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Plasma

Field Service Guide


2007

Generations 3 to 8
Quick Reference
Troubleshooting Guide
Version 1.2

Contents
Preface
5
Service Call Preparations
6
Hour & P-Count Readings
7-10
Model & System Breakdown
11-12
Optional Accessories
13
Quick Reference
14-22
Power Down G2~G6
15
Shut Down G2~G6
16
Power Down & Shut Down G7~G8
17
Trap Switch Reset G3~G8
18-19
Service Remotes
20-22
G3 PDP433PU & PDP503PU
23-29
Block Diagrams
24-25
Shut Down & Power Down
26-29
G3 PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI
30-40
Block Diagrams
32-35
Basic Service Factory Mode
36-37
Shut Down & Power Down
38-40
G4 & G5 PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU
PRO435PU & PRO505PU
41-47
Block Diagrams
42-43
Operation LEDs
44
Shut Down & Power Down
45-47
G4 & G5 Continued PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314,
PDP5004, PDO5014, PRO810HD & PRO1010HD
48-58
Block Diagrams
50-53
Operation LEDs
54
Shut Down & Power Down
55-58

Contents Continued
G5 PDP4350SX & PDP5050SX
Block Diagrams
Operation LEDs
Shut Down & Power Down
G6 PDP436PU, PDP506PU, PRO436PU & PRO506PU
Block Diagrams
Operation LEDs
Shut Down & Power Down
System Reset
G7 PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU
Block Diagrams
Quick Reference LEDs & Service Mode
Shut Down & Power Down
Non Failure Information
System Reset
Power Supply Jumper
G7 PDP427CMX, PDP507CMX & PDP607CMX
Block Diagrams
Operation LEDs
Shut Down & Power Down
G8 PDP4280HD & PDP5080HD
Block Diagrams
Quick Reference LEDs & Service Mode
Operation LEDs
Shut Down & Power Down
Scan IC Troubleshooting & Replacement
PARTS LIST / QUICK REFERENCE PARTS LIST / ALL MODELS

59-71
60-63
64
65-71
72-81
74-75
76
77-80
81
82-98
84-89
90-91
92-95
96
97
98
99-110
100-105
106
107-110
111-119
112-113
114-115
116
117-119
120-125
126-141

Preface
This field service guide will address key
points of Pioneer Plasma Displays.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The technician should have the
appropriate service manual on hand when
when using this guide. Data in the service
manuals for plasma units contains specific
information on safety, parts and adjustments.

Lead in the solder used in this product


is a known reproductive toxicant which
may cause birth defects or other reproductive
harm. (California Health and Safety Code
Section 25249.5).

Safety information
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or
fail to carry out safety checks may expose
themselves and others to possible injury,
and may be liable for any resulting damages.

When servicing this or handling circuit


boards and other components which
contain solder, avoid unprotected skin
contact with the solder. Also, when
soldering do not inhale any smoke or
fumes produced.

For more information on electronic


circuits and block diagrams refer
to the Service manuals.
5

Recommended preparations for Plasma service


Scheduling
1. Request purchase info from customer. Advise that tech will need to see invoice at time of service call.
2. Request model and serial number (use model/system chart). Serial number of panel can be on top, bottom, side
edges or by input jacks, as well as on the back. Advise them not to use number on speaker or media receiver.
3. Request details of symptom; is there a picture momentarally, on screen display. If it powers down request blink
sequence of power indicators (red and/or green/blue). For two piece models, need this for both units.
4. Tech should check tips and bulletins on http://parts,pioneerelectronics.com/ after account login.
5. If theres any uncertainty contact Pioneer Office of Technical Service.

Performing service call


1. Tech should take service manual, necessary tips and bulletins, static strap, scope and HD generator with DVI and HDMI outputs.
2. Before opening unit check for picture aberrations and status of power indicators.
3. If unit has a trap switch do not plug into AC with switch released.
4. Record model and serial number of unit that is serviced (panel, media receiver and/or speakers).
5. Once operational, record the HOUR and P-COUNT (models G3 and older don't have P-COUNT) meter readings on warranty claim.

(1/4)

SERVICE
INFORMATION

No:
SI-PG06003-A
Date: June 26, 2006

POLICY GUIDE
To:

All Pioneer Electronics Authorized Service Companies

From:

Quality Assurance and Factory Service Division

Subject:

Plasma Panel Hour & P- count meter readings

Models:

All Plasma models with Hour & P- count meters

Please discard the previous Service Information SI-PG06003 dated April 21, 2006.
Change: Corrected Service Factory Mode procedure for models PDP433PU and PDP503PU.

Effective immediately, please record the Plasma Panel Hour & P- count meter readings
on the warranty claim in the Service Performed area. See Warranty Claim Example on page 2.

This applies to Plasma Panels not the Media Receivers and is mandatory for warranty claim
processing.
Accessing the Hour & P- count meters:

See Table 1 for current models. This is a summary procedure grouped by


generation.

For complete procedure or models not listed in Table 1, refer to the service
manual for that model.

Note: Some models have only Hour meters.


Thank you for your cooperation and please contact your local Pioneer Office of Technical
Service should you have any questions.

Pioneer Electronics Service, Inc.


Quality Assurance and Factory Service Division

(2/4)
SI-PG06003-A

Warranty Claim Example:

(3/4)
SI-PG06003-A

Table 1
Model

G2

G3

Accessing Hours and P count meters

PDP505HD
PDP502MX

Integrator mode: In standby mode, press "Menu" then


"Power" keys within 3 sec. In "MENU" screen ---->
Select "OPTION 2" by pressing "DOWN" key 5X --->
"OPTION 2" screen
---> Record the number ---->
Press "MENU" key to exit

PDP433PU, PDP503PU

Service factory mode: In standby mode, turn off main


power switch (Bottom front left on Panel), push and
hold "Vol up" and "input keys" (in front of PDP), then
turn on main power switch. Press "DOWN" key once
"HOUR METER & P ON COUNTER" screen"--->
Record the number ---> Press "Power" key to exit

Service factory mode: In standby mode, press and


release "Menu", "Set", and "Power" keys on the remote
within 3 sec. Press "MUTING" key 5X --> "INIT"
PRO800HD, PRO800HDI,
screen --> Press "DOWN" key 5X --> "HOURMETER
PRO1000HD,
SET" screen --> Press "SET" once --> Record the
PRO1000HDI, PDP4300
number --> Press "SET" key 2X ---> Press "DOWN"
PDP503CMX, PDP433CMX
key once --> "PULSEMETER SET" screen --> Press
"SET" key once --> Record the number --> Press "SET"
key 2X --> Press "MENU" key to exit

Service factory mode: In standby mode, press and


release "Display" key, wait for 4 sec then press and
PDP4304, PDP4314,
release "Left", "Up", "Left", "Right", "Power" keys within
PDP5004, PDP5014,
PRO810HD, PRO1010HD 6 sec. Press "DOWN" key 6X ---> "HOUR METER"
PDP504CMX,
screen ---> Record the hour ---> Press "DOWN" key
PDP434CMX, PDP505CMX 2X ---> "P ON counter" screen --> Record the number
---> Press "MENU" key to exit
G4
&
G5
Service factory mode: In standby mode, press and
release "Display" key, wait for 4 sec then press and
PDP435PU, PDP505PU,
release "Left", "Up", "Left", "Right", "Power" keys within
PDP434PU, PDP504PU,
PRO435PU, PRO505PU, 6 sec. Press "DOWN" key 7X ---> "HOUR METER"
PDP4350SX, PDP5050SX, screen ---> Record the hour ---> Press "DOWN" key
PRO434PU, PRO504PU
3X ----> "P ON COUNTER" screen ----> Record the
number ---> Press "MENU" key to exit

Photos/Screen
OPTION2
OSD
BAUD RATE
FULL MASK
FAN CONTROL
TEMPERATURE
HOUR METER

: ON
: 4800BPS
: OFF
: AUTO
:
: 01207HRS

2/17
Sensore Temp
+50
Center Acultime
5 H 16
M
RESET
OFF
Monitor Acultime
1900 H 13 M
RESET
OFF
Pulse Acultime
7927
RESET
OFF

INT

#1-US-IN1-FF-2

HOURMETER SET
NOW DATA : 00853 H
SET DATA : 0000 H

INT

#1-US-IN1-FF-2

PULSEMETER SET
NOW DATA : 00034. 02G
SET DATA : 00000. 00G

INFORMATION

DTV-432-DIG-AHS

HOUR METER
00177H25M

INFORMATION

DTV-432-DIG-AHS

P ON COUNTER
00000707

TIMES

(4/4)
SI-PG06003-A

Table 1

PDP436PU, PDP506PU,
PRO436PU, PRO506PU

Service factory mode: In standby mode, press and


release "Display" key, wait for 4 sec then press and
release "Left", "Up", "Left", "Right", "Power" keys within
6 sec. Press "MUTING" key 3X --> "PANEL
FACTORY" screen ---> Press "ENTER"---> Press"
DOWN" key 1X ---> Record the numbers. Note: TV
guide should be turned off before entering service
mode.

PDP425CMX

Factory mode: In standby mode, press and release


"Display" key, wait for 4 sec then press and release
"Left", "Up", "Left", "Right", "Power" keys within 6 sec.
Press "DOWN" key 1X --> "PANEL WORKS" screen.
Record the numbers.

G6

Service factory mode: While TV is on, Press and


release "Power on", "Power on", "Exit", "Display" keys.
Press "EXIT" key 2X ---> "MONITOR INFORMATION"
PDP6100HD, PRO1410HD,
screen ---> Record the hour number ----> Press
NA
PDP614MX, PDP424MV
"POWER ON, POWER ON, EXIT, DISPLAY" keys to
exit. Note: P ON COUNTER does not apply to these
models
NA PDP4214HD, PDP42A3HD These models do not have Hours and P count meters.

10

PANEL FACT.

ARA-30602-DIG-AH

PANEL WORKS
PM-B1
00001108 M
PM-B2
00001216 M
.
HR-MTR
P-COUNT

000024H 29M
00000103 TIMES

PANEL FACT.

ARA-30602-DIG-AH

PANEL WORKS
PM-B1
00001108 M
PM-B2
00001216 M
.
HR-MTR
000024H 29M
P-COUNT 00000103 TIMES

MONITOR INFORMATION
MODEL NAME
SERIAL NUMBER
SOFTWARE VERSION
USAGE TIME
00161 H

11

Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models
Industrial Models
Media
Table top
Wall mount
Plasma
Type
Model #
Speakers
Size
Model #
receiver
stand
bracket
Display
PDPV401
40"
NA
NA
NA
NA
Regular Model 50" Monitor
PDP501MX
NA
G1
50" PDPV501X
50" PDP502MX
NA
NA
NA
NA
Regular Model 50" Monitor
PDP505HD
NA
G2
PDPV402
40"
50" System
PDP5030HD
PDPR03U
PDP503PU PDPS06LR
PDKTS01
NA
PDP503PU PDPS06LR
PDKTS01
PWM1011
43" PDP433CMX
50" System
PDP5031HD PDPR03U
Regular Model 43" System
PDP433PU PDPS09LR
PDP4330HD PDPR03U
PDKTS01
NA
50" PDP503CMX
43" Monitor
PDP4300
NA
NA
NA
NA
NA
61" PDP610MX
PDP4300
G3
43" Monitor
PDP4310
NA
PDPS09LR
PDKTS01
NA
PRO800HD
43" Monitor
PRO800HDI
43" Monitor
NA
NA
NA
NA
NA
Elite Model
PRO1000HD
50" Monitor
PRO1000HDI
50" Monitor
PDP5040HD PDPR04U
50" System
PDP504PU PDPS12LR
PDKTS04
NA
PDP5041HD PDPR04U
PDP504PU PDPS12LR
PDKTS04
PWM1011
50" System
PDP4340HD PDPR04U
43" System
PDP434PU PDPS13LR
PDKTS04
NA
PDP4341HD PDPR04U
PDP434PU PDPS13LR
PDKTS04
PWM1011
43" System
PDP5004
PDPS28LR
PDP5004C
NA
PDKTS07
NA
50" Monitor
Regular Model
PDP4304
PDPS27LR
PDP4312
NA
PDKTS07
NA
43" Monitor
PDP5004
50" Monitor
43" PDP434CMX
G4
PDP5014
50" Monitor
50" PDP504CMX
NA
NA
NA
NA
NA
PDP4304
43" Monitor
PDP4314
43" Monitor
PRO1110HD PROR04U
PRO504PU PDPS19LR
50" System
PDK1011
NA
PRO910HD
PRO434PU PDPS20LR
43" System
PROR04U
PDK1011
NA
Elite Model
PRO1010HD
50" Monitor
NA
NA
NA
NA
NA
PRO810HD
43" Monitor
PDP5045HD PDPR05U
PDP504PU PDPS12LR
50" System
PDKTS04
NA
PDP4345HD PDPR05U
PDP434PU PDPS13LR
43" System
PDKTS04
NA
PDP4350HD PDPAR05U PDP435PU PDPS30LR
43" System
PDKTS05
NA
PWM1011
PDP4351HD PDPAR05U PDP435PU PDPS30LR
PDKTS05
43" System
Regular Model
PDP5050HD PDPAR05U PDP505PU PDPS31LR
50" System
PDKTS05
NA
G5
PWM1011
PDP5051HD PDPAR05U PDP505PU PDPS31LR
PDKTS05
50" System
43" One body PDP43A5HD
NA
PDP4350SX PDPS33LR
PDKTS10
NA
50" PDP505CMX
50" One body PDP50A5HD
NA
PDP5050SX PDPS34LR
PDKTS10
NA
PRO1120HD PROR05U
PRO505PU PDPS23LR
50" System
PDK1012
NA
Elite Model
PRO920HD
PRO435PU PDPS24LR
43" System
PROR05U
PDK1012
NA

PLASMA BREAKDOWN MODELS LIST

12

Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models
Media
Table top
Wall mount
Plasma
Type
Model #
Speakers
receiver
stand
bracket
Display
PDP6100HD
Regular Model 61" Monitor
NA
NA
NA
NA
NA
N3
PRO1410HD
Elite Model
61" Monitor
NA
NA
NA
NA
NA
NA
NA
NA
Installed
NA
42" One body PDP42A3HD
Regular Model
H1
NA
NA
NA
Installed
NA
42" One body PDP4214HD
PDP436PU PDPS37LR
PDKTS10
NA
43" System
PDP4360HD PDPR06U
PDP4361HD PDPR06U
PDP436PU PDPS37LR
PDKTS11
PWMF110
43" System
Regular Model
PDP5060HD PDPR06U
50" System
PDP506PU PDPS38LR
PDKTS10
NA
G6
PDP5061HD PDPR06U
PDP506PU PDPS38LR
PDKTS10
PWMF110
50" System
PRO930HD
PRO436PU
PDPS35
43" System
PROR06U
PDK1013
NA
Elite Model
PRO1130HD PROR06U
PRO506PU
PDPS36
50" System
PDK1013
NA
NA
NA
NA
Installed
NA
42" One body PDP4270HD
NA
NA
NA
Installed
NA
42" One body PDP4271HD
NA
PDP5070PU
PDPS40
Installed
NA
50" One body PDP5070HD
Regular Model 50" One body PDP5071HD
NA
PDP5071PU
PDPS40
Installed
NA
NA
PDP6070PU
PDPS41
PDKTS15U
NA
60" One body PDP6070HD
60" One body PDP6071HD
NA
PDP6071PU
PDPS41
PDKTS15U
NA
G7
PDP5000EX
NA
NA
NA
NA
NA
50" Monitor
PRO940HD
NA
NA
NA
Installed
NA
42" One body
NA
PRO507PU
PDPS50
PDK1016
NA
50" One body PRO1140HD
Elite Model
PROFHD1
NA
NA
NA
NA
NA
50" Monitor
NA
PRO607PU
PDPS51
PDKTS15U
NA
60" One body PRO1540HD
42" One body PDP4216HD
NA
NA
NA
Installed
NA
Regular Model
H2
50" One body PDP5016HD
NA
NA
NA
Installed
NA
NA
NA
NA
Installed
NA
42" One body PDP4280HD
NA
NA
SMW1975A
Installed
NA
50" One body PDP5080HD
Regular Model
NA
NA
SMW1985A
Installed
NA
50" One body PDP5010FD
NA
NA
SMW1986A
Installed
NA
60" One body PDP6010FD
G8
PRO950HD
NA
NA
NA
Installed
NA
42" One body
NA
NA
SMW1976A
Installed
NA
50" One body PRO1150HD
Elite Model
PRO110FD
NA
NA
SMW1979A
Installed
NA
50" One body
PRO150FD
NA
NA
SMW1980A
Installed
NA
60" One body

PLASMA BREAKDOWN MODELS LIST

PDP425CMX

42"

PDP427CMX
PDP507CMX
PDP607CMX

PDP614MX
PDP424MV

61"
42"

42"
50"
60"

Model #

Size

Industrial Models

Optional Accessories

Part Number

PDK1000
PDK1014
PDK5001
PWM4211
PWM4221
PWM1011
PDWB5003
PWM503
PDKTS01
PDPS05LR
PDK50HW02
PDK50HW03
PDKTS02
PWB6111
PWB6121
PDK5011
PDK5012
PDPS08LR
PDPS10LR
PDA5002
PDA5003
PDA5004
PDAH02
PDAH03
PDAH03CL
PDAH04
PDAH05
PDM6111
PDM6121
PDKTS06
PDPS29LR
PDKFS03
RAE1011
PDPS11
PDKTS18
PWMF110
PDK-TS23

Description

Models

Table Top Stand


Table Top Stand
Table Top Stand
Flat wall mount bracket
Tilt wall mount bracket
Flat wall mount bracket(Single board)
Flat wall mount bracket(Dual board)
Tilt wall mount bracket (Dual board)
Table Top Stand
Side mount speakers
Interactive Touch Screen Device
Interactive Touch Screen Device
Table Top Stand
Flat wall mount bracket (Dual board)
Tilt wall mount bracket (Dual board)
Hang on wall unit
Ceiling mount kit
Under mount speaker
Side mount speakers
Video card
Video card
Video card
PDP system cable (7M=23ft)
PDP system cable (10M=33ft)
PDP system cable (10M=33ft)
PDP Fiber optic system cable(30M=99ft)
PDP Fiber optic system cable(30M=99ft)
Flat wall mount bracket
Tilt wall mount bracket
Table Top Stand
Side mount speakers
Plasma Floating Stand
Floating Floor Stand with Swivel
Horizontal speakers
Plasma Floating Stand
Flat wall mount bracket
Table Top Stand

PRO800 & 1000HD


PRO1410HD
PDP501MX
For 42"
For 42"
For 50" and 43"
For 50" and 43"
For 50" and 43"
PDP4300, PDP504CMX & 434CMX
PDP504CMX & 434CMX
PDP504CMX & 503CMX
PDP504CMX & 503CMX
PDP610MX
PDP610MX
PDP610MX
PDP503CMX
PDP503CMX
PDP4330HD
PDP610MX
PDP433 & 503CMX
PDP434 & 504
PDP434 & 504
All models with MR
All models with MR
All models with MR, CL2 RATE
All models with MR
All models with MR, OFNR RATE
For 61"
For 61"
PDP614MX
PDP614MX
For all 43 and 50 inches
For all 43 and 50 inches
For 43 inches
For PDP6100HD
For 50" and 43"

13

Quick Reference
G-3 to G-8
Power Down
Shut Down
Trap Switch Reset
Service Remotes

14

POWER DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION


(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)

RED (LED BLINKS)


Panel LED only..Not Media Receiver

G2 *
In G2 Models the LED does not blink. Lit LED indicates problem area.

BLINKS

G3 *

G4 *

G5

G6

1
2
3
4
5
6
7
8
9
10
11
12

Y DRIVE

MR POWER SUPPLY

MR POWER SUPPLY

UNUSED

Y DRIVE DC-DC

POWER SUPPLY

POWER SUPPLY

POWER SUPPLY

X DRIVE DC-DC

SCAN IC

SCAN IC

SCAN IC

X DRIVE

SCAN 5 VOLTS

SCAN 5 VOLTS

SCAN 5 VOLTS

POWER SUPPLY

Y DRIVE

Y DRIVE

Y DRIVE

ADDRESS

Y DRIVE DC-DC

Y DRIVE DC-DC

Y DRIVE DC-DC

ADR RESONANCE

Y SUSTAIN

Y DRIVE SUSTAIN

Y DRIVE SUSTAIN

DIGITAL VIDEO

ADDRESS

ADDRESS

ADDRESS

X DRIVE

X DRIVE

X DRIVE

X DRIVE DC-DC

X DRIVE DC-DC

X DRIVE DC-DC

X DRIVE SUSTAIN

X DRIVE SUSTAIN

X DRIVE SUSTAIN

DIGITAL VIDEO

DIGITAL VIDEO

More detailed help in troubleshooting is available in the


model specific sections, or in the product service manual.
* Some Generation models have 2 versions with different part

numbers and different service manuals!


Model versions are determined by serial number.

15

SHUT DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION


(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)

GREEN or BLUE (LED BLINKS)


Panel LED Only....Not Media Receiver
BLINKS

G3 *

G4 *

G5

G6

1
2
3
4
5

PANEL MICRO

PANEL DRIVE IC
COMMUNICATION
MODULE 11C
COMMUNICATION
DIGITAL DC-DC
CONVERTER
PANEL OVERTEMP

PANEL DRIVE IC
COMMUNICATION
MODULE 11C
COMMUNICATION
DIGITAL DC-DC
COMMUNICATION
PANEL OVERTEMP

HD DIGITAL
HD DIGITAL
HD AUDIO
HD DIGITAL
8V POWER SUPPLY
PANEL OVERTEMP

AUDIO FAILURE

AUDIO FAILURE

HD AUDIO

MODULE MICRO
COMMUNICATION

MODULE MICRO
COMMUNICATION

6
7
8
9
10
11
12
13
14

DIGITAL 11C
COMMUNICATION

** Condensation
TEMP
ABNORMALITY

** Fan
Abnormality
** Module
Microcomputer
** Wide
Microcomputer
** RGB-IIC
Communication
** Audio

MAIN SERIAL 3WIRE


COMMUNICATION
MAIN 11C
COMMUNICATION

MAIN SERIAL 3WIRE


COMMUNICATION
MAIN 11C
COMMUNICATION

MAIN MICRO
COMMUNICATION
FAN FAILURE

MAIN MICRO
COMMUNICATION
FAN FAILURE

MR OR PANEL
OVERTEMP
DIGITAL TUNER
COMMUNICATION
MR-ASIC
COMMUNICATION
IF-EEPROM
COMMUNICATION

MR OR PANEL
OVERTEMP
DIGITAL TUNER
COMMUNICATION
MR-ASIC
COMMUNICATION

More detailed help in troubleshooting is available in the


model specific sections, or in the product service manual
diagnostic sections.
* Some Generation models have 2 versions with different part

numbers and different service manuals!


** G-3 PRO & CMX Models.
Model versions are determined by serial number.

16

Power Down & Shut Down Chart for G7 & G8 Models


LEDs
RED

BLUE
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue 9
Blue 10
Blue 11
Blue 12
Blue 13
Blue 14
Blue 15

Red 2
Red 3
Red 4
Red 6
Red 7
Red 8
Red 9
Red 10
Red 11
Blinking

Cause
SQ IC (Digital Ass'y)
Module uCom IIC Communication (Digital or Sensor Ass'y)
DIGTAL-RST2 (Digital Ass'y)
Panel High or Low Temperature (Sensor Ass'y)
Audio
Module uCom Communication (Main or Digital Ass'y)
Main Ass'y 3Line Serial Communication (Main Ass'y)
Main IIC Communication (Main, Tanshi, or Audio Ass'y)
Main uCom Communication to IF uCom (Main Ass'y)
FAN (Connection, Breakdown)
High Temperature (Tanshi Ass'y)
Digital Tuner Communication (Main Ass'y)
MTB-RST2/RST4 (Main Ass'y or Pwr Supply +12V)
HOME GALLERY Error - Elite (HN Module Ass'y)
Main EEPROM (Main Ass'y)
POWER SUPPLY, X-DRIVE, or Y-DRIVE Ass'y
SCAN (SCAN IC, X-Drive, or Y-DRIVE ASS'Y)
SCN-5V (SCAN IC OR Y-DRIVE ASS'Y)
Y-DCDC (Y-DRIVE Ass'y)
Y-SUS (Y-DRIVE Ass'y)
ADRS (ADDRESS ASS'Y or connectors to Y, X, or Digital)
X-DRIVE Ass'y or connectors to Digital Ass'y
X-DCDC (X-DRIVE ASS'Y)
X-SUS (X-DRIVE ASS'Y)
Trap Switch
No Backup (Digital Ass'y)

17

Pioneer plasma reference


3rd to 5th generation
Integrator Factory
mode
mode

Data backup

Trap
indication

Trap
override

PDP display
Media receiver
w/o media
kit
receiver

G3 PU

n/a

3 or 4

IC1204 Digital
video

Red blinks
fast

Enter factory
mode

E01

PDP-R03U-SK

PRO1000HD
PRO800HD

1, locked

n/a

n/a

n/a

n/a

PRO1000HDi
PRO800HDi

Red/green
flash, pause

n/a

n/a

G3 CMX

n/a

n/a

n/a

n/a

Red & green


boxes

PDP-R04U-SK
PRO-R04U-SK

G4 PU

1*

Red and
green on

G4 one piece

2 or n/a

Red and
green on

n/a or 8

n/a

n/a

G5 PU

1*

Red and
green on

8**

Red & green


boxes

PDP-R05U-SK
PRO-R05U-SK
PDP-AR05U-SK

G5 SX

10*

Red and
green on

n/a

n/a

*RS232 change only. Disables remote.

**Only media receiver has trap.

1)
2)
3)
4)
5)

From standby, push menu, then power.


From standby, push display (shows call 1), hold display (shows call 2), menu.
From standby, push menu, then set, then power.
From standby, push set, then display, then power.
From standby, press display, wait 4 seconds; then left, up, left, right, power in sequence.
MR must be connected for PU models.
6) Use digital video for service. Data from RGB loads at power on.
7) Use digital video for service. In factory mode, info layer go to digital EEPROM.
Should be adjust N/G, backup OK. Push set, select data transfer-yes.
Goes to service part; select no. If replacing RGB or MR I/F data updates at power off.
8) Go to initialize layer of factory mode and hold display key until red led goes out.
9) Hold input until LEDs stay lit. Then push down, input, up, power in sequence.
10) Hold the VOLUME up or down key for 3-10 seconds. Then within 3 seconds hold the SPLIT key for 3-10 seconds.
Then within 3 seconds use the ENTER key to set to RS-232C (the baud rate last selected is chosen) or the
HOME MENU key to set to SR+.

Power Supply Upgrade


3rd generation units that have power supply AXY1059-A to G are being covered for an upgrade to
AXX1064 (AXY1059-H). See bulletin for details. Serial # is on lower edge of front bezel, except for
PRO, which are adjacent to input jacks. An orange dot indicates upgrade is done. Customer
responsible for other repairs.

18

Trap Switch Reset Procedure


G-4, G-5, G-6, G-7, G-8
Replace media receiver, plasma panel cover, or tape down HDCP trap switch.
If the model in question has the TV Guide option, the TV Guide
option must be turned off before proceeding.
Using the customers remote control enter service mode by pressing the
following key sequence:
1. Press the display button then release the display button.
2. Wait between 3 and 7 seconds
3. Press and release the <, ^, <, >, and power buttons in sequence.
Panel will now turn on in service mode.
4. Press muting button 3, 4 or 5 times depending on model you are working on.
Until the display shows the initialize page.
5. Press and hold the display button until the error indicator (red LED) on
either the panel or the media receiver goes out.
6. Exit service mode by pressing the power button on the remote.
If a circuit failure will not permit the unit to remain powered-on long
enough to complete the above procedure, clear the Trap Switch as follows:
(You will not be able to see the menus.)
1. Turn off Main Power Switch on Panel or unplug panel.
Depending on which model you are working on, place switch on Digital
Assembly from "Normal" to "Off" or use a clip to short the high
voltage. Shorting connections located on upper right corner of
digital video board. (preventing high voltages from activating)
2. Place Main Power back on.
Confirm both Media Receiver and Panel are in standby mode (unit that is
trapped will still have both red and green LEDs lit)
3. Press the display button then release the display button.
Wait between 3 and 7 seconds
4. Press and release the <, ^, <, >, and power buttons in sequence.
Listen to panel carefully. There will be a very slight relay click.
Panel will now turn on in service mode with only the low
voltage supplies operating. (no picture)
5. Press muting button 3, 4, or 5 times depending on the model you are
working on.
6. Press and hold the display button until the error indicator (red LED) on
either the panel or the media receiver goes out.
7. Turn soft power off, then main power off or unplug unit.
Wait 20 seconds
8. Return switch on Digital Assembly to Normal position or remove shorting clip.
9. Power back on and troubleshoot normally.
TRAP SWITCH RESET FOR G-3
Press and release menu,enter,power in sequence or enter,display,power
Exit service mode by turning off power.

19

REMOTE CONTROL UNIT (AXD1486).

1 SCREEN SIZE button


Press to select the screen size.
2 INPUT buttons
Press to select the input .

3 MENU button
Press to open and close the on-screen menu.

0
2

Add
button for
test mode

4 ADJUST ( 5 / / 3 / 2 ) buttons
Use to navigate menu screens and to adjust various settings on
the unit.
Usage of cursor buttons within operations is clearly indicated at
the bottom the on-screen menu display.
5 SET button
Press to adjust or enter various settings on the unit.

6 SUB INPUT button


During multi-screen display, use this button to change inputs to
subscreens.
7 SPLIT button
Press to switch to multi-screen display.

8 MUTING button
Press to mute the volume.

5
6

9 AUTO SET UP button


When using computer signal input, automatically sets the
[POSITION], [CLOCK] and [PHASE] to optimum values.
0 STANDBY/ON button
Press to put the unit in operation or standby mode.
- DISPLAY button
Press to view the units current input and setup mode.
= POINT ZOOM button
Use to select and enlarge one part of the screen.
SWAP button During multi-screen display, use this button to
switch between main screen and subscreen.
! PIP SHIFT button
When using PinP mode with multi-screen display, use this
button to move the position of subscreen.
@ VOLUME (+/) buttons
Use to adjust the volume.

RS232 control of PU units requires an interface and system cable.


G3. GGF1428
G4 & 5. GGF1475

20

Remote Control Keys

Basic Functions

Remarks

MUTING

Switching the main items.

Shifting to the next main item (top).

j (DOWN)

Switching the subtitled items.

Shifting downward to the next subtitiled item.

i (UP)

Switching the subtitled items.

Shifting upward to the next upper layer.

k (LEFT)

Decreasing the adjustment value.

Decreasing the adjustment value.

l (RIGHT)

Increasing the adjustment value.

Increasing the adjustment value.

ENTER/SET

Switching the layers.

Shifting downward or upward to the next lower or upper layer.

INPUT

Selecting INPUT.

Shifting the INPUT to the next function.

INPUTxx

Selecting INPUT.

Switching the INPUT to xx. (xx=1 to 7 etc)

CH+/P+

Increasing the channel number.

CH-/P-

Decreasing the channel number.

Numeric Keys

Function: TV

Function: TV (previously selected channel number is selected)

POWER

Power OFF.

Turning the power off.

Factory OFF (Factory mode)

In Factory mode, turning Factory mode off.

Factory ON (Non-Factory mode).

In Non-Factory mode, turn Factory mode on.

FACTORY
HOME MENU

Menu ON.

In Factory mode, turn Factory mode off.

VOLUME+

Volume UP.

Increasing 10 the adjustment value. (PANEL FACTORY)

VOLUME-

Volume DOWN.

Decreasing 10 the adjustment value. (PANEL FACTORY)

DRIVE OFF (Note1)

Drive Mode OFF.

Turning Drive mode off.

INTEGRATOR

INTEGRATOR MENU ON.

Enter INTEGRATOR MODE.

(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid.
Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while
driven OFF.

PDP service
remote control

GGF1589

21

Generation 4 to 8 New Test Remote


GGF1589
The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied
remote control unit. (See "2.3 PANEL FACILITIES.")
For the keys not provided on the supplied remote control unit, see the explanations below:

GENERATION switch for remote control codes


This switch selects the generation of remote control
codes to be transmitted:
1: The old-generation codes are transmitted.
2: The new-generation codes are transmitted.
With this generation plasma display,
set the switch to 2.

INTEGRATOR
Press this key to enter Integrator mode.
INPUT
Press this key to cyclically change the input source.
EXT INPUT
Press this key to cyclically change only the
external input source.
SUB INPUT
Not used with this model.
DRIVE OFF
Press this key to turn off the panel drive.
For details on how to cancel this command,
see the explanation for the DRV command.

FACTORY
Press this key to enter Factory mode.
2nd FACTORY
Not used with this model.

AUTO SETUP
Use this key for automatic setup, such as
the display position setting when an analog
PC signal is input.
ID NO. SET
Not used with this model.

POWER CONTROL
Not used with this model.
CLEAR
Not used with this model.
POWER ON
Press this key to turn on the unit.
This key cannot turn the unit off.
POWER OFF
Press this key to turn off the unit.
This key cannot turn the unit on.

POINT ZOOM
Not used with this model.
ZOOM +/Not used with this model.

22

Models
PDP433PU
PDP503PU

Block Diagrams
Shut-Down & Power-Down Diagnosis

23

PDP-433PU

Driver
IC

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT A
ASSY
AA1

Driver
IC

PDP-503PU

Driver
IC

Block Diagram

Driver
IC

VADR2

IC6501
Buffer IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT B
ASSY
AB1

CLAMP

Driver
IC

Driver
IC

IC6601
Buffer IC

Driver
IC

VADR2

BGA1
Q6706 Q6711
VADR Gen

BRIDGE A
ASSY

K2
K1

ADR RESONANCE
ASSY

SAA3
ADR CO

+60

SUB ADDRESS A
ASSY
SAA1

D8

D9

D16

D10

D1
+12V

V+5V

V+5V STB

SCAN (A) ASSY


(UPPER)
IC5
VCC VH
IC6201
ADD
PSUS
SEL PULSE

DC/DC Conv
Module

D11

Y DRIVE ASSY

KL U0 2

V OFS VCC VH V IC5V

D7
D18

DC/DC Conv
Block
VCP

Y4
Y SUS
MASK
Block

IC5
VCC VH
IC6204
ADD
SEL PULSE

IC2206
Pulse Module
+15V

IC1703
XY Drive
Sequence Pattern
Gen

XDRV SIG
ADL LE UL
ADL LE DL

Y1

+5V +15V VSUS

PSUS

DIGITAL VIDEO
ASSY

Drive
Signal

D6

VSUS

V+2V

YDRV_SIG
SCAN_SIG

VC VF+ VC VF

V+3V
X180 V+3V IC
Clock
V+2V IC V+5V STB
Gen

Logic
Block

+Reset Block

IC5
VCC VH
IC6206
ADD
SEL PULSE
SCAN

VCC VH
V IC5V

D4

V+3V

Y2

IC5
VCC VH
IC6205
ADD
SEL PULSE

V+2V

+12V

V+3V

IC5
VCC VH
IC6202
ADD
SEL PULSE
IC5
VCC VH
IC6203
ADD
SEL PULSE

V+3V

+12V

TE1

SENSOR
ASSY

IC1301 (IC31 L)
Sub Field Conv
for Left with Field Memory

VCP

D15

+5V +15V VSUS


Y SUS
MASK
Block

Y3

IC2204
Pulse Module

Drive
Signal
V+3V I

SCAN (B) ASSY


(LOWER)

D14

V+2V I
+15V

VCC VH
V IC5V

IC5
VCC VH
IC6001
ADD
SCAN
SEL PULSE

IC1401 (IC31 R)
Sub Field Conv
for Right with Field Memory

Soft D
Block

D2

Y5

IC5
VCC VH
IC6002
ADD
SEL PULSE

ADCLK DR

BA2 9

VC VF+ VC VF V OFS

BB2 9

V+3V
Scan Signal

IC5
VCC VH
IC6003
ADD
SEL PULSE

SAA2

Offset
Block

GA2 9
IC119
Flash
ROM

V+5V STB
PSUS
V IC5V

IC5
VCC VH
IC6004
ADD
SEL PULSE

Photo Coupler
Block

Y6

GB2 9

V+3V
IC120
Module
UCOM

IC5
VCC VH
IC6005
ADD
SEL PULSE

TXD/RX

RA2 9

IC1101
Panel UCOM

RB2 9
TXD0/RX0
RE
LED SIG
I2

IC5
VCC VH
IC6006
ADD
SEL PULSE
PSUS

D17
D12

D3

D13

FRONT KEY
ASSY
FRONT KEY CONN
ASSY

SW21

KL21

KL22

SUB ADDRESS B SAB1


ASSY

IR (P)
ASSY

SAB2

+60

RE1

BRIDGE C
ASSY

ADR CO

SAB3

ADR RESONANCE
ASSY

K1
K2
Q6706 Q6711
VADR Gen

BGC1
CLAMP

AD1

ADR CONNECT D
ASSY

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6901
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

ADR CONNECT C
ASSY

VADR2

Driver
IC

Driver
IC

24

Driver
IC

AC1
CLK/LE

Driver
IC

Driver
IC

IC6801
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver
IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT C
ASSY
AC1

Driver
IC

Driver
IC

VADR2

IC6801
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT D
ASSY
AD1

CLAMP

Driver
IC

Driver
IC

IC6901
Buffer IC

BGB1

BRIDGE B
ASSY

K3

SW POWER SUPPLY MODULE


SW POWER SUPPLY Block

V MID CLAMP Block


RC101

+13 5V
9V T101
+6 5V

CLAMP

Switching
Q115

M111
Switching
Q119

+15V

T103

NEUTRAL

Switching Q112

Switching
Q117

+12V T102

LIVE

T104

T105

CLAMP

RL101

PRIMARY

T105

SECONDARY
VSUS CONT
M114

VM1

P2

VSUS

+15V

VSUS

+13.5V

P5

-9V

+15V

STB5V

VADR

+12V

P1

STB5V

STB5V

+6.5V

+13.5V

-9V

P7

P6

LIVE

P3

NEUTRAL

AC IN
X DRIVE ASSY

P4

X1
+5V

AUDIO AMP ASSY

VCP

Drive
Signal

IC3200
Pulse
Module

X SUS
MASK

IC4201
EEPROM
(EDID)

MR INTERFACE
ASSY

L
R

L
R

IC5202

+5V

V RN +15V

Volume & Tone


& Balance

I2C
Interface

Scal ing
Gamma

Copy Guard
Release

IC5201
SRS & Focus

A24

TMDS
Receiver

L, R

IC4204
(Sil861)
TMDS Receiver

+Reset
Pulse
Block

Logic
Block
+12V

FOCUS
SRS

R3

+12V

L, R

IC4203
EEPROM
(HDCP KEY)

P SUS

R23

R26

R21
R2

X3

VSUS +15V

DC/DC
Conv
Block

X CONNECTOR (A) ASSY

POWER (RELAY)

+5V

X2

R27

+15V

VSUS +15V

VCP

IC3201
Pulse
Module

X SUS
MASK

IC5002
I2C BUS (SCL/SDA)

Drive
Signal

A21

R24

V+5V DIG

+13 5V
L, R

IC4011
I/O Expander

KEY1

P SUS

+12V
IC5001
Reg

KEY2

X4

LED SIG
TXD/RXD
SR UP

R11

L1

LED
ASSY
TRAP SW

R22

L, R

V+5V ST

AUDIO_SIG (L/R)

V+5V ST

TMDS with HDCP

A22
SR DW

SP TERMINAL
ASSY

System Cable Connector

SP21
SP OUT

K3

BRIDGE D
ASSY
BGD1
CLAMP

AB1

ADR CONNECT B
ASSY

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6601
Buffer IC

Driver
IC

VADR2

Driver
IC

Driver
IC

25

AA1

ADR CONNECT A
ASSY

VADR2

Driver
IC

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6501
Buffer IC

Driver
IC

Driver
IC

X CONNECTOR (B) ASSY

Power Amp

This unit has self-diagnosis functions against abnormalities in the internal circuits and other operational abnormalities, and if any abnormality is
detected, the STANDBY/ON indicator (LED) blinks to alert you of it.
How the indicator blinks and possible failure points and power-down points are explained below:

Shutdown
Operations : When a microcomputer has detected an abnormality, it turns the power supply to OFF.
LED display : Blinking in green
Example: How the LED blinks when DIGITAL-IIC communications fail
Green LED lights
for 200 msec.

