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Abstract
This paper addresses the phenomenon of pipeline walking,
which can cause cumulative axial displacement of a whole
pipeline, leading to potential failures at tie-ins or risers. This
phenomenon can massively complicate the design of deep
water flowlines and has significantly impacted field layouts on
a number of recent projects.
Pipeline walking occurs over a number of start-up and
shutdown cycles, under the following conditions:
Tension at the end of the flowline, associated with a steel
catenary riser;
Global seabed slope along the pipeline length;
Thermal transients along the pipeline during start-up and
shutdown.
The SAFEBUCK JIP has developed new analytical
equations, from first principles, that predict the rate of walking
for all three load conditions. These equations have been
successfully validated against FE (finite element) models, and
bring welcome simplicity to conceptual design assessments.
Introduction
The SAFEBUCK JIP was undertaken with the intention of
developing a guideline for the design of high temperature
pipelines prone to lateral buckling. Part of the JIP included an
investigation into the little understood pipeline walking
phenomenon, which has occurred in a number of pipelines and
lead to at least one failure to date.
The aim of this task within the JIP was to define the key
factors that influence pipeline walking and provide guidance
for assessing the severity of the walking problem.
This paper summarizes the work done on pipeline walking
and presents simple analytic expressions which can be used to
assess pipeline walking at a conceptual design stage.
OTC 17945
S = S w + pe A e p i A i
(1)
P = S L (p i A i ) (1 2 ) E A s ( inst )
(2)
f* =
(4)
P = (p 2 p 1 ) A i (1 2 ) E A s ( 2 1 ) (3)
Where the subscripts 1 and 2 refer to conditions before and
after the operating change.
An important consideration in pipeline walking assessment
is the level of axial constraint during start-up and shutdown
cycling. This can range from a condition of full cyclic
constraint where no axial displacement occurs over a portion
of the pipeline, to fully mobilized where axial displacement
occurs along the full length of the pipeline; there is also an
intermediate condition of cyclic constraint. Each of these
conditions is described in the following figures.
A typical force profile envelope for a fully mobilized
short pipeline is illustrated in Figure 1.
0.2
0.4
0.6
0.8
1
P
f
P
Cooldown
Fully Constrained Force
Heatup
Length (x/L)
fL
0
0.2
0.4
0.6
0.8
1
P
P
Cooldown
Heatup
Fully Constrained Force
Length (x/L)
OTC 17945
0.2
P 0.6
0.4
0.8
1
P
f L/2
P
Cooldown
Heatup
Fully Constrained Force
Length (x/L)
X ab =
S f = S R L f
(6)
( S P )
EA
(7)
R =
Sr
R =
L
0.25
(5)
( S f P ) X ab
EA
(8)
A'
SR
f
B'
0.5
0.75
A
Cooldown
Length (x/L)
EA f
(9)
Direction of Movement
( P + S R f L ) S R
Full Temperature
OTC 17945
Analytic Results
2.5
FEA results
Walking Towards
Cold End
2.0
1.5
1.0
0.5
0.0
-600
-400
-200
-0.5 0
200
400
600
-1.0
-1.5
-2.0
SCR at Cold End
-2.5
Riser Tension
X ab =
Inlet
(+) angle
(10)
0.20
FEA results
0.15
0.10
0.05
Slope Angle ()
0.00
-5
-4
-3
-2
-1
0
-0.05
-0.10
B'
-0.15
Up from Inlet
(11)
L tan
-0.20
0.25
0.5
0.75
Wcos -Wsin
Wcos +Wsin
A
B
Cooldown
Direction of Movement
Length (x/L)
Full Temperature
ii
Outside this region (O-A and B-L) the force profile reverses
between heat-up and cool-down. Since the friction force is
different up and down the slope there will be a slightly
different expansion over these sections. This effect will only
be significant on steep slopes.
OTC 17945
1
0.9
Temperature (t/Tmax)
Temperature (t/Tmax)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.25
0.5
Length (x/L)
0.75
Cooldown
0.2
0.4
0.6
0.8
Heatup
15
0.9
14
0.8
12
0.7
0.6
0.5
Heating steps
0.4
10
Length (x/L)
13
11
8
7
0.3
0.2
0.1
0
0
0.25
0.5
Distance (x/L)
0.75
0.8
The profile shows the first heating and cool-down cycle for
the pipeline from its as installed positioniv. The compressive
axial force gradually builds up in the line as the pipeline heats
and more pipe is mobilized. When the pipeline becomes fully
mobilized a virtual anchor forms at mid-line and the pipeline
expands from this point towards the hot and cold ends.
When cooled globally, the pipeline contracts about the
virtual anchor at mid-line. Cooling causes the pipeline to go
into effective axial tension (shown as blue). On the second
and subsequent heating cycles, the force in the pipeline builds
up in a modified manner because of the residual axial tension
developed in the pipeline on cool-down (see Figure 12).
