Ekonomi Proses Semester Pendek 2013/2014

Kelompok 1
1
2
3
4

Muhammad Hared
Andini Dwisurya Utami
Adhia Rieyanasari
Nabilah Ulfah
Pabrik
Fungsi Harga Produk
Harga Produk/kg (Rp)
Kapasitas (ton/th)
Harga Jual Produk/kg (Rp)
CE Index (Des'13)
CE Index (Perpab'12)
CE Index (Alat Garret )
1$ (Rp)

Bahan Baku
No.
a
b
c
d

Utilitas
No.
a
b
c

Bahan
Sukrosa
Nitrogen (Urea)
Bakteri (Medium)
Limbah Cair Tahu
Total

Utilitas
Listrik (/kWh)
Gas LPG (/kg)
Air Pencuci Alat (/L)
Total

Kebutuhan Alat (Purchase Equipment/PE)

No.
Nama Alat
a
Tanki Bahan Baku T-01
b
c
d
e
f
g
h
i
j
k
l

Tanki NaOH T-02

Tanki Acetobacter T-03
Tanki Pencampuran T-04
Filter F-01
Rotary Press Drum PS-01
Fermentor FM-01
Kolom Pencucian Pertama T-06
Kolom Pencucian Kedua T-05
Boiler Sterilisasi Bahan Baku B-01
Boiler Sterilisasi Peralatan B-02
Heat Exchanger 1 HE-01

m
n
o
p
q
r
s
t
u

Heat Exchanger 2 HE-02

Heat Exchanger 3 HE-03
Pemotong S-01
Pompa P-01
Pompa P-02
Pompa P-03
Belt Conveyor CV-13
Belt Conveyor CV-17
Belt Conveyor CV-22
Total ($)
TPC, TCI dan PC
Multiplier (Fluid Processing)
Off Site Facilities
Plant Start Up
Working Capital
Total Plant Cost ($)
Total Cost Invesment ($)
Plant Cost ($)
Operating Labor
Crew (shift)
Jumlah Orang
Fungsi Gaji
Gaji/jam($)
Harga Gaji/jam ($)
Jam (hr/w)
Hari Libur / tahun
Normal hours
Jam kerja (crew)
Over
Overtime (hr/w)
Overtime Cost
Total ($)
Labor Related Cost
Typical Cost
Operating Labor ($)
Labor Related Cost ($)
Capital Related Cost
Typical Cost
Plant Cost ($)
Capital Related Cost ($)
Sales Related Cost
Typical Cost
Sales

Harga/ton ($)
Target (ton/tahun)
Sales/tahun ($)
Sales Related Cost ($)
Pinjaman
Jumlah Pinjaman ($)
Bunga
Tahun Pinjaman
1
2
3
4
5
6
7
8
9
10

TOR dan Cost/Ton Of Product

Turn Over Ratio
Cost per Ton Of Product ($)
Depresiasi
Asumsi Umur (th )
Nilai Sisa ($)
1. Straight Line
Tahun ke0
1
2
3
4
5
6
7
8
9
10
Total ($)
2. Sum of Year Digit

Penyebut
Tahun ke0
1
2
3
4
5
6
7
8
9
10
Total ($)
3. Double Declining Balance
Versi Garret
Tahun ke0
1
2
3
4
5
6
7
8
9
10
Total ($)
Versi Turton
Tahun ke0
1
2
3
4
5
6
7
8
9
10
Total ($)
Fixed Manufacturing Cost

Operating Labor ($)

Labor Related Cost ($)
Capital Related Cost ($)
Total ($)
Variable Manufacturing Cost
Raw Material ($)
Utilitas ($)
Sales Related Cost ($)
Total ($)
Manufacturing Cost
Fixed Man.Cost ($)
Variable Man.Cost ($)
Pengembalian Pinjaman ($)
Fixed Man.Cost tanpa depresiasi SL ($)
Total ($)
Manufacturing Cost tanpa Pinjaman ($)
Manufacturing Cost dengan Pinjaman($)
Cash Flow
Pajak
Tahun ke1
2
3
4
5
6
7
8
9
10
Total ($)
Rata-rata ($)
ROI,PP dan BEP
Return On Investment
Payback Period (th)
Break Event Point sebelum depresiasi
Break Event Point setelah depresiasi
Analisis kelaikan proyek dengan memperhitungkan suku bunga
NCF & NPV
% i1
% i2

Tahun ke0
1
2
3
4
5
6
7
8
9
10
Total ($)
Kurva NCF &NPV Terhadap Waktu
Tahun ke0
1
2
3
4
5
6
7
8
9
10
140,000,000.00
120,000,000.00
100,000,000.00
80,000,000.00
60,000,000.00

NCF ($)

40,000,000.00

NPV 2 ($)

NPV 1 ($)

