Under the copyright laws the documentation may not be copied,
photocopied, reproduced, translated, or reduced to any electronic medium or
machine readable form in whole or part, without the prior written permission
of Instrumentarium Imaging.
Orthopantomograph® and Orthoceph® are registered trademarks of

Instrumentarium Corporation. U.S. patents 4,641,336; 5,016,264; 5,425,065
and 5,444,754. German patent 4,344,745. Orthopantomograph® OP100 and
Orthoceph® OC100 comply with UL and C-UL (File E157261).
The original language of this manual is English.
Instrumentarium Imaging reserves the right to revise this publication from

time to time and to make changes in the content of it without obligation to
notify any person of such revision or changes.
Manufactured by Instrumentarium Imaging

P.O. Box 20
FIN-04301 Tuusula
FINLAND
Tel. +358 10 394 6500
Fax. +358 10 394 6501
E-mail: dental@fi.instrumentarium.com
Internet: http://www.InstrumentariumImaging.com
Table of Contents
1 Printed circuit boards ........................................................................................ 1
1.1 AEC Board .............................................................................................................. 2
1.2 Control panel ........................................................................................................... 3
1.3 CPU Board............................................................................................................... 4
1.4 Filament Control Board ........................................................................................... 6
1.5 Interface Board ........................................................................................................ 7
1.6 Inverter Board.......................................................................................................... 8
1.7 Patient Positioning Panel ......................................................................................... 9
1.8 Power Supply Board................................................................................................ 9
1.9 Soft tissue display.................................................................................................. 10
2 Motors................................................................................................................ 11
2.1 Z-motor M1 ........................................................................................................... 11
2.2 Linear motor M2.................................................................................................... 13
2.3 Rotation motor M3 ................................................................................................ 14
2.4 Cassette motor M4................................................................................................. 15
2.5 Rack motor M5...................................................................................................... 15
3 Lamps ................................................................................................................ 17
3.1 X-RAY warning lamps LA 1 / LA 2 ..................................................................... 17
3.2 Lamp LA 3 (Frankfurt light) ................................................................................. 17
3.3 Lamp LA 4, mid-sagittal light .............................................................................. 19
3.4 Lamp LA 5, layer light .......................................................................................... 20
3.5 Remote exposure handswitch ................................................................................ 21
4 Tube head assembly.......................................................................................... 23
5 Tubehead alignment procedure ...................................................................... 25
6 Microswitches and position indicators ........................................................... 29
6.1 Rotation movement................................................................................................ 29
6.2 Linear movement ................................................................................................... 30
6.3 Cassette movement ................................................................................................ 31
6.4 Panoramic cassette detection ................................................................................. 33
6.5 Cephalometric cassette detection........................................................................... 34
6.6 Cassette holder vertical movement........................................................................ 34
6.7 Vertical movement ................................................................................................ 36
6.8 OP 100 collimator.................................................................................................. 38
6.9 OC100 collimator .................................................................................................. 38
7 Replacement of the rotation disk ................................................................... 41
63444-4AC Instrumentarium Imaging i

ii Instrumentarium Imaging 63444-4AC
1 Printed circuit boards

All boards contain electronic components which are sensitive to electrostatic
discharges. Static charges occur where people move. Electrostatic discharges
damage or destroy the components. In order to avoid unnecessary repair
costs, the following precautions should be observed.
Eliminate electric charges from your body by touching a grounding point, eg.
screw head, before you touch the components or boards. Always switch OP
100 power off prior to disconnecting of cables or removal of boards. If
possible hold the boards at their edge, only.
Replaced boards should be returned to the factory only in the original

shipping bag.
POWER SUPPLY
INTERFACE
HEAD SUPPORT LOCK
AEC
CPU
SOFT TISSUE DISPLAY
INVERTER
FILAMENT
TUBE HEAD
OPTO SENSORS
CEPH UP/DOWN SWITCH

CONTROL PANEL & DISPLAY
PATIENT POSITIONING PANEL
OC100PCB
63444-4AC Instrumentarium Imaging 1

1.1 AEC Board

A. Removal of the board:
1 Remove the cassette holder sec-

ondary plate.
2 Slide the cassette holder to the
left.
3 Disconnect the connector X 40.
4 Open the fixing nuts, and pull
out the AEC board.
B. Installing new board:
1 Set the edge of the board in the

groove of the board support (black plastic piece behind the cassette
holder). Push the board into the groove.
2 Set the right edge of the board on the mounting studs.
3 Fix the board on the mounting studs with the nuts. Use the star washers
under the nuts.
4 Connect X 40.
C. Calibrations and checking

the operation: X40
1 After changing the AEC

board, full calibration of
the board is required.
AEC BO AR D
2 Turn on power, check that

both power supply LED’s
on the AEC board are lit.
Let the board warm up for
at least 15 minutes. Lower
the cassette holder.
Remove the secondary
diaphragm, ie. the cover in
front of the cassette.
3 Software 1.2.07 or higher Select user program Pr68, INS, FRE.
Softwares 1.2.01 - 1.2.06. Select service program Sr 78 FRE.
4 If a digital voltmeter is available, calibrate the preamplifier OFFSET.
Connect a digital voltmeter (DVM) to AEC board, between test pins
TP5 (GND) and TP1 (Vdet). Set DVM to mV range. Measure the
detector voltage while OP100 is in stand-by. Adjust the
offset voltage to 0 ± 20 mV with OFFSET trimmer.
D. Base frequency adjustment:
1 Software 1.2.07 or higher Select user program Pr68 INS: FRE . Soft-
wares 1.2.01 - 1.2.06. Select service program Sr 78 FRE.
2 Check the AEC base frequency: the display on the control panel should
read 5.00 ± 1.0 kHz (without radiation). If needed, adjust with BASE
FREQUENCY trimmer on the AEC board.
2 Instrumentarium Imaging 63444-4AC