Extinguished
for 100 msec

Green LED lights


for 200 msec.

Extinguished
for 3 sec

Number of
blinking

Reason

1
2
4

Panel Microcomputer failure


DIGITAL-IIC communication failure
Temperature abnormality

How to release shutdown


Press the power key on the remote control to switch the unit back on.
(It is not necessary to press the MAIN POWER button to turn off the unit.)

Power-down
Operations : In an emergency, the protection circuits are activated, and the power is turned off.
LED display : Blinking red
Note: If more than two protection circuits are activated at almost the same time, the LED indicates this by its
blinking-pattern.
Example: How the LED blinks for the first power-down (Y-DC/DC CONVERTER) and the second power-down (Y DRIVE)
2nd power-down
information

1st power-down information


Red LED lights
for 200 msec.

Extinguished
for 100 msec

Red LED lights


for 200 msec.

Extinguished
for 1 sec

Red LED lights


for 200 msec.

Extinguished
for 3 sec

Number of
blinks
1
2
3
4
5
6
7
8

How to release power-down

Failure Point
Y-DRIVE
Y-DC/DC CONVERTER
X-DC/DC CONVERTER
X-DRIVE
Power supply
Address junction
Address resonance
DIGITAL-DC/DC CONVERTER

Set the MAIN POWER button to OFF, and wait for about 30 seconds until
the LED for PD (power-down) in the power-supply module is extinguished.
Wait another 5 seconds, then recover the unit by setting the MAIN
POWER button to ON.
Note: After power-down is released, the unit restarts and goes to Standby
mode.

PDP-433PU

PDP-503PU

26

Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green)

DIGITAL VIDEO ASSY


IC1101
Panel UCOM

DDC_SCL
DDC_SDA

RXD
BUSY
REQ_PU

IC1191
Panel UCOM
external Flash ROM
TXD
CLK
*PU_CE

TE1
D18

THERMAL SENSOR
ASSY
IC8351
Thermal
Sensor 1

TEMP1 4

IC1207
Module UCOM

D3

IC1204
EEPROM

2
A_SCL
A_SDA
SCL
SDA

D1

SW POWER SUPPLY
MODULE

P2

Expander

MR INTERFACE ASSY

AUDIO ASSY

R3
IC5202
CXA2021S
IC4204
SiI861
IC4005
Expander
IC4011
Expander

MEDIA
RECEIVER

Note: The figures 1 - 4 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the
corresponding route.

PDP-433PU
PDP-503PU

27

Shutdown diagnosis
1 Panel microcomputer failure

Screen display

Condition : When a module microcomputer failed in communication


with a panel microcomputer
Results : An OSD is displayed for 30 seconds after the failure is
detected; then the power is shut down.

E06
Possible causes
Open/short-circuit of the communication lines in the assembly

2 DIGITAL-IIC communication failure


Condition : When a module microcomputer failed in communication with
an external EEPROM or EXPANDER
Results : An OSD is displayed for 30 seconds after the failure is
detected; then the power is shut down.

E06

Note: A DIGITAL-IIC communication failure may occur in Standby mode.

Possible causes
Open / Short-circuit of communication line in the DIGITAL VIDEO, MR
INTERFACE and AUDIO Assys
Breaking of wire between the following points:
DIGITAL VIDEO Assy (D1) SW POWER SUPPLY Module (P2)
DIGITAL VIDEO Assy (D3) MR INTERFACE Assy (R3)
MR INTERFACE Assy (R23) AUDIO Assy (A24)
System Cable

3 Abnormally high temperature


Condition : when the internal temperature of the unit becomes abnormally high
Results : An OSD is displayed for 30 seconds after the failure is detected;
then the power is shut down.
Note: If the internal temperature of the unit becomes lower while the OSD is
displayed, the unit returns to normal operation.

E04

Possible causes if this abnormality occurs in an environment in


which the temperature is not so high
Disconnection between the DIGITAL VIDEO Assy (D18) and temperature
sensor 1 (TE1)

Reference
Shutdown temperature of the sensor
Sensor Temp 78
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1 / 13
CENTER Ve r s i on
OSD Ve r s i on
CV I C Ve r s i on
TTXP Ve r s i on
MON I TOR Ve r s i on
PANEL Ve r s i on
FLASH Ve r s i on
MON I TOR Mode l
Mod e l S e l e c t Ma i n
Mod e l S e l e c t AV
Mod e l S e l e c t MON I TOR
Sen so r Temp
Cen t e r A cu t ime
RESET
Mon i t o r Ac u t i me
RESET
Pu l s e Ac u t i me
RESET

PDP-433PU
PDP-503PU

28

I NPUT 1 No S I G
MR MA I N E 2 0 0 1 / 0 9 / 2 5 H
MR OSD 2 0 0 1 / 0 9 / 1 0 A
W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7
V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0
TTX PRG
061
F6 9 1 1 0
- 00
- 05
01
0
4
0
+28
16
H 41 M
OFF
47
H 42 M
OFF
164
OFF

PDP-433PU
PDP-503PU

Power Down (Blinking in RED)

X DRIVE ASSY

DIGITAL VIDEO ASSY

X Drive

DIGITAL
DC-DC

X DC-DC
X1

D8 - D11
IC1201-pin 8

ADR CONNECT
ASSY
(Upper)

OR

SW POWER
SUPPLY
MODULE

P4

Address PD
Mute
OR

AND

D1

P2

6
D12 - D15

OR
7

ADR CONNECT
ASSY
(Lower)

D1202 Cathode

DIG_ADR.PD

OR

PD Circuit

Relay
Circuit

OR

IC1201-pin 6

2
RESONANCE
ASSY
(Upper)

D16

P3

OR
PD_TRIGGER

RESONANCE
ASSY
(Lower)

Y1
D17

Y Drive

Y DC-DC

Y DRIVE ASSY

Note: The figures 1 - 8 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route.

29

Models

PDP433CMX

PDP503CMX

PDP4300

PRO800HD & HDI

PRO1000HD & HDI

30

Block Diagrams
Basic Service Factory Mode
Shut-Down & Power-Down Diagnosis

31

PRO800HD, PRO1000HD, PDP433CMX, PDP503CMX, PDP4300 Block Diagram

Driver
IC

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT A
ASSY
AA1

Driver
IC

Driver
IC

Driver
IC

VADR2

IC6501
Buffer IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT B
ASSY
AB1

CLAMP

Driver
IC

Driver
IC

IC6601
Buffer IC

Driver
IC

VADR2

BGA1
Q6706 Q6711
VADR Gen

BRIDGE A
ASSY

K2
K1

ADR RESONANCE
ASSY

SAA3
ADR CO

+60

SUB ADDRESS A
ASSY
SAA1

D8

D9

D16

D10

D1
+12V

V+5VD

V+5V STB

SCAN (B) ASSY


(UPPER)

THERMAL
SENSOR
ASSY

IC5
VCC VH
IC6201
ADD
PSUS
SEL PULSE

DC/DC Conv
Module

D11

KL U0 2

V OFS VCC VH V IC5V

D7
D18

DC/DC Conv
Block
VCP

Y4
Y SUS
MASK
Block

IC5
VCC VH
IC6204
ADD
SEL PULSE

XDRV SIG
ADL LE UL
ADL LE DL

Drive
Signal

IC2206
Pulse Module
+15V

IC1703
XY Drive
Sequence Pattern
Gen

Y1

+5V +15V VSUS

PSUS

DIGITAL VIDEO
ASSY

+5V

VSUS

D6

V+2V

YDRV_SIG
SCAN_SIG

VC VF+ VC VF

V+3V
X180 V+3V IC
Clock
V+2V IC V+5V STB
Gen

Logic
Block

+Reset Block
VCC VH
V IC5V

IC5
VCC VH
IC6206
ADD
SEL PULSE
SCAN

D4

V+3VD

Y2

IC5
VCC VH
IC6205
ADD
SEL PULSE

V+2VD

+12V

Y DRIVE ASSY

IC5
VCC VH
IC6203
ADD
SEL PULSE

V+3VD

+12V

TE1

V+3V

IC5
VCC VH
IC6202
ADD
SEL PULSE

SAA2

IC1301 (IC31 L)
Sub Field Conv
for Left with Field Memory

VCP

D15

+5V +15V VSUS


Y SUS
MASK
Block

Y3

IC2204
Pulse Module

Drive
Signal
V+3V I

SCAN (A) ASSY


(LOWER)

D14

V+2V I
+15V

VCC VH
V IC5V

IC5
VCC VH
IC6001
ADD
SCAN
SEL PULSE

ADL_LE_DR

Soft D
Block

Y5

IC5
VCC VH
IC6002
ADD
SEL PULSE

VC VF+ VC VF V OFS

IC1401 (IC31 R)
Sub Field Conv
for Right with Field Memory

D2
ADCLK DR

BA2 9
BB2 9

V+3VD
Scan Signal

IC5
VCC VH
IC6003
ADD
SEL PULSE

Offset
Block

GA2 9
IC1191
Flash
ROM

V+5V STB
PSUS
V IC5V

IC5
VCC VH
IC6004
ADD
SEL PULSE

Photo Coupler
Block

Y6

GB2 9

V+3VD
IC1207
Module
UCOM

IC5
VCC VH
IC6005
ADD
SEL PULSE

TXD/RX

RA2 9

IC1101
Panel UCOM

RB2 9
TXD0/RX0
RE
LED SIG
I2

IC5
VCC VH
IC6006
ADD
SEL PULSE
PSUS

D17
D12

D3

D13

SIDE KEY
ASSY
KEY CONNECTOR
ASSY
C3

C1

SPR1
SW1

SUB ADDRESS B SAB1


ASSY

232C
DRIVER

KL1 KL2

SAB2

+60
ROUT

RE1

IR ASSY

SP OUT R
ASSY

SR IN

SR OUT

Combi
IN

Combi
OUT

RS 232C

CONTROL ASSY
BRIDGE C
ASSY

Q6706 Q6711
VADR Gen

BGC1
CLAMP

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6901
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

K1
K2

AD1

ADR CONNECT D
ASSY

ADR CO

SAB3

ADR RESONANCE
ASSY

Driver
IC

VADR2

32

ADR CONNECT C
ASSY

Driver
IC

Driver
IC

AC1
CLK/LE

Driver
IC

Driver
IC

IC6801
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

Driver
IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT C
ASSY
AC1

Driver
IC

Driver
IC

VADR2

IC6801
Buffer IC

Driver
IC

Driver
IC

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

ADR CONNECT D
ASSY
AD1

CLAMP

Driver
IC

IC6901
Buffer IC

BGB1

BRIDGE B
ASSY

K3

SW POWER SUPPLY MODULE


SW POWER SUPPLY Block

V MID CLAMP Block


CLAMP

Switching
Q115

M111
Switching
Q119

+15V

T103

T104

T105

X DRIVE ASSY

NEUTRAL

Switching Q112

Switching
Q117

+12V T102

LIVE
CLAMP

RL101

X1

PRIMARY

T105

SECONDARY

+5V

VSUS CONT
M114

VCP

Drive
Signal

IC3200
Pulse
Module

X SUS
MASK

+5V

V RN +15V

POWER (RELAY)

VM1

P2

P5

P6

+15V

P3

LIVE

VSUS

VSUS

+13.5V

-9V

+15V

STB5V

VADR

+12V

P1

STB5V

STB5V

+6.5V

+13.5V

-9V

P7

NEUTRAL

AC IN

R1
STB+5V

R4

R2

STB+5V
12 5V

MX AUDIO ASSY
+5V AD/RGB

BA29
BB29

IC5301
(IC30)

GA29

IC5601
WIDE
UCOM

GB29

IC5505
MAIN
UCOM
Flash
ROM

SD RAM SD RAM
10M
10M

RB29

+15V

FAN Mute

IC4803
PLD
for SYNC

Drive
Signal

Temp3

VSUS +15V

VCP

IC3201
Pulse
Module

X SUS
MASK

Audio NG

+5VSTB

+15V,+5VSTB

MATRIX
IC4603
A/D PLL AMP
6M LPF

D C Det

+15V

X4
ROUT

R Audio
L Audio Audio
Mute
A Mute2

IC5102
(IC101)

IC8601
Power Amp

LOUT

A3

A1

+3V,+5V, 5V,+9V

S1
SD RAM SD RAM
10M
10M

S2

R6

S3

RGB ASSY

L1

SLOT CONNECTOR
ASSY

MX LED
ASSY
VIDEO SLOT
ST1 ASSY (PDA-5002)

V1
T4

T1

T5

T2

T6

9V,5V,
3V

12V,13 5V,
9V,6 5V,
STB5V

12V,
STB5V

12V,13 5V,
9V,6 5V

STB5V

Reg

+7V 8V

Reg

E2PROM
6M LPF

Expander

6M LPF
SECAM
FLT

+7V

3L Y/C

3D Y/C
& CNR

3State Buffer

I/O ASSY

Component/
RGB

IC7302
Chroma Decode (4 ISEL)

+3V +5V

12V,9V,5V,3V
13 5V,6 5V, 9V
Reg
Plug&Play
E2PROM

I2C BUS

+3V,+5V, 5V

T3

IN1 DET

SEL

Component/
RGB

OUTPUT

6M LPF

SEL

IC7401
TMDS
Receiver

Audio
IN

Audio
OUT

INPUT2

IN3 DET

SEL

SP OUT L
ASSY

SD RAM
IN4 DET

SPL1

Plug & Play


E2PROM
DVI D

INPUT1

SEL

INPUT1/2/5

INPUT5

Audio

S Video

Audio

INPUT3

Composite

L OUT

OUTPUT

INPUT4

BRIDGE D
ASSY

K3

BGD1
CLAMP

AB1

ADR CONNECT B
ASSY

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6601
Buffer IC

Driver
IC

Driver
IC

VADR2

33

P SUS

A7

A5

R3

+5V

X2

FAN NG

3State
Buffer

IC5001
(IC102)

A6

IC8701
Regulator

OP Amp
(Buf)
I2C BUS

RA29

+Reset
Pulse
Block

R8

STB+5V

R9

P SUS

P4
Logic
Block

+3V +2V

X3

VSUS +15V

DC/DC
Conv
Block

AA1

ADR CONNECT A
ASSY

VADR2

Driver
IC

Driver
IC

Driver
IC

Driver
IC

CLK/LE

Driver
IC

Driver
IC

IC6501
Buffer IC

Driver
IC

Driver
IC

X CONNECTOR (B) ASSY

9V T101
+6 5V

X CONNECTOR (A) ASSY

RC101

+13 5V

PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

CLK(236)

HP(55)
VP(56)

SD RAM
16M

RAO[0 7]RBO[0 7]
GAO[0 7]GBO[0 7]
BAO[0 7]BBO[0 7]

I/O ASSY

V+9V
V+5V

V+12V

IC4002

HOLD

V+9V

IC4003

V+5V

SYNCIN(111/112)

CLP_AMP

V+3.3V IC4005

V+3.3V AD

V+3.3V IC4006

V+3.3V PLD

-9V

V-5V

IC4001

HOLD(106)

IC4603
(CXA3516R)
A/D PLL AMP
(2-1 Select)

1/2CLK
(101)

IC4004

G/YOUT(2)
B/CbOUT(1)
R_CrOUT(3)

V+12V

6.5V

(LCX541)
2-1
Selector
Buffer

(LCX125)
CLK SEL
DIVOUT
(103)

13.5V

VCLK(132)
DEO(99)
HDO(98)
VDO(97)

EMG_IP(67)
CS(66)
HWR(64)
RD(65)
RES(56)

IC5001
(???????)
IC102

SD RAM
16M

HP(170)
HD_AD(52)
VP(169)
RA_IP[0:7]
GA_IP[0:7]
BA_IP[0:7] CLK(3)
FDET(60)
VACT(61)
WAIT(62)

HI(57)
VI(58)
FI(64)

YI[0:7]
PBI[0:7]
PR[0:7]

YP[0:15]
PBP[0:15]
PRP[0:15]

IC5102
(PE5066ACK)
IC101

CLP1(278)
CLP2(279) YI[0:7]
HBLK1(280)PBI[0:7]
VBLK1(282) PR[0:7]
VD_AD(53)
YP[0:15]
PBP[0:15]
PRP[0:15]
HI(168)
VI(167)
FI(166)

UA[0:20]

UD[8:15]

HWR(66)
RD(65)
RES(62)

IPKILL(68)
CS(67)
FILM(70)

RGB ASSY

CLPIN(113)

CLP_AMP

XUNLOCK
(104)

ACL

V-5V
ACL AMP
STB+5V

Time
Circuit

(LT1399CS)
3CH
Video
Amp.

INPUT1
Monitor
Out

IC4108
(BA7657F)
RGB
2-1 SW

SCP IN
(31)

CBLK_LPF

6M LPF

SDA(56)
SCL(55)

DIVOUT(32)
HD 30(72)
HD PLL(27)
VD AD(8)

Audio
Input

HD
VD
HD
VD
HD
VD

WP_SW

IC4103
(TC4052BF)
EXT/INT
SEL
EXT_INT

Audio
Output

Clamp
SW

SYNC SEP

Analog RGB HV / YPbPr

RGB(41)
RGB(42)
PLK2(117)
PLK2(116)
PLD(119)
PLD(118)

CLP1(5)
CLP2(6)
HBLKT(7)
VBLKT(8)

INPUT1
Input DET.

Terminator
SW

Terminator
SW

Circuit

GeonSYNC(1)
2-1
GeonSYNC(2) SEL

(TC74VHC541)
TTL
Conv.
INPUT2
Component
/RGB

EXT_INT

CLP_SW1(91)
CLP_SW2(92)

INPUT1
Component
/RGB

Digital RGB

IC4110
(24LCS21A)
Plug&Play
ROM

IC4402
(CXA2101AQ)
MATRIX ~35M
(3-1 Select)

CLP_SEP(99)
HPOL(98)
VPOL(97)
HSTATE(96)
VSTATE(93)

CBLK_MAT
CLP_MAT

HD_SEP(106)
VD_SEP(107)

STB+5V

HS(100)
+HS(101)
+VS(102)
CLP AMP(28)
CLP MAT(111)
CBLK MAT(110)
CBLK LPF(109)
HDLD PLL(31)

IN1DET

IC4104
(TA7630P)
Pre-Amp.
VOL

IC4103
(TC4052BF)
Mute
FIX/VAL
SEL
FIX_VAR
A_MUTE1

Chroma Decode (4-1 Select)

(LCX541)
Line Buffer

6M LPF
SECAM
FLT

(TFP201H)
TMDS RECEIVER

3L Y/C

6M LPF

SD RAM

3D Y/C&CNR

I2C BUS

3D_RST
Audio Amp.

A_MUTE2

2-1
SEL

2-1
SEL

AUDIO_NG

Audio Audio
Input A Input B

DVI

34

Y/C

6M
LPF

VIDEO VIDEO
IN
OUT

DVI_PS
VY_SBL

Expan.
DBR

DIGITAL VIDEO
ASSY
SD RAM
16M

SD RAM
16M

RGB ASSY

CLKOUT(88)
DEO(92)
HDO(91)
VDO(90)

OSD_V(49)

HIS(300)

RA[0 9]RB[0 9]
GA[0 9]GB[0 9]
BA[0 9]BB[0 9]

CLK2A(247)

RAI[0 7]RBI[0 7]
GAI[0 7]GBI[0 7]
BAI[0 7]BBI[0 7]
CLKI(286) HDI(297)
DEI(296) VDI(299)

MCLKO(152)

MCLKI(242)

OSD_RXD(21)
OSD_CLK(22)
OSD_CE(23)
HWRB(301)
RDB(302)
RESETB(303)
CS4B(1)

100MHz
X'tal

IC5301
(PD6357B)
IC30

IC31
(1/2)
VD Shift

OSDH(62)

IC5602
(MEM29L800TA-90PFIN)
Flash ROM
IC31
(2/2)

RST IC

UA [0 : 20]
UD [0 : 15]

RESET(61)

V+3VD
DC/DC
Converter

D_BUSY(64)

REQ_WU(71)

EXT_TXD(60)

EXT_RXD(62)

RY/BY(102)

CS_FLASH(69)
FEW_CE(60) A13_FLASH(70)
WAIT_FLASH(102)
MD2(125)

WU_CE(29)

WACT_FRCT(32)

IC5601
(HD64F2328VF)
Wide UCOM
D_CLK(63)
D_RXD(61)

DLK PLL(105)
PLL OE(33)
TXD WU(97)
SCK WU(101)

(88)

SGLB AD(79)

HD_W(117)
VD_W(34,73)
DE_W(33,72)

CS 30(66)
IC RST(126)
RDB(91)
HWRS(92)

H(119)
VI(31)
FI(118)

AND

V+2VD

HWR_DLAY
HWR 30

IC5503
(TC74WHTC541AFT)
5V 3.3V Converter

IC5501
(TC74WHTC541AFT)
3.3V 5V Converter

(M5223)
OP AMP

(LM50C1M3)
Thermo
Sensor 2

Wide UCOM Write Connector

TEMP2(95)

RST2(75)

BUSY30(55)

IN5DET(49)

BUSY(54)

REQ_WU(74)

ULK_PLL(30)

DIN SEL
(66)
ACL SW(58)

WE_WU(71)

MD2(69)

RST_WU(70)

FWE(68)

OSD_CE
(45)
WU_CE(47)

TC7W126FU

CLK(125)
SCL(29)
SDA(30)

IC5504, IC5509
(74HCT00)
SYNC SEL

IC5502
(24LC64(I)SN
EEP ROM
THERMO
SENSOR FAN

IN4DET

IN3DET

EEPROM

Slot
State

Module UCOM

35

CNVSS(9)
BUS(34)
RXD1(32)
TXD1(31)
RST(12)

Main UCOM (PS9248N)


Write Connector RST IC
KEY

LED

SLOT CONNECTOR ASSY

VIDEO SLOT ST1 ASSY (OPTION)

PNL MUTE(60)
POWER(53)
REQ MD(19)
REM(18)
CB MUTE
(50)

LED_G(37)
LED_R(38)

IN3DET(36)
IN4DET(37)

WE MD(72)

TC7W126FU

SDIN SEL(67)

DPMS(7)
H_SYNC(5)
H_SYNC(6)
AUDIO_NC(42)

RGB SEL(52)
IN1DET(40)

VOL(4)
EXT INT(76)
FIX VAR(84)
A MUTE1(77)
A MUTE2(78)

KEY1_SCAN(20)

SYNC ST(85)
SLOT ST(93)
SLOT ST2(22)

FAN_NG(48)
FAN(3)

SYNC ST(136)

TXD0(35)
RXD0(36)

IC5505
(M3062FGAFP)
Main UCOM

WP SW(21)

TEMP(94)

SIGRST(88)
FR SEL(51)
PLD CE(90)
TXD(1)
CLK(2)
H POL(79)
V POL(80)

FR SEL(134)
PLD CE(137)
SCK(128)
TXD(138)
H POL U(132)
V POL U(131)

(E)SDA(82)
(E)SCL(81)
EEPRST(83)

HD_U(140)
VD_U(139)

IC4803
(EPM3256ATC144-10)
PLD for SYNC

RS-232C

REM

PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

SERVICE FACTORY MODE


Perform the operations of Service Factory mode using the Remote Control Unit provided with the Plasma Display (AXD1459).

State Transition Diagram


Normal Operation
Mode

FACTORY
(AA5F)

At standby
(within 3 sec.)

FACTORY (AA5F)
Menu (AA8B)
KEY LOCK

"Menu" key (AA8B)

"Set" key (AA8A)

"STAND BY/ON" key (AA1C)

STANDBY/ON (AA1C)
POWER OFF (AA1B)
POF

Service Factory Mode

INFORMATION mode

Audio system switch


(AAD3-AF70) or
Display call (AA4A)

Factory default screen


"MUTING" key (AA49)

RANGE CHECK mode

Front surround (AA1D)

Function switch
Mode change
of input signal
Execute Final Setup

"MUTING" key (AA49)

This mode is not used


for service.
"MUTING" key (AA49)

REFERENCE mode

AV selection (AA59) or
Standard/AV memory (AA43)
Common adjustment of each
signal input
"MUTING" key (AA49)
Double audio (AA1E)
Adjustment of the signal
input side.

OFFSET mode

"MUTING" key (AA49)

VIDEO OPTION mode

SCREEN SIZE (AAD3-AF3C)


"MUTING" key (AA49)

INITIALIZE mode

36

Full auto zoom (AAD3-AF36)


or P. ZOOM (AAD3-AF22)

PDP-433CMX, PDP-433MXE
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

AXD1459
(PDP-503CMX / PDP-433CMX)

POWER
POWER
MENU

SCREEN
SIZE

DISPLAY CALL

SCREEN SIZE

FULL AUTO
ZOOM

FULL AUTO
ZOOM

SET
DISPLAY CALL
SURROUND
MODE

MUTE
MUTE

SOUND
VOLUME

AUDIO

SOUND
VOLUME

MENU

AV MEMORY

SURROUND
MODE

MPX

AV SELECT
MPX

AUDIO

SET

AXD1432
(PDP-501HD)

AXD1673
(PDP-502HD)

37

PDP-433CMX, PDP-433MXE

SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY

PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON
(LED) indicator is loaded.
Each NG point by LED blinking and a PD (power down) point are as follows.

Shut Down
Operations : When a microcomputer detected abnormality, turn the power supply to OFF.
LED display : Green blinks
Examples: LED blinks in the DIGITAL-IIC communication NG
Green LED lights
for 200 msec.

Lights out
for 100 msec

Green LED lights


for 200 msec.

Lights out
for 3 sec

Number of
blinks

Name

1
2
3
4
5
6
7
8
9

Panel Microcomputer NG
DIGITAL-IIC communication NG
Dewdrop abnormality
Temperature abnormality
FAN abnormality
Module microcomputer NG
Wide microcomputerNG
RGB-IIC communication NG
Audio NG

How to release the shut down state


When turn the power supply ON by remote control units, release from the
shut down state, and turn the power supply ON.
(It is not necessary to turn the AC power OFF.)

Power Down
Operations : When this unit becomes the dangerous state, turn the power supply OFF with the protection circuit.
LED display : Red blinks
* When protection circuit more than two places almost worked simultaneously, display LED in order to 1st - 2nd.
Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE
2nd power-down
information

1st power-down information


Red LED lights
for 200 msec.

Lights out
for 100 msec

Red LED lights


for 200 msec.

Lights out
for 1 sec

Red LED lights


for 200 msec.

Lights out
for 3 sec

Number of
blinks
1
2
3
4
5
6
7
8

Name
Y-DRIVE
Y-DC/DC CONVERTER
X-DC/DC CONVERTER
X-DRIVE
Power supply
Address junction
Address resonance
DIGITAL-DC/DC CONVERTER

How to release the power down state


AC power OFF

Wait for PD LED in the power supply module disappearing


(for around 30 seconds).

Afterwards, wait moreover for five seconds.

Return by AC power ON.


* After power down release, this unit rises up in the standby state.

38

PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

Shut Down (Blinking in Green)

RGB ASSY

DIGITAL VIDEO ASSY


IC5601
Wide UCOM

RXD
BUSY
REQ_WU

MX AUDIO ASSY
FAN
FAN

TXD
CLK
*WU_CE

RXD
BUSY
REQ_PU

A6

5 FAN_NG

OR
A7

A5
IC8601
Audio Amp.

A3

SP (L) ASSY

SPL1

TXD0
RXD0

R3

R8

9 AUDIO_NG

IC1191
Panel UCOM
external Flash ROM

D3

TEMP1 4

SCL
SDA

DEW_DET 3

2
IC4402
Matrix IC

SLOT CONNECTOR
ASSY

Y DRIVE ASSY

SCL
SDA

D1

R1

S2

SW POWER SUPPLY
MODULE

S3

P2

Expander

VIDEO SLOT ST1 ASSY

D6
IC1204
EEPROM

IC5512
Thermal
Sensor 2

V1

IC7302
Chroma Decode

IC7103
Expander

IC7202
3D Y/C & CNR

IC7104
EEPROM

Note: 1 - 8 show LED flashing number of times when shut down occurred in this route.

39

IC8351
Thermal
Sensor 1

TE1
D18

IC5502
EEPROM

4 TEMP3

THERMAL SENSOR
ASSY

TXD
CLK
*PU_CE

IC1207
Module UCOM

(E)SCL
(E)SDA

IC5505
Main UCOM

4 TEMP2
IC8151
Thermal
Sensor 3

IC1101
Panel UCOM

IC5602
Wide UCOM
external Flash ROM

Y2

Moisture
Sensor
CN2002

PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

Power down (Blinking in Red)


X DRIVE ASSY

DIGITAL VIDEO ASSY

X Drive

DIGITAL
DC-DC

X DC-DC
X1

D8 - D11
IC1201-pin 8

ADR CONNECT
ASSY
(Upper)

OR

SW POWER
SUPPLY
MODULE

P4

Address PD
Mute
OR

AND

D1

P2

6
D12 - D15

OR
7

ADR CONNECT
ASSY
(Lower)

D1202 Cathode

DIG_ADR.PD

OR

PD Circuit

OR

IC1201-pin 6

2
RESONANCE
ASSY
(Upper)

D16

P3

OR
PD_TRIGGER

RESONANCE
ASSY
(Lower)

Y1
D17

Y Drive

Y DRIVE ASSY

Note: 1 - 8 show LED flashing number of times when power down occurred in this route.

40

Y DC-DC

Relay
Circuit

Models
PDP434PU
PDP504PU
PRO434PU
PRO504PU
PDP435PU
PDP505PU
PRO435PU
PRO505PU
Block Diagrams
Operation LED Statuses
Power-Down & Shut-Down Diagnosis

41

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU


Block Diagram
DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

50 ADDRESS ASSY

AD1
CN1501

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

50 ADDRESS ASSY

CN1071

PANEL SENSOR ASSY


SENSOR
IC1072

TE1

Y2

DC_DC
CONV
BLOCK

VSUS
CN2301

+6.5V

ADR_PD3
V+6.5V

LVDS
V+3V_D

VSUS

V+1V_D

DC-DC
CONVERTER
MODULE

DCC_PD

AXY1066

MASK MOD
IC2307
Drive
Signal

SOFT-D
BLOCK

Y1

V+12V
Vsus_ADJ.
PD_PWDN

FLASH MEMORY
IC5305

+5V
+16.5V

D2

V+12V

OR

D1

D13

SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.

XSUSTN_PD
XDD_CNV_PD
XDRIVE_PD

VH_UV_PD
YDRIVE_PD
YRESNC_PD
YDD_CHV_PD
IC5V_UV_PD

Drive
Signal

+RESET
BLOCK

XSUS

IC5401
PD5856A

RESONANCE
BLOCK

CN5511

+16.5V

SCAN
YSUS

CN5521

+5V

CN2001

D14
LOGIC
BLOCK

DCLK, DE
HD, VD
RA IN, GA IN, BA IN
RB IN, GB IN, BB IN

PSUS
OR

PD

MASK

D15

CN5001

PSUS

+5V +16.5V

D8
V+60V

ADR_PD2

DIGITAL VIDEO ASSY

D4

PD_MUTE

PSUS

+5V +15V

Vofs

VSUS

RELAY, PD_TRIGGER
MODULE UCOM
IC5201

Drive
Signal

MASK MOD
IC2303
VC_VF+ VC_VF- V_OFS

PSIZE

LVDS

OFFSET
BLOCK

V_IC5V VCC_VH
OR

V_IC5V
SCAN
SA1

CN2102

ADD
SEL_PULSE
IC3001
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3002
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3003
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3004
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3005
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3006

ADR_PD1

CN5504
D7

OR
CN5202

REGULATOR

+5V

CN3001

VCC
_VH

CN5503
D6

Y4
V_OFS
VC_VFVC_VF+

+16.5V
VSUS

IC5V

CN5502
D5

CN5602

ADR_
PD0

VCC_VH V_IC5V

CN2101

SCAN

CN3201

IC5V

VCC
SB1
_VH
PSUS

ADD
SEL_PULSE
IC3201
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3202
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3203
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3204
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3205
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3206

50 Y DRIVE ASSY

VCC_VH V_IC5V

CN5601

CN5501

50 SCAN B ASSY

Scan Signal

Photo Coupler
BLOCK

ADR_
PD4
CN5505

Y3

50 SCAN A ASSY

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V IC5

DRIVER IC
IC1551

D10
CN5506

D11

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

D12

CN5507

CN1501

50 ADDRESS ASSY

V+5V

ADR_PD7

ADR_PD6

ADR_PD5
D9

IC1501
V+3V_LVDS V+3V_PLL V+3V IC5

CN5508

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

42

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

IC1501

50 ADDRESS ASSY

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5

50 ADDRESS ASSY

AD1
CN1501

S1
MAIN POWER
AC INLET
LIVE
P4 VSUS

NEUTRAL

Switching Q120

T105

M107
+6.5V
+16.5V

DC_DC
CONV
BLOCK

REGULATOR

VADR

P1

Q117
Switching

T104

PS.PD
EXT.PD

+6.5V

+5V

+16.5V

SUS
OUT
+5V

+16.5V
V_RN

NEUTRAL

POWER SUPPLY UNIT

P6

Drive
Signal

X1
RELAY
& PD

PSUS

MASK MOD
IC1203

P7
LIVE

D131,D134

PRIMARY

+16.5V +5V

VSUS

D133

M105
Switching

SECONDARY
STB
3.3V

+5V

RL101

T102

P2
Vsus_ADJ.
+12V

RELAY

V_RN

+6.5V

+6.5V

RESONANCE
BLOCK

LOGIC
BLOCK

CN1001

P5

CN1201

RC101
PFC
Q101,
Q102

Q116 +390V
Switching

T101

X CONNECTOR
B ASSY

X2
VSUS

M111 VSUS_
CONT

P3

50 X DRIVE ASSY

Switching Q119

T103

-RESET
PULSE
BLOCK

SUS
OUT
VSUS
Drive
Signal

CN4001
R1
STB3.3
MUTE

A_MUTE

Bus
Buffer

A1
AUDIO L
AUDIO R

CN3501

EEPROM
for Backup

R6

V+3V_STB

Bus
Buffer

DDC

STB
_MT

+9V
L,R

VOL IC
IC3502

+16.5V

A3

L,R POWER AMP L,R


IC3504

SP2
L,R

CN4010
R8

L1

HD SP TERMINAL
ASSY

PANEL
LED
ASSY

CN4002

DVI CONNECTOR

MDR CONNECTOR

CN4851

R2

CN4003

KL2

KL1

SW1

PANEL KEY
ASSY
PANEL IR
ASSY

CN4901

KEY CONTROL
ASSY

RE1

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V IC5

CN1501

50 ADDRESS ASSY

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1551

IC1501
V+3V_LVDS V+3V_PLL V+3V IC5

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

SP1

L,R

HD AUDIO AMP ASSY

CN4852

R3

KEY
REM

+16.5V

A4
+9V

L,R WOW IC
IC3501

CN4007

LED_R,G

TMDS

X CONNECTOR
A ASSY

CN3504

A_NG

CN4751

CN4004

ST_BY

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

43

SPEAKER

A_SCL,A_SDA,SRS
FOCUS,TRUBASS

CN3701

EEPROM
for EDID

J3701

FET SW

IC4202

CN3503

TMDS RECEIVER

B_SDA
B_SCL

PSUS

V+6.5V

DCLK, DE
HD, VD

RA IN, GA IN, BA IN
RB IN, GB IN, BB IN

MASK MOD
IC1207

R7

CN4801

R4

PANEL IF ASSY

CN4009

V+3V
V+6.5V ACTV

+16.5V +5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

Operation statuses indicated by LEDs


MR-LED
Standby

RED
GREEN

Power on

RED
GREEN

MR-AC power off

RED
GREEN

P-AC power off

RED
GREEN

MR power-down

RED
GREEN

MR shutdown

RED
GREEN

MR modification

RED
GREEN

P-power-down

RED
GREEN

P-shutdown

RED
GREEN

P-modification

RED
GREEN

Disconnection of the
system cable

RED
GREEN

PANEL-LED

Normal
1.0S

1.0S

1.0S

0.5S

0.5S

1.0S

3.0S

0.5S

1.0S

0.5S

Abnormality
in MR

3.0S

1.0S

0.5S

0.5S

0.5S

3.0S

0.5S

0.5S

0.5S

3.0S

1.0S

Abnormality
in the panel

1.0S

Disconnection
of cable
Power management when
the Media Receiver is not
connected with the PDP

RED
GREEN

1.0S

1.0S

Note: "P" stands for panel.