20,000,000.00
(20,000,000.00)
(40,000,000.00)

Interpolasi IRR

10

12

Grafik

%i
NPV

NPV
70,000,000.00
60,000,000.00
50,000,000.00
NPV

40,000,000.00
30,000,000.00
20,000,000.00
10,000,000.00
0% 10% 20% 30% 40% 50% 60% 70% 80% 90%
(10,000,000.00)

Manual

10%

10%

Excel
IRR
Tahun ke0
1
2
3
4
5
6
7

8
9
10
Total ($)

Analisis Sensitivitas

10%
20%
30%
40%
50%
0%
-10%
-20%
-30%
-40%
-50%

Base Case

Spider Curve Sales

120.00%
100.00%
80.00%

Spider Curve Sales

60.00%
40.00%
20.00%
0.00%
-60% -40% -20% 0%

20%

40%

60%

14-2012-018
14-2012-034
14-2012-039
14-2012-059
Nata de Soya dari limbah cair industri tahu
1
20000
21000
20000
567.6
537
320
12000

Harga (Rp/kg)
8,000.00
3,000.00
100,000.00
-

Harga (Rp/kg)
700.00
3,000.00
950.00

Jenis
Clarifier
Tanki silinder vertikal dengan tutup atas elipsoidal dan bawah kerucut
Tanki silinder vertikal dengan tutup atas dan bawal elipsoidal
Tanki silinder vertikal dengan tutup atas dan bawal elipsoidal
Vacuum filter
Double rotary drum dengan jarak drum yang dapat diatur
Rotating Biological Contactor (RBC)
Kolom terbuka persegi panjang
Kolom terbuka persegi panjang
Ketel vertikal pipa api
Ketel vertikal pipa api
Shell and Tube 1-2 HE

Double Pipe HE
Double Pipe HE
Double Rotary scalpel drum
Pompa centrifugal conventional
Pompa centrifugal conventional
Pompa centrifugal conventional
Closed Compartement Belt Conveyor
Closed Compartement Belt Conveyor
Closed Compartement Belt Conveyor

5.2
0.1%
5%
10%
17,794,524.91
20,481,498.17
18,702,045.68

4
6
1.5
0.00048
0.00072
40
30
35.94
4.59
0.59
5.9
7.95
43.89

60%
43.89
26.34

26%
18,702,045.68
4,862,531.88

20%

1,666.67
21,000.00
35,000,000.00
7,000,000.00

65%
13,312,973.81
27%
Pinjaman ($)
13,312,973.81
11,981,676.43
10,650,379.05
9,319,081.67
7,987,784.29
6,656,486.91
5,325,189.52
3,993,892.14
2,662,594.76
1,331,297.38
Total ($)
Rata-rata ($)

1.87
890.57

10
1,000,000

Depresiasi Tahun ke- ($)

0
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
1,770,204.57
17,702,045.68

55
Depresiasi Tahun ke- ($)
0
3,218,553.76
2,896,698.38
2,574,843.01
2,252,987.63
1,931,132.26
1,609,276.88
1,287,421.50
965,566.13
643,710.75
321,855.38
17,702,045.68

Depresiasi Tahun ke- ($)

3,540,409.14
2,832,327.31
2,265,861.85
1,812,689.48
1,450,151.58
1,160,121.27
928,097.01
742,477.61
593,982.09
2,375,928.35
17,702,045.68

Depresiasi Tahun ke- ($)

0
3,740,409.14
2,992,327.31
2,393,861.85
1,915,089.48
1,532,071.58
1,225,657.27
980,525.81
784,420.65
627,536.52
1,510,146.08
17,702,045.68

43.89
26.34
4,862,531.88
4,862,602.11

1,260,360.87
137,172.90
7,000,000.00
8,397,533.76

4,862,602.11
8,397,533.76
33,082,739.92
3,092,397.54
13,260,135.87
46,342,875.79

35%
Kapasitas
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%

106.4%
0.75
24%
31%

10%
80%

Cash Flow ($)

(20,481,498.17)
12,699,346.05
12,932,988.74
13,166,631.43
13,400,274.12
13,633,916.81
13,867,559.50
14,101,202.19
14,334,844.88
14,568,487.57
14,802,130.26
117,025,883.41

NCF ($)
(20,481,498.17)
(7,782,152.12)
5,150,836.62
18,317,468.06
31,717,742.18
45,351,658.99
59,219,218.49
73,320,420.69
87,655,265.57
102,223,753.15
117,025,883.41

NCF ($)
NPV 1 ($)
NPV 2 ($)

10

12

1
10%
62,898,880.60

NPV

NPV

40% 50% 60% 70% 80% 90%

NPV - 0
i1 - IRR
62,898,880.60
(-) IRR
62,898,880.60
(-) IRR
IRR

63.25%
Cash Flow ($)
(20,481,498.17)
12,699,346.05
12,932,988.74
13,166,631.43
13,400,274.12
13,633,916.81
13,867,559.50
14,101,202.19