E. AEC gain adjustment is line voltage

dependent:
1 Fix the 20 mm aluminum fantom (code

60441 Calibration tool) in front of the
collimator e.g. with tape, on the center
of the tube head cover.
2 Insert a cassette with film into the
panoramic cassette holder. Select the
panoramic collimator.
3 Software 1.2.07 or higher Select user
program Pr68, INS, FRE.Softwares 1.2.01 - 1.2.06. Select service
program Sr 78 FRE.
4 230 VAC: Select 73kV / 12mA. Make the exposure. During the
exposure the display should show 144 ± 3 kHz. Adjust with GAIN
trimmer on the AEC board.
5 110 VAC: Select 73kV / 10mA. Make an exposure. During the exposure
the display should show 122 ± 3 kHz. Adjust with GAIN trimmer on the
AEC board.
6 Remove the fantom and refit the secondary diaphragm. Remove the film
from the cassette.
7 Set the unit back into USER mode.
1.2 Control panel

1 Open the fixing screws at the lower end of the con-

trol panel assembly.
2 Slide out the control panel circuit board.
3 Detach the control panel spiral cord from the circuit
board.
1 Attach the spiral cable connector to the new board.

2 Slide the board into the grooves of the control panel
body.
3 Fit the end piece and fix it with the screws.
C. Calibrations and checking the operation:
1 Turn power on.

2 Check that all of the control panel keys operate.
3 Scroll through the different selections to check that all of the LED
lamps and the display operate correctly.

4 Insert a cassette without film into the cassette holder.

5 Make an exposure to check that the exposure button operates. Verify that
the exposure light is lit during the exposure. Release the exposure button
before the end of the exposure to verify that exposure is terminated
immediately when the exposure button is released.
NOTE
If the control panel exposure button is disabled with the service program Sr
89 rEo / Sr 89 COP 1 rEo, the button must be enabled before the previous
test. After the test, disable the button again.
1.3 CPU Board

1 Remove the FH-projector knob, the

vertical carriage center cover and main
support top cover.
2 Set the unit into the user program mode.
Record all the user program settings.
3 Software 1.2.07 or higher Record
Pr52CCo, lateral cassette adjustment
(SR 72 LCA) and REO settings (SR 89
rEo) Softwares 1.2.01-1.2.06. Set the unit into service mode. Record
AEC offset (Sr 73 AEC), lateral cassette adjustment (SR 72 LCA) and
REO settings (SR 89 rEo) (all software versions).
NOTE
If the CPU is totally out of order, the previous steps may not be possible.
4 Open all of the connectors on the CPU board.

5 Open the connector X 16 on the interface board and push the connector
through the opening on the main support.
6 Remove the FH-projector cableholders from the central mounting studs.
7 Open the six mounting nuts and remove the board.
1 Fit the new board on the mounting studs.

2 Fix the board with the mounting nuts. The metal nuts are placed on the
upper right corner and on the central studs. Use star washers under the
metal nuts.
3 Refit the FH-projector cable holders.
4 Refit all of the connectors. Verify that all of the connectors are properly
locked with the locking levers
5 Check that the FH-projector moves freely up and down.
6 Push the connector X 16 through the opening on the main support and
connect it to the Interface board.

7 If the board was supplied without the EPROM chips, carefully remove
the EPROM’s from the old CPU board. Insert the EPROM’s on the new
board, white one (User program) onto the right socket (ICD 29) and
yellow one (Service program) onto the left socket (ICD 28).
CAUTION
Be sure that the notch on the EPROM chips is pointing downwards, incorrect
installation will destroy the circuits. Applicable software versions, see
Service Manual for software versions. If the imaging parameters want to be
retained exchange the parameter memory ICD8 from the old board to the new
one. PAL circuit ICD25 on the CPU board:
If Inverter board is type code 60123, ICD25 circuit must be version 1.0.1 or
1.1.0.
If Inverter board is type code 60166, ICD25 circuit must be version 2.0.0 or
2.1.0.
1 Set the jumper X 10 to the left pins, Service mode is selected. Set the
OPTION jumper X 11 to OFF position (in board versions 1.0 to 1.2 set
the switch S 2 to OFF position).
2 Turn power on. If error code Sy 24 FIL appears, reset it by pressing the
OK key.
3 Do the preheat adjustment by using service program Sr 77 Prh. See
Service Program Manual Section 2.8, Preheat automatic adjustment for
details.
4 Program the recorded values (or obtain new correct values) of lateral
cassette adjustment (Sr 72 LCA), AEC offset (Sr 73 AEC) and special
features (Sr 89 rEo / Sr 89 COP). See Service Program Manual
Section 2.20, Special programs for details.
5 Turn power off. Set the jumper X 10 to the right, User mode is selected.
6 Software 1.2.07 or higher
Press and keep pressing the OK key. First a beeb is heared and the
display shows exposure counter value. After a while more ‘’beeps’’ are
heard and the display shows user program information, eg.Pr50LAY. At
this point, release the OK button. Note that if the button is released too
early, program resumes to normal operation. Start again. Softwares
1.2.01 - 1.2.06.Turn power on and keep the OK key pressed during
power up. The unit enters User programming mode.
7 Program the recorded values to the different user programs. After
programming, press the RESET button on the CPU board to return to
normal mode.
8 Check that all the buttons on the control panel and patient positioning
panel operate.
9 Drive the unit up and down, check that the vertical movement stops at
the limit switches. With OC 100 use also ceph up/down keys. Drive the
cassette holder assembly up and down to check the operation.
10 Take a normal panoramic image (program 1) with the test phantom. No
error codes should appear. Process the film and verify the correct image.
11 Refit the vertical carriage center cover and the main support top cover.
Refit the FH-projector knob.