: Lit in red
: Lit in green
: Not lit

PDP434PU,
PRO434PU,
PDP435PU,
PRO435PU,

PDP504PU,
PRO504PU,
PDP505PU,
PRO505PU
How to enter the Factory Mode by Remote
control.
Set unit to Standby Mode
Press and release the DISPLAY Button
Wait 7~10 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()
POWER Button

44

Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit.
LED indication: The green LED flashes.
Power-down
Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off.
LED indication: The red LED flashes.
Category

MR-LED
STB ON

Content

Unit's operation

Warning indication
when the MR is connected

Lit

1 time

Communication failure of the


Immediate shutdown
panel-drive IC

Lit

2 times

Communication failure of the


Immediate shutdown
module IIC

Lit

3 times

Power decrease of the digital


Immediate shutdown
DC-DC converter

Lit

Panel having high


4 times
temperature

Shutdown 30 seconds
after warning

Powering off. Internal temperature too high


Check temperature around PDP.
Check temperature around media receiver.
[SD04]

Lit

5 times Audio failure

Shutdown 3 seconds
after warning

Powering off.
Internal protection circuits activated,
Is there a short in speaker cable ?
[SD05]

SD

PD

PANEL-LED
STB
ON

1 time
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit

6 times

Lit

Communication failure of the


Immediate shutdown
module microcomputer

7 times

Lit

Main 3-wire serial


communication in failure

8 times

Lit

Communication failure of the


Immediate shutdown
main IIC

9 times

Lit

Communication failure of the


Immediate shutdown
main microcomputer

10 times

Lit

Fan in failure

Immediate shutdown

11 times

Lit

MR or unit having higher


temperature

Shutdown 30 seconds
after warning

12 times

Lit

Communication failure of the


Immediate shutdown
digital tuner

13 times

Lit

MR-ASIC power (DC-DC) in


failure

Immediate shutdown

14 times

Lit

Communication failure of
IF-EEPROM

Immediate shutdown

MR power supply
Panel-POWER SUPPLY
SCAN
SCAN-5V
Y-DRIVE
Y-DCDC
Y-SUS
ADDRESS
X-DRIVE
X-DCDC
X-SUS
DIGITAL-DCDC
UNKNOWN

Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down

Lit
2 times
3 times
4 times
5 times
6 times
7 times
8 times
9 times
10 times
11 times
12 times
15 times

Immediate shutdown

Powering off. Internal temperature too high


Check temperature around PDP.
Check temperature around media receiver.
[SD11]

If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU

45

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU

Block diagram of the shutdown signal system


Note:
The figures 1 - 5 indicate the number of times
the LED flashes when shutdown occurs in the
corresponding route.

HD AUDIO AMP
ASSY

R7

R4

IC5401
IC4

TXD_IC4
RXD_IC4
CLK_IC4 1
IC4_CE
IC4_BUSY

PANEL IF
ASSY
A1

IC3504
AMP

DIGITAL VIDEO ASSY

IC5301
3.3V-RST
IC5302
OR

RST2

D15

IC5206
EEPROM

2
IC4002
EEPROM
A_SCL
A_SDA

IC5201
MODULE UCOM

PANEL SENSOR
ASSY

IC5003
1.5V-RST

A_NG

IC3502
VOLUME IC

E_SCL
E_SDA

D4

TEMP1
B_SCL
B_SDA

TE1

IC1072
TEMP.
SENSOR

Diagnosis of shutdown
LED

SD Circuit in
Operation

Communication
1 time failure of the
panel-drive IC

Defective Assy

Point to be Checked

Possible
Defective Part

Communication failure
of IC4

IC4 BLOCK,
PANEL FLASH BLOCK

IC5401, IC5305

Writing failure of IC4

Communication
failure of the
PANEL IF
module IIC
2 times
(Check the
shutdown
subcategory on
the Factory menu.)
HD AUDIO

Power decrease of DIGITAL VIDEO


DIGITAL-DC-DC

Communication failure
of the EEPROM (4K)

MODULE UCOM
BLOCK

IC5206

Communication failure
of the EEPROM (2K)

PANEL IF BLOCK

IC4002

Panel having
DIGITAL VIDEO
higher temperature

HD AUDIO AMP Assy

IC3502

Defective 114-pin FPC CN4004 - CN5001

ADY1081

Check if the 114-pin


FPC is broken or not
securely connected.

Defective DC-DC
converter

DIGITAL DD CON
BLOCK

U5601

Check if 3.3 V, 2.5 V,


and 1.5 V are
activated.

Defective RST IC

PANEL FLASH BLOCK

IC5301, IC5302,
IC5303

POWER SUPPLY No startup of 12 V


Cable disconnected

4 times

Check if the cable is


disconnected or not
securely connected.

Disconnection of cable CN4009 - CN3501


Defective volume IC

Panel having higher


temperature

CN5202 - CN1071
Shutdown occurs
when the sensor
temperature becomes
77C or more (PDP434P) or 83C or more
(PDP-504P).

Surrounding temperature

Check if the speaker


cables are in contact
with the chassis, etc.

Speaker short-circuited Speaker terminals


5 times Audio failure

Remarks

After turning the unit


on again, check if the
data on the version
can be read with the
GS1 command.

DIGITAL VIDEO

DIGITAL VIDEO

3 times

Reason for
Shutdown

HD AUDIO

Defective AMP IC

HD AUDIO

Disconnection of cable CN4009 - CN3501

46

HD AUDIO AMP ASSY

IC3504
Check if the cable is
disconnected or not
securely connected.

Power Down (Blinking in Red)


Note:
The figures 1 - = indicate the number of times the
LED flashes on the panel when power-down occurs in
the corresponding route.

DIGITAL VIDEO ASSY


ADDRESS ASSY
(upper)
AD1

ADDRESS ASSY
(lower)
AD1

D5 -D8

D9 -D12

IC5214
IC5215
OR

ADR_PD

POWER SUPPLY UNIT


X DRIVE ASSY

D14

XDRIVE_PD
XDD_CNV_PD

X1

Y DRIVE ASSY

XSUS_PD

D13

SCAN_PD
SCAN_5V_PD

Y1

YDRIVE_PD
YDD_CNV_PD
YSUS_PD

DCC_PD

DC-DC
converter

9
0
-

3
4
5
6
7

OR

IC5208
PD-MUTE
circuit

S5201

D1

P2
Relay control

PD_MUTE

Flashes in a case of
power-down other
PS_PD
than power-supply-r
elated power-down
IC5201
module
microcomputer

Protection
circuit

Flashes in a case of
power-supply-related
power-down

PD_TRIGGER

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU

47

Models
PDP434CMX
PDP504CMX
PDP505CMX
PDP4304
PDP4314
PDP5004
PDP5014
PRO810HD
PRO1010HD

48

Block Diagrams

Operation LED Statuses

Power-Down & Shut-Down Diagnosis

49

PDP434CMX, PDP504CMX, PDP505CMX


Block Diagram
DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V

V+3V_LVDS V+3V_PLL V+3V_IC5

V+3V_LVDS V+3V_PLL V+3V_IC5

V+ADR
RESONANCE
BLOCK

IC1501

IC1501

50 ADDRESS ASSY

AD1
CN1501

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

50 ADDRESS ASSY

CN1071

PANEL SENSOR ASSY


SENSOR
IC1072

TE1

VSUS

+6.5V

DC-DC
CONVERTER
MODULE

DCC_PD

AXY1066

SOFT-D
BLOCK

Y1

V+12V
Vsus_ADJ.
PD_PWDN

FLASH MEMORY
IC5305

+5V
+16.5V

D2

V+12V

V+1V_D

MASK MOD
IC2307

OR

D1

D13

SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.

XSUSTN_PD
XDD_CNV_PD
XDRIVE_PD

VH_UV_PD
YDRIVE_PD
YRESNC_PD
YDD_CHV_PD
IC5V_UV_PD

Drive
Signal

+RESET
BLOCK

XSUS

IC5401
PEG054A-K

RESONANCE
BLOCK

CN5511

+16.5V

SCAN
YSUS

CN5521

+5V

CN2001

D14
LOGIC
BLOCK

DCLK, DE
HD, VD
RA IN, GA IN, BA IN
RB IN, GB IN, BB IN

PSUS
OR

PD

MASK

D15
PD_MUTE

VSUS

+5V

RELAY, PD_TRIGGER
MODULE UCOM
IC5201
M30622F8PGP-K

Drive
Signal

+16.5V V_OFS
V+3V_D

LVDS

OFFSET
BLOCK

V+1V_D
V_IC5V VCC_VH
OR

V_IC5V
SCAN
SA1

Scan Signal

Photo Coupler
BLOCK

ADR_
PD4
CN5505

Y3

50 SCAN A ASSY

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5
V+5V

DRIVER IC
IC1551

D3
ADR_PD7

ADR_PD6

ADR_PD5
D9

D10
CN5506

D11

D12

CN5507

CN1501

50 ADDRESS ASSY

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

CN5508

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

50

CN5002

PSUS

+5V +16.5V

Vofs

MASK MOD
IC2303

CN2102

ADD
SEL_PULSE
IC3001
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3002
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3003
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3004
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3005
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3006

ADR_PD3
V+6.5V

V+3V_D

VSUS

Drive
Signal

D8
V+60V

ADR PD2

DIGITAL VIDEO ASSY

LVDS

D4
+5V +16.5V

CN5504
D7

OR
CN5202

REGULATOR

+5V

CN3001

VCC
_VH

CN5503
D6

CN5602

DC_DC
CONV
BLOCK

CN2301

V_OFS
VC_VFVC_VF+

+16.5V
VSUS

IC5V

CN5502
D5
ADR PD1

Y4
CN2101

SCAN

VCC_VH V_IC5V

Y2

PSUS

ADD
SEL_PULSE
IC3201
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3202
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3203
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3204
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3205
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3206

ADR_
PD0

CN5001

VCC
SB1
_VH
PSUS
CN3201

IC5V

50 Y DRIVE ASSY

VCC_VH V_IC5V

CN5601

CN5501

50 SCAN B ASSY

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

PDP5004, PDP5014, PDP4304, PDP4314, PRO810 & PRO1010

DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

IC1501

50 ADDRESS ASSY

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5

50 ADDRESS ASSY

AD1
CN1501

S1
MAIN POWER
AC INLET
LIVE
P4 VSUS

NEUTRAL

Switching Q120

T105

M107
+6.5V
+16.5V

CN1201

RC101
PFC
Q101,
Q102

Q116 +390V
Switching

T101
P5

DC_DC
CONV
BLOCK

VSUS

M111 VSUS_
CONT

REGULATOR

P8

Q117
Switching

T104

PS.PD
EXT.PD

M105
Switching

+6.5V

VSUS

D133

+5V

SUS
OUT
+5V

+16.5V

NEUTRAL

POWER SUPPLY UNIT

P6

Drive
Signal

X1
RELAY
& PD

+16.5V +5V

MASK MOD
IC1203

P7
LIVE

D131,D134

PRIMARY

SECONDARY
STB
3.3V

+5V

RL101

T102

P2
Vsus_ADJ.
+12V

RELAY

V_RN

+6.5V

+6.5V
VADR

X CONNECTOR
B ASSY

X2

RESONANCE
BLOCK

LOGIC
BLOCK

CN1001

P3

50 X DRIVE ASSY

Switching Q119

T103

PSUS

+16.5V
V_RN
-RESET
PULSE
BLOCK

SUS
OUT
VSUS
Drive
Signal

CN7404
R1

+16.5V +5V

MASK MOD
IC1207

CN5002

PSUS

AP1

AV I/O
I/F ASSY

R10

AUDIO
AMP
ASSY

AV I/O
ASSY

CN7101

KEY CONTROL
ASSY
RGB ASSY
LED OPT
ASSY

SP TERMINAL
R ASSY

R5
CN7408

X CONNECTOR
A ASSY

SP TERMINAL
L ASSY

COMM SLOT
ASSY

FAN (L) FAN (R)

COMM
SLOT
I/F
ASSY

LED OPT
ASSY

VIDEO SLOT 1 ASSY or


VIDEO SLOT 2 ASSY

VIDEO SLOT
I/F ASSY

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

CN1501

50 ADDRESS ASSY

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1551

Refer to the section


3.1.3 OVERALL BLOCK
DIAGRAM (2/2).

IR RECEIVE
ASSY

IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

51

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

PDP434CMX, PDP504CMX, PDP505CMX


P6

Block Diagram

CN5002

AV1

IC7606
IC7605
L/R

IC7603
VOLUME

IC7607

L/R

IC7013
6dB AMP
SELECTOR

KY1

CN9651

CN8704
RGB
H/V

AV6

RGB
H/V

V+3.3V_STB
V+6.5V
V+3.3V
V+5V

AV4

CN7605

CN8905

CS1

CS4

TXD/
RXD

COMM SLOT ASSY

CS3
CN8903

RE1
CN4901

CS5

CN8901

TXD/
RXD
CN8904

IC9451
232C
DRIVER

CB IN

232C

COMM SLOT
I/F ASSY

TXD2/
RXD2

CN9454

CB OUT

IR RECEIVE
ASSY

CS2
CN8902

CN8952
VS2
IC6255
PD0278A

VS4
CN8953

INPUT 3

IC7801
VIDEO AMP

YCbCr
HD/VD

INPUT 4

IC7802
VIDEO AMP

IC6107
PD0278A

V+13V
VS3

INPUT 5

INPUT 5

CN8955

YCbCr
RGB
HV

VS5

VS1
CN8951

IC7902
2-1 SEL
6dB AMP

CN8954

OUTPUT

CN7902

V+12V

(PDA-5004)
INPUT 3
(PDA-5004)
INPUT 4
(PDA-5003)
INPUT 3/4

V+3V

IC7803
3-1 SEL

KY2

KEY CONTROL
ASSY

AV5

CN8705

IC7503
DVI
RECEIVER

INPUT 2

KEY

H/V

H/V
RGB

RGB
H/V

IC8707
IF UCOM

CN9001

RGB

CN8702

AV2
IC7611
BUFFER

LO2

LED OPT
ASSY

L/R

VIDEO SLOT 1 ASSY


or
VIDEO SLOT 2 ASSY

VIDEO
SLOT I/F
ASSY

52

AV I/O I/F
ASSY

CN9002

LO1
CN8703

RGB

H/V

OUTPUT

+L
-L
+R
-R

AUDIO AMP ASSY


AV3

IC7610
6dB AMP

IC5003
POWER AMP

+R
R
-R
V+12V
V+3V
V+6.5V

IC7608
SELECTOR
LEG_R
LEG_G

INPUT 1

CN2102

L/R

-L/-R

AP3

IC5002

CN9051

AUDIO OUT

IC7602
IC7601
SELECTOR

AP2
+L
-L

CN2101

L/R

CN5001

INPUT 2
AUDIO IN

+L/+R
CN7601

L/R

CN5003

AV I/O ASSY
INPUT 1
AUDIO IN

V+16

AP1

SP1
CN9702

SP TERMINAL
L ASSY

SP2

KY3

SIDE KEY
ASSY

CN5002
D3

R5

FAN L

P8

CN7408
V+1V
_DD

V+3V
_DD

CN7404
R1
V+3V
V+6.5V _STB V+16.5V

FAN R

CN7402

CN7205
R8

RLS

R7

FAN_12V

R9

CN5701

RGB H/V

RGB
IC7004
PE5362A

RGB

R10

IC7101
PD5855A

RGB

IC5801
PD6435A

TXD_MD
RXD_MD

H/V H/V
CN6401

R2
IC6483
SELECTOR

R13

RGB

IC6001
A/D PLL

CN6402

DRIVER

G ON
SYNC

IC6401
LPF
C SYNC

IC6694
SYNC SEP

H/V
IC7207
MAIN
UCOM

H/V
IC6607
SELECTOR

R3
CN7406

H/V

RGB
RGB

H/V

IC6601
SELECTOR
LPF

IC6602
A/D PLL

H/V

CN7405

R12
IC6604
SYNC SEP

H/V
H/V

IC6603
SELECTOR

H/V
H/V

IC6607
SELECTOR

CN7410

R11

H/V
R4

H/V

IC7201
IC7204
SELECTOR

H/V

RGB ASSY

53

H/V

CN7101

IC5701
PD6435A

RGB H/V

CN7407

CN4801

CN9801

SP TERMINAL
R ASSY

CN5001
D15

PDP434CMX, PDP504CMX, PDP505CMX

Operation statuses indicated by LEDs


LED

Standby

RED
GREEN

Power on

RED
GREEN

Power-down

RED
GREEN

Shutdown

RED
GREEN

Slot Protect

RED
GREEN

Normal

Note:

: Lit in red

0.5s 0.5s 0.5s

3.0s

0.5s 0.5s 0.5s

3.0s

0.3s
0.3s

: Lit in green

Interval
1.5S

Abnormality
0.3s
0.3s

: Not lit

Red & Green LED's on steady: Trap mode Non-CMX models

How to enter the Factory Mode by Remote


control.
Set unit to Standby Mode
Press and release the DISPLAY Button
Wait 7~10 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()
POWER Button

54

Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
Operation: When the microcomputer detects any abnormality, it forcibly shuts the unit off.
LED indication: The LED flashes in green.
Note: The LED flashes regardless of the FRONT INDICATOR setting on the Integrator menu.
Power-down
Operation: When the unit is in emergency status, a protection circuit is activated, and the power is shut off.
LED indication: The LED flashes in red.

Category

LED
STB ON

Content

Unit's Operation

Once Communication failure of the Shutdown 3 seconds


panel-drive IC
after warning
Twice Communication failure of the Shutdown 3 seconds

module IIC
after warning
3 times Power decrease of the digital
Immediate shutdown
DC-DC converter
4 times Panel having high

temperature
5 times Audio failure

SD

9 times Communication failure of the

main microcomputer

Shutdown by circuit failure (01)


Shutdown by circuit failure (02)

Shutdown 30 seconds
after warning

Shutdown by warning temperature rise (04)

Shutdown 3 seconds
after warning

Shutdown by warning speaker failure (05)

6 times Communication failure of the Shutdown 3 seconds

module microcomputer
7 times Main 3-wire serial
communication in failure
8 times Communication failure of the
main IIC

Warning Message

after warning
Shutdown 3 seconds
after warning
Shutdown 3 seconds
after warning

Shutdown by circuit failure (06)


Shutdown by circuit failure (07)
Shutdown by circuit failure (08)

Immediate shutdown

10 times Fan in failure

Shutdown 3 seconds
after warning

Shutdown by warning fan abnormality (10)

11 times Unit having higher

Shutdown 30 seconds
after warning

Shutdown by warning temperature rise (11)

temperature
13 times Main microcomputer ASIC

power supply NG
14 times Communication failure of

IF-EEPROM
15 times Other failure

RLS

Immediate shutdown
Shutdown 3 seconds
after warning

Shutdown by circuit failure (14)

Shutdown 30 seconds
after warning

VCC-D1 Shutdown 3 seconds


VCC-D2 after warning

Shutdown by circuit failure (15)

Once
Twice
3 times
4 times
5 times
6 times

PD

7 times
8 times
9 times
10 times
11 times
12 times
15 times

Power
SCAN
SCAN-5V
Y-DRIVE
Y-DCDC
Y-SUS
ADDRESS
X-DRIVE
X-DCDC
X-SUS
DIGITAL-DCDC
UNKNOWN (Not identified)1
Drive processing IC (IC4)2

Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down
Immediate power-down

1: If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.
2: If 15 times blink of a power-down cannot be specified, the drive processing IC exists.
See "4.PANEL PD" on page 98 and "GPD: Power-down information" on page 116.

PDP434CMX, PDP504CMX, PDP505CMX

55

Power Down (Blinking in Red)

Note:
The figures 1 - @ indicate the number of times the
LED flashes on the panel when power-down occurs in
the corresponding route.

DIGITAL VIDEO ASSY


ADDRESS ASSY
(upper)
AD1

ADDRESS ASSY
(lower)
AD1

D5 - D8

D9 -D12

IC5214
IC5215
OR

ADR_PD

DC-DC
CONVERTER

X DRIVE ASSY

D14

XDRIVE_PD
XDD_CNV_PD

X1

Y DRIVE ASSY

XSUS_PD

D13

SCAN_PD
SCAN_5V_PD

Y1

YDRIVE_PD
YDD_CNV_PD
YSUS_PD

9
0
-

3
4
5
6
7

IC5401
IC4

POWER SUPPLY UNIT

DCC_PD

OR

OR

IC5208
PD-MUTE
circuit

S5201

D1

P2
Relay control

PD

PD_MUTE

2
PS_PD

IC5201
module
microcomputer

Flashes in a case of power-down


other than power-supply-related
power-down (Red- LED: D5201)

PD_TRIGGER

PDP434CMX, PDP504CMX, PDP505CMX

56

Protection
circuit

Flashes in a case of
power-supply-related
power-down (RedLED)

DIGITAL VIDEO ASSY

Shut Down (Blinking in Green)

RGB ASSY

IC7004
(PE5362A)

IC7101
(PD5855A)

SP TERMINAL L ASSY
IC9752
TEMP3
THERMAL
SENSOR
11
(MM3012XN)

7
TXD_IC2
RXD_IC2
CLK_IC2
IC2_CE

SP1

TXD_IC3
RXD_IC3
CLK_IC3
IC3_CE
IC3_BUSY

AUDIO AMP ASSY

AV1

14
E2P_SCL
E2P_SDA

AV I/O ASSY

IC7603
VOLUME IC
(BD3869AF)

AV6

SCL_AV
SDA_AV

R10

R9

IC5801
2 Drive SW
(PD6435A)

IC6602
AD_SUB
(AD9883AKST-110)

TXD_MD
RXD_MD

TEMP3

7
R8

or

TXD_IF, RXD_IF
CLK_IF, BUSY_IF
CE_IF, REQ_IF

10
DRIVER

FAN R

FAN_NG

IC6107
CVBS
(PD0278A)
VS5

VS4

VIDEO SLOT 1/2 ASSY

3
RST2

D15

2
IC5201
MODULE UCOM
(M30622F8PGP-K)
TXD0
RXD0

R12

IC7402
TEMP
SENSOR
(MM1522XU)

11
TEMP2

VIDEO SLOT
I/F ASSY

PDP434CMX, PDP504CMX, PDP505CMX

57

4
TEMP1

IC7207
MAIN UCOM

FAN L

TXD_VS
RXD_VS

D4

IC8702
IF UCOM
(HD64F3687FP)

IC6257
EEPROM
(24LC01B)

B_SCL
B_SDA

IC7102
EEPROM
(24LC02B)

A_NG

IC6255
Y/C
(PD0278A)

RST2

SCL_EP
SDA_EP

AV I/O
I/F ASSY

TXD_IC4
RXD_IC4
CLK_IC4 1
IC4_CE
IC4_BUSY

13

SCL_MA
SDA_MA

AP2

IC8705
EEPROM
(24LC01B)

IC6001
AD_MAIN
(CXA3516AR)

IC5206
EEPROM
(BR24L04FJ)

IC5401
IC4
(PEF054A-K)

IC7209
OR
(TC74VHC08FT)

E_SCL
E_SDA

A_NG
IC5003
AUDIO_AMP
(LA4625)
5

IC5701
2 Drive SW
(PD6435A)

IC5303
1.5V-RST
(PST3612UR)

IC7206
IC7210
3.3V-RST
1.5V-RST
(PST3628UR) (PST3612UR)

IC7205
EEPROM
(24LC128)
AP3

IC5301
3.3V-RST
(PST3628UR)

IC5302
OR
(SN74AHC08PW)

L-SENS

15

R7

TE1

L02
RLS

IC1072
TEMP.
SENSOR
(MM1522XU)

VCC_
DOWN1 +12V OVER
CURRENT
DETECTION
15
VCC_
DOWN2 +13.5V, +6V
OVER
CURRENT
DETECTION
15

LED OPT
ASSY

PANEL
SENSOR
ASSY

Shut Down (Blinking in Green)


DIGITAL VIDEO ASSY

SP TERMINAL L ASSY
IC9752
THERMAL
SENSOR

TEMP3

11

RGB ASSY

IC7004
(PE5362A)

SP1

IC7101
(PD5855A)

7
TXD_IC2
RXD_IC2
CLK_IC2
IC2_CE

AP3
A_NG

IC5003
AMP

AUDIO AMP ASSY

7
TXD_IC3
RXD_IC3
CLK_IC3
IC3_CE
IC3_BUSY

5
IC6001
AD_MAIN
(CXA3516AR)

8
SCL_EP
SDA_EP

AV I/O ASSY

AV10

RST2

SCL_MA
SDA_MA
IC6810
HDMI 2 Rx

8
IC6809
DC_DC

HDMI2_SCL
HDMI2_SDA
IC7603
VOLUME

AV6

SCL_AV
SDA_AV

R10
IC7102
EEPROM
(24LC02B)

AV I/O
I/F ASSY
R9

IC5801
2 Drive SW
(PD6435A)

TXD_IC4
RXD_IC4
CLK_IC4 1
IC4_CE
IC4_BUSY

13

IC6602
AD_SUB
(AD9883AKST-110)

TXD_MD
RXD_MD

B_SCL
B_SDA

IC5206
EEPROM
(BR24L04FJ)

IC5401
IC4
(PEF054A-K)

IC7209
OR
(TC74VHC08FT)

2
3
RST2

D15

2
IC5201
MODULE UCOM
(M30622F8PGP-K)
TXD0
RXD0

D4

15
VCC_
DOWN4

TEMP3

E_SCL
E_SDA

IC5701
2 Drive SW
(PD6435A)

IC5303
1.5V-RST
(PST3612UR)

IC7206
IC7210
3.3V-RST
1.5V-RST
(PST3628UR) (PST3612UR)

IC7205
EEPROM
(24LC128)

AP3

IC5301
3.3V-RST
(PST3628UR)

IC5302
OR
(SN74AHC08PW)

4
TEMP1

IC7207
MAIN UCOM

A_NG
IC8702
IF UCOM

TE1

E2P_SCL
E2P_SDA 14

R8

IC8705
EEP ROM

or

TXD_IF, RXD_IF
CLK_IF, BUSY_IF
CE_IF, REQ_IF

FAN L

10
DRIVER

FAN R
IC6255
PD0278A
(Y/C)

FAN_NG

IC6107
PD0278A
(CVBS)
VS4

IC6257
EEPROM
TXD_VS
RXD_VS

VIDEO SLOT 2 ASSY

R12

IC7402
TEMP
SENSOR
(MM1522XU)

11
TEMP2

VCC_
DOWN1 +12V OVER
CURRENT
DETECTION
15

IC1072
TEMP.
SENSOR
(MM1522XU)

VCC_
DOWN2 +13.5V, +6V
OVER
CURRENT
DETECTION
15

PANEL
SENSOR
ASSY

VIDEO SLOT
I/F ASSY

PDP-5004, PDP-5014, PDP-4304, PDP-4314, PRO-810 & PRO-1010


58

Models
PDP4350SX
PDP5050SX
Block Diagrams
Operation LED Statuses
Shut-Down & Power-Down Diagnosis

59

PDP4350SX & PDP5050SX


Block Diagram
DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

50 ADDRESS ASSY

AD1
CN1501

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

50 ADDRESS ASSY

CN1071

PANEL SENSOR ASSY


SENSOR
IC1072

TE1

Y2

DC_DC
CONV
BLOCK

VSUS

ADR PD1

CN2301

+6.5V

ADR_PD3
V+6.5V

LVDS
V+3V_D

V+1V_D

DC-DC
CONVERTER
MODULE

DCC_PD

AXY1086

MASK MOD
IC2307

SOFT-D
BLOCK

Y1

V+12V
Vsus_ADJ.
PD_PWDN

FLASH MEMORY
IC5305

+5V
+16.5V

D2

V+12V

OR

D1

D13

+16.5V

SCAN
YSUS

SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.

CN5521

+5V

CN2001

D14
LOGIC
BLOCK

XSUSTN_PD
XDD_CNV_PD
XDRIVE_PD

VH_UV_PD
YDRIVE_PD
YRESNC_PD
YDD_CHV_PD
IC5V_UV_PD

Drive
Signal

+RESET
BLOCK

XSUS

IC5401
PEG054A-K

RESONANCE
BLOCK

CN5511

PSUS

VSUS

Drive
Signal

D8
V+60V

ADR PD2

DIGITAL VIDEO ASSY

D4
+5V +16.5V

CN5504
D7

OR
CN5202

REGULATOR

+5V

DCLK, DE
HD, VD
RA IN, GA IN, BA IN
RB IN, GB IN, BB IN

PSUS
OR

PD

OR

PD_MUTE

PSUS

+5V +15V

Vofs

VSUS

+5V

RELAY, PD_TRIGGER
MODULE UCOM
IC5201

Drive
Signal

MASK MOD
IC2303
+16.5V V_OFS

LVDS

OFFSET
BLOCK

V_IC5V VCC_VH
OR

SCAN
SA1

CN2102

V_IC5V
CN3001

VCC
_VH

ADD
SEL_PULSE
IC3001
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3002
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3003
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3004
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3005
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3006

CN5503
D6

Y4
V_OFS
VC_VFVC_VF+

+16.5V
VSUS

IC5V

CN5502
D5

CN5602

ADR_
PD0

VCC_VH V_IC5V

CN2101

SCAN

CN3201

IC5V

VCC
SB1
_VH
PSUS

ADD
SEL_PULSE
IC3201
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3202
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3203
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3204
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3205
VCC
IC5V
_VH
ADD
SEL_PULSE
IC3206

50 Y DRIVE ASSY

VCC_VH V_IC5V

CN5601

CN5501

50 SCAN B ASSY

Scan Signal

Photo Coupler
BLOCK

ADR_
PD4
CN5505

Y3

50 SCAN A ASSY

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

DRIVER IC
IC1551

D10
CN5506

D11

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

D12

CN5507

CN1501

50 ADDRESS ASSY

V+5V

ADR_PD7

ADR_PD6

ADR_PD5
D9

IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

CN5508

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

60

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

V+5V
V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5


IC1501

IC1501

50 ADDRESS ASSY

AD1
CN1501

V+9V V+60V
V+ADR
RESONANCE
BLOCK

V+3V_LVDS V+3V_PLL V+3V_IC5

50 ADDRESS ASSY

AD1
CN1501

S1
MAIN POWER

from AC SEPA ASSY


CN9472

LIVE
P4 VSUS

NEUTRAL

Switching Q14

T5

M341
+6.5V
+16.5V

CN1201

RC1
PFC
Q1,Q2

Q11 +390V
Switching

T2
P5

DC_DC
CONV
BLOCK

VSUS

M601 VSUS_
CONT

V_RN

+6.5V
REGULATOR

+6.5V
VADR

P2
Vsus_ADJ.
+12V

Q12
Switching

T1

PS.PD
EXT.PD

M1
Switching

STB
3.3V

P1

+6.5V

VSUS

D133

+5V

+16.5V

SUS
OUT
+5V

NEUTRAL

PANEL POWER SUPPLY UNIT

P6

Drive
Signal

X1
RELAY
& PD

+16.5V +5V
PSUS

MASK MOD
IC1203

P7
LIVE

D31,D32

PRIMARY

SECONDARY

RELAY

+5V

RL1

T3

X CONNECTOR
A ASSY

X2

RESONANCE
BLOCK

LOGIC
BLOCK

CN1001

P3

50 X DRIVE ASSY

Switching Q13

T4

+16.5V
V_RN
-RESET
PULSE
BLOCK

SUS
OUT
VSUS
Drive
Signal

CN4201

MASK MOD
IC1207

D16
V+3V
V+6.5V ACTV

PANEL LINK
RECEIVER

PSUS

D18
FET SW

V+6.5V

ST_BY
A_NG

+16.5V

A4
+9V

+16.5V

+9V

L,R WOW IC
IC3501

L,R

VOL IC
IC3502

A3

L,R POWER AMP L,R


IC3504

SP2
L,R

L,R

SP1

AUDIO AMP ASSY

B_SDA
B_SCL

TMDS

SP TERMINAL
ASSY

From
AV BOARD ASSY
CN7402

DDC
D17

CN4201

To/From
MAIN BOARD ASSY
CN7401

CN1501
AD1
IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

AD1

RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1551

CN1501

50 ADDRESS ASSY

IC1501
V+3V_LVDS V+3V_PLL V+3V_IC5

50 ADDRESS ASSY
RESONANCE
BLOCK
V+ADR
V+9V V+60V

V+5V

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

DRIVER IC
IC1551

61

DRIVER IC
IC1552

DRIVER IC
IC1553

DRIVER IC
IC1554

DRIVER IC
IC1555

SPEAKER

A1

CN3701

A_MUTE

X CONNECTOR
B ASSY

CN3504

J3701

Bus
Buffer

A_SCL,A_SDA,SRS
FOCUS,TRUBASS

CN3503

IC4202

CN3501

RA IN, GA IN, BA IN
RB IN, GB IN, BB IN

CN4203

DCLK, DE
HD, VD

+16.5V +5V

PDP4350SX & PDP5050SX

ANT.A
IN

M1501
AXF1125

AC2
CN9472

NEUTRAL

AC1
CN9471

LIVE_IN

OPT.
OUT

POD CARD SLOT

AC SEPA ASSY
TO
PANEL POWER
SUPPLY UNIT

AC3
CN9473
LIVE_IN

TO AV BOARD
ASSY U7501
(ANALOG)

IC5501
BCM7021

NEUTRAL
IC5201
BUS BRIDGE
GATE ARRAY

CP1
P1

CVBS_IN

P2
FAN3

CP51

CN8501

CN7402

AV6

AV5

V+3.3
V+3.3
V+6.5
V+2.5 VD V+1.8 V2 V+5 VD
VD
VD
VD

D2

D3

CN1001

TO AUDIO AMP
ASSY CN3501

FAN_12V
CN8505

IC4007
ADC

IC8501
3D Y/C
VDEC

MR POWER SUPPLY UNIT

CN1003

CN8657
AV12

CN8503
AV4

AV10

AUDIO_L/R
U8504
D-D
CONVERTER

IC8507
REGULATOR

V+12V

U8503
D-D
CONVERTER

V+12V_STB

Q8501
TR.

Q8511
FET

IC8503
SWITCHING
REGULATOR

AV BOARD ASSY

Q8501
TR.