14,334,844.88
14,568,487.57
14,802,130.26
117,025,883.41

IRR
Sales
72.10%
80.94%
89.77%
98.59%
107.42%
63.25%
54.35%
45.37%
36.23%
26.80%
16.79%

Sales

Spider Curve Sales

Kebutuhan (kg/th)

Kebutuhan (kg/th)

Spesifikasi
daya = 0.02 HP; d = 15.27 ft; material : SS
size = 473.3824 gal; material faktor : 1.7 (SS); se=0.53
spaerical 30 psi; capacity : 118.9234 gal; material faktor = 2 (SS)
size capacity = 1649.868 gal; se = 0.53; material factor = 1.7 (SS); open tank
filter area = 10.5767 ft; se = 0.5
capacity = 2.4054 t/h; material factor = 1.5 (SS); P=6 HP
volume = 619.1532 gal ; material factor (SS 316)= 1.2
capacity = 1321 gal; se = 0.93; material factor = 1.39 (SS); panjang bucket = 16.4 ft; se bucket =
capacity = 1321 gal; se = 0.93; material factor = 1.39 (SS); panjang bucket = 16.4 ft; se bucket =
small package 150 psi; capacity = 24.08 HP;
small package 150 psi; capacity = 14.5082 HP;
A=77.5538ft2; materialfactor=2.341 (CS&SS); size exp=68;

A=42.2758 ft2 ; size exp= 42.2758 ft2;

A=42.2758 ft2 ; size exp= 42.2758 ft2;
capacity = 1.2027 ton/h
daya = 6.44 HP ; material factor=2
daya = 0.64 HP; material factor = 316 (S) =2
daya= 2.13 HP ; material factor = 316 (S) = 2
se:0,76 . Sf:2.1892 ; panjang = 16 ft ; size exp = 0.76 ; lebar = 59.0551 in ;size factor = 2.1892 ; d
se:0,76 . Sf:2.1892 ; panjang = 16 ft ; size exp = 0.76 ; lebar = 59.0551 in ;size factor = 2.1892 ; d
se:0,76 . Sf:2.1892 ; panjang = 16 ft ; size exp = 0.76 ; lebar = 59.0551 in ;size factor = 2.1892 ; d

Asumsi : Gaji overtime 1.5 gaji pokok

TCI
Sisa Pinjaman
Cicilan ($)

Book Value ($)

Book Value ($)

Sales ($)

df 1

NPV 1 ($)

df IRR

Gaji Karyawan

Harga total (Rp/th)

14,259,966,744.00
47,792,765.43
1,200,000.00
-

Harga total (Rp/th)

896,954,073.40
652,854,804.60
7,524,000.00

Literatur
Donald E. Garret
Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald

E.
E.
E.
E.
E.
E.
E.
E.
E.
E.
E.

Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret

Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald
Donald

E.
E.
E.
E.
E.
E.
E.
E.
E.

Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret
Garret

Bunga ($)
3,594,502.93
3,235,052.64
2,875,602.34
2,516,152.05
2,156,701.76
1,797,251.46
1,437,801.17
1,078,350.88
718,900.59
359,450.29

BP(tanpa depresiasi) ($)

16,415,731.61
16,056,281.32
15,696,831.03
15,337,380.73
14,977,930.44
14,618,480.15
14,259,029.85
13,899,579.56
13,540,129.27
13,180,678.98

Present Value 1 ($)

(20,481,498.17)
11,544,860.05
10,688,420.45
9,892,285.07
9,152,567.53
8,465,589.67
7,827,875.81
7,236,146.38
6,687,310.93
6,178,460.88
5,706,861.99
62,898,880.60

NPV 2 ($)
(20,481,498.17)
(13,426,305.92)
(9,434,642.73)
(7,176,989.88)
(5,900,481.52)
(5,178,945.34)
(4,771,222.53)
(4,540,893.54)
(4,410,812.81)
(4,337,367.86)
(4,295,910.74)

NPV 1 - NPV 2
i1 - i2
67,194,791.34
-70%
(95,992,559.05)

75.52%

Present Value 1 ($)

(20,481,498.17)
7,779,170.68
4,852,916.11
3,026,429.11
1,886,780.82
1,175,926.97
732,675.54
456,372.78

284,189.83
176,922.04
110,114.28
0.00

Harga Sekarang (Rp)

Harga Sekarang (Rp)