1.4 Filament Control Board

1 Open the tubehead rear cover.

2 Open the four screws at the sides of the tubehead supports and pull out
the inverter board. Open the inverter board connectors and set the board
aside. Detach the tubehead cable C 16 from the tube head assembly (in
models with a connector on the tubehead cable).
3 Open the connectors on the filament control board.
4 Open the mounting nuts on the corners of the filament control board and
remove the board.
CAUTION
Do not open the fixing screws of the filament control support plate. Opening
may cause misalignment of the tube head assembly.
1 Place the new board on the mounting studs.

2 Fix the board with the mounting nuts.
3 Refit the connectors. Verify that the connectors are properly locked.
4 Refit the tubehead cable. Set the lower grooves of the inverter board
support bracket onto the lower mounting screws so that the board is
hanging at a horizontal (service) position. Refit the inverter board
connectors.
C. Calibrations and checking the operation
1 Set the unit into service mode by placing the jumper X 10 on the CPU
board to the left. Turn on power. After power up self check, no error
codes should appear.
2 Verify that the green power supply LED’s on the filament control board
are lit. None of the red LED’s should be lit.
3 Verify that the Inverter board +15V green LED (H5) is lit. Inverter board
+25V green LED (H7) and the red LED’s should not be lit. H1 (+310V)
may glow slightly.
4 Select service program Sr 75 EPS. Select low exposure values and a
time of few seconds. Make an exposure and verify that all of the LED’s
except H7 (preh) and H12 (TMPFAIL) on the filament control boars are

lit. H7 should be lit during the preheat time. Verify that all LED’s on the
inverter board are lit during the exposure.
5 Do the preheat calibration using Sr 77 Prh. See Service Program Manual
chapter 2.20.
6 If a voltmeter is available, mA measurement is recommended. Connect
the voltmeter to test points TP1 (GND) and TP2 (mAfb). Make exposure
with several mA settings and verify that the feedback voltages are
within the tolerances specified in Service Manual Volume IV Section
1.8.1.
7 Turn power off. Set the unit to normal mode (CPU jumper X 10 to
right). Refit the inverter board and close the tube head rear cover.
8 Turn on power. Take an image with a test phantom to verify the correct
operation of the unit. Take a QA film, mark it with the serial number of
the unit and a date and store it for further reference.
1.5 Interface Board

1 Open the main support top cover.

2 Open all of the connectors on the
interface board.
3 Open the fixing nuts on the corners
of the board and remove the board.
1 Fit the new board on the mounting studs. Fix the board with the mount-
ing nuts.
1 Turn power on. Verify that all of the green LED’s on the interface board
are lit.
2 Verify that the jumper X 21 is installed (board version 1.3 ⇒ )
3 Drive the vertical carriage up and down. The carriage should first move
slowly and after few seconds the speed should increase.
4 Drive the cassette holder assembly up and down.
5 Select the test (T) mode from the control panel. Press the exposure
button and verify the movements. Hold the button until the imaging
program is finished. No error codes should appear.
6 Take an exposure in manual (M) mode. Verify that the warning lamps on
the sides of the unit are lit during the exposure.
7 Refit the main support top cover.

1.6 Inverter Board

1 Open the tubehead rear

cover.
2 Open the four screws at the
sides of the tubehead
supports and pull out the
inverter board.
3 Open all of the inverter board
connectors and take the
board aside.
4 Open the mounting screws on the corners of the board and detach the
board from the inverter board support bracket.
1 Fit the new board on the mounting screws on the inverter board support
bracket. Verify that the insulators are under the board and that the spacer
bushings are between the insulator and the board. Fix the board with the
mounting nuts.
2 Set the lower grooves of the inverter board support bracket onto the
lower mounting screws so that the board is hanging at a horizontal
(service) position. Refit the inverter board connectors. Verify that the
connectors are properly locked.
1 Verify that the switch S 1 is at NORMAL position (board versions 1.0

to 1.2) or the TEST jumper X 35 is removed (board versions 1.3 )
2 Set the unit into service mode (CPU jumper X 10 to the right). Turn
power on.
3 Verify that the Inverter board +15V green LED (H5) is lit. Inverter board
+25V green LED (H7) and the red LED’s should not be lit. H1 (+310V)
may glow slightly.
4 Select service program Sr 75 EPS. Select low kV / mA value and
exposure time of one second.
5 Press exposure button momentarily (about 0.5 seconds). Verify that H1
is lit brightly during the pressing of the exposure button.
6 Press the exposure button to make an exposure. No error codes should
appear. Verify that all of the red LED’s on the inverter board are lit
during the exposure.
7 If a digital voltmeter is available, kV measurement is recommended.
Connect the voltmeter across TP17 (GND) and TP18 (kVfb). Make
exposures using different kV / mA settings and verify that the
voltmeter readings are within the tolerances given in the Service Manual
Volume IV Section 1.8.2.
8 Turn power off. Set the unit to normal mode (CPU jumper X 10 to
right). Refit the inverter board and close the tube head rear cover.
9 Turn on power. Take an image with a test phantom to verify the correct
operation of the unit. Take a QA film, mark it with the serial number of
the unit and a date and store it for further reference.