Walking Mechanism
Pipeline walking occurs over each thermal cycle; although
walking occurs on first cycle, it is the second and subsequent
cycles which dominate the process. Therefore, the second
load response of the pipeline is considered in detail to
understand the walking mechanism.
OTC 17945
Location of
Virtual Anchor B
B1
B2
B3
B4
O
0
0.2
0.4
0.6
B6
B7
0.8
A1
A2
1
L
150
100
Cold End
Expansion (2)
50
0
0
0.2
0.4
0.6
0.8
-50
-100
Length (x/L)
50
40
Cumulative Displacement (mm)
Continued
Heating (3)
A3
A4
A5
Location of
A6
Virtual Anchor A
A7
Length (x/L)
30
20
10
0
-10 0
200
0.2
0.4
0.6
0.8
B5
O
0
0.2
0.4
0.6
0.8
-20
-30
2nd Load
Length (x/L)
-40
-50
Length (x/L)
OTC 17945
200
150
- w
xk
100
Unload (5)
Temperature Profile
50
q
0
0
0.2
0.4
0.6
0.8
-50
Force Profile
-100
1st Load
Profile for x
Length (x/L)
Unload
L/2-kxA
200
150
x k = k x A +
250
Mid-Line Displacement (mm)
L/2
kxA
100
(k x
x k 1
2 f x A (L x A )
f
(13)
50
2
fx A
(2k 1)
EA
0
0
2
3
Load Cycle Number
w k =
2
fx A
x k
f x
(2 k 1) k 2
EA
2 EA
((
) (
2
2
2
fx A
(2 k 1) f L x k 1 x k + x k x k 1
EA
2EA
))
L
2
x k 1 <
L
x k
2
x k 1 >
L
2
T = w k
(15)
OTC 17945
45
40
35
30C/km - FEA
20C/km - FEA
10C/km - FEA
30C/km - Incremental Solution
20C/km - Incremental Solution
10C/km - Incremental Solution
50
30
45
25
20
15
Analytic Solution
Valid Range
10
5
0
0
0.2
0.4
f/f*
0.6
0.8
FEA Results
Approximate Solution
Incremental Solution
50
(16)
f
f
f
f L2
24 4 if f >
T
16 EA
f
f
6
if f <
f
6
(17)
The walk per cycle varies with the friction force, f, and
there is a given friction force at which the rate of walking
peaks, as defined in Equation 18:
3
f
8
25
20
15
10
(18)
0.2
0.4
0.6
f/f*
0.8
FEA - 2 km
FEA - 4 km
Approximate Solution - 2 km
Approximate Solution - 4 km
Fully mobilised
180
Walk Per Cycle (mm)
f
1.5
f
fmax =
30
f L2
8 EA
35
40
160
140
120
Thermal transient
=30 C /km
100
80
60
40
20
0
0
0.2
0.4
0.6
0.8
f/f*
1.2
1.4
1.6
OTC 17945
450
f/f*=1.13
f/f*=1.51
f/f*=1.89
f/f*=2.26
f/f*=2.64
400
Walk (mm/cycle)
First Load
Constraint
Cyclic Constraint
350
300
250
Analytic
FEA
200
150
100
50
0
0
0.5
1.5
2.5
f/f*
100
80
70
60
50
30
10
0
0
(19)
200
5mm Mobilisation
180
10mm Mobilisation
160
20mm Mobilisation
140
120
Load Cycle
Pressure only
Full Temperature
Apply Internal
Pressure
0.2
0.4
0.6
0.8
Transient
Heat-up
100
Length (x/L)
80
60
40
20
0
0
Load Cycle
P 2 1 1
2 EA f f
Permanent Walk
20
T =
Elastic Recovery
Peak Displacement
40
20mm Mobilisation
90
Mid Line Displacement (mm)
Fully Mobilised
This observation
developments.
may
not hold
true in XHPHT
Combined Loading
Walking can be driven by each of the three mechanism
discussed above.
For many pipelines more than one
10
OTC 17945
Length
Driver
Walk/cycle
Walk/Life
2km
10C/km transient
15 mm
3m
2km
30C/km transient
45 mm
9m
4km
30C/km transient
180 mm
36 m
2km
350 mm
70 m
2km
5 Slope
170 mm
34 m
0.2
0.4
0.6
0.8
1
Length (x/L)
Virtual Anchor
Lateral Buckle
OTC 17945
11
pe
P
q
S
SL
SR
Sw
S
S f
S s
W
Xab
inst
Nomenclature
Ae
Ai
As
E
EA
f
f*
fmax
L
pi
References
1.
FEA
Finite Element Analysis
FPS
Floating Production System
JIP
Joint Industry Project
SCR
Steel Catenary Riser
XHPHT Extreme High-pressure High-temperature
2.
3.