V+16V

MAIN_Y,Pb,Pr
SUB_Y,Pb,Pr

MAIN_V,Y/C
SUB_V,Y/C
L/R

HDMI_L/R

DT_V,Y/C
DT_L/R
MAIN_Y
IC8005
VIDEO SW

SUB_Y

IC8002
AV SW

IC8003
AUDIO SW

OPT_L/R

AIR_L/R

IC7503
CXA2064

HDMI_EXT_L/R

IC7502

AIR_V1

FROM TUNER BOARD


ASSY M1501
(ANALOG)

AIR_V2
SCL/SDA_AV

TXD_IF,RXD_IF
TXD,RXD

V
U7502
AXF1132

U7501
AXF1130

IC7801
RS-232C
DRIVER

Y,Pb,Pr

LED_G
LED_R
LED_FCT

KEY
REM_B

AV9
V1

A1

INPUT1
(COMPOSITE, S,
COMPONENT,
AUDIO L/R)

V2

A2

INPUT2
(COMPOSITE, S,
AUDIO L/R)

V4

A4

INPUT4
(COMPONENT,
AUDIO L/R)

V0

A0

MONITOR OUT
(COMPOSITE,
AUDIO L/R)

SR_OUT

RS-232C

CN8656

ANT. B
IN/OUT
CN9461
L1

CN4901
RE1

CN4852
KL2

KL1

LED ASSY

62

CN4851

V,Y/C

IC8702
IF UCOM

PANEL KEY CONTROL


IR ASSY
ASSY

TUNER BOARD ASSY

MAIN BOARD ASSY


D1

IC7501
DIGITAL VIDEO
GATE ARRAY

IC3001
TUNER
UCOM

CN6951

Y0-Y7,UV0-UV7
CN7501

IC2002
VSB
DEMOD.

M3

TXD_DT,RXD_DT

V+3.3
V+6.5
V
VA V+5 VA
+30V
VA
V+12V
D4
CN1002

CN8502

V+1V
DD

AV11
AV7

V+3V
DD

M5

U8502
D-D
CONVERTER

IC8506
PM SWITCH

CN7451

CN8504

V+3V_
V+6V UCOM

IC7004
CELIA

IC6402
AD(MAIN)

V+3V_
STB

IC8903
CC
UCOM

M6
IC7401
PANEL
LINK TX

IC7101
MIKE

IC6602
AD(SUB)

AV1

IC6255
MICHAEL
(SUB)

M1
IC7452
SYNC SEL

IC6803
ADC

SCL/SDA_MAIN

IC6881
HDMI Rx

TXD_IC2,RXD_IC2

CN7455

CN8652

FAN_NG3

AV2

TXD_IC3,RXD_IC3

IC7207
MAIN UCOM

MRXD,MTXD

M2

TRAP_SW
FAN_NG

IC7211
REGULATOR

IC7201
TEMP. SENSOR

OR

AV3

M8

M7
CN7202

CN8653

CN7203

HDMI
INPUT3

CN9502

CN9504

SW1

SR1

SR4

CN4801

SR2

CN
9505

FAN1

CN
9506

FAN2

FAN_NG1

SR ASSY
KEY ASSY

TMDS

HD/VD_TXT

SR
OUT

FAN_12V
FAN_NG2

A3
INPUT3
(AUDIO L/R)

63

SR3

TRAP SW

CN7401

IC8904
LPF

IC6951
ROZ
FROM/TO DIGITAL VIDEO ASSY CN4201

RGB_CCTXT

IC6107
MICHAEL
(MAIN)

CN7454

CN8651

IC6406
MIX(MAIN)

PDP4350SX & PDP5050SX


LED-lighting patterns

Standby

GREEN
RED
ORANGE

Power ON

GREEN
RED
ORANGE

Function wait
Power supply state of PANEL power supply is
OFF and power supply state of MR power supply
is in standby mode. Note 1
Power-down

Normal

GREEN
RED
ORANGE
GREEN Once
0.5s
RED
ORANGE

Shutdown

GREEN 0.5s
Once
RED
ORANGE

No backup copy

GREEN 0.2s
RED
ORANGE

Remodeling

GREEN
RED
ORANGE

During DTB download

GREEN
RED
ORANGE

0.5s

0.5s

Twice
0.5s

* Times
0.5s

0.5s
Twice

0.5s
* Times

3.0s

3.0s

Once
0.5s

0.5s
Once

0.5s

0.5s

Twice
0.5s

0.5s
Twice

Abnormally

0.1s

DTB download success

GREEN
RED
ORANGE

DTB download failure

GREEN
RED
ORANGE

Normal

Abnormally

: RED LED ON
: GREEN LED ON
: ORANGE LED ON
: LED OFF

Note 1: In this state, all the secondary outputs of the Panel Power Supply Unit will be off, but the power from the secondary
outputs of the MR Power Supply Unit will be output in the same way as in Standby mode.

64

Shut Down (Blinking in Green)


SR ASSY

Note:
The figures 1 - ! indicate the number of times
the Green-LED flashes when shutdown occurs
in the corresponding route.

MAIN BOARD ASSY

SR4
FAN1

SR2

M7

FAN2
IC7004
CELIA

SR3

TXD_IC2,
RXD_IC2,
CLK_IC2,
IC2_CE,
IC2_EMG

OR
IC6107
MICHAEL
(MAIN)

IC6402
AD(MAIN)

IC7101
MIKE

7
7

IC6951
ROZ

TXD_IC3, RXD_IC3,
CLK_IC3, IC3_CE, IC3_BUSY
IC7205
EEPROM
SCL_EP
SDA_EP

SCL_MAIN
SDA_MAIN

FAN3

8
AV6

AV BOARD ASSY

13
IC6255
MICHAEL
(SUB)

IC6602
AD(SUB)

IC7401
PANEL
LINK TX

RST2

AV1

U7501
TUNER
UNIT

FAN_NG3 10

IC8705
EEPROM
IC8002
AV SW

IC8005
VIDEO
SW

7 or 9
M2

IC8903
CC
UCOM

8 SCL_AV
SDA_AV
IC6881
HDMI Rx

D1
IC3001
TUNER
UCOM

IC7207
MAIN UCOM

SCL_EP2 14
SDA_EP2

IC8702
IF UCOM

AV2
U7502
TUNER
UNIT

M1

TXD_IF,
RXD_IF,
CLK_IF,
IBUSY_IF,
ICE_IF,
REQ_IF

IC5401
IC4
TXD_IC4, RXD_IC4,

1 CLK_IC4, IC4_CE,
IC4_BUS

IC5302
OR

3 RST2
M6

6
IC7405
MTXD BACKUP
MRXD EEPROM
2
B_SCL
B_SDA

11

D17

E_SCL

IC5201
MODULE
UCOM

A-NG 5

IC7201
TEMP
SENSOR

D18

SCL

2 SDA

IC3502
VOLUME
IC

AUDIO AMP ASSY

PDP4350SX & PDP5050SX

65

D4

A1

12 RXDC

TUNER BOARD ASSY

IC5206
EEPROM

4 TEMP1

IC3504
AMP

TXDC,

IC5301
3.3V
(V+3V_D)
RST
IC53032
1.5V
(V+1V_D)
RST

2 E_SDA

TEMP2

8
SCL_HDMI
SDA_HDMI

M3

IC4202
PANEL
LINK RX

IC7206
3.3V
(V+3V_DD)
RST
IC7201
1.5V
(V+1V_DD)
RST

SCL_HDCP
SDA_HDCP

FAN_NG 10

DIGITAL VIDEO ASSY

TE1
IC1072
TEMP.
SENSOR

PANEL
SENSOR ASSY

PDP4350SX & PDP5050SX


Diagnosis of the shutdown
No. of times of
LED flashing
Category

Green 1

Category

SD1

SD Circuit in operation

Communication failure of the


panel-drive IC

Defective Assy

Reason for shutdown

Point to be Checked

Possible
Defective
Part

IC4 BLOCK,

IC5401

PANEL FLASH BLOCK

IC5305

Communication failure of IC4


DIGITAL VIDEO Assy

After turning the unit on again,


check if the data on the version can
be read with the GS1 command.

Writing failure of IC4

DIGITAL VIDEO Assy

Green 2

SD2

Communication failure of the


module IIC (Check the shutdown
subcategory on the Factory
menu.)

Communication failure of the EEPROM

MODULE UCOM BLOCK

IC5206

MAIN BOARD Assy

Communication failure of the EEPROM

IF BLOCK

IC7405

AUDIO AMP Assy

Defective volume IC

AUDIO AMP Assy

IC3502

DIGITAL VIDEO Assy or


AUDIO AMP Assy

Disconnection of cable

CN4203(D18) - CN3501(A1)

Defective DC-DC converter

DIGITAL DD CON BLOCK

U5602

Defective RST IC

PANEL FLASH BLOCK

IC5301,IC5302,
IC5303

DIGITAL VIDEO Assy


Green 3

SD3

Remarks

Power decrease of DIGITALDC-DC

Check if the cable is disconnected


or not securely connected.
Check if 3.3 V and 1.5V are
activated.

PANEL POWER SUPPLY Assy No startup of 12 V

Green 4

Green 5

SD4

SD5

Panel having higher temperature


(TEMP1)

Audio failure

Panel having higher temperature

Surrounding temperature

Shutdown occurs when the sensor


temperature becomes 74C or more

Disconnection of cable

CN5202(D4) - CN1071(TE1)

Check if the cable is disconnected


or not securely connected.

Speaker short-circuited

Speaker terminals

Check if the speaker cables are in


contact with the chassis, etc.

AUDIO AMP Assy

Defective AMP IC

AUDIO AMP Assy

DIGITAL VIDEO Assy or


AUDIO AMP Assy

Disconnection of cable

CN4203(D18) - CN3501(A1)

DIGITAL VIDEO Assy or


PANEL SENSOR Assy

IC3504
Check if the cable is disconnected
or not securely connected.

Failure in Module Ucom or defective peripheral circuits


DIGITAL VIDEO Assy
Green 6

SD6

MODULE UCOM BLOCK

IC5201

Failure in writing in the Module Ucom

Communication failure of the


module microcomputer

Disconnection of cable
MAIN BOARD Assy or
DIGITAL VIDEO Assy

Check if the cable is disconnected


or not securely connected.

CN7401(M6) - CN4201(D17)

Failure in communication (MTXD, MRXD) between the


IC5201(Module Ucom) and IC7207 (Main Ucom)
Failure in CELIA or defective peripheral circuits

CELIA BLOCK

IC7004

MAIN BOARD Assy


Green 7

SD7

Serial communication failure of the


3-wire of the main microcomputer

Failure in MIKE or defective peripheral circuits

MIKE BLOCK

IC7101

AV BOARD Assy

Failure in IF Ucom or defective peripheral circuits

UIF UCOM BLOCK

IC8705

MAIN BOARD Assy or


AV BOARD Assy

Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2,


IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE,
IC3_BUSY) between one of the above devices and IC7207
(Main Ucom)

66

No. of times of
LED flashing
Category

Category

SD Circuit in operation

Defective Assy

Reason for shutdown

Point to be Checked

Possible
Defective
Part

Failure in MICHAEL (MAIN) or defective peripheral circuits

MICHAEL BLOCK

IC6107

Failure in MICHAEL (SUB) or defective peripheral circuits

MICHAEL BLOCK

IC6255

Failure in AD (MAIN) or defective peripheral circuits

AD BLOCK

IC6402

Failure in AD (SUB) or defective peripheral circuits

AD BLOCK

IC6602

Failure in ROZ or defective peripheral circuits

ROZ BLOCK

IC6951

Failure in EEPROM or defective peripheral circuits

MAIN UCOM BLOCK

IC7205

Failure in HDMI Rx or defective peripheral circuits

HDMI RX BLOCK

IC6881

Failure in HDCP Tx or defective peripheral circuits

IF BLOCK

IC7401

Remarks

MAIN BOARD Assy

Green 8

Green 9

SD8

SD9

IIC communication failure of the


main microcomputer (Confirm the
SD subcategory in the factory
menu)

Communication failure in main


microcomputer

Failure in TUNER UNIT or defective peripheral circuits

TUNER BLOCK

U7501,U7502

AV BOARD Assy

Failure in AV_SW or defective peripheral circuits

AV SW BLOCK

IC8002

Failure in VIDEO_SW or defective peripheral circuits

AV SW BLOCK

IC8005

TUNER BOARD Assy

Defective DTV tuner

MAIN BOARD Assy or


AV BOARD Assy or
TUNER BOARD Assy

Failure in communication (SCL_AV, SDA_AV, SCL_MAIN,


SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP,
SDA_HDCP,SCL_EP, SDA_EP) between one of the above
devices and IC7207 (Main Ucom)

MAIN BOARD Assy

Failure in writing in the Main Ucom

MAIN UCOM BLOCK

IC7207

Disconnection of cable

CN7455(M2) - CN8652(AV2)

MAIN BOARD Assy or


AV BOARD Assy

FAN

Failure in communication (TXD_IF,


RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)
Failure in the fan motor or fan stopped by attached dust

MAIN BOARD Assy or


AV BOARD Assy
Green 10

SD10

Fan failure

Check if the cable is disconnected


or not securely connected.

CN7454(M1) - CN8651(AV1)

MAIN BOARD Assy or SR Assy

CN7454(M7) - CN8651(SR2)

Check if the cable is disconnected


or not securely connected.

Disconnection of cable

Green 11

Green 12

Green 13

Green 14

SD11

SD12

SD13

SD14

AV BOARD Assy

FAN-CN8505(AV6)

SR Assy

FAN-CN9505(SR4) or FANCN9506(SR3)

Unit having higher temperature


(TEMP2)

DIGITAL TUNER

ASIC power supply (DC-DC)

Communication failure

Unit having higher temperature


TUNER BOARD Assy

Defective DTV tuner

MAIN BOARD Assy or


TUNER BOARD Assy

Disconnection of cable

Surrounding temperature

Check if the cable is disconnected


or not securely connected.

CN7455(M2) - CN8652(AV2)

Failure in communication (TXDC, RXDC) between the DTV


tuner and IC7207 (Main Ucom)

AV BOARD Assy

Defective DC-DC converter

AV REG BLOCK

U8502

MAIN BOARD Assy

Defective RST IC

MAIN UCOM BLOCK

IC7206,
IC7210

MR POWER SUPPLY Assy

No startup of 12 V

AV BOARD Assy

Failure in EEPROM or defective peripheral circuits

UIF UCOM BLOCK

IC8705

MAIN BOARD Assy or


AV BOARD Assy

Disconnection of cable

CN7454(M1) - CN8651(AV1)

Failure in communication (SCL_EP2/SDA_EP2) between the


IC8705(EEPROM) and IC7207 (Main Ucom)

PDP4350SX & PDP5050SX


67

Check if 3.3 V and 1.5 V are activated.

Check if the cable is disconnected


or not securely connected.

Power Down (Blinking in Red)


Note:
The figures 1 - ~ indicate the number of times the
Red-LED flashes when power-down occurs in the
corresponding route.

DIGITAL VIDEO ASSY


ADDRESS ASSY
(upper)

D5-D8

AD1

ADDRESS ASSY
(lower)

D9-D12

IC5214
IC5215
OR

ADR_PD

AD1

DC-DC
CONVERTER

X DRIVE ASSY

D14

D13

Y1

SCAN_PD

SCAN_5V_PD

YDRIVE_PD

YDD_CNV_PD

YSUS_PD

OR
D1

P2
PD

Relay control

PD_MUTE

Flashes in a case of power-down


2
other than power-supply-related
PS_PD power-down

IC5201
Module
Microcomputer

IC5401
IC4

MAIN BOARD ASSY


M2

IC7207
MAIN UCOM

S5201

IC5208
PD-MUTE
circuit

13

PDP4350SX & PDP5050SX

PANEL POWER SUPPLY UNIT

DCC_PD

OR

XDD_CNV_PD 10
11
XSUS_PD

X1

Y DRIVE ASSY

XDRIVE_PD

12

Protection
circuit

PD_TRIGGER

AV BOARD ASSY
AV2

AV5

MR POWER SUPPLY UNIT


+6.5V
UV_DET

P2

1
OR

PD_MAIN

68

+12V
UV_DET

Flashes in a case of
power-supply-related
power-down

1 MR POWER

2 POWER

SCAN

Defective Assy

Reason for Power-down

Point to be Checked

Possible Defective Part

MR POWER SUPPLY Unit


If the elapsed time from relay-on until the LED
in the PANEL power supply unit lights is about
2-4 seconds, the defective assembly may be
the X or Y DRIVE.

PANEL POWER
SUPPLY Unit
43 (50) X DRIVE Assy VSUS UVP

X SUS BLOCK

IC1203, IC1207 (mask module)

43 (50) Y DRIVE Assy VSUS UVP

Y SUS BLOCK

IC2303, IC2307 (mask module)

VH UVP
43 (50) SCAN A, B Assy
VH UVP
or Y 43 (50) DRIVE Assy
VH OVP

SCAN IC

SCAN IC

VH DC/DC

IC2401, IC2402, IC2410, L2401

VH DC/DC

IC2402, IC2410

Disconnection of cable detected CN2001, CN2301


Disconnection of cable detected CN2101, CN2102, CN2301

4 SCN-5V

43 (50) SCAN A, B Assy


IC5V UVP
or Y 43 (50) DRIVE Assy
IC5V OVP

SCAN IC, IC5V DC/DC Y SUS


BLOCK

SCAN IC, Q2401, Q2402, IC2304,

IC5V DC/DC

IC2403, IC2411

Y SUS BLOCK

IC2303, IC2307 (mask module), IC2301,


IC2304, IC2305, R2332

VOFS UVP

VOFS DC/DC

IC2404, IC2412, Q2404, Q2407, Q2312

VOFS OVP

VOFS DC/DC

IC2404, IC2412

5 Y-DRIVE

43 (50) Y DRIVE Assy +16.5V OCP

6 Y-DCDC

43 (50) Y DRIVE Assy

7 Y-SUS

Power-down caused by
43 (50) Y DRIVE Assy detection of middle-point voltage Y RESONANCE BLOCK

8 ADRS

Q2202, Q2203, Q2214, Q2205, Q2206,


Q2208, Q2209, Q2212, IC2201, IC2202,
D2201, D2206, D2220, D2211, D2225,
D2230, Control signal series resistors

Disconnection of cable detected CN1501

43 (50) ADDRESS
Assy

Power-down caused by
detection of a power surge

ADR RESONANCE BLOCK

R1631, Q1601, D1602

Disconnection of cable detected CN1001, CN1201

9 X-DRIVE

10 X-DCDC

11 X-SUS

Remarks

X SUS BLOCK

IC1203, IC1207 (mask module), IC1204,


IC1206, R1230, IC1205

VRN OCP

X SUS BLOCK

Q1205, R1226, R1251

VRN OVP

VRN DC/DC

IC1403, IC1404

VRN DC/DC

IC1402, IC1403, IC1404

X SUS BLOCK

Q1205, R1226, R1251

43 (50) X DRIVE Assy +16.5V OCP

43 (50) X DRIVE Assy

VRN UVP

Power-down caused by
43 (50) X DRIVE Assy detection of middle-point voltage X RESONANCE BLOCK

12 DIG-DCDC

DIGITAL VIDEO Assy

13 IC4

DIGITAL VIDEO Assy

OVP: Over Voltage Protection

Q1102, Q1103, Q1114, Q1105,


Q1108, Q1109, Q1111, Q1112, IC1101,
IC1102, D1103, D1113, D1118, D1125,
D1129, D1130, Control signal series resistors

DCDC +3.3V, +1.5V OVP

DC DC CONVERTER BLOCK

U5602 (DC DC CONVERTER Module)

IC4 Drive STOP

IC4 BLOCK

IC5401

UVP: Under Voltage Protection

OCP: Over Current Protection

69

Power-down diagnosis (defective points)

PD Circuit in
operation

G-5SX Models (PDP-4350SX & PDP-5050SX)


Diagnosis of the shutdown
No. of times of
LED flashing
Category

Green 1

Category

SD1

SD Circuit in operation

Communication failure of the


panel-drive IC

Defective Assy

Reason for shutdown

Point to be Checked

Possible
Defective
Part

IC4 BLOCK,

IC5401

PANEL FLASH BLOCK

IC5305

Communication failure of IC4


DIGITAL VIDEO Assy

After turning the unit on again,


check if the data on the version can
be read with the GS1 command.

Writing failure of IC4

Green 2

SD2

Communication failure of the


module IIC (Check the shutdown
subcategory on the Factory
menu.)

DIGITAL VIDEO Assy

Communication failure of the EEPROM

MODULE UCOM BLOCK

IC5206

MAIN BOARD Assy

Communication failure of the EEPROM

IF BLOCK

IC7405

AUDIO AMP Assy

Defective volume IC

AUDIO AMP Assy

IC3502

DIGITAL VIDEO Assy or


AUDIO AMP Assy

Disconnection of cable

CN4203(D18) - CN3501(A1)

Defective DC-DC converter

DIGITAL DD CON BLOCK

U5602

Defective RST IC

PANEL FLASH BLOCK

IC5301,IC5302,
IC5303

DIGITAL VIDEO Assy


Green 3

SD3

Remarks

Power decrease of DIGITALDC-DC

Check if the cable is disconnected


or not securely connected.
Check if 3.3 V and 1.5V are
activated.

PANEL POWER SUPPLY Assy No startup of 12 V

Green 4

Green 5

SD4

SD5

Panel having higher temperature


(TEMP1)

Audio failure

Panel having higher temperature

Surrounding temperature

Shutdown occurs when the sensor


temperature becomes 74C or more

Disconnection of cable

CN5202(D4) - CN1071(TE1)

Check if the cable is disconnected


or not securely connected.

Speaker short-circuited

Speaker terminals

Check if the speaker cables are in


contact with the chassis, etc.

AUDIO AMP Assy

Defective AMP IC

AUDIO AMP Assy

DIGITAL VIDEO Assy or


AUDIO AMP Assy

Disconnection of cable

CN4203(D18) - CN3501(A1)

DIGITAL VIDEO Assy or


PANEL SENSOR Assy

IC3504
Check if the cable is disconnected
or not securely connected.

Failure in Module Ucom or defective peripheral circuits


DIGITAL VIDEO Assy
Green 6

SD6

MODULE UCOM BLOCK

IC5201

Failure in writing in the Module Ucom

Communication failure of the


module microcomputer

Disconnection of cable
MAIN BOARD Assy or
DIGITAL VIDEO Assy

Check if the cable is disconnected


or not securely connected.

CN7401(M6) - CN4201(D17)

Failure in communication (MTXD, MRXD) between the


IC5201(Module Ucom) and IC7207 (Main Ucom)
Failure in CELIA or defective peripheral circuits

CELIA BLOCK

IC7004

MAIN BOARD Assy


Green 7

SD7

Serial communication failure of the


3-wire of the main microcomputer

Failure in MIKE or defective peripheral circuits

MIKE BLOCK

IC7101

AV BOARD Assy

Failure in IF Ucom or defective peripheral circuits

UIF UCOM BLOCK

IC8705

MAIN BOARD Assy or


AV BOARD Assy

Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2,


IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE,
IC3_BUSY) between one of the above devices and IC7207
(Main Ucom)

70

G-5SX Models (PDP-4350SX & PDP-5050SX)


No. of times of
LED flashing
Category

Category

SD Circuit in operation

Defective Assy

Reason for shutdown

Point to be Checked

Possible
Defective
Part

Failure in MICHAEL (MAIN) or defective peripheral circuits

MICHAEL BLOCK

IC6107

Failure in MICHAEL (SUB) or defective peripheral circuits

MICHAEL BLOCK

IC6255

Failure in AD (MAIN) or defective peripheral circuits

AD BLOCK

IC6402

Failure in AD (SUB) or defective peripheral circuits

AD BLOCK

IC6602

Failure in ROZ or defective peripheral circuits

ROZ BLOCK

IC6951

Failure in EEPROM or defective peripheral circuits

MAIN UCOM BLOCK

IC7205

Failure in HDMI Rx or defective peripheral circuits

HDMI RX BLOCK

IC6881

Failure in HDCP Tx or defective peripheral circuits

IF BLOCK

IC7401

Remarks

MAIN BOARD Assy

Green 8

Green 9

SD8

SD9

IIC communication failure of the


main microcomputer (Confirm the
SD subcategory in the factory
menu)

Communication failure in main


microcomputer

Failure in TUNER UNIT or defective peripheral circuits

TUNER BLOCK

U7501,U7502

AV BOARD Assy

Failure in AV_SW or defective peripheral circuits

AV SW BLOCK

IC8002

Failure in VIDEO_SW or defective peripheral circuits

AV SW BLOCK

IC8005

TUNER BOARD Assy

Defective DTV tuner

MAIN BOARD Assy or


AV BOARD Assy or
TUNER BOARD Assy

Failure in communication (SCL_AV, SDA_AV, SCL_MAIN,


SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP,
SDA_HDCP,SCL_EP, SDA_EP) between one of the above
devices and IC7207 (Main Ucom)

MAIN BOARD Assy

Failure in writing in the Main Ucom

MAIN UCOM BLOCK

IC7207

Disconnection of cable

CN7455(M2) - CN8652(AV2)

MAIN BOARD Assy or


AV BOARD Assy

FAN

Failure in communication (TXD_IF,


RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)
Failure in the fan motor or fan stopped by attached dust

MAIN BOARD Assy or


AV BOARD Assy
Green 10

SD10

Fan failure

Check if the cable is disconnected


or not securely connected.

CN7454(M1) - CN8651(AV1)

MAIN BOARD Assy or SR Assy

CN7454(M7) - CN8651(SR2)

Check if the cable is disconnected


or not securely connected.

Disconnection of cable

Green 11

Green 12

Green 13

Green 14

SD11

SD12

SD13

SD14

AV BOARD Assy

FAN-CN8505(AV6)

SR Assy

FAN-CN9505(SR4) or FANCN9506(SR3)

Unit having higher temperature


(TEMP2)

DIGITAL TUNER

ASIC power supply (DC-DC)

Communication failure

Unit having higher temperature


TUNER BOARD Assy

Defective DTV tuner

MAIN BOARD Assy or


TUNER BOARD Assy

Disconnection of cable

Surrounding temperature

Check if the cable is disconnected


or not securely connected.

CN7455(M2) - CN8652(AV2)

Failure in communication (TXDC, RXDC) between the DTV


tuner and IC7207 (Main Ucom)

AV BOARD Assy

Defective DC-DC converter

AV REG BLOCK

U8502

MAIN BOARD Assy

Defective RST IC

MAIN UCOM BLOCK

IC7206,
IC7210

MR POWER SUPPLY Assy

No startup of 12 V

AV BOARD Assy

Failure in EEPROM or defective peripheral circuits

UIF UCOM BLOCK

IC8705

MAIN BOARD Assy or


AV BOARD Assy

Disconnection of cable

CN7454(M1) - CN8651(AV1)

Failure in communication (SCL_EP2/SDA_EP2) between the


IC8705(EEPROM) and IC7207 (Main Ucom)

71

Check if 3.3 V and 1.5 V are activated.

Check if the cable is disconnected


or not securely connected.

Models
PDP436PU
PDP506PU
PRO436PU
PRO506PU

72

Block Diagrams
Operation LED Statuses
Shut-Down & Power-Down Diagnosis
System Reset

73

PDP436PU, PDP506PU, PRO436PU, PRO506PU


Block Diagram
50 SCAN B ASSY
(UPPER)
Scan Signal
VH
IC5V
PSUS

SB1

IC2802
Scan IC

50 Y DRIVE ASSY
VH

VH IC5V

VOFS

VSUS Vprst
VH DC/DC Conv.

IC2803
Scan IC

Vprst
Vprst Reg.
+5V +16.5V VSUS

Y2

IC2804
Scan IC

+ Reset
Block

IC2252
Mask
Mod.

PSUS

Offset
Block

VOFS VOFS +16.5V


DC/DC
Conv.
Drive Signal

IC2801
Scan IC

VSUS

SUSOUT

IC2805
Scan IC
IC2806
Scan IC

CN2802

+5V
+6.5V
Regulator
+16.5V

Y4
+5V

Serial Data

Resonance
Block
+5V +16.5V

CN2702
VSUS
+5V +16.5V

IC2701
Scan IC
PSUS

IC2702
Scan IC

Y1

+16.5V

IC2704
Scan IC

IC5V

IC5V/VF
DC/DC
Conv.

IC5V

SA1

IC2705
Scan IC

VF
Photo Coupler
Block

Y3

+5V

Soft-D
Block

VH
IC5V

IC2703
Scan IC

IC2706
Scan IC

Logic
Block

IC2101
DK Mod.

IC2253
Mask
Mod.

+16.5V

Y5
+5V

Scan Signal

60V

Y6

PSUS
IC5V
VH
Scan Signal

50 SCAN A ASSY
(LOWER)
HD AUDIO ASSY
+16.5V
+16.5V

A1

+9.0V
IC3752
Regulator

+9.0V

Buffer

+9.0V

+16.5V
IC3751
Power Amp IC

SCL
IC3753
WOW + Volume IC
SDA

R_OUT +
R_OUT
L_OUT +
L_OUT

+3.3V

Right

DC Detect
Block

A STBY B
R Audio
L Audio
A NG B

+3.3V

Left

SP TERMINAL

A2

A Mute

A3

IC3754
EEP ROM

SDA
SCL

SPEAKERS

HD IR ASSY
STB3.3V

U1681
IR Receive unit

CN1501

AD1
V+8V

RE1

AN/P BN/P
CN/P DN/P CLKN/P

Resonance
Block
V+ADR5

V+3V

Resonance
Block
V+ADR4

AD2 CN1502
V+5V
V+60V
IC1501
LVDS Receiver (PEE002A-K)
Resonance
Block
V+ADR3

50 ADDRESS
ASSY

Resonance
Block
V+ADR2

Resonance
Block
V+ADR1

CN1501

AD1
V+8V

AN/P BN/P
CN/P DN/P CLKN/P

Resonance
Block
V+ADR5

V+3V

Resonance
Block
V+ADR4

CLK/LE/HBLK/LBLK
R/G/B

IC1555
Driver IC

IC1554
Driver IC

IC1553
Driver IC

IC1552
Driver IC

AD2 CN1502
V+5V
V+60V
IC1501
LVDS Receiver (PEE002A-K)
Resonance
Block
V+ADR3

50 ADDRESS
ASSY

Resonance
Block
V+ADR2

Resonance
Block
V+ADR1

CLK/LE/HBLK/LBLK
R/G/B

IC1551
Driver IC

IC1555
Driver IC

74

IC1554
Driver IC

IC1553
Driver IC

IC1552
Driver IC

IC1551
Driver IC

: Wire haerness
: FFC
SECONDARY

PRIMARY

P1
VSUS

POWER SUPPLY
UNIT

Switching
Q703

T702

SUS CLAMP 1
ASSY

Q704
Switching
+16.5V
+6 5V

P2
P7

D109

P6

T101

+16.5V

P5 VSUS_ADJ

50 X DRIVE ASSY

IC101
Switching Switching
Q501

T502

+8V
STA3.3V

+16.5V

P4

VRN
DC/DC
Conv.

+16.5V +5V

D107, D108

P3

Q502
Switching

PS_PD
EXT_PD

RELAY

CL1

Q902
Switching

VSUS_CONT
IC202

+60V

VSUS

D103

+390V PFC Q101


Q102
Q103

Switching
Q901

T902

IC1101
DK Mod.

NEUTRAL
LIVE

RY102

X1

Resonance
Block

Logic
Block

Reset
Block
+16.5V +5V VSUS
SUS OUT
IC1202
Mask
Mod.

Drive Signal

D4

D11

V+3V_D

SCAN_PD
YDRV_PD
YSUS_PD
YDD_PD
SCN5V_PD

D10

RELAY,
PD_TRIGGER
AC_DET,
DRF

V+3V ACT V+8V


Vsus_ADJ

DC-DC Converter
Module
V+8V
(AXY1116)

V+1V_D

Vofs ADJ,VYPRST ADJ

DAC

SCAN
YSUS

PSUS

+5V
+6.5V

LED_R
LED_B
REM

Regulator +16.5V

+16.5V

VSUS

X2
X4

+5V

VSUS

XSUS

VSUS

D9
PS PWDN
SQ PD

CL2

PD

OR

SUS CLAMP 2
ASSY

PD_MUTE
ADR_PD1

VF

X3

Mask
OR

15V
DC/DC
Conv.

XSUSTN_PD
XDD_CNV_PD
XDRIVE_PD

SCL,
SCA

Pulse
Width

VRN

IC3151
(M30620FCPGP)
V+8V

Module Ucom

D5

D8

PSIZE
V+8V
UART
SW

V+8V
IC3401
(PEG122C-K)
Sequence
Processor

LVDS

V+8V

D6
RA, GA, BA

SCL, SDA
A_MUTE,A_STBY_B
A_NG

D7

VD
HD

FIELD
AUDIO L
AUDIO R

LVDS

IC3301
H DET Flash Memory
DCLK, DE

SCL, SDA
IC3001

POWER SW

TMDS Receiver

D3
V+3V STB

Bus Buffer
REM
STB_MT

AC INLET

Bus Buffer
DDC

TMDS

D2

HD LED ASSY

D1

L1
MDR CONNECTOR

DVI CONNECTOR

HD DIGITAL ASSY

CN1501

AD1
V+8V

AN/P BN/P
CN/P DN/P CLKN/P

Resonance
Block
V+ADR5

V+3V

Resonance
Block
V+ADR4

AD2 CN1502
V+5V
V+60V
IC1501
LVDS Receiver (PEE002A-K)
Resonance
Block
V+ADR3

50 ADDRESS
ASSY

Resonance
Block
V+ADR2

Resonance
Block
V+ADR1

CN1501

AD1
V+8V

AN/P BN/P
CN/P DN/P CLKN/P

Resonance
Block
V+ADR5

V+3V

Resonance
Block
V+ADR4

CLK/LE/HBLK/LBLK
R/G/B

IC1555
Driver IC

IC1554
Driver IC

IC1553
Driver IC

IC1552
Driver IC

AD2 CN1502
V+5V
V+60V
IC1501
LVDS Receiver (PEE002A-K)
Resonance
Block
V+ADR3

50 ADDRESS
ASSY

Resonance
Block
V+ADR2

Resonance
Block
V+ADR1

CLK/LE/HBLK/LBLK
R/G/B

IC1551
Driver IC

75

IC1555
Driver IC

IC1554
Driver IC

IC1553
Driver IC

IC1552
Driver IC

IC1551
Driver IC

PDP436PU, PDP506PU, PRO436PU, PRO506PU

Operation statuses indicated by LEDs


Status

LED Pattern

Standby

Lit in Red

Blue
Red

Power ON

Lit in Blue

Blue
Red

AC Power OFF of
one side

System cable
disconnection

Red flashes
(1000ms)
Red and
blue flash
(1000ms)

Power-down

Shutdown

No backup copy

Blue
Red
Blue
Red

1000ms
1000ms
1000ms

Red flashes
Blue Once
(500+2500ms) Red 500ms
Blue flashes
Blue 500ms
(500+2500ms) Red Once
200ms
Lit in Red and
blue flashes
Blue
(200ms)
Red

Twice

n times

2.5s

Once

Twice

n times

2.5s

Once

: Lit in Red LED


: Lit in Blue LED

SD (shut down) count

PD (power-down) count
1

Not used

SEQUENCE PROCESSOR (SQ_IC)

POWER SUPPLY Unit

MDU-IIC

SCAN Assy

RST2 abnormality

5V power supply for SCAN

Panel high temperature

Y-DRIVE (Not used)

Speaker short-circuit *

DCDC for Y drive

Y-SUS

ADDRESS Assy

X-DRIVE

10

DCDC for X drive

11

X-SUS

12

Not used

13

Sequence drive stop

14

Not used

15

UNKNOWN

* When a jumper (J105) between the HD AUDIO Assy and


the POWER SUPPLY Unit is disconnected, the SD LED
flashes five times in this manner.

Note:
When a shutdown occurs, a warning will be issued by the
Media Receiver and displayed, then the power will be shut off.
When a shutdown or power-down occurs on the Panel side,
the Media Receiver will enter Standby mode (the red LED
will light).

76

Shut Down (Blinking in Blue)


HD DIGITAL ASSY
IC3401
Sequence Processor
TXD_SQ
RXD_SQ
1
CLK_SQ
CE_SQ
BUSY_SQ

HD AUDIO ASSY

A_NGB

IC3751
Amp.

IC3754
EEPRON
IC3753
WOW + Volume IC

A2

SD Circuit in
Operation

Communication
1 time failure of the
driving processor

Defective Assy

HD DIGITAL

HD DIGITAL
Communication
failure of the IIC
2 times line (Check the SD
subcategory on
HD AUDIO
the Factory Menu.)

HD DIGITAL
3 times

Power failure of
the driving
processor (RST2)

IC3303
OR

2
E_SCL
E_SDA

IC3151
Module UCOM
SCL
SDA

IC3156
EEPROM

4
TEMP1

IC3158
Temp.
Sensor

IC3157
DAC IC

Reason for
Shutdown

Point to be Checked

Possible
Defective Part

Communication failure
of IC3401

SQ ASIC BLOCK,
PANEL FLASH BLOCK

IC3401, IC3301

Remarks

Check if version data


can be read, using the
"GS1" command, after
the power is turned on
again.

Writing failure of
IC3401

Communication failure MODULE UCOM


BLOCK
of the EEPROM (for
retaining 4-Kbyte of data) TMDS BLOCK

IC3156, IC3157
IC3001

Communication failure
of the EEPROM
(2-kbyte : for backup)

AUDIO AMP BLOCK

Disconnection of
connectors

A2 - D3

Defective volume IC

HD AUDIO Assy

IC3753

Defective DC-DC
converter

DIGITAL DD CON
BLOCK

U3601

Defective RST IC

PANEL FLASH BLOCK

IC3302 - IC3304

Defective IC3401

SQ ASIC BLOCK

IC3401

IC3754
Check if the connectors are
disconnected or are not
connected securely.
Check if 3.3-V and 1.2V power supplies are
activated.

Check if the 8-V power


is supplied at Pin 1 of
the D11 connector.