1.7 Patient Positioning Panel

1 Open the lower shelf cover.

2 Open the connectors on the patient
positioning panel.
3 Open the fixing nuts and remove the
panel.
1 Fit the new board onto the lower shelf.

2 Fix the board with the nuts. Do not overtighten the nuts.
1 Turn power on.

2 Verify the operation of all of the patient positioning panel keys.
3 Press each of the layer correction keys and verify that the LED
associated with each key is lit (blinking) after pressing of the key.
4 Close the lower shelf cover.
1.8 Power Supply Board

1 Turn power off.

2 Open the upper right side door of the
vertical carriage by opening the two
fixing screws (one at each end of the
door).
3 Check that none of the LED’s on the
power supply board is lit. If the power
was turned off after the side door was
opened, wait for at least one
minute to allow the capacitors to
discharge.
4 Open all of the connectors.
5 Open the four fixing nuts at the corners of the board. Note the location
of the long and short nuts.
6 Remove the power supply board.
1 Fit the new board onto the mounting studs.

2 Fix the board with the nuts. Long nuts go to the edge at the rear of the
side compartment.
4 Set the line voltage jumper according to the line voltage that the unit is
connected to.

CAUTION
Be sure that you have the right selection of line voltage.
1 Turn power on.

2 Verify that all of the green LED’s are lit. The red LED H4 (+310V)
should glow slightly.
3 Make an exposure using standard panoramic program (Program 1) and a
test phantom. No error codes should appear. Verify the correct image.
1.9 Soft tissue display

R7 R6
1 Open the cephalostat top cover.
2 Open the connector X 43.
3 Open the fixing screws of the soft tissue display mounting
brackets.
4 Remove the board with the mounting brackets.
5 Remove the mounting brackets from the board. Note the orientation of
the brackets.
1 Fit the mounting brackets on the new board.

2 Fit the board on the cephalostat and fix it with the screws.
3 Refit the connector X 43.
1 Calibrate the display. Check that the display has ‘’0’’ when the nose
pupport is pushed towards ear holders. Adjust to ‘’0’’ if necessary by
turning the trimpot R6 at the Soft Tissue Display Board. A negative
value is indicated by ‘’c0’’.Check that the display has ‘’60’’ when the
nose support is away from ear holders. Adjust to ‘’60’’ if necessary by
turning the trimpot R7 at the Soft Tissue Display Board.
2 Refit the cephalostat top cover.

2 Motors
2 Motors
2.1 Z-motor M1
Fig 2.1. Secure the counterweight to column with the screw and bushing (A) provided with
OP100. Switch off the unit.
1 If the column is lying, skip the next step.
2 Lift the vertical carriage system about 20 cm and support the system
with eg. two wooden studs (B) or equal at both sides of the column,
under the carriage lower plate. See that the counterweight cables do
not jam.
WARNING
Ensure that the system is stationary before opening of the suspension plate.

2 Motors
3 Remove the right side plate (C) by undoing the M4 screws (D). Undo
the 4 pcs screws (E) of the suspension plate (F) and remove it. Protect
the surface of the column. Pull out the assembly to get access to pulleys.
4 To remove complete top plate assembly first remove the cables from
pulleys: undo the screw from the other pulley and remove the pulley,
then release the cable. Undo the nut and remove the spring washers
and drive wheel (pulley) then release the cable.
5 Disconnect the motor cable. Lift the suspension plate with motor on
side.
6 For complete top plate replacement, skip the following two steps.
7 Disassemble the clutch system (G) and pulley (H). Undo the motor axle
(I) with a screwdriver. Undo the screws (J) and washers of the motor and
open connector X 104.

2 Motors
8 Replace the motor.

9 Reassemble in a reverse order.
10 Adjust the clutch with the nut (K). Hold the axle with a screw driver.
The clutch is correctly adjusted when the cable does not slide over the
pulley when carriage system is moved up and down by hand.
11 Mount the side plate.
2.2 Linear motor M2

1 Lower the vertical carriage. Switch off the unit. Open the Main support
cover (A).
2 Open the connector X 111. Undo the motor axle fixing screw (B) inside
the fly wheel with 2 mm Allen wrench provided with OP 100.
3 Undo the 4 pcs nuts (C) with 8 mm wrench. Remove the 4 pcs attenuator
rubbers (D) by undoing the nuts (E) on the motor side. Remove the
motor.

2 Motors

5 Before tightening the axle screw and motor nuts check that the motor
has been centered correctly.
6 Run Service Program “Sr 81 LI-” to check the operation.
2.3 Rotation motor M3

1 Lift the cassette holder up. Switch off the unit.
2 Remove the lever(s) (A) of the collimator. Remove the THA front cover
by undoing the 4 pcs M4 screws.
3 Undo the 4 pcs M4 screws (C) of the lover trim cover and remove the
cover.
4 Open connector X 112. Replace the motor/gear assembly.
5 Reassemble in a reverse order. No adjustments are needed, if the spring
loaded clutch assembly is not moved.
6 Run Service Program “Sr 80 ro-” to check the operation.

2 Motors
2.4 Cassette motor M4

1 Undo the 2 pcs M3 screws of the secondary plate (A) and loosen the 2
pcs allen screws (B). Remove the secondary plate. Check that the screws
(B) are not scraping the main support.
2 Undo the gear pivot screw (C) and release the spring (D). Remove the
motor assembly and open the connector X 115.
3 Replace the motor/gear assembly.