Data
T=29C; P=1.88 atm; capacity = 4.58 m

T=30C; tek. Desin=1.36; capacity = 1.49 m

T=30C; tek. Desin=1.31; capacity = 0.54 m
T=30C; tek. Desin=1.44; capacity = 6.23 m
T=30C; tek. Desin=1.31; capacity = 4.58 m
laju umpan = 24 lembar/jam
panjang = 2.5m; tinggi = 1.25m; lebar = 0.75m
panjang = 5m; lebar = 1m; kedalaman = 1m; ukuran bucket = 6x4 in
panjang = 5m; lebar = 1m; kedalaman = 1m; ukuran bucket = 6x4 in
A = 240.88 ft; panjang tube = 12 ft; jumlah tube = 26
A = 145.08 ft; panjang tube = 12 ft; jumlah tube = 15
panjang tube = 12 ft; BWG = 12 ;Do tube =0.75 in; Di tube = 0.532 in; n=52; Di shell = 10 in ; teb

panjang tube = 12 ft; BWG = 12 ;Do tube =0.75 in; Di tube = 0.532 in; n=52; Di shell = 10 in ; teb
panjang tube = 12 ft; BWG = 12 ;Do tube =0.75 in; Di tube = 0.532 in; n=52; Di shell = 10 in ; teb
laju umpan = 212 lembar/min
laju alir massa = 4501.25 kg/h ; v = 1.92 ft/s; efisiensi = 75%
laju alir massa= 450.13 kg/h ; v =1.23 ft/s ; efisiensi=75%
laju alir massa = 1488.62 kg/h ; v = 1.04 ft/s ; efisiesi = 75%
tinggi =3 ft ; v = 100 ft/min; laju alir massa =2405.434 kg/h
tinggi =3 ft ; v = 100 ft/min; laju alir massa =2405.434 kg/h
tinggi =3 ft ; v = 100 ft/min; laju alir massa =2405.434 kg/h

Total ($)

Keuntungan Kotor ($)

df 2

Harga Sekarang ($)

1,256,045.49
4,209.68
105.70
1,260,360.87

Harga Sekarang ($)

79,005.45
57,504.72
662.73
137,172.90

Harga Perkiraan ($)/unit

32,000.00
11,050.00
5,769.25
12,250.00
58,000.00
12,700.00
16,000.00
6,400.00
6,400.00
7,725.00
5,723.00
3,994.50

Jumlah
1
1
37
1
1
1
62
1
1
1
1
1

34,000.00
34,000.00
9,202.70
2,400.00
1,292.00
1,700.00
5,400.00
5,400.00
5,400.00

1
1
1
1
1
1
1
1
1

Depresiasi SL ($)
Keuntungan Kena Pajak ($)
1,770,204.57
16,814,063.82
1,770,204.57
17,173,514.11
1,770,204.57
17,532,964.41
1,770,204.57
17,892,414.70
1,770,204.57
18,251,864.99
1,770,204.57
18,611,315.29
1,770,204.57
18,970,765.58
1,770,204.57
19,330,215.87
1,770,204.57
19,689,666.16
1,770,204.57
20,049,116.46
184,315,901.39
18,431,590.14

Present Value 2 ($)

(20,481,498.17)
7,055,192.25
3,991,663.19
2,257,652.85
1,276,508.36
721,536.18
407,722.81
230,328.99
130,080.73
73,444.95
41,457.12
(4,295,910.74)

Harga Sekarang ($)

56,760.00
33,319.89
20,466.42
36,938.34
102,877.50
33,789.94
34,056.00
15,098.16
15,098.16
13,702.22
10,151.17
16,586.56

Harga Total ($)

Keterangan (asumsi)
56,760.00
33,319.89
757,257.56
36,938.34
102,877.50
33,789.94
2,111,472.00
15,098.16
15,098.16
13,702.22
10,151.17
16,586.56

Reaktor
Tangki flat top and bottom tipe stainless steel
T-05=T-06

Double Pipe

60,307.50
60,307.50
16,323.29
8,514.00
4,583.37
6,030.75
20,968.70
20,968.70
20,968.70

60,307.50
60,307.50
16,323.29
8,514.00
4,583.37 Ekstrapolasi
6,030.75
20,968.70
20,968.70
20,968.70
3,422,024.02

Pajak ($)
Keuntungan Bersih ($)
5,884,922.34
10,929,141.48
6,010,729.94
11,162,784.17
6,136,537.54
11,396,426.86
6,262,345.14
11,630,069.55
6,388,152.75
11,863,712.24
6,513,960.35
12,097,354.94
6,639,767.95
12,330,997.63
6,765,575.55
12,564,640.32
6,891,383.16
12,798,283.01
7,017,190.76
13,031,925.70
64,510,565.48
119,805,335.90
21,782,788.35

Cash Flow ($)

12,699,346.05
12,932,988.74
13,166,631.43
13,400,274.12
13,633,916.81
13,867,559.50
14,101,202.19
14,334,844.88
14,568,487.57
14,802,130.26
137,507,381.58
25,001,342.11

tipe stainless steel (gal US)