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ENGLISH

Revision 07/08/2002 (Check www.thermbond.com for updates)

FORMULA 6-P
Formerly Formula Patch
Unlike any other refractory, Thermbond incorporates the unique two-part Stellar Binder System, providing super fast
setting, super fast curing, tenacious bonding, and other unique features. CHARACTERISTICS: - Alumina - Silica Mullite - Dense - Fine Grain - Non-Wetting - Fast Setting - Fast Curing -

PACKAGING

COMPRESSIVE STRENGTH**

Bag Weight*
Jug Weight*
Drum Weight*
Unit Weight*
Yield / Unit*
Units / Ton*
Unit Equivalent
Board Feet / Unit*
Wet to Dry Ratio*
Liquid Activator
Bags Per Pallet
Drums Per Dry Pallet

43
8
400
51
0.34

lbs
lbs
lbs
lbs
ft3

19.5
3.6
181.4
23.0
0.010

kg
kg
kg
kg
m3

39.53 short
35.86 metric
Bags: 1
Jugs: 1
4.1 bd ft
17.7% - 19.4%
FORMULA
48
1

APPLICATION***
Data based on
Alternative Method***

Casting
Hand Packing Troweling

BULK DENSITY**

1500F (816C)
2000F (1093C)
2500F (1371C)

4000 psi
8000 psi
11750 psi

281 kg/cm2
562 kg/cm2
826 kg/cm2

28 N/mm2
55 N/mm2
81 N/mm2

PERMANENT LINEAR CHANGE**


1500F (816C)
2000F (1093C)
2500F (1371C)

0.03%
0.06%
0.07%

TYPICAL CHEMICAL ANALYSIS (After 1500F (816C))**


Al2O3
SiO2
Fe2O3
P2O5
Other
Total

58.81%
23.61%
0.92%
6.82%
9.85%
100.00%

THERMAL CONDUCTIVITY**

As Placed
After 1500F (816C)

148 lbs/ft3
140 lbs/ft3

2371 kg/m3
2243 kg/m3

MAXIMUM RECOMMENDED SERVICE TEMP**


Hot Face
3000 F
1649 C

600F (316C)
1200F (649C)
1800F (982C)
2400F (1316C)

8.5
9.1
9.5
10.1

Btu-in/hr-ft2-F
Btu-in/hr-ft2-F
Btu-in/hr-ft2-F
Btu-in/hr-ft2-F

1.23
1.31
1.37
1.45

W/m K
W/m K
W/m K
W/m K

COLD MODULUS OF RUPTURE**


ABRASION RESISTANCE** (ASTM C-704)
After 1500F (816C)

<20 cc loss

1500F (816C)
2000F (1093C)

900 psi
1750 psi

63.28 kg/cm2
123.04 kg/cm2

6 N/mm2
12 N/mm2

2500F (1371C)

2600 psi

182.80 kg/cm2

18 N/mm2

148 kg/cm2

14 N/mm2

HOT MODULUS OF RUPTURE**


1500F (816C)

2100 psi

*Measures are approximate and may vary. For mixing partial units, contact Stellar Materials for specific wet-to-dry ratios. See Installation Guide for more detailed information.
**Test data shown are based on averages subject to normal variation on individual tests, and therefore should not be assumed to be maximum or minimum specifications.
Due to the unique nature of the Stellar binder system, test procedures vary slightly from ASTM. Documentation of these variations is available upon request.
***Application by alternative method may produce somewhat different results.

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