5 Adjust the motor assembly so that the drive wheel rolls smoothly on the
friction surface of the cassette tunnel.
6 Run Service Program “Sr 82 CA-” to check the operation.
2.5 Rack motor M5

1 Lift the cassette holder half way up.

2 Motors
2 Undo the 2 pcs M3 screws (A) of the secondary plate and loosen the 2
pcs allen screws (B). Remove the secondary plate. Check that the screws
(B) are not scraping the main support.
3 Lift up the cassette holder assembly. Switch off the unit.

4 Open connectors X 114 and X 116. Release the cables by cutting the
cable ties. Undo the 2 pcs screws (D) of the cassette rack assembly and
remove the assembly.
5 Put the cassette rack assembly on the table. Undo the 2 pcs screws (H) of
the motor. Disconnect the motor cables. Replace the motor by lifting it.

7 After installation check the X-ray beam alignment.

3 Lamps
3 Lamps
3.1 X-RAY warning lamps LA 1 / LA 2
1 Switch off the unit. Open side box lid (A) left for LA 1 or right for LA 2.
Open side box cover (B) L or R by undoing the M4 screws (C and D).
2 Pull out the defective lamp (E) and replace it with a new one.
4 After reassembling switch on the unit and check that the lamps work
during exposure.
3.2 Lamp LA 3 (Frankfurt light)

1 Switch off the unit. Remove the projector lever by undoing the M3
screw with 1.5 mm allen wrench.Open the side box lids. Undo the
screws of the carriage trim cover (with mirror). Units s/n 70000-
71999 2 screws and units from s/n 72000 4 screws. Remove the carriage
trim cover by pulling it out from lower side, then pulling out the top and
tilting the cover to the side.
2 Open the side box cover L for left sided FH light or side box cover R for
right sided FH light.

3 Lamps
3 Remove the light shield by undoing the screw. Push down the projector
to its lowest position. Undo the 2 pcs screws of the lamp holder and
remove the holder.
4 Pull out the defective lamp and replace it with a new one.
NOTE
Do not touch lamp with fingers!

6 Switch on the unit and check that the light beam is bright enough and
that the light is in an angle of 90 egrees to the mid-sagittal light and that
the plane of the light beam is horizontal. Adjust when necessary. Turn or
shift the light shield or check the position of the lamp.

3 Lamps
3.3 Lamp LA 4, mid-sagittal light

1 Switch off the unit. Open side box lids L and R. Undo the screws of car-
riage trim cover (A). Remove the carriage trim cover.
2 Open the connector X 119. Undo the projector screws (B).

3 Mark the place of the projector on the holder plate (C).
4 Undo 2 pcs M4 screws (D).
5 Undo 2 pcs M4 screws (E) of the lamp holder and remove the holder.

3 Lamps
NOTE
Do not touch the lamp with fingers!

8 Switch on the unit. Check that the light beam is vertical and coincides
with the center of the chin rest. If necessary adjust by turning or shifting
the projector.
3.4 Lamp LA 5, layer light

1 Switch off the unit. Remove the bottom trim cover by undoing 6 pcs M3
screws.
2 Remove the lamp holder by undoing 2 pcs M4 screws.
NOTE
Do not touch lamp with fingers!

5 Switch on the unit and check that the light beam is vertical and coincides
with the rear edge of the chin rest. The light beam must also be parallel
to the edge of the lower shelf. Adjust if necessary. Turn or shift the
projector or the mirror and check the position of the lamp.

3 Lamps
3.5 Remote exposure handswitch

Connection to OP100
Fig 3.1. Remote exposure aasembly.
Open the cover. Fix the strain relief and fix the wires.
OP100 connector X103 on wire yellow/green and on wire blue/red.

3 Lamps
Close the cover and fix the holder at wall.

4 Tube head assembly

1 Turn power off. Remove the lever(s) of the collimator (in OC100 also
the soft tissue filter lever). Remove the THA covers by undoing the M4
screws.
2 Release the collimator cable. Remove the collimator.

3 Open the board box cover from rear (inverter) side. Open the connectors
X 31 and X 32 from tube head and other connectors X 30, X 33 and X
34. Remove the inverter board with cover.
4 Disconnect the protective ground cable. Loosen 2 THA adjusting allen

screws from the sides of the THA. Undo 4 pcs M4 tube head mounting
screws and slide the THA backwards to remove it. Replace the
THA.
5 Reassemble in a reverse order, but do not install the covers at this time.


5 Tubehead alignment procedure

This chapter describes how to check and align the THA after replacement
without using x-ray film. A special OP 100 service tool (code 60424
Alignment Spike) is needed.
1 Fit the beam alignment tool on the secondary slot. Remove the sinus rest
from the chin rest support piece and fit the alignment spike to the sup-
port piece.
2 Remove the collimator if fitted.
3 Align the rotating unit perpendicular to the main support, i.e. when the
rotation microswitch detecting the cassette lifting position “clicks”.
4 With sw. 1.2.07 or higher Select Pr68 INS,EPS or with software 1.2.01-
1.2.06 Sr 75 EPS , maximum exposure values and make the exposure.
Note the position of the shadow of the alignment spike on the
fluorescent screen of the alignment tool. If no shadow is seen, move the
linear movement by turning the linear actuator shaft by hand until the
shadow of the spike is visible.
5 Turn the rotating unit 180 degrees and align it perpendicular to the main
support. Take care not to move the tubehead sideways on the rotating
unit. Make the exposure and note the position of the spike shadow.