POWER SUPPLY The 8-V power supply


is not activated.

Ambient temperature

The Panel will be shut


down if the sensor
detects temperature of
75C or higher (for the
PDP-436P/-506P).

Speakers' grounding
fault

Speaker terminals

Check if the speaker


cables are in contact
with the chassis, etc.

HD AUDIO

Defective AMP IC

HD AUDIO Assy

HD AUDIO

Disconnection of
connectors

A1 - P5

Abnormally high
temperature of the
panel

Abnormally high
4 times
temperature of the
panel

5 times Audio failure

IC3304
1.2V-RST

RST2

D3

IC3001
TMDS Receiver

Number of
flashes

IC3302
3.3V-RST

PDP436PU, PDP506PU, PRO436PU, PRO506PU

IC3751
Check if the connectors are
disconnected or are not
connected securely.

Power Down (Blinking in Red)


2

POWER

Defective PCB
Assy

Reason for PD
(Power-down)

VH UVP
SCAN

Possible Defective Part

Remarks

POWER SUPPLY
50 (43) SCAN A, B

Point to be Checked

50 (43) Y DRIVE

SCAN IC

SCAN IC

VH-GNDH short-circuit

Y SUS BLOCK

IC2252, IC2253

VSUS-SUSOUT,
SUSOUT-SUSGND shortcircuit

VH DC/DC

IC2502, L2501

Disconnection of cable detected CN2001, CN2350


50 (43) X DRIVE

50 (43) SCAN A, B
4

SCN-5V
50 (43) Y DRIVE

Y-DCDC

Y-SUS

50 (43) Y DRIVE

50 (43) Y DRIVE

ADRS

50 (43) ADDRESS

XDRIVE

50 (43) X DRIVE

10

X-DCDC

50 (43) X DRIVE

11

X-SUS

50 (43) X DRIVE

VH UVP

IC1202

IC1202

VSUS-SUSOUT,
SUSOUT-SUSGND shortcircuit

Disconnection of cable detected CN2401, CN2402


SCAN IC

SCAN IC

IC5V DC/DC

Q2605, R2647

Y SUS BLOCK

R2352

VOFS DC/DC

Q2606, R2619, R2620

Y SUS BLOCK

IC2252, IC2253, Q2280, Q2281

Vprst UVP

Vprst Regulator

Q2531, Q2532, IC2535

Power-down caused by
detection of middle-point
voltage

Y RESONANCE BLOCK

IC2101

Y SUS BLOCK

Q2221

Address power-down

ADDRESS RESONANCE BLOCK

D1634

IC5V UVP

VOFS UVP

Disconnection of cable detected CN1501, CN3501-CN3504


Disconnection of cable detected CN1001
Disconnection of cable detected CN1201
VRN UVP
Power-down caused by
detection of middle-point
voltage

VRN DC/DC

Q1323, R1332, R1333

X SUS BLOCK

R1204, Q1272

X RESONANCE BLOCK

IC1101

OVP : OVER VOLTAGE PROTECT


UVP : UNDER VOLTAGE PROTECT

PDP436PU, PDP506PU, PRO436PU, PRO506PU

78

MSKS-SUSOUT short-circuit

V+ADR-GND_ADR short-circuit

Power-down diagnosis (defective points)

Number PD Circuit in
of Blinks Operation

PDP436PU, PDP506PU, PRO436PU, PRO506PU


LED-lighting patterns
Status of the Unit
Standby,
power management

Lit in red

LED-lighting Pattern
B
R

Power on

Lit in blue

B
R

PDP's power not on

Flashing in red
(at 1-sec intervals)

B
1sec

R
System cable disconnected *

Flashing alternately in red


and blue (at 1-sec intervals)

1sec

B
R

Waiting for start of rewriting


by the microcomputer

B
R

Waiting for finish of rewriting


by the microcomputer

Shutdown (circuit protection)

Power-down
(circuit protection)

TRAP switch operation

Flashing in blue n times


(initially at 0.5-sec intervals
then 2.5-sec intervals)
Flashing in red for n times
(initially at 0.5-sec intervals
then 2.5-sec intervals)

100msec
100msec

50msec

50msec

0.5sec

2.5sec

0.5sec

2.5sec

R
B
R
B
R

* In this case, the red and blue areas on the screen of the panel flash alternately.

79

PDP436PU, PDP506PU, PRO436PU, PRO506PU

Defective points assumed from the number of times of LED flashing


No. of times of LED flashing
Category
LEDs on the panel LEDs on the MR
1
Red
Blue
Red
Blue

Site detected as
defective
2
2
2

Blue 1
Blue 2
Blue 3

Red
Red
Red

Blue 4

Red

Panel having abnormally


2
high temperature

Power off.
Internal temperature is too high.
Check temperature around PDP. [SD04] 6

Blue 5

Red

Short-circuiting of the
speakers

Internal protection circuit turns power off.


Is there a short in speaker cable? (SD05)

Blue 6

Module microcomputer

Disconnection of the system cable


Defective module microcomputer or its peripheral circuits of the panel (Refer to the service manual of the PDP-436PU or
PDP-506PU.)
None
Defective main microcomputer (IC5206)
Failure in communication (TXD_MD, RXD_MD, REQ_MD) between the panel's module microcomputer and IC5206 (main
microcomputer)

Blue 7

3-wire serial connection


of the main section

Defective IC5002 or its peripheral circuits


Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, BUSY_IF) between IC5002 and IC5206 (main
microcomputer)
Defective IC7001 or its peripheral circuits
Failure in communication (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, REQ_IC3, BUSY_IC3) between IC7001 and IC5206
(main microcomputer)

Red

Red

Panel drive IC
Module section IIC
Power decrease of
DIGITAL-DC-DC

OSD when detected


(warning message)

Possible defective points (representative examples)

SD

Red

Blue 8

IIC of the main section

None
None
None

Defective U4401 (FE1) or its peripheral circuits


Defective U4402 (FE2) or its peripheral circuits
Defective IC4401 (MPX) or its peripheral circuits 3
Defective IC4801 (AV_SW) or its peripheral circuits
Defective IC4702 (RGB_SW) or its peripheral circuits
Defective IC5602 (CCD) or its peripheral circuits
Defective ICxxxx (GCR) or its peripheral circuits 4
Defective IC6003 (M-VDEC) or its peripheral circuits
Defective IC6001 (S-VDEC) or its peripheral circuits 5
Defective IC6201 (ADC) or its peripheral circuits
Defective IC6404 (HDMI) or its peripheral circuits
Defective IC7202 (PLK-T) or its peripheral circuits
Defective ICxxxx (PLK-R) or its peripheral circuits
Defective IC5405 (TTX-COM, TTX-BSY) or its peripheral circuits 3
Defective IC5202 (MA-EEP) or its peripheral circuits

None

None

Failure in communication (SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, SDA_EP, SCL_HDCP, SDA_HDCP)
between one of the above devices and IC5206 (main microcomputer)
Red

Blue 9

Main microcomputer

Defective IC5206 (main microcomputer)


Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, BUSY_IF) between IC5206 (main microcomputer) and
IC5002
Failure in the fan motor, or the fan stopped because of dust attached to the fan

Red

Blue 10

Fan

Red

Blue 11

MR or unit having abnormally


The Media Receiver or the unit being used at high temperature
high temperature

Red

Blue 12

Digital tuner

Red

Blue 13

ASIC power supply (DC-DC) Defective U4201 (DD_CON) or short-circuiting elsewhere 6

Defective DTV tuner


Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC5206 (main microcomputer)

2
2
Red 4
Red
SCN-5V
2
Red 5
Red
Y-DRV
2
Red 6
Red
Y-DCDC
2
Red 7
Red
Y-SUS
2
PD
Red 8
Red
ADRS
2
Red 9
Red
X-DRV
2
Red 10
Red
X-DCDC
2
Red 11
Red
X-SUS
2
Red 12
Red
D-DCDC
2
Red 13
Red
IC4
2
2
Red 15
Red
UNKNOWN
1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit
again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry
and can be reset after AC power is off for about 1 minute.
Red 2
Red 3

Red
Red

POWER
SCAN

None
None
Power off.
Internal temperature is too high.
Check temperature around media receiver. [SD011]
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None

2: Refer to the service manual of the PDP-436PU or PDP-506PU.


3: Only for EU and IRD model.
4: Only for J model.
5: Except for US model.
6: Only for one-body model.

80

PDP436PU, PDP506PU, PRO436PU, PRO506PU

SYSTEM RESET THROUGH SERVICE MODE


After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off
TO TURN OFF TV GUIDE
In order to enter Service Mode, TV guide must be turned off
In order to do this procedure you must have and use the correct remote. The full function remote that
came with the set has a TV Guide Logo in a red box. This is the remote you should use.
NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.
Then:
1.
2.

press and release the TV Guide. TV guide will appear on the screen.
Navigate to the TV Guide tool bar and use the > button to select setup in the menu and press
and release the enter button
3. use the arrow down button to select default options
4. press and release the enter button and select general defaults
5. press and release the enter button (opens menu on lower left side)
6. use the arrow down button to select auto guide
7. use the > button to select off
8. use the arrow down button to select done
How to enter the Factory Mode by Remote
9. press and release the enter
control.
10. press and release the TV Guide button to turn the display off
Turn off the TV Guide feature
System Reset Using Service Mode:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Set unit to Standby Mode


Press and release the DISPLAY Button
Wait 4 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()
POWER Button

Enter Service Mode


Use the muting button to select initialize screen
While on the initialize screen
Use the down arrow button to select final setup
Press and release the enter button to select data reset
Use the > button on the remote to select yes
Press and hold the enter button until the screen goes black release enter button on remote.
Power the unit off using the remote control
Unplug the power cord from the media receiver to complete the reset
Plug in the media receiver; turn the system on and reset is complete.

Method Using Integrator mode:


When Replacing Main Assy in G-6 Media Receiver or G-7 panel
Press and release HOME MENU and POWER buttons in sequence on the remote control. Unit will power up
in INTERGRATORmode.
Hold the DISPLAY button on the remote until data reset or all reset appears then release button.
Press Right > button to select yes then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete

81

Models
PDP4270HD
PDP4271HD
PDP5070HD
PDP5071HD
PDP6070HD
PDP6071HD
PRO507PU
PRO607PU

82

Block Diagrams
Quick Reference
Power-Down & Shut-Down Diagnosis
System Reset
Power Supply Jumper

83

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


Block Diagram

50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901

PSUS

VH IC5V
Scan IC
IC2902

+5V VSUS +16 5V

50Y SUB DRIVE

VH IC5V
PSUS
Scan IC
IC2903

MASK
BLOCK

VH IC5V

Scan IC
IC2904

Y12
Y8

VH

VOFS

VSUS Vprst

VH IC5V
VH DC/DC CONV
Scan IC
IC2905

+RESET
BLOCK

Vp st

PSUS

60V

OFFSET
BLOCK

Vprst Reg

VH IC5V

SENSOR ASSY

+16 5V

VOFS

VOFS
DC/DC
CONV

+5V VSUS +16 5V

Scan IC
IC2906

V+3VPT

SB3
SB2

TE1

VSUS

IC5V
+5V

SA2

+6 5V

VH C5V

REGULATOR

SA3

Scan
Signal
Scan IC
IC2801

Dr ve S gna

MASK
BLOCK

VH

+16 5V

IC3652

SCL

BR24L02FJ
EEPROM IC

SDA

PSUS
+5V +16 5V

Y4

IC3651

VH C5V
+5V

Scan IC
IC2802

RESONANCE
BLOCK

VH C5V
+5V VSUS +16 5V

Scan IC
IC2803

LOGIC
BLOCK

PSUS

VH C5V

TEMP1

Buffer

MM1522XU
SENSOR IC

DK MOD
(IC2107)

MASK
BLOCK

Y1

Scan IC
IC2804
VH IC5V
+16 5V

Scan IC
IC2805

SOFT D
BLOCK

VH C5V
VH

Scan IC
IC2806

+16 5V

IC5V
IC5V

IC5V

VF

SA1

IC5V/VF
DC DC
CONV

Photo Coupler
BLOCK

50 SCAN A ASSY
(LOW SIDE)

Y5
5V

Scan Signal

50Y MAIN DRIVE

Y2

AUDIO ASSY

60V

+16.5V
+16.5V

A1

+12.0V

IC3752
Regulator +12.0V
Buffer

+12.0V

+16.5V
IC3751
Power Amp IC

SCL
IC3753
WOW + Volume IC
SDA
+12.0V

R_OUT +
R_OUT
L_OUT +
L_OUT

DC Detect
Block

To
MAIN
Assy

A2

Buffer
A Mute

M9

A STBY B
R Audio
L Audio
A NG B

A3

SP1

R OUT

L OUT

SP TERMINAL ASSY

AD2
CN1601

AD1
CN1602
V+3V

RESONANCE
BLOCK
VDDLS6

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

V+8V

IC1601
LVDS
Recieve

RESONANCE
BLOCK
VDDLS4

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

RESONANCE
BLOCK
VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

RESONANCE
BLOCK
VDDLS5

VADR5

CLK / LE / HBLK / LBLK


R/G/B

DR VER IC
IC1656

DRIVER IC
C1655

DR VER C
IC1654

IC1801
LVDS
Recieve

V+60V

VDDLS2

V+3V

AN/P BN/P
CN/P DN P

AN/P BN P
CN/P DN/P

V+8V

AD2
CN1801

AD1
CN1802

50 ADDRESS L ASSY

RESONANCE
BLOCK
VDDLS4

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

50 ADDRESS S ASSY

V+60V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R/G/B

DR VER C
IC1653

DRIVER IC
IC1652

DRIVER C
IC1651

DRIVER IC
IC1855

84

DR VER C
IC1854

DRIVER IC
C1853

DRIVER C
IC1852

DRIVER IC
IC1851

P1

SECONDARY
+16 5V
+6 5V

PRIMARY

POWER SUPPLY UNIT

Sw tch ng

T251

Q253

VSUS

P2
Q252

+16 5V

Switching

+6 5V

P7

RC101

VSUS CONT

+390V

Z901

P6

+60V

P5

+16 5V

P4

To
MAIN ASSY
M2
To
MAIN ASSY
M3

P8

+5 1V

T281

50X SUB DRIVE

Switching

+16 5V +5V VSUS

+12V
STB3 3V
VSUS ADJ
PS PD
EXT PD
RELAY

T301

MASK
BLOCK

Q301

X7

Sw tch ng

X8
VF

T121
Z121

X2
+5V

+16 5V +5V VSUS

Drive Signal

LIVE

RL102

REGULATOR

NEUTRAL

D121

+16 5

+6 5V
+12V
STB3 3V

+6 5V

15V
DC/DC
CONV

+16 5V

X6

+5V

VSUS
+16 5V

+60V

Q373
Switching

STB5 1V
STB3 3V
+35V

Switching

P12

PSUS

P11

D123
+35V
+16 5V
+12V
+6 5V

+6 5V
+12V
+16 5V

L371

P9

PFC Q203
Q204

Z281

P10

MASK
BLOCK

X1

P3

Dr ve S gnal

LOGIC
BLOCK

RESONANCE
BLOCK

Dr ve S gnal

DK MOD
(IC1104)

PSUS

AC SW
+16 5V

D24

RESET
BLOCK

VRN
DC/DC
CONV

DRF

D11

+16 5V +5V VSUS

V+8V
+5V +60V

TEMP1

SCL,SDA

V+3V EEP

MASK
BLOCK

+12V

REG
Vsus AD

PSUS

X3

50X MAIN DRIVE

RELAY PD TRG B
RELAY

V+3V D

+12V

AXY1137

VH UV PD YDR VE PD
YRESNC PD
YDD CHV PD

DRF_

AND

DC DC CONVERTER
V+1V D MODULE

PS PWDN

Vofs ADJ

XSUSTN PD XDD CNV PD


RV
Ext P

SCL
SDA

AND

DAC

D19

D20

PSUS

VRN

SCAN
YSUS
Pulse
Width

OR

SQ SD

AND

STOP SQ
YPR U

ADRPD1

OR

MASK
PD MUTE
DRF

Note:

MODULE UCOM
XSUS

wire harness

M30620FCPGP
IC3151

V+8V

FFC

D15

D18

PSIZE

V+8V
UART
SW

V+8V

LVDS

PEG239A K

V+8V

LVDS

IC3401

VD
HD

RA, GA, BA

Thea er

To
MAIN ASSY
M1

AC INLET
UART

V+3VACTV

INP_MUTE

LED R
LED B
MSEL
YOBI

D12

AD2
CN1801

AD1
CN1802

V+5V

RESONANCE
BLOCK
VADR5

RESONANCE
BLOCK
VDDLS4

VADR4

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

V+8V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


RGB

DRIVER C
IC1855

DRIVER IC
IC1854

RESONANCE
BLOCK
VDDLS6

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

IC1601
LVDS
Recieve

RESONANCE
BLOCK
VDDLS4

50 ADDRESS L ASSY

V+3V

AN/P BN/P
CN P DN/P

IC1801
LVDS
Recieve

AD2
CN1601

AD1
CN1602

50 ADDRESS S ASSY

V+3V

V+8V

VDDLS5

50 DIGITAL ASSY

D11

AN/P BN P
CN/P DN/P

H DET

HD, VD, DCLK, DE

F ashMemory
IC3301

V+3V D

D17

D16

SUB FILD CONV


&
XY DRV SEQUENCE
PATTERN GEN

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R/G B

DRIVER IC
IC1853

DR VER C
IC1852

DRIVER C
IC1851

85

DRIVER IC
IC1656

DRIVER IC
C1655

DR VER C
IC1654

DR VER IC
IC1653

DRIVER IC
IC1652

DRIVER C
IC1651

To
50 DIGITAL Assy
D11

M1

SIDE KEY ASSY

To
POWER SUPPLY UNIT
P8

P9

M2

M3

M9

M13

M4

To
AUDIO
Assy A2

V+3.3V_STB

TRAP SW

FAN
M8

KEY_AD2
KEY_AD1

SW1
TV_GUIDE VOL +

CH

POWER

VOL -

CH -

INPUT

LED/IR ASSY
MAIN ASSY

V+5.1V_STB
IC9702

M5
RE1

50 LED ASSY

POD ASSY

C3

TANSHI ASSY

M10

SIDE ASSY

L1
T2
M7
C1

M11

C2

M12

M6

86

T1

T3

S1

Models
PDP6070HD
PDP6071HD
PRO607PU
Block Diagrams on the next two pages

87

Block Diagram PDP6070HD, PDP6071HD, PRO607PU

POWER SW

AC
INLET

P11

P3

STB 3 3V

SUB
CONVERTER
BLOCK

FILTER
BLOCK

STB 5 1V

SERIES
REG

P9

POWER SUPPLY UNIT

+35V

+16 5V

AD2

60 ADDRESS S
ASSY

AD2

AD1

RELAY

RESONANT
CONV.1
VOC CONV.
BLOCK

PFC
BLOCK

DK BLOCK

+6 5V

DC/DC
CVT

P8

60 ADDRESS L
ASSY

LVDS
RECE VER
IC 1801

DK BLOCK

P10

LVDS
RECEIVER
C 1601

DK BLOCK

+5 1V

DC/DC
CVT

+12V

AD1

LVDS
RECEIVER
IC 1801

60 ADDRESS L
ASSY

60 ADDRESS S
ASSY

AD1

AD2

VOLTAGE
DOUBLER

LVDS
RECEIVER
IC 1601

DK BLOCK

AD1

AD2

STB 3 3V
+12V
RELAY

P4

PS PD
EXT PD
+6 5V
VSUS

PD TRIG B
VSUS

Y
MASK
MODULE

RESONANT
CONV.3
VA CONV.

VADR
+12V

Y5
OVER
UNDER
VOL
DET

SCAN
VH

X5
RELAY PD TRG B AC DET

D24

V+3V D

IC2151

VH UV PD YDRIVE PD
YRESNC PD
YDD CNV PD
IC5V UV PD

DAC

Ext PD

Pulse
Width

XSUS MASK

AND
SQ SD

YPR U

SCAN CONTROL

OR

Y8

SCAN
IC2805

IC1131

X1
STOP SQ

LOGIC

XSUS U

BLOCK

XSUS D

X RESET
BLOCK

XSUS B
XSUS G
PHOTO
COUPLER XNR D

MASK
PD MUTE
DRF B

MODULE UCOM

X6

XSUS
OR

M30620FCPGP

V+3V D

V+3V D

IC3151

SCAN
IC2806

LVDS
RECEIVER
IC 1601

DK BLOCK

LVDS
RECEIVER
IC 1801

V+3V D

AD2

60 ADDRESS S
ASSY

AD1

V+3V D
UART
SW

SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.

D19
D1

AD1

60 ADDRESS L
ASSY

PEG122C-K
LVDS

LVDS
V+3V D

IC3401
V+3V D

FLASH MEMORY
IC3301

88

VD
HD

H DET

AD2

AD1

AD2

60 ADDRESS L
ASSY

60 ADDRESS S
ASSY
LVDS
RECEIVER
IC 1801

DK BLOCK

D8

AD2

D16
D1

AD1

D18
D1

D17
D1

PSUS

607 SCAN A
ASSY

D5

CN2805

X
DK
MODULE

DET

PS PWDN

SCAN
YSUS

Y OFS

IC1103

VOL

DRF

XSUSTN PD XDD CNV PD


XDR VE PD

OR

Y PR U

PHOTO
COUPLER

+12V

SCL
SDA

Y1

Y SUS D

Vofs ADJ VYPRST ADJ

ADR_PD1
ADR PD5

Y3

CN2801

Y SUS U

Y OFFSET
BLOCK
PHOTO
COUPLER

SCAN
IC2804

LOGIC
BLOCK

D10

Y SUS MASK
Y SUS B

AND

DC-DC
CONVERTER
MODULE
AXY1137-

OVER
&
UNDER

XSUS
PD

RELAY KDD

TEMP1

V+1V D

Y SUS G

CN2803

V+3V EEP
SCL
SDA

Y RESET
BLOCK

X
DK
MODULE

Vsus ADJ

D9

IC2103

IC1205

+12V

YSUS
PD

&

HOT
PLATE

X
MASK
MODULE

D21

Y
DK
MODULE

Y
DK
MODULE

PSUS

SCAN
C2802

CN2804

PANEL
SENSOR ASSY

DRF_B

SCAN
IC2906

IC1203

AND

HOT
PLATE
(PSUS)

SCAN
IC2803

X
MASK
MODULE

P5
TE1
TE

Y2

CN2901

CN2903
CN2904
CN2905
CN2802

Y
MASK
MODULE
IC2302

SCAN
IC2801

VOLTAGE
CONVERTER
BLOCK

IC2301

SCAN
IC2904

SCAN
IC2905

60X DRIVE ASSY

VADR
+12V

SCAN
C2903

X3

+6 5V

P6

VOLTAGE
CONVERTER
BLOCK

P2

+16 5V

VH
DCDC-CON
SCAN
IC2902

P1

Y6

60Y DRIVE ASSY

P7

VH

Y4

CN2902

SCAN
SCAN
IC2901

RESONANT
CONV.2
VS CONV.
BLOCK

+16 5V

X2

607 SCAN B
ASSY

DK
BLOCK

LVDS
RECEIVER
IC 1601

DK
BLOCK

HD, VD, DCLK, DE

V+3V D

D7

THEATER
UART

V+3VACT

INP_MUTE

D6

LED R
LED B
MSEL
YOBI

V+3V D

RA, GA, BA

V+3V D

60 DIGITAL ASSY
D11

60 IR ASSY

SIDE ASSY

+12 0V

MAIN ASSY (US BB)

AUDIO ASSY
+12 0V

REGULATOR
IC3752

M15

+12 0V

BUFFER

R Aud o
L Aud o
DC DETECT
BLOCK

A NG B
SDA
SCL

A NG B
GND
AUDIO L
GND
AUDIO R
GND
A STBY B
A MUTE
SCL AU
SDA AU
PSW A

HN7

ELITE MODEL ONLY

USB CABLE

M10

M11

M12

C3

C1

C2

M13

RH+
RL+
RHRLLL+
LH+
LLLH-

A3

R+
RLL+

TRAP SW

SP2

SP1

SP TERMINAL ASSY

R
R
L
L

OUT+
OUT
OUT
OUT+

USB CABLE

M17

A Mute
A STBY B

L_OUT-

L_OUT+

R_OUT-

R_OUT+

IC3751

GND
GND

M16

WOW + VOLUME IC
IC3753

V+5V DLNA

M9

POWER AMP C

A2

+16 5V

HN MODULE ASSY

HN3

+16 5V

HN2

A1

HN1

M4

FAN
AXM1058-

M14

V+16R5V
GND_D
GND_D

FAN VCC
FAN NG1
GND

GND
INPUT4 PLUG
GND
INPUT4 Pr
GND
INPUT4 Pb
GND
INPUT4 Y
GND
INPUT4 V
GND
INPUT4 L
GND
INPUT4 R

S1

T1

M5

T2

M8

T3

TANSHI ASSY

L1
LED LED_ON
LED_OFF
LED_REC
LED_MDM
LED -

M3

42 & 60 LED
ASSY

M1

M2

RE1

GN D
KEY_AD2
KEY_AD1
V+3_3V_STB
V+5_1V_STB
GND
REM

V+6_5V
GND
V+12V
GND
V+16_5V
GND
V+5_1V
V+5_1V
V+5_1V
V+5_1V
GND
GND
GND

M_SW_DET
AC_DET
N.C
GND
V+3_3V_STB
GND
V+5_1V_STB
GND
V+35V
GND
US_SW

SW1

M6

SIDE KEY
ASSY

M7

D12

POD ASSY

Block Diagram PDP6070HD, PDP6071HD, PRO607PU

EXCEPT
ELITE MODEL

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU

Communication with the panel drive IC

Blue 1

Communication with the module IIC

Blue 2

DIGTAL-RST2

Blue 3

How to enter the Factory Mode by Remote


control.
Turn off the TV Guide feature
Set unit to Standby Mode
Press and release the DISPLAY Button
Wait 4 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()

Buttonmode using
HowPOWER
to enter Integrator

Panel high temperature

Blue 4

the supplied remote control unit

Audio

Blue 5

Communica ion with the Module microcomputer

Blue 6

Main 3-wire serial communication

Blue 7

1 Enter the Standby mode.


2 Press [MENU].
3 Press [TV  ].

Main IIC communication

Blue 8

Release TRAP SW-ERR

Communication with the Main microcomputer

Blue 9

FAN

Blue 10

Unit high temperature

Blue 11

Communication with the D-TUNER

Blue 12

1 Enter the Factory mode.


2 Select the INITIALIZE mode.
3 Hold [DISPLAY] pressed for at least
5 seconds.

Quick Reference upon Service Visit 1


Notes, PD/SD diagnosis, and methods for various settings
Notes when visiting for service

PD/SD

1. Notes when disassembling/reassembling


1 Rear case

When attaching the HDMI connector after replacing the Main Assy,
secure the HDMI connector manually with a screwdriver, but not
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in
which case the screws cannot be untightened/tightened any more.

2. On parts replacement
1 How to discharge before replacing the Assys
A charge of significant voltage remains in the Plasma Panel even
after the power is turned off. Safely discharge the panel before
replacement of parts, in either manner indicated below:
A: Let the panel sit at least for 3 minutes after the power is turned off.
B: Turn the Large Signal System off before the power is turned off
then, after 1 minute, turn the power off.
For details, see "10.2 Power ON/OFF Function for the Large-Signal
System."

2 On the settings after replacement of the Assys


Some boards need settings made after replacement of the Assys.
For details, see "7. ADJUSTMENT"

3. On various settings
1 SR+
After a repair using a PC, be sure to restore the setting for the
RS-232C connector to SR+.

2 Setting in Factory mode


After a Mask indication into the panel is performed, be sure to
set the Mask setting to "OFF" then exit Factory mode.

MTB-RST2/RST4
Red 2

SCAN

Red 3

SCN-5V

Red 4

Y-DRIVE

Red 5

Y-DCDC

Red 6

Y-SUS

Red 7

ADRS

Red 8

X-DRIVE

Red 9

X-DCDC

Red 10

X-SUS

Red 11

UNKNOWN

Red 15

} : Item on the Factory menu


] : Key on the remote control unit
" : Screen indication

1. Confirmation of accumulated power-on time and power-on


count
Select {INFORMATION} then {HOUR METER}.
(After entering Factory mode, press [] four times.)

2. Confirmation of the Power-down and Shutdown histories


1 Panel system
PD: Select {PANEL FACTORY} then {POWER DOWN}.
(After entering Factory mode, press [MUTING] once, press
[ENTER], then press [] three times.)
SD: Select {PANEL FACTORY} then {SHUT DOWN}.
(After entering Factory mode, press [MUTING] once, press
[ENTER], then press [] four times.)

2 Main Assy
Select {INFORMATION} then {MAIN NG}.
(After entering Factory mode, press [] three times.)

3. How to display the Mask indication


1 Mask indication in the panel side
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}.
(After entering Factory mode, press [MUTING] once, press [ENTER],
then press [] 8 times.)
2. Press [ENTER], then select a Mask indication, using [] or [].

Blue

Blue 13

POWER

How to locate several items on the Factory menu


{
[
"

No. of LEDs
flashing
Red

Panel section

2 Attaching screws for the HDMI connector

Item

Main section

When reassembling the rear case, the screws must be tightened in a


specific order. Be careful not to tighten them in the wrong order forcibly.
For details, see "Rear Case" in "6. DISASSEMBLY"

How to switch UART 1 (Integrator)


1 Enter the Integrator mode.
2 Display "OFF" using [\].
3 Change the communication speed
using [], then [\].

How to switch UART 2 (During Standby)


1
2
3
4-1
5-2

Enter the Standby mode.


Hold [VOL +] or [VOL -] pressed for 3 seconds.
Hold [SPLIT] pressed for 3 seconds.
To set to 232C, press [ENTER].
To set to SR+, press [HOME MENU].

Note: If switching is completed successfully,


the red LED will flash twice.
Note 1: Use a remote control unit supplied with
the 6th-generation models or later.
Note 2: Do not hold a key pressed for more
than 5 seconds.

Adjustments and Settings after replacement of the


Assys (Procedures in Factory mode)
1. Digital Video Assy: Transfer of backup data
1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER], press [] seven times, then press
[ENTER].)
2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds.
3 After transfer of backup data is completed, {ETC} is automatically selected, and the
LED on the front panel returns to normal lighting.

2. MAIN Assy (U): Execution of FINAL SETUP.


1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering
Factory mode, press [MUTING] three times, then press [] four times.)
2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds.
3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
switch of the main unit off.

3. POWER SUPPLY Unit: Clearance of the accumulated power-on count


and maximum temperature value
1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
mode, press [MUTING] once, press [ENTER], press [] seven times, press [ENTER],
then press [] six times.)
2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected. Clear the maximum
temperature value (MAX TEMP) in the same manner.

4. Other Assys: Clearance of the maximum temperature value


1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
press [MUTING] once, press [ENTER], press [] seven times, press [ENTER], then
press [] seven times.)
2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected.

2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)


1. Select either Input 1 or 2 or 4, to which no signal is input (black screen).
2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering
Factory mode, press [MUTING] three times, then press [] once.)
Then, the indication at the lower right of the screen changes from
"OFF" to "ANA AD YCBCR".
3. You can change Mask patterns by pressing [] to select {SG
PATTERN} then using [|] or [\].
Note: When you switch "SG MODE" routes, some displays become
monochrome, as they are in Y-signal only mode.

90

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU
Quick Reference upon Service Visit 2
Mode transition and structure of layers in Service Factory mode
Mode transition in Service Factory mode

Structure of Layers in Service Factory Mode

Up

Down

To shift to another mode, press [MUTING].


To shift to another item in a specific mode,
press [] or [].
To shift to the next nested layer below for an
item with a "(+)" indication, press [ENTER].
To return to the next nested layer above,
also press [ENTER].

INFORMATION mode
1. VERSION (1)
2. VERSION (2), (3)
3. MAIN NG
4. TEMPERATURE
5. HOUR METER
6. HDMI SIGNAL INFO1, 2
7. VDEC SIGNAL INFO 2
8. DTV TUNING STATUS 1, 2, 3
9. DTV TV-GUIDE BER
10. DEBUG INFO

PANEL FACTORY mode


1. PANEL INFORMATION
2. PANEL WORKS
3. POWER DOWN
4. SHUT DOWN
5. PANEL-1 ADJ
6. PANEL-2 ADJ
7. PANEL REVICE
8. ETC.
9. RASTER MASK SETUP
10. PATTEN MASK SETUP
11. COMBI MASK SETUP

INITIALIZE mode
1. SYNC DET
2. SG MODE
3. SG PATTERN
4. SIDE MASK LEVEL
5. FINAL SETUP
6. HMG/HG SERVICE MODE
7. CVT AUTO
8. HDMI INTR POSITION

OPTION mode
1. EDID WRITE MODE
2. ANTENNA MODE
3. AFT

Structure of Layers in Panel Factory Mode 1


1. PANEL INFORMATION
2. PANEL WORKS
3. POWER DOWN
4. SHUT DOWN
5. PANEL-1 ADJ (+)
1. X-SUS B
2. Y-SUS B
3. Y-SUSTAIL T1
4. Y-SUSTAIL T2
5. Y-SUSTAIL W
6. XY-RST W1
7. XY-RST W2
8. VOL SUS
9. VOL OFFSET
10. VOL RST P
11. SUS FREQ.
6. PANEL-2 ADJ (+)
1. R-HIGH
2. G-HIGH
3 .B-HIGH
4. R-LOW
5. G-LOW
6. B-LOW
7. ABL

INFORMATION mode
1. VERSION (1)
2. VERSION (2)
3. VERSION (3)
4. MAIN NG
4-1. CLEAR
5. TEMPERATURE
6. HOUR METER
6-1. CLEAR
7. HDMI SIGNAL INFO 1
8. HDMI SIGNAL INFO 2
9. VDEC SIGNAL INFO
10. DTV TUNING STATUS 1
11. DTV TUNING STATUS 2
12. DTV TUNING STATUS 3
13. DTV TV-GUIDE BER
14. DEBUG INFO
PANEL FACTORY mode
OPTION
1. EDID WRITE MODE
2. ANTENNA MODE
3. AFT
INITIALIZE
1. SYNC DET (+)
2. SG MODE
3. SG PATTERN
4. SIDE MASK LEVEL(+)
4-1. R MASK LEVEL
4-2. G MASK LEVEL
4-3. B MASK LEVEL
5. FINAL SETUP
5-1. DATA RESET
6. HMG/HG SERVICE MODE
6-1. MODE SIFT
7. CVT AUTO
8. HDMI INTR POSITION(+)

Flash Versions for PANEL system and MAIN system


Flash Versions for DTV system
Flash Versions for CCD ucom and HM
SD histories for MAIN (Going Clear model by SET key)
Select Yes by [\] key \ pushing and hold [SET] key
TEMP 1, TEMP2 and FAN mode are displayed
Hour meter and number of Power ON are displayed
Select Yes by [\] key \ pushing and hold [SET] key
For factory use
Signal info of HDMI are displayed ( Detail are on SM )
For factory use
Detail information for DTV is displayed
Detail information for DTV is displayed
Detail information for DTV is displayed
For production line use
For factory use
Refer to [PANEL FACTORY MODE]
For factory use
For production line use
For production line use
For factory use
SG signal from MAIN VDEC (Composite signal is required)
For factory use
For factory use

Set to Factory default settings (it should perform after


replacing a MAIN board )
Information for a USB device is displayed
For factory use
For factory use

Structure of Layers in Panel Factory Mode 2

Version indication of the panel


Indications of the accumulated power-on time, pulse-meter
count, and power-on count of the panel
Indication of the Power-down history
Indication of the Shutdown history

Modification not required because these items are basically


for factory presetting

Settings required after replacement of the panel


For AM noise prevention (Depending on the mode,
brightness of the screen changes.)

Parameters for the WB adjustment of the panel, which are


required during adjustment after panel replacement

Setting of the power consumption. A setting table is


available for each vertical signal.

To "Structure of Layers in Panel Factory Mode 2"

91

7. PANEL REVISE (+)


R-LEVEL
G-LEVEL
B-LEVEL
8. ETC (+)
1. BACKUP DATA
2. DIGITAL EEPROM
3. PD INFO.
4. SD INFO.
5. HR-MTR INFO.
6. PM/B1-B5
7. P COUNT INFO.
8. MAX TEMP.
9. RASTER MASK SETUP (+)
1. MASK OFF
2. RST MASK 01

25. RST MASK 24
10. PATTEN MASK SETUP (+)
1. MASK OFF
2. PTN MASK 01

40. PTN MASK 39
11. COMBI MASK SETUP (+)
1. MASK OFF
2. CMB MASK 01

11. CMB MASK 10

Items for use by engineers

For transferring backup data (after replacement of


the DIGITAL Assy)
To clear data of the digital video
For clearance of data for the corresponding items.
The clearing method is the same: Select "CLEAR",
using [\], then hold [SET] pressed for at least 5
seconds. After clearance is completed, {ETC} is
automatically selected.

For use while Raster Mask (full mask) is displayed.


Use [] or [] to select the type of mask.

For use while Pattern Mask is displayed. Use [] or


[] to select the type of mask.

For use while Combination Mask is displayed.


Use [] or [] to select the type of mask.

