SIEMENS Information and Training Automation and Drives SIMATIC S7 Programming 1 Course ST-7PRO1 AUN ECCN:N ree rer ot Eugesr resp Germ gon i Name: ‘Course: trom Instructor: Infoline Tet: 019052556 11 Fee 01805 23 56 12 Intemet: htpunwew sirain-com IN Version AS.4 (or STEP? Version 5.2) The SIMATIC S7 System Family Training Units The SIMATIC Manager Hardware Configuration Block Architecture and Block Editor ‘Symbols Binary Operations Digital Operations Data Storage in Data Blocks Functions and Function Blocks Troubleshooting Organization Blocks Analog Value Processing Documenting, Saving, Archiving Communication with MPI Solutions Tech. Data, Special Features of the S7-400 Totally Integrated Automation What's Next ?‘SIEMENS The SIMATIC® $7 System Fai SIMATIC® S7 owe 080 Contents Page Objectives 2 SIMATIC Overview 3 87-200" 4 87-200": Modules. $7-21x Series 5 37-200" Modules. S7-22x Series 6 87-200": CPU Design. $7-21x Series z S7-200™ CPU Design §7-22x Series 8 s7-300™ 9 7-300": Modules 10 87-300 CPU Design " s7-400™ 12 87-400™: Modules 13 'S7-400™: CPU Design 14 Programming Devices 16 PGIPC Requirements for Installing STEP 7 16 Installing STEP 7 Sofware "7 Result of Installation 18 STEPT Tools 19 ST-TPRO1 SITRAIN Training for Automation and Drives Page 1 The SIMATIC® $7 System Family‘SIEMENS Objectives Upon completion of this chapter the participant wi have an overview of the SIMATIC® S7 system family be familiar with the $7-200™ and $7-300/400™ automation systems have an overview of the modules available for these automation systems understand the concept of "Totally Integrated Automation” bbe familiar with the SIMATIC* programming devices and the PC requirements for working with STEP7 be familiar with the tools of the STEP7 basic programming package SIMATIC® S7 owe 080 STRAIN ony SITRAIN Training for ‘ST-7PRO1 Jutoration and Daves Page 2 The SIMATIC® $7 System Family‘SIEMENS SIMATIC" Overview SIMATIC" HMI SIMATIC® PG SIMATIC® PC oa ‘SIMATIC® NET MPI Netw [— haat theme ‘SIMATIC® DP PROFIBUS SIMATIC® S7 Introduction Totally Integrated Automation Central Database In the past, control tasks were solved with individual isolated Programmable Logic Controls (PLCs) controling a machine or pracess. Today in order for companies to remain competitive, itis not enough to automate only individual processing stations or machines in isclation. The demand for more flexislity with higher productivity can then be fulfilled when the individual machines are Integrated in the entire system, Totally Integrated Automation (TIA) provides a common software environment that integrates all components, in spite of the diversification of applied technology, into one uniform system. This brings together everything you need ‘to program. configure, operate, handle data, communicate, and maintain your control solutions. Step 7 SIMATIC Manager, running on Siemens PGs or PCs, provides an Integrated set of tools for all system components that allows easy creation, testing, start-up, operation and maintenance of your control solutions. While you are configuring and programming, the Siemens software puts all of your data in a central datahase to which all of the tools have access, ‘A common database of all components of Totally Integrated Automation means. ‘that data only have to be entered once and are then available for the entire project The total integration of the entire automation environment is made possible with the help of + One common software environment (Step 7 SIMATIC Manager) that integrates all components and tasks into one uniform easy to use system. + Common data management + Standard open busses such as Ethernet, PROFIBUS, MPI, AS-interface connect all components to each other, from the management level to the field SITRAIN Training for Automation and Drives ST-TPRO1 Page 3 The SIMATIC® $7 System Family‘SIEMENS 87-200 ™ 87-22% Gy '87-21x (older version) EEE)! EEE) Sy p Features ‘Modular small control system for the lowest