6 If the position of the shadow on step 5 differs from the position on step
4, adjust the linear movement so that the shadow is on the center of
positions on steps 4 and 5. Repeat steps 3 through 5 until the shadow
does not move when the rotating unit is turned 180 degrees.
7 While keeping the rotating unit perpendicular to the main support, adjust
the tubehead sideways until the shadow is on the center of the alignment
tool. Turn rotating unit 180 degrees and check that the shadow is still on
the center. If it is not repeat steps 3 through 6.
When the spike shadow is on the center of the alignment tool on both sides,
tighten the tubehead mounting screws.
8 Turn the rotating unit parallel to the main support, i.e. the center rotation
microswitch “clicks”, taking care not to move the linear movement.
Make the exposure and note the position of the spike shadow on the

alignment tool. If the shadow is not at the center of the alignment tool,
adjust the alignment spike sideways until the shadow is centered.
9 Turn the rotating unit perpendicular to the main support. Switch on

the positioning lights and verify that the mid-sagittal light hits the
center of the alignment spike. If not, adjust the light by bending the
light fixture sideways.
10 Remove the alignment spike and refit the sinus rest to the chin rest
base. Fit a bite block and adjust the sinus rest sideways until the
mid-sagittal light hits the center of the bite block rod.
11 Fit the collimator so that the slit is approximately vertical. Do not
tighten the fixing screws.
12 Adjust the collimator according to Installation Manual, Section 5.


6 Microswitches and position indicators

There are 18 microswitches in OC100
models and 15 in OP 100 models to s/n
70231 and from s/n 70232 15
microswitches in OC100 models and 12 in
OP 100 models to detect the position of the
various movements of the equipment. Some
of the microswitches (S23,S24,S25) are
replaced with opto couplers in current
versions of OP 100.
All switches are wired to the CPU Board,

and microprocessor reads the status of the
switches every 10 ms. The name of the
switch is the same as the name of the
signal to the microprocessor. Open switch is
5 V, and closed switch is 0 V signal level
in CPU Board. Their operation can be
checked by using Service Program “Sr 74
IOC”.
6.1 Rotation movement
Movement is generated by using a stepping motor M3, gear assembly and a

drive wheel, which is forced against a friction surface of the rotation unit.
There are mechanical limiters to prevent full 360° rotation and cable twisting.
There are four position indicators for rotating unit. These microswitches are
located inside the main support. Rotation angle information comes from a
code disk, which is located on the rotation unit, under the main support.
Rotational position is indicated by four microswitches (S 11 to S 14) as
follows.

The position is expressed in degrees from center position, where tubehead is

at it’s furthermost position from the column (=0 ). S14 is the innermost
microswitch (closest to the rotation axle) in main support and S11 is the
outermost switch. The switches code the rotating unit positions as follows (in
parenthesis is the input and LED associated with the signal in Sr 74 IOC):
S 14 S 13 S 12 S 11 TUBEHEAD-
ROT4SW ROT3SW ROT2SW ROT1SW POSITION
In5 LED8 In5 LED7 In5 LED6 In5 LED5
closed open open open right 120-180°

closed open open closed right 90-120°
closed open closed closed right 45-90°
closed closed closed closed right 0-45°
open closed closed cosed left 45-0°
open open closed closed left 90-45°
open open open closed left 120-90°
open open open open left 180-120°
Open microswitch is 5 V, and closed microswitch is 0 V signal level in CPU

Board. A lit LED on Sr 74 Ioc indicates a closed microsw
In the case of problem, check the wiring:
– CPU X 5 -> Interface X 16 (Control signals)

– Interface X 17 -> Cable C 13 (Power & Control from Main support to
rotating unit)
– X 112 -> Motor M 3
– S 11 - S 14(microswitches) -> CPU X 9
6.2 Linear movement

Movement is generated by using a stepping motor, a linear actuator and a
linear plate. There are three position indicators for the linear movement of the
rotating unit. These microswitches are located inside the main support.
Notice that S 16 is mounted in mirror orientation compared to S 15 and S 17.

LINLIMSW
Two microswitches (S 17 and S 16) to indicate either end of the linear

movement. These limit switches are connected in parallel. S 17 is the
reference point to all imaging movements. If S 17 is moved or replaced, the
panoramic layer and cephalostat beam alignment must be verified and
adjusted if needed.
LINMIDSW
S 15 is for the mid position of the linear movement, also indicating front and
rear segments of the movement. It is used to set OP 100 rotating unit for
patient positioning (Programs 1 to 4 and 6 to 9) and it serves as a reference
point for TMJ pointer movements in TMJ imaging (Programs 6 to 9).
Linear movement position is indicated to CPU Board as follows in Sr74 IOC:
S 16, S 17 LIN- s 15 LINMIDSW MOVEMENT POSITION

LIMSW In0 In0 LED5 (view towards the column)
LED4
closed closed front (= column) end

open closed front half
open open rear half
closed open rear end

– Interface X 17 -> Cable C 13 (Power & Control from Main support to
rotating unit)
– X 111 -> Motor M 2
– S 15 - S 17(microswitches) -> CPU X 6
6.3 Cassette movement

Movement is generated by using a stepping motor, a gear assembly and a
drive wheel, which is forced against a friction surface of the cassette holder.