Power Down (Blinking in Red)


Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

50 DIGITAL ASSY
DRF_B

D15 to D18
50 ADDRESS ASSY

D3501
to
D3502

OR

AD1

50X DRIVE ASSY

POWER SUPPLY UNIT

ADR_PD

D19

XDRIVE_PD
XDD_CNV_PD

X1

XSUSTN_PD

D20

D3151
to
D3162
OR

SCAN_PD

IC3155
PD
MUTE
Circuit

D21

P4

EXT_PD

PD

Relay
Control

PD_MUTE

SCN5V_PD

50Y DRIVE ASSY

YDRIVE_PD
YDD_CNV_PD

Y1

YSUSTN_PD

Protection
Circuit

PS_PD

IC3151
Module Microcomputer

PD_TRG_B

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU

PDP6070HD, PDP6071HD, PRO607PU


92

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU
Prediction of failure symptoms when a PD (power-down) is generated
LED Flashing
Count

PD Circuit

Power supply PD

SCAN PD

Checkpoint
POWER SUPPLY Unit
50 SCAN A, B Assy

Failure in the POWER SUPPLY Unit


SCAN IC is damaged (short-circuiting between VH and GNDH)

50Y DRIVE Assy

Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power

50SCAN A, B Assy
4

Main Cause

IC5V PD
50Y DRIVE Assy

SCAN IC is damaged (short-circuiting between IC5V and GNDH)


Disconnection of the scan-bridge (15-pin) connector
Failure in the photo coupler
Abnormality in the IC5V DC/DC converter
Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
Abnormality in VC_15V DC/DC converter

Y-DRIVE PD

50Y DRIVE Assy

Y DCDC PD

50Y DRIVE Assy

Y SUS PD

50Y DRIVE Assy

Abnormality in the DK module


Abnormality in the control signal line

Address PD

50 ADDRESS Assy

Short-circuiting of Vadr
TCP damaged

X-DRIVE PD

50X DRIVE Assy

10

X DCDC PD

50X DRIVE Assy

11

X SUS PD

50X DRIVE Assy

Connectors disconnected between the DIGITAL and the X DRIVE Assys


Abnormality in the 16.5 V power
Abnormality in VC_15V power
Abnormality in VXNRST power
Abnormality in the DK module
Abnormality in the control signal line
Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy

How to distinguish which connector is disconnected


To which Assy the Connector
is Connected

Frequency of LED
Flashing

Screen Display

CN1001
CN1205
CN1204
CN1206

50 DIGITAL Assy
POWER SUPPLY Unit (ADR system power)
POWER SUPPLY Unit (drive system power)
50 ADDRESS Assy

11 (XDRIVE)

12 (X-SUS)
8 (ADR)

White (left half of the screen)

CN2001
CN2204
CN2206
CN2205

50 DIGITAL Assy
POWER SUPPLY Unit (drive system power)
POWER SUPPLY Unit (ADR system power)
50 ADDRESS Assy

3 (SCAN)
3 (SCAN)

8 (ADR)

White (right half of the screen)

CN2601

50 SCAN A, B Assy

4 (SCN-5V)

50 SCAN A, B Assy CN2801

50Y DRIVE Assy

4 (SCN-5V)

CN1602,
CN1802

50 DIGITAL Assy

8 (ADRS)

CN1601,
CN1801

50X DRIVE Assy,


50Y DRIVE Assy

8 (ADRS)

Assy

50X DRIVE Assy

50Y DRIVE Assy

50 ADDRESS
Assy

Connector

93

Shut Down (Blinking in Blue)


Note : The figures 1 to ~ indicate the number of times the LED flashes when shut-down
occurs in the corresponding route.
MAIN ASSY

50 DIGITAL ASSY
IC5401
HDMI_RX

U4401
A-TUNER

IC4701
AV SW

IC5101
M-VDEC

IC5301
ADC

IC8401
MAIN_ucom

IC4901
RGB SW SCL_AV
SDA_AV

SCL_AV3
SDA_AV3

3.3V to 5V
Convert
U4402
A-TUNER

IC4402
MPX
IC8302
3.3V
RST

IC8301
IF ucom
IF_RST

RST_MR

IC8403
UCOM
RST

IC3751
POWER
AMP
IC6301
BCM7038

TXD_IF
RXD_IF
CLK_IF
BUSY_IF
CE_IF
REQ_IF

TXD_IC3
RXD_IC3
CLK_IC3
IC3_CE
IC3_BUSY

SQ_SD
IC8201
MULTI
PSIZE

TXD_IC6
RXD_IC6
CLK_IC6
CE_IC6

IC3151
MODULE_ucom

IC8001
D_SEL

IC3302
3.3V_RST_I
M1

D11

IC3304
1.2V_RST_I

RST2

TXD_MD
RXD_MD
REQ_MD

IC3303
AND
RST2

A_STB_B
A_NG_B

AUDIO ASSY

V+3.3D

SCL_AU
SDA_AU

IC3753
VOL IC
A2

M9

T2

M7

IC4601
CCD
ucom

IC4102
DC-DC

TEMP

SCL
SDA
E_SCL
E_SDA

RST4
V+12V

D24

SCL_TXT
SDA_TXT

TE1

TANSHI ASSY
TH8901
TEMP2

Thermal Sensor

SCL_EP
SDA_EP

IC3652
EEPROM

IC8409
EEPROM
IC3651
SENSOR

FAN NG
FAN

IC3160
MONO
MULTI

IC3401
SQ IC

EXAx20
EXDIOx15

RESET
TXD_DT
RXD_DT

DC_DET.
BLOCK

TXD_SQ
RXD_SQ
CLK_SQ
CE_SQ
BUSY_SQ

IC8101
IP

SCL_MA
SDA_M
A

M4

SENSOR ASSY

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU

PDP6070HD, PDP6071HD, PRO607PU


94

IC3157
DAC
IC3156
EEPROM

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU

SD (SHUT DOWN) DIAGNOSIS


Frequency of
LED Flashing

Log Indication in Factory Mode

Major Type

Detailed Type

MAIN

Communication error
Drive stop
SQ-IC
Busy
Incoherent version (hardware, software)
DIGITAL Assy EEPROM
SENSOR Assy EEPROM
MD-IIC
DAC

SUB
RTRY
SQNO
BUSY
VER-HS
EEPROM
BACKUP
DAC

Blue 1

Abnormality in the
Sequence Processor

Blue 2

Failure in IIC
communication with the
module microcomputer

Blue 3

Abnormality in RST2
power decrease

RST2

Blue 4

High temperature of the


panel

TMP_NG

Blue 5

Short-circuiting of the
speakers

AUDIO

Blue 6

Failure in communication with


the module microcomputer

MODULE

Blue 7

Failure in main
microcomputer 3-wire
serial communication

IF microcomputer
MA-SRL

MULTI

TEMP1

IF
MULTI
I/P
D_SEL
AV-SW
RGB-SW
FE1
FE2
MPX
M-VDEC
ADC
HDMI
CCD
MA-EEP
AUDIO
AUDIO

Blue 9

AV Switch
RGB Switch
Analog Tuner
Analog Tuner
MPX
Failure in IIC
communication with the Main VDEC
main microcomputer
AD/PLL
HDMI
CCD
64K EEPROM
VOLUME IC
VOLUME IC
Failure in communication with the main microcomputer and unknown

Blue 10

Failure in the fan

FAN

Blue 11

High temperature of the


unit

TEMP2

Blue 8

Blue 12

Digital Tuner

Blue 13

Failure in the POWER


SUPPLY Unit

MA-IIC

MAIN

DTUNER

DC-DC converter power decrease


POWER SUPPLY

MA-PWR

PS/RST
DEVICE
TV-G
HOME-G
M-DCDC
RELAY

Checkpoint

Possible Defective
Part

Remarks

CLK_SQ/TXD_SQ, etc.
Check if the video sync signal is input to IC3401.
BUSY_SQ
Check the model number of the DIGITAL Assy and the destination of the sequence processor.
IIC communication line of IC3156
IIC communication line of IC3652
IIC communication line of IC3157
Is the output voltage of the DC-DC converter low?
The 12 V power is not output.
Ambient temperature
Abnormality in the panel temperature sensor
Speaker terminals
AUDIO_AMP
Periphery of the cable between A2 and M8
Communication line between MAIN and MOD
Periphery of the cable between D11 and M2
Communication line between IF and MAIN
Communication line between MULTI_M and MAIN
Bus communication line between IP and MULTI_M
Communication line between D_SEL and MULTI_M
IIC communication line between AV_SW and MAIN
IIC communication line between RGB_SW and MAIN
IIC communication line between A_Tuner and MAIN
IIC communication line between A_Tuner and MAIN
IIC communication line between MPX and MAIN
IIC communication line between M_VDEC and MAIN
IIC communication line between ADC and MAIN
IIC communication line between HDMI_RX and MAIN
IIC communication line between CCD and MAIN
IIC communication line between EEPROM and MAIN
IIC communication line between VOL_IC and MAIN
Periphery of the cable between A2 and M9
Communication line between IF and MAIN
Dirt attached to the fan motor
Periphery of the cable between fan and M4
Periphery of the fan control regulator
Temperature sensor or its periphery
Periphery of the temperature sensor
Periphery of the cable between T2 and M7
Startup of IC6301
Communication line between MAIN and IC6301
Startup of the TV-GUIDE application
Startup of the HOME-G application
DC-DC converter or its periphery, RST2
The 12 V power is not output, RST4
Periphery of the cable between P8 and M2

IC3151, IC3401
CN3001, IC3401
IC3401
IC3301, IC3401
IC3151, IC3156
IC3151, IC3652
IC3151, IC3157
AXY1135
POWER SUPPLY Unit

IC3651
CN3753, CN3901, JA3901
IC3751
CN3752, CN4007
IC3151, IC8401
CN3001, CN4001
IC8301, IC8401
IC8201, IC8401
IC8101, IC8201
IC8001, IC8201
IC4701, IC8401
IC4901, IC8401
U4401, IC8401
U4402, IC8401
IC4402, IC8401
IC5101, IC8401
IC5301, IC8401
IC5401, IC8401
IC4601, IC8401
IC8409, IC8401
IC3753, IC8401
CN3752, CN4007
IC8301, IC8303, IC8304, IC8401

CN4009
IC8407

TH8901, Q8901
CN8802, CN4004
IC6301
IC6301
IC6301
IC6301
IC4102, Q4106

CN4002

SQ_IC communication not established


If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync.
If BUSY_SQ remains high, a shutdown is generated.
The written SQ_PROG is incoherent with data on the DIGITAL Assy.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.
Check if V + 12 V is started.
If TEMP1 that is read by the module microcomputer is 75C or higher, a shutdown will be generated.
Check the connection with the SENSOR Assy.
Check if any speaker cable is in contact with the chassis.
Check if the AMP output is short-circuited.
Check if cables are firmly connected.
Check the communication lines (RXD_MOD/RXD_MOD/REQ_MOD).
Check if cables are firmly connected.
Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Check the communication lines (TXD_IC3/RXD_IC3/CLK_IC3/CE_IC3/IC3_BUSY).
Check the communication lines (EXA/EXDIO).
Check the communication lines (TXD_IC6/RXD_IC6/CLK_IC6/CE_IC6).
Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Check the communication lines (SCL_MA/SDA_MA).
Check the communication lines (SCL_MA/SDA_MA).
Check the communication lines (SCL_MA/SDA_MA).
Check the communication lines (SCL_TXT/SDA_TXT).
Check the communication lines (SCL_EP/SDA_EP).
Check the communication lines (SCL_AUDIO/SDA_AUDIO).
Check if cables are firmly connected.
Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Check the fan.
Check if cables are firmly connected.

A shutdown is generated if TEMP2 becomes higher than 53C


TEMP2
Check if cables are firmly connected.
Check startup of BCM7038 and the communication line between IC6301 and MAIN.
Check startup of BCM7038 and the communication line between IC6301 and MAIN.
Check startup of the TV-GUIDE application. (*)
Check BCM7038 and its peripheral devices.
Check if V + 3.3 V is started.
Check if V + 12 V is started.
Check if cables are firmly connected.

(*) : Check if it becomes banner display when switching channel.

95

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU
Information on symptoms that do not constitute failure
Symptom

Cause, item to check, information

HDMI: Symptoms concerning the input format and settings


The picture color for an INPUT 5 or 6 signal is not correct.

The color setting for INPUT 5 or 6 is not compatible with that of the output equipment.
Check whether the color setting is YPbPr or RGB.

The video signal to INPUT 5 or 6 is not displayed, and a


message is displayed.

A unsupported video signal is input.


Example: 1080p @ 60Hz

The audio signal input to the INPUT 5 or 6 pin jack is not


output.

The audio setting for INPUT 5 or 6 is "AUTO," and a video signal is not input. If the audio setting
is "AUTO," to output an analog audio signal, the DVI signal must be input via a DVI-HDMI
conversion cable.
When the DVI equipment is connected, the analog signals are selected with the setting "AUTO."

No sound of signals to INPUT 5 or 6 is output.

The setting on the side of the HDMI output equipment is wrong.


Example: Dolby Digital

MONITOR video output


The video output signal from the MONITOR connector is
deteriorated. Or when the video output signal from the MONITOR The video signal output from the MONITOR connector is Macrovision protected.
connector is recorded, its playback picture is deteriorated.
The video signal is not output when the component signal is
input to INPUT 2, 3, or 4.

The video signal is not output from the MONITOR connector when the component signal is
selected.

The video signal is not output when the video signal is input
to INPUT 5 or 6.

The video signal is not output from the MONITOR connector when the HDMI signal is selected.

MONITOR audio output


The image displayed on the PDP is not synchronized with the The audio signal from the MONITOR connector is synchronized with the video output signal from
sound from the MONITOR audio output.
the MONITOR connector.
DIGITAL audio output
Playback of the signal from the DIGITAL audio output
connector is possible, but recording is not possible.

The video signal output from the DIGITAL connector is copy-protected.

The video output signal from the DIGITAL connector is not


synchronized with that from the MONITOR video output.

The digital audio output signal from the DIGITAL connector is synchronized with the video signal
that is currently displayed, and not with the MONITOR video output.

Miscellaneous
The no-signal off function is not activated.

The no-signal off function is effective only while a video signal is being input.

The no-operation off function is not activated.

The no-operation off function is effective only while a video signal is being input.

Power management does not function.

Power management is effective only while a signal is being input from a PC.

The AUTO SETUP function is not activated.

The AUTO SETUP function is effective only while a signal is being input from a PC.

The G-Link system is not activated.

Wrong connection of the cable to the SR connector or PC audio connector is suspected.

Control via the SR connector is not possible.

A failure in the G-Link system or wrong connection of the cable to the PC audio connector is suspected.

The audio signal from the PC is not output.

A failure in the G-Link system or wrong connection of the cable to the SR connector is suspected.

The picture-quality setting (AV Selection) is not stored.

The picture-quality setting is stored for each input. As the setting is changed when another input
is selected, the user may have a false idea that the setting is not stored.

The picture size changes arbitrary.

The Auto Size setting is set to ON (default is OFF).

The orbiter function for minimizing the effects of phosphor burn is activated. As ON/OFF of this
The display position of the screen slightly changes every time
function can only be changed on the Integrator menu, turning off of this function by a user is not
the unit is turned on.
possible.
The video signal to the S video connector is not displayed.

Although S video input is selected on the menu, the cable is connected via a component video
input connector whose function type is the same as S video input.

The video signal to the composite video connector is not


displayed.

Although the composite video input is selected on the menu, the cable is connected via a
component video connector or S video connector whose function type is the same as the
composite video input.

SUPPLEMENT: On the video setting for HDMI


There are three types of HDMI output formats: color difference 4:4:4, color difference 4:2:2, and RGB4:4:4.
(The proportions, such as 4:4:4 and 4:2:2, represent those of the amount of data for video signal components. For example, as for color difference 4:4:4, the
proportion of the amount of data as for Y, Cb, and Cr is 4:4:4.)
It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is
inappropriate, make the settings manually.
In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use
8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of
processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit colordifference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to
luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.

96

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU

PDP6070HD, PDP6071HD, PRO607PU

SYSTEM RESET THROUGH SERVICE MODE


After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off
TO TURN OFF TV GUIDE
In order to enter Service Mode, TV guide must be turned off
In order to do this procedure you must have and use the correct remote. The full function remote that
came with the set has a TV Guide Logo in a red box. This is the remote you should use.
NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.
Then:
1.
2.

press and release the TV Guide. TV guide will appear on the screen.
Navigate to the TV Guide tool bar and use the > button to select setup in the menu and press
and release the enter button
3. use the arrow down button to select default options
4. press and release the enter button and select general defaults
5. press and release the enter button (opens menu on lower left side)
6. use the arrow down button to select auto guide
7. use the > button to select off
8. use the arrow down button to select done
How to enter the Factory Mode by Remote
9. press and release the enter
control.
10. press and release the TV Guide button to turn the display off
Turn off the TV Guide feature
System Reset Using Service Mode:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Set unit to Standby Mode


Press and release the DISPLAY Button
Wait 4 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()
POWER Button

Enter Service Mode


Use the muting button to select initialize screen
While on the initialize screen
Use the down arrow button to select final setup
Press and release the enter button to select data reset
Use the > button on the remote to select yes
Press and hold the enter button until the screen goes black release enter button on remote.
Power the unit off using the remote control
Unplug the power cord from the media receiver to complete the reset
Plug in the media receiver; turn the system on and reset is complete.

Method Using Integrator mode:


When Replacing Main Assy in G-6 Media Receiver or G-7 panel
Press and release HOME MENU and POWER buttons in sequence on the remote control. Unit will power up
in INTERGRATORmode.
Hold the DISPLAY button on the remote until data reset or all reset appears then release button.
Press Right > button to select yes then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete

97

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU
u

Procedure of Changing Jumper Connector after replacing the Power Supply Unit
When replacing the Power Supply Unit, it is necessary to perform the following connector changes.
Otherwise the unit cannot work properly and the unit may be damaged.
Therefore perform these connector settings without fail when replacing the Power Supply Unit. ( before power on the unit)

Location of the jumper connector

2. Remove the jumper connector from connector


P10 and connect it to connector P11.

1. As for service parts, the Jumper connector is


connected at connector P10.

3. Connect the cable connector from power SW to P10.

98

Model
PDP427CMX
PDP507CMX
PDP607CMX
Block Diagrams
Operation LED's
Power-Down & Shut-Down Diagnosis

99

PDP427CMX, PDP507CMX
Block Diagram
SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901

PSUS

VH IC5V

Y SUB DRIVE ASSY

Scan IC
IC2902

+5V VSUS +16 5V

VH IC5V
PSUS
Scan IC
IC2903

MASK
BLOCK

VH IC5V

Y9

Scan IC
IC2904

Y12
Y8

VH

VOFS

VSUS Vprst

VH IC5V
VH DC/DC CONV
Scan IC
IC2905

+RESET
BLOCK

Vprst

PSUS

60V

OFFSET
BLOCK

Vprst Reg

VH IC5V

+16 5V

VOFS

VOFS
DC/DC
CONV

+5V VSUS +16 5V

Scan IC
IC2906
SB3
SB2

VSUS

IC5V
+5V

SA2

V+3VPT
TE1

+6 5V

VH IC5V

REGULATOR

SA3

Scan
Signal
Scan IC
IC2801

Drive Signal

MASK
BLOCK

VH

+16 5V

PSUS
+5V +16 5V

Y4

VH IC5V

+5V VSUS +16 5V

Scan IC
IC2803

TEMP1

Buffer

SENSOR ASSY

LOGIC
BLOCK

PSUS

VH IC5V

SDA

MM1522XU
SENSOR IC

RESONANCE
BLOCK

VH IC5V

BR24L02FJ
EEPROM IC
IC3651

+5V

Scan IC
IC2802

IC3652

SCL

DK MOD
(IC2107)

MASK
BLOCK

Y1

Scan IC
IC2804
VH IC5V
+16 5V

Scan IC
IC2805

SOFT D
BLOCK

VH IC5V
VH

+16 5V

IC5V
IC5V

IC5V

VF

SA1

IC5V/VF
DC/DC
CONV

Photo Coupler
BLOCK

SCAN A ASSY
(LOW SIDE)

Y2
5V

Scan Signal

Y3

60V

Y MAIN DRIVE ASSY

DD ASSY

CN305

CN307

CN311 CN309

H
E

CN104

+3.3V

IC303
+5.1 to +3.3V

+2.7V
IC305
+16.5 to +12V

+12V
Alarm
Detect

IC306
+12 to +10V

CN313

CN315

FAN (2)

AD1
CN1601

AD2
CN1602

50 ADDRESS L ASSY

IC301
STB3.3 to +7V

CN312

CN103

Receive

+7V

FAN (3)
IC101

CN101

+3.3

CN102

LVDS ASSY

IC302
+16.5V to 12V

+6V

RESONANCE
BLOCK
VDDLS6

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

RESONANCE
BLOCK
VDDLS4

V+8V

IC1601
LVDS
Receiver

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

RESONANCE
BLOCK
VDDLS5

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC
IC1656

DRIVER C
C1655

VADR5

CLKN/P IC1801
LVDS
Receiver

RESONANCE
BLOCK
VDDLS4

50 ADDRESS S ASSY

V+3V

AN/P BN/P
CN/P DN/P

AN/P BN/P
CN/P DN/P

CLKN/P

AD1
CN1801

AD2
CN1802

V+3V

V+8V

CN302 (P8)

CN306

+12V

CN301 (P5)

CN310

CN304 (P12)

Scan IC
IC2806

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R/G/B

DRIVER C
C1654

DRIVER IC
IC1653

DRIVER C
C1652

DRIVER IC
IC1855

DRIVER C
C1651

100

DRIVER C
C1854

DRIVER C
C1853

DRIVER IC
IC1852

DRIVER C
C1851

P1

SECONDARY
+16 5V
+6 5V

PRIMARY

POWER SUPPLY UNIT

Swi ching

T251

Q253

VSUS

P2
Q252

+16 5V

Switch ng

+6 5V

P7

RC101

VSUS CONT

+390V

Z901

P6

+60V

P5

+16 5V

P4

P8

+5 1V

P9

T281

Sw tching

+12V
STB3 3V
VSUS ADJ
PS PD
EXT PD
RELAY

T301

+16 5V +5V VSUS

Q301
Swi ching

PSUS
MASK
BLOCK

Q373

X7

Sw tching
STB5 1V
STB3 3V
35V

T121
Z121

X8

Sw tching

P12

X SUB DRIVE ASSY

P11

D123
+35V
+16 5V
+12V
+6 5V

+6 5V
12V
+16 5V

L371

PFC Q203
Q204

Z281

NEUTRAL

D121

VSUS
+16 5V

+60V
VF

+6 5V
+12V
STB3 3V

X6

+5V
+6 5V

REGULATOR

LIVE

102

P10

+16 5V

P3

15V
DC DC
CONV

Dr ve Signal

LOGIC
BLOCK

TEMP1

SCL,SDA

Dr ve Signal

RESONANCE
BLOCK

DRF

D11

V+8V

V+3V EEP

+5V

MASK
BLOCK

X1

D24

+16 5V +5V VSUS

X2
+16 5

DK MOD
(IC1104)

Dr ve Signal

PSUS

+12V

REG

RESET
BLOCK

Vsus AD
RELAY PD TRG B

VRN
DC DC
CONV

+16 5V

RELAY

V+3V D

PSUS

VRN
+16 5V +5V VSUS

AND

DC DC CONVERTER
V+1V D MODULE
D20

AXY1137

VH UV PD YDRIVE PD
YRESNC PD
YDD CHV PD
Vofs ADJ

MASK
BLOCK

D19

+12V

+5V +60V

PS PWDN
XSUSTN PD XDD CNV PD
RV
Ext P

SCL
SDA

PSUS

X MAIN DRIVE ASSY

X3

AND

DAC

SCAN
YSUS
Pulse
Width

OR

SQ SD

AND

STOP SQ
YPR U

ADRPD1

OR

MASK
PD MUTE

Note:

DRF

wire harness

MODULE UCOM
XSUS

FFC

M30620FCPGP
IC3151

V+8V

D15

PSIZE

D18

V+8V
UART
SW

V+8V

SUB FILD CONV


&
XY DRV SEQUENCE
PATTERN GEN

PEG239A-K

D17

LVDS

IC3401

AC SW

Theater
V+3VACTV

DIGITAL ASSY

INP_MUTE

LED R
LED B
MSEL
YOBI

RA, GA, BA

FlashMemory
IC3301

VD
HD

HD, VD, DCLK, DE

D12

V+3V D

AC INLET

H DET

UART

D16

LVDS
V+8V

D11

AD1
CN1801

AD2
CN1802

V+8V

RESONANCE
BLOCK
VDDLS5

VADR5

CLKN/P

RESONANCE
BLOCK
VDDLS4

V+5V

VADR4

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

V+8V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

RESONANCE
BLOCK
VDDLS6

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC
IC1855

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

CLKN/P IC1601
LVDS
Receiver

RESONANCE
BLOCK
VDDLS4

50 ADDRESS L ASSY

V+3V

AN/P BN/P
CN/P DN/P

IC1601
LVDS
Receiver

AD1
CN1601

AD2
CN1602

50 ADDRESS S ASSY

V+3V

AN/P BN/P
CN/P DN/P

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

V+60V

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R G/B

DRIVER IC
IC1854

DRIVER IC
IC1853

DRIVER C
C1852

DRIVER IC
IC1851

DRIVER C
C1656

101

DR VER IC
IC1655

DR VER IC
IC1654

DRIVER IC
IC1653

DRIVER IC
IC1652

DRIVER IC
IC1651

PDP427CMX, PDP507CMX

COMMSLOT ASSY

COMMSLOT IF ASSY

CN2001
RS-232C

IC2001

9p D-sub

IC2004

Transceiver

IC2005
IC2006
IC2007

6p mini-DIN

X2201
3.84MHz

JA2003
Combination out

CN2302

IC2002

232C

CN2303

JA2002
Combination in

IC2003

CN2004

CN2201

IC2201
Key scan
u-COM

CN2301

KEY ASSY

IC2301
SEL

6p mini-DIN

SW
CN9011

MAIN ASSY
IC7001
DVI
Receiver

CN7001
INPUT2
+7V

DVI

IC7003
5V to 3.3V

IC7006
7V to 5V
CN5002
INPUT1
15p D-sub

+5V

+5V
IC5602
LPF

IC5601
Video
SW

+3.3V
IC5002

+3.3V
IC5603
Sync SW

+5V
IC5004
Video SW

+5V
IC5605
Sync sep

LPF

+5V
IC5606
Buffer

+9V
CN5003
ANALOG
RGB OUT

IC5007
Buffer

15p D-sub

+5V
IC5008
Buffer

+3.3V
IC5604
SW

+5V
IC5905
LPF

+5V
IC5901
Video
SW

+3.3V
IC5005
SyncSW

+3.3V
IC5902
Sync SW

+3.3V
IC5001
Buffer

+3.3V
IC9504
BUF

IC6701
A/D
Converter

+5V
IC5903
Sync sep

LPF

+3.3V
IC5904
SW

IC6301
OE
+2.5V

CN5001

CN6301

CN6302

IC8002
2.5V to 1.5V

CN5301

+3.3V

CN4005
AV

CN4002

CN4003

D1

D3

VSIF ASSY

CN4006

PS

JA5371
INPUT1
Stereo mini

CN4001

D2

+12V

CN4004

JA5372
INPUT2
Stereo mini

100p Card edge connector

IC5308
Audio
SW

JA5373
OUTPUT

VIDEO Card

Stereo mini

Digital Video signal, CLK, Sync


TMDS, LVDS
Digital Audio signal
Analog Audio signal

Control signal
Analog Video signal
Sync signal
Power Supply

102

IC8003
3.3V to 1.5V
X8001
X8002

LED2 ASSY

SENB ASSY

SENC ASSY

SEND ASSY

IC1001

IC1101

IC1201

U2401
Remote Control Receiver
CN2401

D2402
LED

+3.3V
CN1001

D2401
Opt. Sense

+3.3V

+3.3V
CN1101

CN1201

TM
CN9501

+3.3V

IC9501
u-COM

D9003,
ALARM
Detect

IC6501
A/D
Converter

CN9007

DSP
Controll

+3.3V

+3.3V

CN9012

+3.3V

+2.5V

IC8105
OSD
IC8001
Digital signal
Processor

FAN
(1)

B
PM
C

PN1

PN2

J
E

CN8502
CN8501

+3.3V
IC8501
LVDS
Transmitter

AD2
F
G
+12V
IC3004
12V to 9V

AD1

+3.3V
IC8101~8104
SDRAM

AU

SCL,
SDL
CN3004

CN9001

Audio Control
(Mute, SCL, SDA, ALM)
L/R Audio Signal

CN3003

AUDIO ASSY

+9V
IC3001
Audio
Controller

#2, 27

+12V
IC5306
Audio Buffer

FB

CN9006

+7V
+7V
IC9502
7V to 5V

+3.3V

FA

CN9005

+7V
IC9503
7V to 3.3V

X9501
33.33MHz

PV

CN9004

+6V

CN9003

+12V

CN9008

Temp Sensor
(SDA, SCL)

+9V +12V

#11, 19

Mute

IC3002
Audio
Amplifier

DC detect
ALM

103

CN3001
Push
Terminal
SP OUT

To OVERALL BLOCK DIAGRAM (2/2)

CN9010

Block Diagram PDP607CMX


AC
INLET

P11

60 ADDRESS S ASSY
AD2

AD1

AD1
P10

AD2

FILTER
BLOCK

P3

POWER SW

60 ADDRESS L ASSY

607 SCAN B ASSY

VH
DCDC-CON

P5
P1

Y2

Y5

P7
OVER

POWER SUPPLY UNIT

Y
DK
MODULE

PSUS
SCAN
VH

IC2151
Y RESET
BLOCK

SCAN
IC2803

+12V

YSUS
PD

&
UNDER
VOL
DET

IC2103

SCAN
IC2906

SCAN
IC2801

VADR

Y
DK
MODULE

HOT
PLATE
(PSUS)

Y SUS MASK
Y SUS -B

PANEL
SENSOR
ASSY

Y SUS -D
Y PR-U

V+3V_EEP

LOGIC
BLOCK

Y SUS -U

Y OFFSET
BLOCK

Y3

CN2801

PHOTO
COUPLER

SCL,
SDA
TEMP1
VH_UV_PD,
YDRIVE_PD,
YRESNC_PD,
YDD_CNV_PD
IC5V_UV_PD

Y OFS

PHOTO
COUPLER

SCAN
IC2804

SCAN CONTROL
D10

Vofs_ADJ,
VYPRST_ADJ

Y8

SCAN
IC2805

SCAN
YSUS

DAC

STOP_SQ

Pulse
Width
V+3V_D

SCAN
IC2806

YPR-U

ADR_PD1

CN2803

VSUS

IC2302

Y SUS -G

CN2804

+6.5V

D24

CN2905

+16.5V

Y
MASK
MODULE

SCAN
IC2904

SCAN
IC2802

CN2805

+16.5V

IC2301

CN2901

SCAN
IC2903

SCAN
IC2905

CN2802

VOLTAGE
CONVERTER
BLOCK

Y
MASK
MODULE

TE1

CN2904

CN2903

SCAN
IC2902

PFC
BLOCK

RELAY

Y6

60Y DRIVE ASSY

Y4

VH

Y1

CN2902

SCAN
SCAN
IC2901

D17

PSUS

607 SCAN A ASSY


AD1

AD2

AD1

60 ADDRESS L ASSY

AD2

OR

60 ADDRESS S ASSY
OR

FAN(3)

CN315

D16
D5
V+3V_D

IC306
+12 to +7.8V

ALARM
Detect

CN313

LVDS

D6

CN310

CN304 (P12)

IC305
+16.5 to +12V

+12V

LED_R
LED_B
MSEL

LVDS ASSY

CN312

CN104

FAN(2)

+2.7V

CN101

+3.3

F
G

104

V+3V_D YOBI

D12
CN103

FAN(1)

V+3V_D

IC101
Receive

IC301
STB3.3 to +7V

CN102

+3.3V

CN302 (P8)

+7V

IC302
+16.5V to 12V

CN301 (P5)

CN306

+12V
+6V

CN305

CN307

CN311 CN309

To OVERALL BLOCK DIAGRAM (1/2)

V+3V_D

DD ASSY

P12

STB 3.3V

SUB
CONVERTER
BLOCK

+6.5V

SERIES
REG

+12V

DC/DC
CVT

+6.5V

DC/DC
CVT

+3.3V

P8

+16.5V

RESONANT
CONV.1
VOC CONV.
BLOCK

+12V
LVDS
RECEIVER
IC 1801

DK BLOCK

VOLTAGE
DOUBLER
STB 3.3V
+12V

60 ADDRESS L
ASSY

60 ADDRESS S
ASSY

RELAY

P4

PS_PD

LVDS
RECEIVER
IC 1601

DK BLOCK

AD1

AD2

AD1

AD2

EXT_PD

RESONANT
CONV.2
VS CONV.
BLOCK

PD_TRIG_B
VSUS

RESONANT
CONV.3
VA CONV.
BLOCK

P2

+16.5V
+6.5V

P6

VADR
+12V

X3

60X DRIVE ASSY

X2

VOLTAGE
CONVERTER
BLOCK

X
MASK
MODULE

D21

X5

60 DIGITAL ASSY

Vsus_ADJ

X
MASK
MODULE

RELAY, PD_TRG_B, AC_DET

V+3V_D

IC1205

AND
DRF_B

V+1V_D

RELAY KDD

DC-DC
CONVERTER
MODULE
AXY1137-

+12V

DRF

X
DK
MODULE

PS_PWDN

XSUS
PD
D9

XSUSTN_PD, XDD_CNV_PD
XDRIVE_PD
Ext_PD

IC1103
X
DK
MODULE

DET

OR

AND

SQ_SD

OVER
&
UNDER
VOL

AND

SCL,
SDA

HOT
PLATE

IC1203

+12V

IC1131

MASK
PD_MUTE
XSUS MASK

XSUS

MODULE UCOM

X1

ADR_PD5

DRF_B

XSUS_U

BLOCK

XSUS_D

X RESET
BLOCK

XSUS_B
XSUS_G
PHOTO
COUPLER XNR-D

M30620FCPGP
IC3151

LOGIC

D18

V+3V_D

X6
V+3V_D

SUB-FILD CONV.
&
XY DRV SEQUENCE
PATTERN GEN.

D19

UART
SW

LVDS

PEG122C-K

V+3V_D

AD1

H DET
V+3V_D

D7

HD, VD, DCLK, DE

THEATER

VD
HD

AD2

60 ADDRESS S ASSY

UART

V+3VACT

INP_MUTE

FLASH MEMORY
IC3301

RA, GA, BA

D8

IC3401

D11

105

AD1

AD2

60 ADDRESS L ASSY

PDP427CMX, PDP507CMX, PDP607CMX

Status

LED Lighting Pattern

Remarks

Red

Power OFF
(Indicator OFF)

Not lit

Power ON
(Indicator ON)

Green: Lit

Standby

Red: Lit

Green
Red
Green
Red
Green

Power Management

Power-Down

Shutdown

Green flashes at intervals


of 1000ms
Red flashes at intervals of 500ms
for 1 to n times with 2500ms of
pause between switching.
Green flashes at intervals of 500ms
for 1 to n times with 2500ms of
pause between switching.