performance range. Performance-graded range of CPUs (up to 8KB memory, 8-40 integrated VO points onboard the CPU). Each CPU available in either 24 VDC or 120 VAC - 230 VAC supply voltage versions. Expandable design with up to seven expansion modules depending on CPU (none with CPU 210.0 CPU 221) Extensive module selection, Note: Combined use of CPUs and modules of the S7-21x series with those of the S7-22x series is NOT possible! CPU connected to modules by flexible integrated ribbon cables (S7-22x series) and by bus connectors (S7-21x series) Network-capable with - RS 485 communication interface (Not CPU 210) - PROFIBUS slave (CPU 215 or OPU 222 or greater) Central PGIPC connection with access to all modules. No slot restrictions Uses its own S7 Micro/WIN32 software, therefore, STEP 7™ not required. “Teotal Package" (brick) with power supply, CPU and integrated 1/0 all in one. Password protection of user program - 3 levels. SITRAIN Training for Automation and Drives ST-TPRO1 Page 4 The SIMATIC® $7 System Family‘SIEMENS $7-200™: Modules S7-21x series ‘SIMATIC? S7 Sense Ao) Alnus Expansion Modules (EM) Communications Processors (CP) Accessories + Digital input modules: 24 VDC 120/230 VAC + Digital output modules: 24 VDC - Relay + Analog input modules: Voltage Current Resistance Thermecouple + Analog output modules: = Voltage Current CPUs of the $7-21x series can only be extended with expansion madules of the S7-21x series, Note: Combined use of the S7-21x series with the S7-22x series 's NOT possible! You-can use the CP 242.2 to significantly increase the number of inputs/outputs of the SIMATIC $7-200™ (S7.21x series). The CP acts as a master to an actuator and sensor interface (AS: Interface). As a result, 31 AS-Interface slaves ‘can control up to 248 binary elements. Bus connector (S7-21x series only) SITRAIN Training for Automation and Drives ST-TPRO1 Page 5 The SIMATIC® S7 System Family‘SIEMENS $7-200™: Modules S7-22x series ‘SIMATIC? S7 Sense Ao) Alnus Expansion Modules (EM) Communications. Processors (CP) *+ Digital input modules: = 24V0C 120/230 VAC + Digital output modules: - 24VDC - Relay + Analog input modules: = Voltage = Current = Resistance ~ Thermocouple + Analog output modules: Voltage = Current CPUs of the $7-22x series (CPU 222/224/228) can only be expanded using expansion modules of the $7-22x series. Note: Combined use of the S7-21x series with the S7-22x series is NOT possible! (On the S7-22x series you can use the CP 243.2 to connect the $7-200™ as. master to an AS-Interface, The newer CP243-2 supports up to 62 AS-Interface slaves being connected (‘max. 31 analog slaves). Up to three (CPU 224, CPU 226) CP243-2 processors can be operated simultaneously on these S7-200 Pus. The EM277 PROFIBUS-OP module allows connection of $7-22x series CPUs (GES7-221-x1x2' 200% and later) to PROFIBUS-DP (as a siave) and MPI. ‘Simultaneous operation is possible as a MPI slave and PROFIBUS-OP slave, PROFIBUS-OP data transfer rates of up to 12 Mbits/second are supported, SITRAIN Training for Automation and Drives ST-TPRO1 Page 6 The SIMATIC® S7 System Family‘SIEMENS $7-200™: CPU Design S7-21x Series Outpus Memory Card Mode Selector ) Potentiometer aa roa Sy ns a0 E E z PPI Connection Status Indicators " ‘Status Indicators eo {or Integrated DIDO SIMATIC? S7 Par STRAIN Toa Mode Selector Status Indicators. (LEDs) Memory Card PPI Connection For manual mode selection: STOP = Stop mode, the program is not executed TERM = Program execution, read/write access possible from PS. RUN Program execution, read-only access possible from PG. SF Group error, internal CPU faut red RUN Run mode; green STOP Stop mode; Yellow OP PROFIBUS-DP (only CPU 215) Slot for memory card. A memory card saves the program contents in the event of a power outage without the need for a battery, The programming device, text display, of another CPU is connected here SITRAIN Training for Automation and Drives ST-TPRO1 Page 7 The SIMATIC® $7 System Family