There are two position indicators for cassette carriage movement. These
optical sensors (or microswitches in older models) are located inside the
cassette holder, behind the cassette carriage.
Fig 6.1. Units s/n 7000-70231 Fig 6.2. Units from s/n 70232
CASLIMSW
One sensor (D 2 or microswitch S 24) to indicate either end of the cassette

movement.
CASMIDSW
One sensor (D 3 or microswitch S 25) to indicate mid position of the cassette

movement, also indicating left and right segments of the movement.
Cassette carriage position is indicated as follows. Note that S24 is connected

as normally closed, microswitch opens when the actuator is pressed. Optical
sensor is considered closed when the optical path from transmitter to receiver
is free, i.e. the signal is active. Closed microswitch or active signal lights the
LED in Sr 74 IOC:

D 2 / S 24 D 3 / S 25 CARRIAGE POSI-
CASLIMSW CASMIDSW TION (viewed from
In0 LED7 In0 LED6 tubehead towards
cassette)
closed open left limit (end)

open open left half
open closed right half
closed closed right limit (end)

– Interface X 17 -> Cable C 13 / X 114 (Power & Control from Main
support to rotating unit)
– Cable SC 4 / X 114 <-> X 115
– X 115 -> M 4
– D 2-3 / S 24-25 -> CPU X 6
6.4 Panoramic cassette detection

There is an indicator for panoramic film
cassette. This optical sensor (D1) (or
microswitch S23 in old models) is located
inside the cassette holder, behind the
cassette carriage. When the cassette is
inserted the actuator on the cassette
carriage moves the cam away from the
optical fork, thus activating the
PANCASSW signal.
PANCASSW
Indicates the panoramic cassette: when signal is active (opto sensor D1 free
or microswitch S23 closed), cassette is in the cassette holder. Signal is
indicated by In 0 LED8 in service program Sr 74 Ioc, lit LED indicates the
presence of the cassette.

– Cable SC 4 / X 114 <-> S 23
– S 23 -> CPU X 6

6.5 Cephalometric cassette detection

In OC100 models there is an indicator for cephalometric film cassette. This
microswitch (S 34) is located inside the cephalometric cassette holder.
CEPH1CAS
Indicates the cephalometric cassette: when closed, cassette is in the cassette

holder. Note that the switch is connected normally closed, i.e. the switch is
closed when the actuator is released. Signal is indicated by In4 LED5 in
service
– CPU X 8 <-> Cable C 13 <-> X 121 / X 110

– Cable CC 2
– S 34 -> CPU X 8
6.6 Cassette holder vertical movement
Fig 6.3. Cassette holder limits detected Fig 6.4. Cassette holder limits detected
by sensors: low by sensors: medium

Fig 6.5. Cassette holder limits

detected by sensors: Up
Movement is generated by using a DC motor, gear assembly and

cogged belts. There are two position indicators for the vertical
movement of the cassette holder. These microswitches are located on the
cassette holder support frame and are accessible from inside the rotating unit.
RACKLIMSW
One microswitch (S 22) to indicate either end of the cassette holder vertical
movement.
RACKMIDSW
One microswitch (S 21) to indicate mid position of the cassette holder

vertical movement, also indicating upper and lower segments together with
RACKLIMSW-signal.
Cassette holder position is indicated to CPU Board as follows (note that S 21

and S 22 are connected as normally closed):

S 22 RACKLIMSW S 21 RACKMIDSW HOLDER POSI-

In0 LED2 In0 LED3 TION
closed closed up
open closed upper half
open open lower half
closed open down

– Power X 26 -> Interface X 15 (Power)
– Cable SC 4 / X 114 -> M 5
– S 21-22 -> CPU X
6.7 Vertical movement

Movement is generated by using a DC motor, gear assembly and pulleys.
Vertical carriage and Counter weight are connected to pulleys with steel
cables.
There are two position indicators for the vertical carriage movement. These
microswitches are located inside the rear support assembly, at the rear of the
column unit. The height of the vertical carriage is detected by two short
detent pieces located in the groove of the column. These pieces are adjusted
at the factory so that they will stop the carriage 10 - 20 mm before the
mechanical limits.

The height of the cassette holder can

be limited by lowering the cassette
holder to the half way up position.
When this feature is activated,
cassette holder is lowered when S4 is
actuated by the long detent piece
located in the right groove of the
column (looking from behind the
column).This piece is adjusted at the
factory so that the cassette holder
always stays below the height of the
column. This feature is activated by
user program “Pr 56 HLI” -> “on”.
Note that the longer detent piece is
also used to distinguish the
difference between upper and lower
limits.
ZLIMSW
One microswitch (S 5) to indicat eother end of the vertical carriage

movement.
ZMIDSW
One microswitch (S 4) to indicate cassette holder height limiting area of

vertical carriage movement, also indicating upper limit together with the
ZLIMSW-signal.Vertical movement position is indicated to CPU Board as
follows, in Sr74 IOC :
S5 S4 CARRIAGE
ZLIMSWIn5 ZMIDSW POSITION
LED4 In5 LED3
closed closed upper limit

open closed upper segment (height
limit area)
open open lower segment
closed open lower limit

– Power X 26 -> Interface X 15 (Power)
– Interface X 16 -> X 18
– X 18 <-> X 102 (Chassis)
– X 102 <-> X 103 (Column)
– Cable C 3 <-> X 104 (Column back)
– X 104 - M 1
– S 4-5 -> Cable C 8 / X 117 -> Cable C 11 -> CPU X 9

6.8 OP 100 collimator
In OP 100 the collimator is stationary, only the QA filter can be moved to

theprimary slit. The status of the collimator is indicated by one microswitch
(S 18) as follows (microswitch is normally closed). The microswitch is
located on the collimator. Note that signal COL1SW (In 2 LED5) is grounded
(connected active) at the connector X 113 to indicate the presence of the
collimator. SR74IOC
S 18 COLLIMATOR FUNCTION
COL2SW In 2 LED6
closed Quality Assurance collimator

open Panoramic collimator
6.9 OC100 collimator

In OC100 the collimator is of sliding type to enable multiple collimations.
The position is indicated by three microswitches S 31 to S 33. There are two
different constructions of OC100 collimators, but their electrical operation is
the same.