No Backup Copy
(Panel)

Red lit, and green flashes


at intervals of 200ms

During Main microcomputer rewriting

Red flashes at intervals


of 300ms

During MD microcomputer rewriting


(During MOD)

Red flashes at intervals


of 100ms

During ASTRA
rewriting (During PNL)

Red and green flashes at


intervals of 100ms

Red

Red

500ms

Green
Red
Green

1000ms

1000ms

Green

500ms

500ms
(1 time)

2500ms
(n times)

(1 time)
500ms

(n times)

2500ms

Red
Green
Red
Green
Red
Green
Red
Green

200ms
300ms

300ms
300ms

300ms
300ms

100ms
100ms
100ms
100ms

106

300ms
300ms

300ms
300ms

300ms

300ms
300ms

300ms

Power Down (Blinking in Red)

Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

50 DIGITAL ASSY
DRF_B

D15 to D18
50 ADDRESS ASSY

D3501
to
D3502

OR

AD1

50X DRIVE ASSY

POWER SUPPLY UNIT

ADR_PD

D19

XDRIVE_PD
XDD_CNV_PD

X1

XSUSTN_PD

D20

D3151
to
D3162
OR

SCAN_PD

IC3155
PD
MUTE
Circuit

D21

P4

EXT_PD

PD

Relay
Control

PD_MUTE

SCN5V_PD

50Y DRIVE ASSY

YDRIVE_PD
YDD_CNV_PD

Y1

YSUSTN_PD

Protection
Circuit

PS_PD

IC3151
Module Microcomputer

PDP427CMX, PDP507CMX, PDP607CMX

107

PD_TRG_B

PDP427CMX, PDP507CMX, PDP607CMX


Prediction of failure symptoms when a PD (power-down) is generated
LED Flashing
Count

PD Circuit

Power supply PD

SCAN PD

Checkpoint
POWER SUPPLY Unit
50 SCAN A, B Assy

Failure in the POWER SUPPLY Unit


SCAN IC is damaged (short-circuiting between VH and GNDH)

50Y DRIVE Assy

Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power

50SCAN A, B Assy
4

Main Cause

IC5V PD
50Y DRIVE Assy

SCAN IC is damaged (short-circuiting between IC5V and GNDH)


Disconnection of the scan-bridge (15-pin) connector
Failure in the photo coupler
Abnormality in the IC5V DC/DC converter
Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
Abnormality in VC_15V DC/DC converter

Y-DRIVE PD

50Y DRIVE Assy

Y DCDC PD

50Y DRIVE Assy

Y SUS PD

50Y DRIVE Assy

Abnormality in the DK module


Abnormality in the control signal line

Address PD

50 ADDRESS Assy

Short-circuiting of Vadr
TCP damaged

X-DRIVE PD

50X DRIVE Assy

10

X DCDC PD

50X DRIVE Assy

11

X SUS PD

50X DRIVE Assy

Connectors disconnected between the DIGITAL and the X DRIVE Assys


Abnormality in the 16.5 V power
Abnormality in VC_15V power
Abnormality in VXNRST power
Abnormality in the DK module
Abnormality in the control signal line
Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy

How to distinguish which connector is disconnected


To which Assy the Connector
is Connected

Frequency of LED
Flashing

Screen Display

CN1001
CN1205
CN1204
CN1206

50 DIGITAL Assy
POWER SUPPLY Unit (ADR system power)
POWER SUPPLY Unit (drive system power)
50 ADDRESS Assy

11 (XDRIVE)

12 (X-SUS)
8 (ADR)

White (left half of the screen)

CN2001
CN2204
CN2206
CN2205

50 DIGITAL Assy
POWER SUPPLY Unit (drive system power)
POWER SUPPLY Unit (ADR system power)
50 ADDRESS Assy

3 (SCAN)
3 (SCAN)

8 (ADR)

White (right half of the screen)

CN2601

50 SCAN A, B Assy

4 (SCN-5V)

50 SCAN A, B Assy CN2801

50Y DRIVE Assy

4 (SCN-5V)

CN1602,
CN1802

50 DIGITAL Assy

8 (ADRS)

CN1601,
CN1801

50X DRIVE Assy,


50Y DRIVE Assy

8 (ADRS)

Assy

50X DRIVE Assy

50Y DRIVE Assy

50 ADDRESS
Assy

Connector

108

Shut Down (Blinking in Blue)

COMMSLOT
ASSY

DIGITAL ASSY

VCCDOWN2
Detect
D11

IIC Communication
Failure

Temp. Failure

SENB ASSY

COMMSLOT
IF ASSY

PSIZE

IC6701
A/D Converter

IC4002
TENP. SENSOR

IC3001
Audio
Controller

IC5306
Audio Buffer

AU

CN3004

SDA VS
SCL VS

CN4004

CN4006

IC6257
EEPROM

VCC-DOWN1
Detect

CN9001

IC6107
VIDEO SLOT IC1(Y/C)

FAN 3

DD ASSY

8
CN5301

IC6255
VIDEO SLOT IC1(CVBS)

FAN 2

CN312

VSIF ASSY

CN313

VIDEO SLOT 1/2 ASSY

IC6501
A/D Converter

CN307

SENSOR ASSY

CN311

IC3652
EEPROM

E_SCL
E_SDA

IC9501
u-COM

0
IC6301
VIDEO SIGNAL OE
(IC6)

FAN 1

CN9007

IC3156
EEPROM

CN9004

SCL
SDA

IC9508
EEPROM
IC3651
SENSOR

CN3651

TEMP

CN3151

TE1

CN9003

IC5304
Expand I/O

D24

IC1201

SEND ASSY

LVDS ASSY

4
RST2

CN1201

AD2

CN8502

IC3304
1.2V_RST_I

CN102

IC3151
MODULE
ucom

CN104

CN3001

IC3302
3.3V_RST_I

IC3157
DAC

IC1101

SENC ASSY

IC3303
AND

IC1001

CN1101

CN9010

CN2303

CN2302

SQ_SD

TXD_SQ
RXD_SQ
CLK_SQ
CE_SQ
BUSY_SQ

CN1001

IC3401
SQ IC

CN9501

IC3160
MONO
MULTI

MAIN ASSY

IC3002
Audio
Amplifier

AUDIO ASSY

PDP427CMX, PDP507CMX, PDP607CMX


109

PDP427CMX, PDP507CMX, PDP607CMX


Frequency of
LED Flashing

Log Indication in Factory Mode

Major Type

Detailed Type

MAIN

Communication error
Drive stop
SQ-IC
Busy
Incoherent version (hardware, software)
DIGITAL Assy EEPROM
PANEL SENSOR EEPROM
MD-IIC
DAC

RTRY
SQNO
BUSY
VER-HS
EEPROM
BACKUP
DAC

Abnormality in the
Sequence Processor

Failure in IIC
communication with the
module microcomputer

Abnormality in RST2
power decrease

RST2

High temperature of the


panel

TMP_NG

Short-circuiting of the
speakers

Failure in communication
with the module
microcomputer

TEMP1

CLK_SQ/TXD_SQ, etc.
Check if the video sync signal is input to IC3401.
BUSY_SQ
Check the model number of the DIGITAL Assy and the destination of the SEQIIC communication line of IC3156
IIC communication line of IC3652
IIC communication line of IC3157
Is the output voltage of the DC-DC converter low?
The 12 V power is not output.

Possible Defective
Part

Remarks

Ambient temperature
Abnormality in the panel temperature sensor

IC3151, IC3401
CN3001, IC3401
IC3401
IC3301, IC3401
IC3151, IC3156
IC3151, IC3652
IC3151, IC3157
AXY1137
POWER SUPPLY Unit
(AXY1135)

AWW1116 (IC3901)

SQ_IC communication not established


If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync.
If BUSY_SQ remains high, a shutdown is generated.
The written SQ_PROG is incoherent with data on the DIGITAL Assy.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.
Check if V + 12 V is started.

AMP IC

IC3002

AMP IC in failure
Note: Check the connections of the speakers. A wrong usage of speakers by
customers, such as extended time of short-circuiting of the speaker outputs or
use of speakers with impedance of 6 ohms or less, may have caused a failure
in the AMP IC.

MODULE UCOM BLOCK

IC3151

Failure in communication with the module microcomputer or the defective


surrounding circuitry is suspected. Check if the communication line
(TXD0/RXD0) is short-circuited or open.

MODULE UCOM BLOCK


AD2 connector

IC3151

If TEMP1 that is read by the module microcomputer is 75C or higher, a shutdown will be generated.
Check the connection with the SENSOR Assy.

Failure in writing in the module microcomputer

Check if cables are firmly connected.

Temperature sensor

Temperature sensor

MAIN

Failure in communication with the EEPROM

VIDEO SLOT

Failure in communication with the VIDEO SLOT IC1 (CVBS) IC6255

VIDEO SLOT

Failure in communication with the VIDEO SLOT IC1 (Y/C) IC6107

MAIN

Failure in communication with the A/D Main (A system)

IC6501

MAIN

Failure in communication with the A/D Sub (B system)

IC6701

MAIN

Failure in communication with the IC6

IC6301

Communication with the RGB signal switch failed. Possible causes are
disconnection of the IIC line (SCL Pin 166, SDA Pin 165), short-circuit, or
defective IC.

VIDEO SLOT

Failure in communication with the VIDEO SLOT EEPROM IC6257

Communication with the EEPROM that is mounted in the video slot failed.
Possible causes are disconnection of the IIC line (SCL Pin 6, SDA Pin 5),
short-circuit, or defective IC.

AUDIO

Failure in communication with the AUDIO CONTROL IC

IC3001

Communication with the audio control IC failed. Possible causes are disconnection
of the IIC line (SCL Pin 18, SDA Pin 17), short-circuit, or defective IC.

MAIN

Failure in communication with the extention I/O

IC5304

Communication with the extension I/O failed. Possible causes are disconnection
of the IIC line (SCL Pin 22, SDA Pin 23), short-circuit, or defective IC.

Not used

Failure in IIC
communication with the
main microcomputer

Checkpoint

SUB

The temperature sensors do not operate properly. Check if the cables from the
three temperature sensors are properly connected.
Communication with the EEPROM that backs up the latest settings of the main
microcomputer failed. Possible causes are disconnection of the IIC line (SCL
Pin 6, SDA Pin 5), short-circuit, or defective IC.

IC9508

Communication with the video decoder that is mounted in the video slot failed.
Possible causes are disconnection of the IIC line (SCL Pin 37, SDA Pin 36),
short-circuit, or defective IC.
Communication with the A/D converter failed. Possible causes are
disconnection of the IIC line (SCL Pin 119, SDA Pin 118), short-circuit, or
defective IC.

Not used

10

Abnormality in the fan

11

Abnormality in temperature

12

Not used

13

Abnormality in the power


supply voltage

14

Not used

15

VCC-DOWN1 detection
VCC-DOWN2 detection

VIDEO SLOT
COMM SLOT

FAN or MAIN Assy


or DD Assy

FAN

The fan is in failure. First check if a foreign object is caught in the fan. Then
check if the FAN cable is properly connected.
The temperature of the unit or the ambient temperature may be abnormally high.

As it is very difficult to identify the defective part, replacement of the Assy or the
power unit is required.

12 V circuit is in failure
13.5 V and 6.5 V circuits are in failure

110

Models
PDP4280HD
PDP5080HD
Block Diagrams
Quick Reference
Basic Service Mode
Operation LED Statuses
Shut-Down & Power-Down Diagnosis

111

PDP4280HD, PDP5080HD
Block Diagram
50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan Signal
Scan IC
IC2901

PSUS

VH IC5V

50 Y DRIVE ASSY

SB1
Scan IC
IC2902

Y5

VH
+5V

+6 5V

IC5V

VSUS +16 5V

VSUS

VH IC5V

REGULATOR

+16 5V

VADR

SUS
BLOCK

Y2

Scan IC
IC2903

RST-D
BLOCK

VH IC5V

Y4

VF S
VKNOFS4
+16 5

VF P VYPRST

Scan IC
IC2904
VH IC5V

KNOFS4
SOFT-G
BLOCK

PREST
BLOCK

VSNOFS
VKNOFS2
+16 5

Scan IC
IC2905

VF S

PSUS

SNOFS
KNOFS2
BLOCK

MSK-S

VH IC5V
VF S

VF S

VSUS

SUS
BLOCK

VH IC5V

+16 5V

+5V

Drive Signal

SUS
PreDrive

Scan Signal
Scan IC
IC2801

Drive Signal

Gate Signal

SUSOUT

L-MSK

H-MSK

Scan IC
IC2906

Drive Signal

PSUS

VF U

+16 5V

PSUS

VH IC5V

LOGIC
BLOCK

VYPRST
VSNOFS
VKNOFS1
VH

RESONANCE
BLOCK

Scan IC
IC2802

Y1

MAIN
DC/DC
CONV.

VSUS

50 DIGITAL ASSY

VH IC5V
VKNOFS2 VKNOFS4
VKNOFS3

+16 5 VKOFS1 VKOFS3

Scan IC
IC2803

+16 5V VF S VF U +16 5V IC5V VF P


VSUS

KNOFS1
KNOFS3
BLOCK

VH

+5V VADR

Scan Signal

Y6

PULL P

VH IC5V

Photo Coupler
BLOCK

P LL UP

V 3V D

RST SQ

VD

WE SQ
NP MU E

T D

REQ MD

MSEL

ODE

TEMP

E SD

BU Y
RX 1
C K1

IC 3151
MODULE UC OM
M30620F C SGP

D22

A D

+3V CTV

50 SCAN A ASSY
(LOW SIDE)

CT

RST

SENSOR
ASSY

C N 152
F L SH WR TE C ONC T

Scan IC
IC2806

C 3 05
R SET C
ST36 8U

TE1

R T2

V 3VE P

2
EPROM
Ba kup

VH IC5V

V+3V EP

E SDA
E SCL

C 33 2
RES T C
ST36 8U

365
SENSOR

EMP1

SA1

V+ VEEP

IC5V

Scan IC
IC2805

EEP

Y3

Y7

IC5V/VF
DC/DC
CONV.

C 3 56
EEP OM
BR2 L04 J

SUS
BLOCK

IC5V

Scan IC
IC2804

D24

+5V VADR

15V
DC/DC
CONV.

V+ VEEP

VH IC5V

RST MD

RS 2
PS PD

S E

SQ
O

A DRS PD

SC 5
PD
SCAN PD
YDD PD
YSUS PD

XDD PD
XSUS PD

PD MUTE

DRF B
REL Y

OR

V 3VACTV

PD T G B
PS PD
_
A C DET

E PRST

V US ADJ

DRF SW
DRF B

V+ 2V

D21

+3VA TV

AND

+3VA TV
OR

PD_MUTE

V+ VACTV

: Wire harness
: FFC

E PR T

V 3VACTV

C 3602
DD - C ONV
BD9302F P

V+ 2V

C 3601
8V REG
BA 0BC 0WF P

NV

NV

V+ V D

V 3VE P

V+ V D

O S

VKNO S4 ADJ
VOFS ADJ

O S

SCAN PD
YDD PD
Y S
DR PD
PSW2
SUS MUTE

XDD PD
XSUS PD

SUS MU E

D19

AN P BN P
CN P DN/P
CLKN/P

VDDLS6

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

AN P BN P
CN P DN P
CLKN/P

RESONANCE
BLOCK
VDDLS4

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

V+8V

VADR

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

RESONANCE
BLOCK
VDDLS5

DRIVER C

V+3V

IC1801
LVDS
Receiver

RESONANCE
BLOCK

VADR5

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC

AD2
CN1801

AD1
CN1802

V+3V

IC1601
LVDS
Receiver

V+8V

RESONANCE
BLOCK

AD2
CN1601

AD1
CN1602

50 ADDRESS L
ASSY

VDDLS4

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

50 ADDRESS S
ASSY

VADR

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC

DRIVER C

DRIVER IC

DRIVER IC

DRIVER IC

112

DRIVER IC

DRIVER C

DRIVER IC

DRIVER C

D20

PDP4280HD, PDP5080HD
POWER SUPPLY UNIT
P1

SECONDARY
+16 5V
+6 5V
VSUS

PRIMARY
Switching

T251

Q253

P2
Q252

+16 5V
+6 5V

TANSHI
IO6

Switching

P7

VSUS CONT

P6

+60V

P5

+16 5V

PFC Q203
Q204

T281
Z281

P4

VSUS ADJ
+12V
DRF SW B
DRF B
EXT PD
PD TRIG B
AC DET
M SW DET
PS PD

P8

Switching

AC INLET

+5 1V

P11

D123
+35V
+16 5V
+12V
+6 5V

RELAY

+6 5V
+12V
+16 5V

MAIN
M3

RC101

+390V
Z901

T301
Q301
Switching

XGA
POWER SW
ASSY

Q373

L371

Switching

P9

STB5 1V
STB3 3V
+35V

MAIN
M2

T121

Z152

Z121

P12

D131

Switching

US SW

D121

STB5 1V
+12V
STB3 3V

LIVE

for
Relay Drive

F101

RL102

P3

SW2

P10

50 X DRIVE ASSY

MAIN

VADR

M1
D11

VPOFS

VSUS

VF

X7
V+3 ACTV

R +

RB+
RB

RD+

RC
RC

RE+
RE

RCLK+
R LK

TXD MD

MSEL

RE

V 3V D

IC 3001
LVDS REC IEVER
BU8255KVT- K

15V
DC/DC
CONV.

+16.5V
+5V

+6.5V
VSUS +16.5V

REGULATOR

+16.5

RA 0 9

THEATER

X2

SUS
BLOCK

VSUS

TE

CT

C 31 9
UART SW
T 7W126F

XPRST
+16.5
+16.5V

PSUS

RA 0 9

T EATER

UA TRXD

AND

V+3 ACTV

SOFT-D
VSUS

+5V

RST
V 3V D

V 3V D

D23

DI

C PU

O F

ET

SQ

LOGIC
BLOCK

SQ

R D SQ

Gate Signal

Drive Signal

SUS
BLOCK

+16.5V

VF

X 302
102 M X TAL

UT1

B SY

Drive Signal

X1

V+ V D

MS

IC 3401
SEQUENC E PROC ESSOR.
PEG239A- K

C N3301
LASH WRITE C ONC T

V 3VA TV

U RTTX D
S IJ AG

SUS
PreDrive

PSUS

RESONANCE
BLOCK

+16.5

PSUS

OFFSET
BLOCK

C 3158
DAC 2
M62339F P

C 3157
DAC 1
M62334F P

C 3306
F lash ROM

A D LVDS 0 9

A D LVDS 0 9

A D LVDS 0 9

A D LVDS 0 9

S2

DR PD MSK

Drive Signal

C 3307
SRAM

DRS_PD
Gen

DJ

2 ADJ
DJ

V+ VACTV

VK OFS
VK OFS3

XK OFS2

CT

VO S ADJ

SQ _SD Gen

XK FS ADJ
VS S ADJ

VPOFS

VXKOFS1
VXKOFS2

OFFSET
Reg.

VSUS

OR

V+ VACTV

+5V VADR

X3

ADDRESS
L4
D18

ADDRESS ADDRESS ADDRESS


L3
L2
L1
D15

D16

D17

AD2
CN1801

AD1
CN1802
AN P BN P
CN P DN P
CLKN/P

V+8V

RESONANCE
BLOCK
VDDLS5

VADR5

V+3V

IC1801
LVDS
Receiver

RESONANCE
BLOCK
VDDLS4

VADR4

SUS
BLOCK

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

50 ADDRESS S
ASSY

RESONANCE
BLOCK
VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

RESONANCE
BLOCK
VDDLS6

VADR6

RESONANCE
BLOCK
VDDLS5

VADR5

V+3V

IC1601
LVDS
Receiver

V+8V

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC

AN P BN P
CN P DN/P
CLKN/P

VADR

VDDLS2

AD2
CN1601

AD1
CN1602

50 ADDRESS L
ASSY

RESONANCE
BLOCK
VDDLS4

VADR4

V+5V

RESONANCE
BLOCK
VDDLS3

VADR3

VADR

RESONANCE
BLOCK
VDDLS2

VADR2

RESONANCE
BLOCK
VDDLS1

VADR1

CLK / LE / HBLK / LBLK


R/G/B

DRIVER IC

DRIVER C

DRIVER IC

DRIVER IC

113

DRIVER IC

DRIVER C

DRIVER IC

DRIVER C

DRIVER IC

DRIVER IC

PDP4280HD, PDP5080HD
Quick Reference upon Service Visit 1
Notes, PD/SD diagnosis, and methods for various settings
Notes when visiting for service

PD/SD

1. Notes when disassembling/reassembling


1 Rear case

When attaching the HDMI connector after replacing the Main Assy,
secure the HDMI connector manually with a screwdriver, but not
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in
which case the screws cannot be untightened/tightened any more.

2. On parts replacement
1 How to discharge before replacing the Assys
A charge of significant voltage remains in the Plasma Panel even
after the power is turned off. Safely discharge the panel before
replacement of parts, in either manner indicated below:
A: Let the panel sit at least for 3 minutes after the power is turned off.
B: Turn the Large Signal System off before the power is turned off
then, after 1 minute, turn the power off.
For details, see "5.6.1 PANEL DRIVE POWER ON/OFF
FUNCTION".

2 On the settings after replacement of the Assys


Some boards need settings made after replacement of the Assys.
For details, see "8. EACH SETTING AND ADJUSTMENT".

3. On various settings
1 Setting in Factory mode
After a Mask indication into the panel is performed, be sure to
set the Mask setting to "OFF" then exit Factory mode.

How to locate several items on the Factory menu


{
[
"

} : Item on the Factory menu


] : Key on the remote control unit
" : Screen indication

1. Confirmation of accumulated power-on time and power-on


count
Select {INFORMATION} then {HOUR METER}.
(After entering Factory mode, press [] five times.)

2. Confirmation of the Power-down and Shutdown histories


1 Panel system
PD: Select {PANEL FACTORY} then {POWER DOWN}.
(After entering Factory mode, press [MUTING] once, press
[ENTER/SET], then press [] three times.)
SD: Select {PANEL FACTORY} then {SHUT DOWN}.
(After entering Factory mode, press [MUTING] once, press
[ENTER/SET], then press [] four times.)

2 MTB section
Select {INFORMATION} then {MAIN NG}.
(After entering Factory mode, press [] three times.)

3. How to display the Mask indication


1 Mask indication in the panel side
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}.
(After entering Factory mode, press [MUTING] once, press
[ENTER/SET], then press [] 8 times.)
2. Press [ENTER/SET], then select a Mask indication, using [] or [].

Panel section

2 Attaching screws for the HDMI connector

No. of LEDs
flashing
Red

MTB section

When reassembling the rear case, the screws must be tightened in a


specific order. Be careful not to tighten them in the wrong order forcibly.
For details, see "Rear Case" in "7. DISASSEMBLY".

Item

LED Display Information


 TRAP SW

Blue

SQ_LSI

Blue 1

Communication with the module IIC

Blue 2

DIGITAL-RST2

Blue 3

Panel high temperature

Blue 4

Audio/ Short-circuit SP terminal

Blue 5

Communication with the Module UCOM

Blue 6

Main 3-wire serial communication

Blue 7

Main IIC communication

Blue 8

Communication with the Main UCOM

Blue 9

FAN
Unit high temperature

Blue 10 This indication does not display all


Blue 11 LED patterns.

Digital Tuner communication

Blue 12 For details, please refer to 5.1.1 LED

MTB-RST2/RST4

Blue 13

Home Media Gallery

Blue 14

Main EEPROM

Blue 15

POWER

Red 2

SCAN

Red 3

SCN-5V

Red 4

Y-DRIVE

Red 5

Y-DCDC

Red 6

Y-SUS

Red 7

ADRS

Red 8

X-DRIVE

Red 9

X-DCDC

Red 10

X-SUS

Red 11

DIG-DCDC

Red 12

UNKNOWN

Red 15

 Rewriting software
 PD (2-15)
 SD (1-15)
 No backup

DISPLAY INFORMATION.

How to enter the Factory Mode by Remote


control.
Turn off the TV Guide feature
Set unit to Standby Mode
Press and release the DISPLAY Button
Wait 4 seconds
LEFT Button
()
UP Button
()
LEFT Button
() - Within 5 seconds
RIGHT Button ()
POWER Button

Adjustments and Settings after replacement of the


Assys (Procedures in Factory mode)
1. Digital Video Assy: Transfer of backup data

 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER/SET], press [] seven times, then
press [ENTER/SET].)
 Select {TRANSFER}, using [], then hold [ENTER/SET] pressed for at least 5
seconds.
 After transfer of backup data is completed, {ETC} is automatically selected, and the
LED on the front panel returns to normal lighting.

2. MAIN Assy: Execution of FINAL SETUP.

 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER/SET]. (After entering
Factory mode, press [MUTING] three times, then press [] four times.)
 Select "YES", using []. Then hold [ENTER/SET] pressed for at least 5 seconds.
 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
switch of the main unit off.

3. POWER SUPPLY Unit: Clearance of the accumulated power on count


and maximum temperature value
 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
mode, press [MUTING] once, press [ENTER/SET], press [] seven times, press
[ENTER/SET], then press [] six times.)
 Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected. Clear the maximum
temperature value (MAX TEMP) in the same manner.

4. Other Assys: Clearance of the maximum temperature value

 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
press [MUTING] once, press [ENTER], press [] seven times, press [ENTER/SET],
then press [] seven times.)
 Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected.

114

PDP4280HD, PDP5080HD
Quick Reference upon Service Visit 2
Mode transition and structure of layers in Service Factory mode
Mode transition in Service Factory mode
Up

To shift to another mode, press [MUTING].


To shift to another item in a specific mode,
press [i] or [j].
To shift to the next nested layer below for an
item with a "(+)" indication, press [ENTER/SET].
To return to the next nested layer above,
also press [ENTER/SET].

Down
INFORMATION mode
1. VERSION (1)
2. VERSION (2), (3)
3. MAIN NG
4. TEMPERATURE
5. HOUR METER
6. HDMI SIGNAL INFO 1
7. HDMI SIGNAL INFO 2
8. VDEC SIGNAL INFO 1
9. VDEC SIGNAL INFO 2
10. DTV TUNING STATUS 1, 2, 3
11. DTV TV-GUIDE BER
12. DEBUG INFO

INITIALIZE mode
1. SIDE MASK LEVEL
2. FINAL SETUP
3. Wide XGA AUTO

OPTION mode
1. EDID WRITE MODE
2. ANTENNA MODE
3. AFT
4. SYNC DET

PANEL FACTORY mode


1. PANEL INFORMATION
2. PANEL WORKS
3. POWER DOWN
4. SHUT DOWN
5. PANEL-1 ADJ
6. PANEL-2 ADJ
7. PANEL FUNCTION
8. ETC.
9. RASTER MASK SETUP
10. PATTEN MASK SETUP
11. COMBI MASK SETUP

Structure of Layers in Panel Factory Mode 1


1. PANEL INFORMATION
2. PANEL WORKS
3. POWER DOWN
4. SHUT DOWN
5. PANEL-1 ADJ (+)
1. VOL SUS
2. VOL OFFSET

8. VOL YNOFS4
9. RESET1ST_KSB
10. RESET2ND_KSB

23. YSTL_FMR_HZ
24. SUS FREQ

6. PANEL-2 ADJ (+)


1. R-HIGH
2. G-HIGH
3 .B-HIGH
4. R-LOW
5. G-LOW
6. B-LOW
7. ABL

Version indication of the panel


Indications of the accumulated power-on time, pulse-meter
count, and power-on count of the panel
Indication of the Power-down history
Indication of the Shutdown history

Settings required after replacement of the panel

Modification not required because these items


are basically for factory presetting
For AM noise prevention (Depending on the mode,
brightness of the screen changes.)
For confirmation of the result of the setting change,
the unit must be turned off then back on again.

Parameters for the WB adjustment of the panel, which are


required during adjustment after panel replacement

Setting of the power consumption. A setting table is


available for each vertical signal.

To "Structure of Layers in Panel Factory Mode 2"

Structure of Layers in Service Factory Mode


INFORMATION mode
1. VERSION (1)
2. VERSION (2)
3. VERSION (3)
4. MAIN NG
4-1. CLEAR
5. TEMPERATURE
6. HOUR METER
6-1. CLEAR
7. HDMI SIGNAL INFO 1
8. HDMI SIGNAL INFO 2
9. VDEC SIGNAL INFO 1
10. VDEC SIGNAL INFO 2
11. DTV TUNING STATUS 1
12. DTV TUNING STATUS 2
13. DTV TUNING STATUS 3
14. DTV TV-GUIDE BER
15. DEBUG INFO

The software versions for each microcomputer


The Flash memory versions for each device
The Flash memory versions for each device
The shutdown message ID/event times
(Going Clear mode by [ENTER/SET] key)
Select Yes by [l] key l pushing and hold [ENTER/SET] key
The temperature/FAN rotating status/Room Light Sensor
The HOUR METER/P-COUNT information
Select Yes by [l] key l pushing and hold [ENTER/SET] key
The information of HDMI information files
The information of HDMI information files
The signal information of VDEC
The signal information of VDEC
Detail information for DTV
Detail information for DTV
Detail information for DTV
For production line use
For factory use

PANEL FACTORY mode

Refer to [PANEL FACTORY MODE]

OPTION mode
1. EDID WRITE MODE
2. ANTENNA MODE
3. AFT
4. SYNC DET

For factory use


For production line use
For production line use
For technical analysis

INITIALIZE mode
1. SIDE MASK LEVEL
1-1. SIDE MASK LEVEL
2. FINAL SETUP
2-1. DATA RESET
3. HMG/HG SERVICE MODE
3-1. MODE SHIFT
4. Wide XGA AUTO

For factory use


Set to Factory default settings (it should perform after
replacing a MAIN Assy)
Information for a USB device is displayed
For technical analysis

Structure of Layers in Panel Factory Mode 2


7. PANEL FUNCTION (+)
1. R-LEVEL
2. G-LEVEL
3. B-LEVEL
4. ADDRESS L1
5. ADDRESS L2

11. ADDRESS U4
12. STK MODE
8. ETC (+)
1. BACKUP DATA
2. DIGITAL EEPROM
3. PD INFO.
4. SD INFO.
5. HR-MTR INFO.
6. PM/B1-B5
7. P COUNT INFO.
8. MAX TEMP.
9. RASTER MASK SETUP (+)
1. MASK OFF
2. RST MASK 01

26. RST MASK 25
10. PATTEN MASK SETUP (+)
1. MASK OFF
2. PTN MASK 01

50. PTN MASK 49
11. COMBI MASK SETUP (+)
1. MASK OFF
2. CMB MASK 01

18. CMB MASK 17

115

Items for use by engineers

For transferring backup data (after replacement of


the DIGITAL Assy)
To clear data of the digital video
For clearance of data for the corresponding items.
The clearing method is the same: Select "CLEAR",
using [l], then hold [ENTER/SET] pressed for at
least 5 seconds. After clearance is completed, {ETC}
is automatically selected.

For use while Raster Mask (full mask) is displayed.


Use [i] or [j] to select the type of mask.

For use while Pattern Mask is displayed. Use [i] or


[j] to select the type of mask.

For use while Combination Mask is displayed.


Use [i] or [j] to select the type of mask.

PDP4280HD, PDP5080HD

LED Pattern

POWER

State
B
R
OG

Standby power
management

B
R
OG

Power ON
(Screen ON)

B
R
OG

Shutdown

STANDBY

SLEEP

LED Pattern

AC OFF or Main
power switch OFF

Power-down

ON

B Once
R 500ms
OG
B 500ms
R Once
OG

Remarks

Twice

n times

2.5s

Once

Twice

n times

2.5s

Once
The LEDs flash only while the panel is
turned on.

No digital adjustment
B 200ms
data copied for
R
backup
OG
In the process of
B 100ms
rewriting the program
R
100ms
of the microcomputer OG
During factory
operation

Trap switch

B
R
OG
B
R
OG

During DTV Module


B 100ms
100ms
software downloading R
OG

Downloading of DTV
B
Module software is
R 500ms
finished normally.
OG
Downloading of DTV
B
Module software is
R
abnormally finished. OG 500ms
Sleep timer

500ms

500ms

500ms

500ms

500ms

500ms

500ms

500ms

B
R
OG

116

Power Down (Blinking in Red)


Note:
The figures  to  indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

DIGITAL ASSY
D15 to D18
D3501
to
D3502

ADDRESS ASSY
AD1

POWER SUPPLY UNIT

ADR PD

OR

X DRIVE ASSY

D19
XDRV PD
XDD PD

X1

XSUS PD

D20

D21

D3151
to
D3155,
D3162
OR

IC3155
PD
MUTE
Circuit

DRF SW
EXT PD

Protection
Circuit

YDRV PD
YDD PD

Y1

Relay
Control

PD MUTE B

SCAN PD
SCN5V PD

Y DRIVE ASSY

DRF SW

YSUS PD
PS PD

IC3151
Module Microcomputer
PD TRG B

PDP4280HD, PDP5080HD

117

PDP4280HD, PDP5080HD

Prediction of failure symptoms when a PD (power-down) is generated


Red LED Operating
Flashing
PD
Count

Defective Assy

PD Outline

Checkpoint

Possible Defective Part

Remarks

POWER SUPPLY Unit Failure in the POWER SUPPLY Unit


2

POWER

X SUS BLOCK

Q1219,Q1220,Q1221,
Q1222,Q1223,Q1224,Q1201

VSUS-PSUS and SUSOUTSUSGND are short-circuited.

Y DRIVE Assy

Y SUS BLOCK

Q2217,Q2218,Q2219,
Q2221,Q2222,Q2223

VSUS-SUSOUT and SUSOUTSUSGND are short-circuited.

SCAN Assy

SCAN IC

SCAN IC

X DRIVE Assy

X SUS BLOCK

Q1219,Q1220,Q1221,
Q1222,Q1223,Q1224,Q1201

VSUS-PSUS and SUSOUTSUSGND are short-circuited.

Y SUS BLOCK

Q2217,Q2218,Q2219,
Q2221,Q2222,Q2223

VSUS-SUSOUT and SUSOUTSUSGND are short-circuited.

VH DC/DC converter

IC2601,D2604

X DRIVE Assy
VSUS UVP

VH UVP
3

SCAN
Y DRIVE Assy

DIGITAL Assy
SCAN Assy
4

Connectors
disconnection
detection
IC5V UVP

CN2001,CN2301
CN3506
SCAN IC
IC5V DC/DC

SCN-5V
Y DRIVE Assy

Connectors
disconnection detection

Y DRIVE Assy

Connectors
disconnection detection

Y-DCDC
DIGITAL Assy

CN2501,CN2502

Q2554,D2558

CN2001
CN3506
Y MSK BLOCK

Q2320,Q2321,Q2322,Q2323,
Q2324,Q2325,Q2330,Q2332,
Q2334

VNOFS DC/DC

D2606,Q2710,Q2711

Vprst UVP

YPRST Regulator

D2602,Q2604,R2610

15VDD UVP

15VDC/DC

Q2572

Y MSK BLOCK

Q2320,Q2321,Q2322,Q2323,
Q2324,Q2325,Q2330,Q2332,
Q2334

VKOFS1_2 Regulator

Q2705,Q2702

Y MSK BLOCK

Q2320,Q2321,Q2322,Q2323,
Q2324,Q2325,Q2330,Q2332,
Q2334

VKOFS3 Regulator

Q2706,Q2703

Y MSK BLOCK

Q2320,Q2321,Q2322,Q2323,
Q2324,Q2325,Q2330,Q2332,
Q2334

VKOFS4 Regulator

Q2707,Q2704

Y RESONANCE BLOCK

Q2106,Q2107,Q2108,Q2110,Q2112,
D2104,D2105,D2108,D2109

VNOFS UVP

VKOFS1_2 UVP
6

Y-DCDC

Y DRIVE Assy

VKOFS3 UVP

VKOFS4 UVP

Y-SUS

Y DRIVE Assy

Center electric potential


detection PD

Vadr LVP

ADDRESS RESONACE BLOCK

ADDRESS Assy
8

ADRS

X DRIVE Assy

Connectors
disconnection
detection

Y DRIVE Assy
X DRIVE Assy
9

XDRIVE
DIGITAL Assy

Between ADR_B and Vadr is


short- circuited.
Each resonance block unit.

C1711,C1911,(R1714 to R1719,R1914 to R1918,R1735,R1745,R1755,


R1765,R1775,R1785,R1935,R1945,R1955,R1965,R1975,D1731,D1741,
D1751,D1761,D1771,D1781,D1931,D1941,D1951,D1961,D1971)

ADR_B capacitor is short-circuited.

CN2302,CN2303,CN2304

Connectors
disconnection detection

CN1201

CN3505

X SUS BLOCK
15VDD UVP
10

X-DCDC

X DRIVE Assy
VXKOFS1 UVP

VXKOFS2 UVP
11

X-SUS

X DRIVE Assy

Center electric potential


detection PD

L1201,R1217

15VDC/DC

Q1402

VXKOFS1 Regulator

Q1403,Q1404,IC1401

X OFFSET BLOCK

Q1301,Q1303

VXKOFS2 Regulator

Q1405,Q1406,IC1402

X OFFSET BLOCK

Q1302,Q1304

X RESONANCE BLOCK

Q1108,Q1109,Q1110,Q1112,
D1106,D1107,D1110,D1111

UVP: Under Voltage Protect , OVP: Over Voltage Protect

118

LMSK is short-circuited.

Q1731,Q1741,Q1751,Q1761,Q1771,Q1781,Q1931,Q1941,Q1951,
Q1961,Q1971,(D1731,D1741,D1751,D1761,D1771,D1781,D1931,
D1941,D1951,D1961,D1971,R1714 to R1719,R1914 to R1918)

CN1202,CN1203

CN1001

LMSK is short-circuited.

Vadr is short-circuited (TCP,etc.).


Each TCP unit.

CN3501 to CN3504

Connectors
disconnection
detection

LMSK is short-circuited.

IC1651 to IC1656, IC1851 to IC1855

CN1601, CN1602, CN1801, CN1802


DIGITAL Assy

LMSK is short-circuited.

Shut Down (Blinking in Blue)


PDP4280HD, PDP5080HD

Note : The figures  to  indicate the number of times the


LED flashes when shut-down occurs in the corresponding
route.

DIGITAL ASSY

MAIN ASSY
I2C
IC5201
HDMI_RX
UART
3-wire serial
Abnormal notice line
Monitor line
SCL_MB
Others
SDA_M

IC4801
VDEC

IC8401
EMMA2 ucom

IC8404
EEPROM

15

8
2 >1
SW

SCL_MA
SDA_M

12

12

12
8
IC6001
MPX

TXD_DT
RXD_DT

IC6401
BCM7038

IC6301
BCM3517

12
IC7302
POD Interface

IC4601
AV SW

IC4701
RGB SW

IC8001
ARIA

FU3601
12V_FUSE

1
IC5001
ADC

U6001
A-FE

MODULE ucom
IC3302

SCL_AV
SDA_AV

3
6

M1

A_NG_B

5
7

IC8301
IF ucom

TXD_IF
RXD_IF
CLK_IF
BUSY_IF
CE_IF
REQ_IF

V+3_3V_D4

13

EMG_USB

E_SCL
E_SDA

TEMP

D24

IC4403
3chDC-

13
RST4
TEMP2

V+12V

10
FAN NG
M4

119

TE1

EMG_DDC
IC3652
EEPROM

IC8406
AND-Gate

V+6_5V

IC3651
SENSOR
V+5_1V

SENSOR ASSY

IC3157
DAC1
IC3158
DAC2

IC8406
AND-Gate

RST2

M6

11

USB
Power
OVP
Block

IC3303
AND

D11

SCL
SDA

ANT_POW_DE

3.3V_RST_IC

MODEL

OTW

3.3V_DDCON

RST2

TXD_MD
RXD_MD
REQ_MD

M8

FAN

IC3602

IC3151

SCL_AV5
SDA_AV5

TH9091
Temp. sensor

SQ_NON

IC6903
EEPROM

IC9101
MSP

IC9201
D-Amp

IC3160
MONO
MULTI

PSIZE

TANSHI ASSY

IO4

IC7001
TV-G slicer

5V 3.3V
Converter

IO3

TXD_IC3
RXD_IC3
REQ_IC3

STOP_SQ
IC3401
SQ_ASIC

12

U6101
AD-FE

TXD_SQ
RXD_SQ
CLK_SQ
CE_SQ
BUSY_SQ

IC3156
EEPROM

Scan IC Troubleshooting
Blue Glue Removal
IC Removal

120

SERVICE KNOWHOW
Date:
MODEL No.

Sep.14, 2004

No.:

SKD04003

( 1/3 )

MODEL No.
See to following page

SUBJECT

How to remove the coating of SCAN IC.

[ Required equipment ]
tweezers ( Curved Tip Tweezers are better than stright ones. )
cutting pliers

[ Procedure ]

1. Peel the coating a little at the place of lower left corner


of SCAN IC which has rather more coating.
(Please be careful not to damage the pattern.)

2. Make a notch at the peeled coating.

PIONEER CORPORATION
Memo:
K.MATSUMURA ,MANAGER
DP
Technical Support Group
Service Support Division

Classify:

122

SY61

( 2/3)

3. Pick up the peeled coating by tweezers, and wind them around the point of the tweezers
while rotating tweezers.

4. Peel off the coating while rotating tweezers along the SCAN IC.

5. All the coating around SCAN IC is peeled off, the work is end.
If you rotate tweezers as close as SCAN IC, the work goes well.

123

How to replace the SCAN ICs

There are two possiblities:


- with a nozzle type soldering station
- with the CHIPQUICK SMD1 removal kit

Work ESD safe

With nozzle type desoldering station

Remove IC and clean PCB.


Check PCB for damaged
patterns and short-circuits.

Heat up all pins with


the nozzle.When solder reflows
remove IC with pick up tool

Add solder to all pins


of the defective SCAN IC

Mount the right type


of nozzle

Once the IC is positioned,


tip it diagonal so it cannot
move anymore
(Solder two opposite corners)

124

Solder all pins and check


very carefully for dry joints
or short circuits

With Chipquick
Another way to remove SMDs is with a special solder made by Chip Quik.The solder is an alloy of tin, lead, indium,
and bismuth. Bismuth has a very low thermal conductivity. If it is mixed with tin, the melting point is reduced to 65C.
and so it becomes difficult to damage the PCB . Another advantage is that there is no additional desolder equipment
required.
It can be ordered with part number SMD1. This package contains chipquick flux , chipquick solder and alcohol
pads.
2

Apply flux to all pins of the


defective SCAN IC

Move the excess with the solder


iron to an unused section of the
PCB. Remove after it's cooled
down.

Adjust the temperature of the


solder iron to +/- 200C and
melt CHIPQUICK alloy
uniformly on all pins.

Maintain the alloy in molten


state and remove the SCAN IC
with a pick - up tool.

Clean site with swab


dipped in flux while
applying heat.

PCB is ready to mount the new


SCAN IC.

125

At room temperature, clean the


residue with alcohol pad.

Parts List
G3 to G8
Note: This is a basic field
use parts list. Always check
with Pioneer Parts Department
to ensure correct part numbers.

126

3rd generation 43" PLASMA


Quick Reference Chart
PDP-433CMX
PRO800HD
Power Supply Module
(3) New Scan IC S/N
Service Panel Assy
Digital Video Assy
Y Drive Assy
X Drive Assy.
(ADR)Resonance Assy
Sub Address A Assy
Sub Address B Assy
RGB Assy
I/O Assy
MR Interface Assy
Audio Amp Assy
MX Audio Assy

FAN Motor
Thermal Sensor Assy
(MX) LED Assy
Control Assy
IR Assy
(Side/Front) Key Assy
Key Connector Assy
Video Card
Slot Connector Assy
Front Case Assy
Hex Hole Bolt
AC cord
Protect Panel Assy
Display Stand
Remote Control
System Cable (PDP-R03U)
Power Cord (PDP-R03U)
Service Manual
Owner's Manual

(2) AXY1056 or (7) 59


(7)AXX1064 (2201-15940)
(7) must check
5011
(2,3) AWU1069
(3) AWV1941, 80 or 71
(4) AWZ6683 or 6748
(4) AWV1930 or 85
(6) AWZ6682 or 6751
AWZ6692
AWZ6693
AWZ6697
AWZ6744 (after # 4721)
AWZ6631
N/A
N/A
AWZ6644
AXM1040
AWZ6639, 96
AWZ6642
AWZ6633
AWZ6643
AWZ6637
AWZ6695
AWV1906/07**
AWZ6634
AMB2712
SMZ80H400FZB
ADG1178
AMR3303
AMR3264
AXD1459/66
N/A
N/A
ARP3123/3127 & 3155
ARD1049, 52/ARB1548

PDP-4300

PRO800HDI

PDP-433PU

(7) AXY1059
(0-3480)

' must check

(7) AXY1059

(2) AXY1056 or (7) 59


' (2761-10130)

ALL
AWU1069
AWV1971
AWZ6748
AWV1985
AWZ6751
AWZ6692
AWZ6693

ALL
AWU1069
AWV2071

3811
(2,3) AWU1069
(3) AWV1929, 41, 80 or 71
(4) AWZ6683, 6708 or 49
(4) AWV1930 or 85
(6) AWZ6682 or 6751

AWZ6744

AWZ6837

N/A

AWZ6631
N/A
N/A
AWZ6644
AXM1040
AWZ6696
AWZ6642
AWZ6633
AWZ6643
AWZ6637
AWZ6695
AWV1907
AWZ6634
AMB2762
N/A

AWZ6801
N/A
N/A

N/A
AWZ6699* (1637)
AWZ6687
N/A
N/A
AWZ6660
AWZ6655
N/A
AWZ6658
AWZ6656
AWZ6657
N/A
N/A
AMB2725
N/A

'

'

AMR3303
N/A
AXD1466
N/A
N/A
ARP3155/62***
ARB1551

'
'
'
'
'

'
'
'
'
'
'
'
'
AWV2064

'

AMB2809
N/A
ADG1208

'
'

AXD1459
N/A
N/A
ARP3186
ARB1560

'
'

'
'

PDK-TS01
RRMCG1679CESA
QCNW-6117CEZZ
QACCDA007WJPZ
ARP3111 & 3143
TINS-7552CEZZ

(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced.
(3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP.
(4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust.
(5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both.
(6) See bulletin SI-D03033. Improved caps and added insulator.

(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial #
indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board.
** AWV1907 for PRO & 4300. Will need Torx Driver #T10H to remove from PRO.
***ARP3162 has AWV1907 schematic.

127

3rd generation 50" PLASMA


Quick Reference Chart

Power Supply Module


(3) New Scan IC S/N
Service Panel Assy
Digital Video Assy
Y Drive Assy
X Drive Assy.
(ADR)Resonance Assy
Sub Address A Assy
Sub Address B Assy
V Mid Clamp Assy
RGB Assy
I/O Assy
MR Interface Assy
Audio Amp Assy
MX Audio Assy

FAN Motor
SP Out R Assy
SP Out L Assy
(MX) LED Assy
Control Assy
IR Assy
(Side/Front) Key Assy
Key Connector Assy
Thermal Sensor Assy
Video Card
Slot Connector Assy
Front Case Assy
AC cord
Protect Panel Assy
Display Stand
Remote Control
System Cable (PDP-R03U)
Power Cord (PDP-R03U)
Service Manual
Owner's Manual

PDP-503CMX
PRO1000HD

PRO1000HDI

PDP-503PU

(1,2) AXY1053, 55 or 59
(7)AXX1064 (8541-35690)
(7) must check
9991
(2,3) AWU1068
(8) AWU1110

AXY1059
(7) AXX1064, must check

(1,2) AXY1053, 55 or 59
(7) AXX1064 (2431-12680)

ALL
AWU1068
(8) AWU1110

(3) AWV1903 or 70,79

AWV2072

(4) AWZ6645 or 6745


(4) AWV1901 or 84
(5, 6) AWZ6630, 91 or 6750
(5) AWZ6646 or 89
(5) AWZ6647 or 90
(1) AWV1934
AWZ6632
AWZ6744 (after # 10891)
AWZ6631
N/A
N/A
AWZ6644
AXM1040
AWZ6636, 6706
AWZ6635, 6705
AWZ6642
AWZ6633
AWZ6643
AWZ6637
AWZ6638, 6695
AWZ6639, 96
AWV1906, 07**
AWZ6634
AMB2698
ADG1178, 1208
AMR3266, 3304
AMR3264, N/A
AXD1459, 66
N/A
N/A
ARP3093/3101 & 3150
ARD1042, 52/ARB1544

AWV6745
AWV1984
AWZ6750
AWZ6689
AWZ6690
N/A

3051
(2,3,9) AWU1068
(8,9) AWU1110
(3) AWV1903 or 70,79
(9)AWV2029
(4) AWZ6645, 6707 OR 46
(4) AWV1901 or 84
(6) AWZ6691or 6750
AWZ6689
AWZ6690
(1) AWV1934

AWZ6744

N/A

'

N/A
AWZ6699* (1621)
AWZ6687
N/A
N/A
N/A
N/A
AWZ6655
N/A
AWZ6658
AWZ6656
AWZ6657
AWZ6660
N/A
N/A
AMB2722
ADG1178, 1208
AMR3304
PDK-TS01
RRMCG1679CESA
QCNW-6117CEZZ
QACCDA007WJPZ
ARP3107 & 3141
TINS-7552CEZZ

N/A
N/A

'
'
AWZ6706
AWZ6705

'
'
'
'

AWZ6695
AWZ6696
AWV2064

'
AMB2805
ADG1208
AMR3304
N/A
AXD1459
N/A
N/A
ARP3150/87
ARB1560

(1) See bulletin SI-D02012. Vmid moved to supply. If replacing AXY1053 with AXY1055 or 59, use exsisting Vmid.
(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced.
(3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP.
(4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust.
(5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both.
(6) See bulletin SI-D03033. Improved caps and added insulator.

(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial #
indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
(8) See bulletin SP-D04014. Must adjust Vofs when using AWU1110.
(9) If 1st number of serial is 2, special panel used. If replacing panel, also replace digital video.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board.
** Will need Torx Driver #T10H to remove.
ARP3162 has AWV1907 schematic.

128

4th generation 2 piece PLASMA


Quick Reference Chart

PRO504PU

PDP504PU

PRO434PU

PDP434PU

AWU1080, 1108 (1)

AWU1079, 1109 (1)

AN16003A

SN755864APZP

Y Drive Assy

AXY1068
AWV2018, 70
or AWV2110
AWV2035, 68
AWV2144, 47

AWV2022, 66

X Drive Assy.

AWZ6808

AWZ6794, 6840

Panel IF Assy.

AWZ6768

Audio Amp Assy

AWZ6834

Panel Sensor Assy.

AWZ6795

Panel LED Assy

AWZ6787

Panel Key Assy

AWZ6788

Key Control Assy

AWZ6789

Panel IR Assy

AWZ6790

HD SP Terminal

AWZ6792

Front Case Assy

AMB2804

AMB2763

AMB2783

AMB2779

SMZ80H400FZB

AC cord

ADG1215

Protect Panel Assy

AMR3348

AMR3385

AMR3345

AMR3383

Remote Control

AXD1484

AXD1478

AXD1484

AXD1478

System Cable (white/black) ADF1021 or 7, 9

Service Manual

ARP3176

ARP3174

Owner's Manual

ARB1556

ARE1367

ARB1556

ARE1367

Service Panel Assy


Scan IC
Power Supply Module
Digital Video Assy

Hex Hole Bolt

(1) Adjustment varies depending on digital video. SI pending.

129

4th generation 43" PLASMA


Quick Reference Chart

PDP434CMX

Service Panel Assy


Scan IC
Power Supply Module
Digital Video Assy
Y Drive Assy
X Drive Assy.

AWU1094
AWU1109
SN755864APZP
AXY1083
AWV2100 or 84***
AWV2022, 66
AWZ6840

PDP4304
PDP4314

PRO810HD

PRO810HD/1

PDP-434CMX/1

PDP4304/1
PDP4314/1

AWU1109

'

AWU1115

'

'

'
'

SN755866PZP

'
'

'
'
'
'
'

'
'
'
'
'

'
'
'
'
'

AWZ6962

AWZ6894

AWZ6967
AWZ6971

AWV2100

AV I/O Assy

AWZ6894

AWZ6967
AWZ6971

Audio Amp Assy


RGB Assy

AWZ6848
AWZ6960

AWZ6961

FAN Motor
Panel Sensor Assy.
LED OPT Assy
Side/Front Key Assy
Key Control Assy
IR Receive Assy
Comm Slot Assy
Comm Slot I/F

AXM1044
AWZ6795
AWZ6957
AWZ6852
AWZ6853
AWZ6855
AWZ6849
AWZ6850

Video Card
Video Slot I/F Assy
Front Case Assy

'

'
'
'
'
'

'
'
AWZ6966
AWZ6970
AWZ6969

AWZ6852
AWZ6965

'

'

AWZ6968
AWZ6964

AWZ6963

AWV2097*
AWV2098*
AWZ6851

AWV2159**

AWV2158**

'

'

AMB2790

AMB2846
AMB2847

AMB2845

'
'
'

'
'
'
ANB1876
ANB1877
ANB1875
ANB1876
N/A

Hex Hole Bolt


AC cord
Protect Panel Assy
Frame L
Frame R
Frame U
Frame D
Display Stand

AMR3345
N/A
N/A
N/A
N/A
AMR3264

Remote Control

AXD1486

N/A
N/A
N/A
N/A
N/A
AXD1496
AXD1497

Service Manual
Owner's Manual

ARP3198
ARD1055

ARP3221
ARE1386

'
'

'

*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)

**Will need Torx Driver #T10H to remove


***For panels with narrow margin.

130

'
AWV2169
AWV2078
AWZ6865

'
'

'

'

AWZ6993

AWZ6992

AWZ6993

'

'
'

'
'

AWZ6957

AWZ6966
AWZ6970
AWZ6969

AWZ6872

'
'
'
'
'
'
'
'

'
AWZ6981

'

'

AWZ6849
AWZ6980

AWZ6968
AWZ6964

AWV2097*
AWV2098*

AWV2159**

'

'

AMB2790

AMB2846
AMB2847

'
'
'

'
'
'

N/A

N/A
N/A
N/A
N/A
AMR3264

AXD1496

'

AXD1486

N/A
N/A
N/A
N/A
N/A
AXD1496
AXD1497

ARP3219
ARE1385

ARP3248
ARE1385

ARP3241
ARD1055

ARP3250
ARE1386

'
'
'
'
'
'
'
'

4th generation 50" PLASMA


Quick Reference Chart

PDP-504CMX

Service Panel Assy


Scan IC
Power Supply Module
Digital Video Assy
Y Drive Assy
X Drive Assy.

PDP-5004
PDP-5014

AWU1095
AWU1108

AWU1108

AN16003A
AXY1083,1106

D
D

AWV2100 or 84***
AWV2035, 68
AWV2144, 47

AWV2100
AWV2144
AWV2147

PRO1010HD PRO1010HD/1

PDP-504CMX/1 PDP-5004/1
PDP505CMX PDP-5014/1

AWV2169

D
AWU1097
D
D
D
AWV2248

AWV2082

AWZ6877

AWZ6847
AWW1062

AWZ6967
AWZ6971

D
D
D
D

AWU1114
AN16021AA

D
D
D
D
D

AWZ6808

AWZ6959

AV I/O Assy

AWZ6847

AWZ6967
AWZ6971

AWZ6962

Audio Amp Assy

AWZ6848

AWZ6993

AWZ6992
AWW1064

AWZ6993

RGB Assy
FAN Motor
Panel Sensor Assy.
LED OPT Assy
Side/Front Key Assy
Key Control Assy
IR Receive Assy
Comm Slot Assy
Comm Slot I/F

AWZ6883 AWZ6960

AWZ6961

AXM1044
AWZ6795
AWZ6854
AWZ6852
AWZ6853
AWZ6855
AWZ6849
AWZ6850
AWV2097*
AWV2098*

D
D

D
D
D
D

D
AWZ6872

D
D
D
D
D
D

D
D
AWZ6957

D
D
D

AWZ6966
AWZ6970
AWZ6969

AWZ6852
AWZ6965

AWZ6968
AWZ6964

AWZ6963

AWV2159**

AWV2158**

AWZ6851

AMB2788

AMB2843
AMB2844

AMB2842

SMZ80H400FZB
ADG1215

D
D

D
D

Protect Panel Assy


Frame L
Frame R
Frame U
Frame D
Display Stand

AMR3348
N/A
N/A
N/A
N/A
AMR3264

D
ANB1872
ANB1873
ANB1871
ANB1874
N/A

N/A

Remote Control

AXD1486

N/A
N/A
N/A
N/A
N/A
AXD1496
AXD1497

N/A
N/A
N/A
N/A
N/A
AMR3264

AXD1496

AXD1486

Service Manual

ARP3191

ARP3221

ARP3219

ARP3248

ARP3241
ARP3305

ARP3250

Owner's Manual

ARD1055

ARE1386

ARE1385

ARE1385

ARD1055
ARD1059

ARE1386

Video Card
Video Slot I/F Assy
Front Case Assy
Hex Hole Bolt
AC cord

*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)

**Will need Torx Driver #T10H to remove


***For panels with narrow margin.

131

D
D
D
D
D
D
D
D
D
D

D
AWZ6981
AWZ6989
AWZ6849
AWZ6980
AWV2097*
AWV2098*

AWZ6970
AWZ6969

D
AWZ6968
AWZ6964
AWV2159**

AMB2788
AMB2878

AMB2843
AMB2844

D
D
D

D
D
D
N/A
N/A
N/A
N/A
N/A
AXD1496
AXD1497

5th generation PLASMA


Quick Reference Chart

PDP4350SX

PDP5050SX

PDP505PU

PRO505PU

Start of serial #

xxSS

xxPM

PRO435PU

PDP435PU

AWU1126

AWU1131

AWU1097

AWU1096

Power Supply Module

AXY1085, 1107*

Digital Video Assy

AWV2181

AWV2074, 2180 or
2235**

SN755866PZP

AN16021AA

SN755866PZP

Y Drive Assy

AWV2179

AWV2082

AWV2198
D ***

AWV2078

X Drive Assy.

AWZ6991

AWZ6877

AWW1003
D ***

AWZ6865

Panel IF Assy.

N/A

N/A

AWZ6841

Audio Amp Assy

AWW1005

AWZ6863

TUNER BOARD ASSY

AWE1303

N/A

N/A

N/A

N/A

N/A

MAIN BOARD ASSY

AWV2183

N/A

N/A

N/A

N/A

N/A

AV BOARD ASSY

AWW1007

N/A

N/A

N/A

N/A

N/A

MR POWER SUPPLY UNIT

AXY1091

N/A

N/A

N/A

N/A

N/A

AMB2859

AMB2860

AMB2836

AMB2835

AC cord

ADG1215

Remote Control

AXD1502

AXD1490

AXD1489

AXD1490

AXD1489

System Cable (white/black)

N/A

N/A

ADF1027, 9 or 1

Service Manual

ARP3261

ARP3214

Owner's Manual

ARE1394

ARE1561

Service Panel Assy

Scan IC

Front Case Assy

* Lead-free solder.

** Buzz reduced (must adjust 50"). May update with PC.

132

D & 3264

D & 3258

ARE1379

ARP3211
ARE1561

& 3257, 63
ARE1379

Pioneer 42" & 61" Plasma parts & board assy interchageability list

SCAN MODULES

X,Y

VIDEO
PROCESSING
ASSY

PANEL DIGITAL
ASSY

Power Unit
Power SMPS
Digital video assy

9S899843 (05C-33)
9S899844 (05C-34)

Digital Board
Digital Assy (Ucom& Video)
DTT Analog Assy
Main PWB Assy

High Voltage Board


Common Connection Board
Common PKG
Scanning PKG
Scan Relay Board (Up)
Scan Relay Board (Down)
Scanning relay PKG(Lower)
Scanning relay PKG(Upper)

9S899878 (03K-06)
9S890002 (17C-08)
010-2741
010-2640
937J8M03
937J9M03
937P9M01
937M2M03
9S899891 (Ver 03B)
9S899523
9S899919 (Ver 02A)
9S899669
9S899869
9S899659 (Ver 02A)
9S899897 (Ver 02A)
9S899862 (Ver 02C)
9S899898 (Ver 02A)
9S899863 (Ver 02C)
9S899850
9S899855 (Ver 02A)
9S899866 (Ver 02B)
9S899849
9S899854 (Ver 02A)
9S899865 (Ver 02B)

PDP424MV

PDP42A3HD

9S900077, 3S361002
3S342013

PDP614MX

9S900116
9S900064
PDP-NP42H5MF01PA
3S110165
3S110211
01403-0120

Old part #

PRO1410HD

PDP Module

Latest Part #

PDP6100HD

PLASMA
POWER
PANEL
SUPPLY
ASSY

Part description

PDP4214HD

Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV

Remarks

X
X

3S110164, 161

X
X

9S899731 (05D-27)
9S899791 (05C-27)
9S899792 (05C-28)
9S899793 (05D-28)
9S899847 (03J-06)

X
X
X
X

X
X
X
X

X
X
X
X

See service manual pg 12-6 for


additional replacement target
versions.
X

X
X
X

X
X
X

937J8M01
937J9M01 and M02

X
X
X

937M2M02

X
X

9S899282
9S899790

133

X
X
X
X
X

9S899661
9S899355 (Ver 01C)
9S899531 (Ver 01D)
9S899660
9S899351 (Ver 01C)
9S899528 (Ver 01D)

X
X
X
X

Up and down board versions


must match.
X

X
X
X

Upper and lower board versions


must match.

X
X

Upper and lower board versions


must match.

Pioneer 42" & 61" Plasma parts & board assy interchageability list

PROTECT
PANEL
ASSY

Filter

29KS0271
29KS0121
10511-07-001
3S170014
3S170015
937J8SH3
937J9SH3
937J9SH4
937F0SH4
220-2050
220-2040
937J8SA1
937J9SA1
937J9SA4
937F0SA3
937J8SB1
937J9SB3
937J9SB4
937F0SB3
937J8SD1
937J9SD3
937J9SD4
937F0SD3
220-2060
937J8SC1
937J9SC2
937J9SC4
937F0SC3
150-2040

Fan
Audio PWB Assy

Sub AV & AMP Assy


Sub Key Assy
232C PWB Assy

CTL PWB Assy

LED PWB Assy

Control IR & LED Assy


Main AC switch Assy

Power Sw Assy

X
X
X
X

9S899587

9S899584
9S899585

X
X
X
X
X
X

X
X
X
X
X
X

X
X
X
X
X
X

PDP424MV

X
X
X
X

PDP614MX

9S899895 (Ver 02A)


9S899896 (Ver 02A)
9S899893 (Ver 02A)
9S899894 (Ver 02A)
9S899762
9S899586
9S899589
9S899760
9S899583
9S899761
9S899524
9S899525
05100-0020

PRO1410HD

Data Relay Board (Left Down)


Data Relay Board (Right Down)
Data Relay Board (Left Up)
Data Relay Board (Right Up)
Signal relay PKG (lower center)
Signal relay PKG (lower left)
Signal relay PKG (lower right)
Signal relay PKG (upper center)
Signal relay PKG (upper left)
Signal relay PKG (upper right)
Signal relay PKG (left)
Signal relay PKG (right)
PDP Optical Filter

Old part #

PDP6100HD

Latest Part #

PDP42A3HD

ADDRESS MODULES

Part description

PDP4214HD

Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV

Remarks

X
X
X

29KS0171

X
X

X
X
X

937J8SH1
937J9SH1

X
X

X
X
X

Left & Middle (from rear)


Right (from rear)

X
X

937F7SH2

X
X
X

X
X
X
X
X

937F0SA2

X
X

937J9SB1

X
X

937F0SB2

X
X

937J9SD1

X
X

937F0SD2

X
X

X
X

937J9SC1

X
X

937F0SC2

X
X

134

PDP425CMX
Quick Reference Chart

PDP-425CMX

Service Panel Assy


Scan IC
Power Supply Module
MD Digital Assy
Y Drive Assy
X Drive Assy.
Main Assy.
Audio Assy
Address Assy
Sus Clamp 1
Sus Clamp 2

AWU1160
SN755870PZT
AXY1127
AWV2254
AWV2251
AWW1067
AWW1100
AWW1105
AWV2253
AWV2250
AWV2205

FAN Motor
Temp Sensor 1
Temp Sensor 2
Temp Sensor 3
LED Assy
Key Assy
Comm Slot Assy
Comm Slot I/F

AXM1054
AWW1102
AWW1103
AWW1104
AWW1109
AWW1108
AWW1106
AWW1107
AWV2097 (PDA5003)
AWV2098 (PDA5004)

Video Card
Video Slot I/F Assy
Front Case Assy
Hex Hole Bolt
AC cord
Protect Panel Assy
Frame L
Frame R
Frame U
Frame D
Display Stand
Remote Control
Cleaning cloth
Extension Cable
Extension Cable
Service Manual
Owner's Manual

AWW1101
AMB2885
SMZ80H400FTC
ADG1215
AMR3510
N/A
N/A
N/A
N/A
AMR3545
AXD1528
AED1285
GGD1469
GGP1075
ARP3340
ARD1070

135

6th generation PLASMA


Quick Reference Chart
PRO506PU

Service Panel Assy


Power Supply Module

PDP506PU

AWU1134

PRO436PU
AWU1135

AXY1112, AXY1129

Digital Video Assy

AWW1028

Y Drive Assy

AWV2258

AWV2256

X Drive Assy.

AWW1075

AWW1074

HD Audio Assy

AWV2203

HD LED Assy

AWW1029

HD IR Assy

AWW1030

Scan IC

AN16025A

Front Case Assy

AMB2857

Hex Hole Bolt


AC cord
Protect Panel Assy
Remote Control
System Cable (white/black)

PDP436PU

SN755870PZT
AMB2861

AMB2871

AMB2855

AXD1507

AXD1508

AXD1507

SMZ80H400FZB
ADG1215
N/A
AXD1508
ADF1027, 9 or 1

Service Manual

ARP3267

ARP3271

Owner's Manual

ARB1567

ARE1399

MEDIA RECEIVER

PROR06U

PDPR06U

Power Supply Unit

AXY1113

MR DTB Assy

AWE1305

MR Main Assy

AWV2223

AWV2225

Front Assy

AWW1044

AWW1046

LED Assy

AWW1045

Service Manual

ARP3279

136

ARB1567

ARE1399

Service Panel Assy


Power Supply
Module
Digital Assy
Y Drive Assy
Y Sub Drive
X Drive Assy.
X Sub Drive

INTERFACE ASSY
SUS CLAMP 1 Assy
SUS CLAMP 2 Assy

Sensor Assy
Service Manual
Owner's Manual
Front Case Assy
Hex Hole Bolt
AC cord
G-LINK cable
Simple Remote
Remote Control
Service Panel Assy

PDP4216HD
AWU1208

PDP5016HD
AWU1233

AXY1153

AXY1153

AWW1138
AWV2400

AWW1139
AWW1145
AWW1146
AWW1143
AWW1144
AWV2373

AWW1196
AWV2373
AWW1022
AWW1023
AWW1140
A3404
20010-1320

AWW1140
A3404
20010-1320

01300-0390
VDX1010

01300-0390

01400-0850

01400-0850

AWU1208

AWU1233

137

7th Generation Plasma Quick Reference Chart


THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK THE SERVICE MANUAL FOR PARTS NOT LISTED HERE.

POWER SUPPLY

PDP-4270HD
PDP-4271HD
AXY1149
AXY1150
AXY1153

PRO-940HD
AXY1153

PDP-5070PU
PDP-5071PU
AXY1149
AXY1150
AXY1153

PRO-507PU

PDP-6070PU
PDP-6071PU

PRO-607PU

PRO-FHD1

AXY1153

AXY1139

AXY1139

AXY1148

SCAN A ASS'Y

N/A

N/A

N/A

N/A

AWW1186

AWW1186

AWW1229

SCAN B ASS'Y

N/A

N/A

N/A

N/A

AWW1187

AWW1187

AWW1230

SCAN IC

SN755870KPZT-P
SN755866PZP (1)

X DRIVE ASS'Y

AWW1195
AWW1196

AWW1195
AWW1196

AWW1143

AWW1143

AWV2366

AWV2366

AWV2293

50X SUB DRIVE

N/A

N/A

AWW1144

AWW1144

N/A

N/A

N/A

Y DRIVE

AWV2400
AWV2371 (1)

AWV2400

AWW1145

AWW1145

AWV2367

AWV2367

AWV2294

50Y SUB DRIVE

N/A

N/A

AWW1146

AWW1146

N/A

N/A

N/A

DIGITAL ASS'Y

AWW1138
AWW1193 (1)

AWW1138

AWW1139

AWW1139

AWW1190

AWW1190

AWW1115

SERVICE PANEL ASS'Y

AWU1208
AWU1225 (1)

AWU1209

AWU1212
AWU1233

AWU1227

AWU1228

AWU1229

AWU1198

MAIN ASSY (US BB)

AWV2312

AWV2309

AWV2312

AWV2309

AWV2312

AWV2309

AWV2292

AWW1185

AWW1185

AWW1131

AWW1131

AWW1131

AWW1131

AWW1118 (pre audio)


AWW1117 (power amp)

AWW1156

AWW1153

AWW1156

AWW1153

AWW1156

AWW1153

N/A

AWW1136

AWW1136

AWW1136

AWW1136

N/A

N/A

AWW1121

AUDIO ASS'Y
INPUT ASSY (TANSHI)
LED IR ASS'Y
IR ASS'Y

SN755870KPZT-P ALL MODELS

N/A

N/A

N/A

N/A

N/A

AWW1137

AWW1137

AWW1123

SIDE KEY ASS'Y

AWW1133

AWW1133

AWW1133

AWW1133

AWW1133

AWW1133

AWW1124

POD ASSY (U)

AWW1154

AWW1158

AWW1154

AWW1158

AWW1154

AWW1158

SIDE BLOCK (U BB)

AWW1157

AWW1155

AWW1157

AWW1155

AWW1157

AWW1155

N/A

HN MODULE ASSY

N/A

AWV2311

N/A

AWV2311

N/A

AWV2311

N/A

PANEL SENSOR

AWW1140

AWW1140

AWW1140

AWW1140

AWW1191

AWW1191

AWW1116

FAN

AXM1058

AXM1058

AXM1058

AXM1058

AXM1058

AXM1058

AXM1055 (2 center)
AXM1056 (2 side)

SPEAKER ASSY L

AMW1010

AMW1010

N/A

N/A

N/A

N/A

N/A

SPEAKER ASSY R

AMW1011

AMW1011

N/A

N/A

N/A

N/A

N/A

REMOTE

AXD1536
AXD1539 (simple)

AXD1536
AXD1539 (simple)

AXD1531

AXD1536

AXD1531

AXD1535

(1) SPD07001. If first number of serial number is a 5 (FJPM5XXXXXEF), use these parts.

7th generation Plasma


Quick Reference Chart
PRO1140HD

PDP5071PU

PDP4271PU

Service Panel Assy

AWU1212

Power Supply Module

AXY1135

Digital Assy

AWW1139

AWW1138

Y Drive Assy

AWW1145

AWV2334

Y Sub Drive

AWW1146

NA

X Drive Assy.

AWW1143

AWW1067

X Sub Drive

AWW1144

NA

Audio Assy

AWW1131

AWW1185

LED IR Assy

AWW1136

SIDE KEY Assy

AWW1133

Scan IC

AWU1208

SN755870KPZT-P

Side Block

AWW1157

Tanshi Assy

AWW1156

POD Assy

AWW1154

Main Assy

AWV2309

AWV2312

HN Module Assy

AWV2311

NA

NA

Sensor Assy

AWW1140

Fan Motor

AXM1058

Service Manual

ARP3354

ARP3354

ARP3356

Owner's Manual

ARE1426

ARE1422

Front Case Assy

AMB2917

AMB2912

Hex Hole Bolt

SMZ80H400FZB

AC cord

ADG1215

G-LINK cable

VDX1010

Simple Remote

AXD1539

Remote Control

AXD1536

139

PROFHD 1
Quick Reference Chart
PROFHD1

Service Panel Assy

AWU1198

Power Supply Module

AXY1134

FHD Main Assy

AWV2292

FHD Digital Assy

AWW1115

FHD Y Drive Assy

AWV2294

FHD X Drive Assy.

AWV2293

FHD Scan A Assy

AWW1129, 1229*

FHD Scan B Assy

AWW1130, 1230*

FHD Power Amp Assy

AWW1117

FHD Pre Audio Assy

AWW1118

Fan Connect Assy

AWW1122

LED Assy

AWW1121

IR Assy

AWW1123

KEY Assy

AWW1124

KEY Control Assy

AWW1125

Service Manual

ARP3390, 3344

Owner's Manual

ARE1425

Front Case Assy

AMB2910

Hex Hole Bolt

SMZ80H400FZB

AC cord

ADG1215

Remote Control

AXD1534

* New panel

140

8th Generation PLASMA


Quick Reference Chart
THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK SERVICE MANUALS AND IF THERE IS ANY DOUBT ABOUT THE PART
NUMBER PLEASE CALL THE TECHNICAL ASSISTANCE LINE TO DETERMINE THE CORRECT PART NUMBER.
PDP4280HD

PRO-950HD

PDP5080HD

PRO1150HD

PDP5010FD

PRO110FD

PDP6010FD

PRO150FD

SERVICE PANEL ASS'Y

AWU1276

AWU1276

AWU1277

AWU1277

AWU1272

AWU1273

AWU1274

AWU1275

POWER SUPPLY

AXY1157

AXY1157

AXY1157

AXY1157

AXY1168

AXY1168

AXY1169

AXY1169

AN16174A

AN16174A

SCAN IC

SN755875PZT-P SN755875PZT-P SN755875PZT-P SN755875PZT-P

SN755871PZT-P SN755871PZT-P

X DRIVE ASS'Y

AWV2452

AWV2452

AWV2447

AWV2447

AWV2510

AWV2510

AWV2505

AWV2505

Y DRIVE

AWW1262

AWW1262

AWW1260

AWW1260

AWV2511

AWV2511

AWV2506

AWV2506

DIGITAL ASS'Y

AWW1271

AWW1271

AWW1270

AWW1270

AWW1316

AWW1316

AWW1308

AWW1308

MAIN ASS'Y

AWV2455

AWV2456

AWV2455

AWV2456

AWV2457

AWV2458

AWV2457

AWV2458

INPUT ASS'Y (TANSHI)

AWW1273

AWW1284

AWW1279

AWW1287

AWW1334

AWW1335

AWW1334

AWW1335

AWW1276

AWW1276

AWW1280

AWW1280

AWW1291

AWW1291

AWW1276

AWW1276

AWW1289
AWW1292

AWW1289
AWW1292

AWW1289
AWW1292

LED ASS'Y
IR ASS'Y / RLS

AWW1277

AWW1277

AWW1281

AWW1281

AWW1289
AWW1292

SIDE KEY ASS'Y

AWW1275

AWW1275

AWW1275

AWW1275

AWW1275

AWW1275

AWW1275

AWW1275

POD ASS'Y (U)

AWW1295

AWW1295

AWW1295

AWW1295

AWV1295

AWV1295

AWV1295

AWV1295

SIDE IO ASS'Y

AWW1274

AWW1285

AWW1274

AWW1285

AWW1274

AWW1285

AWW1274

AWW1285

HN MODULE ASS'Y

NA

AWV2497

NA

AWV2497

NA

AWV2497

NA

AWV2497

PANEL SENSOR

AWW1272

AWW1272

AWW1272

AWW1272

FAN

AXM1058

AXM1058

AXM1058

AXM1058

POWER SWITCH

AWW1261

AWW1261

AWW1261

AWW1261

AWW1309
AXM1058
AXM1064
AWW1293

AWW1309
AXM1058
AXM1064
AWW1293

AWW1309
AXM1058
AXM1063
AWW1293

AWW1309
AXM1058
AXM1063
AWW1293

SPEAKER ASS'Y L

AMW1012

AMW1012

NA

NA

NA

NA

NA

NA

SPEAKER ASS'Y R

AMW1013

AMW1013

NA

NA

NA

NA

NA

NA

FRONT PANEL

AMB3015

AMB3019

AMB3028

AMB3029

AMB3001

AMB3002

AMB3035

AMB3036

REMOTE

AXD1550

AXD1549

AXD1550

AXD1549

AXD1550

AXD1549

AXD1550

AXD1549

141

Revised 8/17/07 blp

142

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