The position is indicated by three

microswitches S 31 to S 33 (signals
COL1SW, COL2SW and
COL3SW) as follows.
Microswitches are normally
open. SR74IOC.
S 31 S 32 S 33 COLLIMATOR POSI-
COL1SW COL2SW COL3SW TION
In2 LED5 In2 LED6 In2 LED7
closed closed open Quality Assurance

collimator
closed open open panoramic collimator
closed closed closed Cephalostat collimator 1
24 x 30 cm AV, 10 x 12 in
AV,10 x 8 AH, SPECIAL
open closed closed Cephalostat collimator 2
18 x 24 cm, 8 x 10 in AV
open open closed Cephalostat collimator 3
18 x 24 cm, 8 x 10 in SV
open open open No valid collimator


7 Replacement of the rotation disk

From s/n 71000
Open covers:
– Head support covers

– Tube Head front and rear
covers
– Rotating unit lower cover
– Main support cover
Remove head support
Open all main cable connectors
X114, X116, X39, X112
X113, X30, X35, X38
Remove the motor spring
Remove head support
Sliding chassis
Remove the head support
cover holders

Pull out the main cable with the head

support holder
Open the two allen screws at

the side of the nut ring
Open the nut ring
Open the nut ring by hand

Pull out the rotating disk
There are two adjusting pins for the

disk
Replace the rotating disk
See the grooves at the disk and

the adjustung pins at the
axle.
Assemble the parts vice versa
Make the movement test in SR80 ro program and adjust the rotation
movement with the spring force.
Check and adjust the head support bracket to the unit midlle line.


63444 03/2003 © Instrumentarium Imaging
Instrumentarium Imaging Instrumentarium Imaging France S.A.R.L. Instrumentarium Imaging Singapore
P.O.Box 20, FIN-04301 Tuusula, Finland 4, Avenue des Roses 152 Beach Road
Tel. +358 10 394 6500 · Fax +358 10 394 6501 94386 Bonneuil Sur Marne Cedex, France #12-03A Gateway East
dental@fi.instrumentarium.com Tel. +33 1 43 39 51 51 · Fax +33 1 43 39 75 75 189721 Singapore
instrumentarium.imaging@wanadoo.fr Tel. +65 6391 8600 · Fax +65 6396 3009
Instrumentarium Imaging Inc. singapore@sg.instrumentarium.com
300 West Edgerton Avenue, Milwaukee Instrumentarium Imaging Italia S.R.L.
Wisconsin 53207, USA Via Cassanese, 100 Instrumentarium Imaging Dental GmbH
Tel. +1 800 558 6120, +1 414 747 1030 20090 Segrate (MI), Italy P.O.Box 2044, 77680 Kehl am Rhein, Germany
Fax +1 414 481 8665 Tel. +39 02 21 30 28 1 · Fax +39 02 21 30 28 60 Tel. +49 7851 932 90 · Fax +49 7851 932 930
info@usa.instrumentarium.com instrumentarium@it.instrumentarium.com kontakt@instrumentarium-imaging.de
Instrumentarium Imaging is constantly improving its products and reserves the right to
change these specifications without notice. Distributor:
www.InstrumentariumImaging.com

63444-4AC OP100 & OC100, Replacement Instructions ENG

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63444-4AC OP100 & OC100, Replacement Instructions ENG

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Orthopantomograph®

Orthopantomograph® and Orthoceph® are registered trademarks of

The original language of this manual is English.

Instrumentarium Imaging reserves the right to revise this publication from

Manufactured by Instrumentarium Imaging

63444-4AC Instrumentarium Imaging i

1 Printed circuit boards

Replaced boards should be returned to the factory only in the original

CEPH UP/DOWN SWITCH

63444-4AC Instrumentarium Imaging 1

1.1 AEC Board

1 Remove the cassette holder sec-

B. Installing new board:

1 Set the edge of the board in the

C. Calibrations and checking

1 After changing the AEC

2 Turn on power, check that

D. Base frequency adjustment:

2 Instrumentarium Imaging 63444-4AC

E. AEC gain adjustment is line voltage

1 Fix the 20 mm aluminum fantom (code

1.2 Control panel

1 Open the fixing screws at the lower end of the con-

B. Installing new board:

1 Attach the spiral cable connector to the new board.

C. Calibrations and checking the operation:

1 Turn power on.

63444-4AC Instrumentarium Imaging 3

4 Insert a cassette without film into the cassette holder.

1.3 CPU Board

1 Remove the FH-projector knob, the

4 Open all of the connectors on the CPU board.

B. Installing new board:

1 Fit the new board on the mounting studs.

4 Instrumentarium Imaging 63444-4AC

C. Calibrations and checking the operation:

63444-4AC Instrumentarium Imaging 5

1.4 Filament Control Board

1 Open the tubehead rear cover.

B. Installing new board:

1 Place the new board on the mounting studs.

C. Calibrations and checking the operation

6 Instrumentarium Imaging 63444-4AC

1.5 Interface Board

1 Open the main support top cover.

B. Installing new board:

C. Calibrations and checking the operation:

63444-4AC Instrumentarium Imaging 7

1.6 Inverter Board

1 Open the tubehead rear

B. Installing new board:

C. Calibrations and checking the operation:

1 Verify that the switch S 1 is at NORMAL position (board versions 1.0

8 Instrumentarium Imaging 63444-4AC

1.7 Patient Positioning Panel

1 Open the lower shelf cover.

B. Installing new board:

1 Fit the new board onto the lower shelf.

C. Calibrations and checking the operation:

1 Turn power on.

1.8 Power Supply Board

1 Turn power off.

B. Installing new board: