Your

Global Partner for

a CRA Solution






 












Flowline and Riser

Technology
Quality

Integrity

Performance

 

Your
Global Partner for
a CRA Solution

Company formed in 2003

Employees 450
Vertical Machines 60
Horizontal Machines 40
Lined pipe facility

One stop CRA solution :

CS+CLAD+BENDS+SPOOLS

Quality

Integrity

Performance

 

Your
Global Partner for
a CRA Solution

20,000 sqm under cover state of

the art facility.

Lined Pipe Manufacture

CRA Pipe Manufacture
Weld Overlay Cladding
Spool Fabrication

90,000 sqm For pipe storage

Quality

Integrity

Performance

 

Your
Global Partner for
a CRA Solution

Cladtek Bi Metal Manufacturing

Batam Singapore/Indonesia
Cladtek Middle East FZC:
Sharjah UAE
Cladtek Brazil:
Rio de Janeiro Brazil
Sales Office:
Perth, Australia

Quality

Integrity

Performance






Your
Global Partner for
a CRA Solution

BI METAL PIPES

WELD OVERLAY

CRA MATERIALS

SPOOL FABRICATION

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

The Ultimate Flow-Line Solution

Low Whole of Life Cost
Low Risk High Reliability

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

What is Cladtek Bi-Metal Lined Pipe?

A Bi-Metal pipe consisting of a high strength carbon steel carrier pipe with a
Corrosion Resistant Alloy (CRA) liner.

Outer pipe is a seamless or welded carbon steel pipe made to API 5L or

DNV OS F101, with yield strengths from 350 to 550MPa (X42 to X80)

Liner pipe is a welded CRA pipe with a wall thickness from 1mm to 6mm
typically 2.5 to 3mm. CRAs available include 316L, 904L, 825 and 625.

Sizes available from 4 to 26 with wall thickness from 5mm to 65mm,

Length 6, 12 and 24 meters

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Integrity

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Your
Global Partner for
a CRA Solution

Why Use Cladtek Bi-Metal Lined Pipe?

Low whole of life cost

High reliability - LOW RISK

Eliminate Chemicals and Chemical Injection Skids

Reduce Lost/Deferred Production due to low down time due to reduced or eliminated
pigging

Carbon Steel and inhibitors wont work due to temperature, pressure, or contaminants

High system cleanliness - such as for water injection

Solid CRAs require specialised cathodic protection systems

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Applications

Multi Phase Flow-lines

Interfield Pipelines

Risers

Production Tubulars

Water Injection

Slug Catcher Fingers

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Manufacturing summary

Manufacture of Carbon Steel Outer Pipe API 5L/DNV OS-F101

Manufacture of Liner pipe ASTM and/or API 5LC

Blast clean inside Carbon Steel Pipe

Expansion of Liner Pipe into Outer Pipe API 5LD

Seal Welding or Cladding of Pipe Ends

End Preparation to Customer Requirements

Testing according to API 5LD / DNV OS F101 and/or Customer/Project Specification

Final Inspection Packing & Freight Forwarding

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Advantages compared to other Lined Pipe

Metallurgically Clad Ends Hot Wire GTAW/TIG Improved

NDT Clarity and Options (AUT) - Weld Overmatching
Guaranteed Superior Tolerances - and Machined Ends ID
Tol +/- 0.5mm OOR 1mm max
CNC Dynamic Expansion Control - Superior Gripping
Consistency
Superior Collapse Resistance (No Bauschinger Effect)

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Cost Comparison
Pipeline material

Relative Cost (approx)

Carbon steel (X65)

13%Cr super-martensitic (X80)

22%Cr duplex (X65)

25%Cr super-duplex (X80)

10

X65 / 316L internally lined

2-3

X65 / 316L internally clad

X65 / 825 internally lined

4-5

X65 / 825 internally clad

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Installation of Bi-Metal Lined Pipe

Conventional Land Lay

Towed

S Lay

J Lay

Reel from 4 to 16

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Integrity

Performance





Your
Global Partner for
a CRA Solution

Cladtek Installation assistance

Pre Fabrication of spooling

Welder Training

Site Welding Assistance

Installation aids

End Calibration

Bending Mandrels

Line Up Clamps

Clad Ends

Portable Beveling

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Reference List of projects using Cladtek BI metal Lined pipes

CLIENT

PROJECT

GRADE

QTY
[Tonnes]

FLOWLINE
SIZE

TEMP
Deg C

Mutineer Exeter

X65 - Alloy 316L2.5Mo

1410

12"

125

IKPT / Pertamina

SBS Gas (Sour Gas)

X52/Alloy 825

1350

4 6 8

110

Shell / PDO Oman

Harweel (Sour Gas + Oil)

X65/ Alloy 825

3980

14 16

90

Hasdrubal (Sour Gas)

DNV450 / Alloy 825

2200

18

140

Jambi Merang

DNV360/316L

700

8 10

80

Medco

Singa Lematang (Sour Gas)

X52/825

200

80

Tenaris

Test Program

X65/825, DNV450/316L

10

12 16

N/a

PPGJ (Sour Gas)

X60/825

1100

120

Santos Australia/Clough/
Subsea7

British Gas (BG) / Intec

Hess

Pertamina

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Reference List of projects using Cladtek BI metal Lined pipes

CLIENT

PROJECT

GRADE

QTY
[Tonnes]

FLOWLINE
SIZE

TEMP
Deg C

Husky

Liwan

DNV450 625

1000

22

120

Husky

Liwan

DNV450 316L

2500

12

120

Cardon IV

Perla

X65/316L

2200

14

120

Damar

DNV450/825

2800

16

90

Exxon Mobil

Quality

Integrity

Performance

-



Your
Global Partner for
a CRA Solution

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Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

Quality

Integrity

Performance

 


Your
Global Partner for
a CRA Solution

FULL CRA PROTECTION BY

WELD OVERLAY
PIPE
PIPE FITTINGS: elbows,
tees, reducers, flanges

VALVE PARTS
2 to 48 4000kg/day

Quality

Integrity

Performance



 



Your
Global Partner for
a CRA Solution

12m PIPE CLADDING RIGS

19 Twin Head ( 4 wires)
25 Hex Head (12 wires)
In addition 20 of the vertical
machines can clad pipes up to
6 meters long

Quality

Integrity

Performance



 



Your
Global Partner for
a CRA Solution

Quality

Integrity

Performance



 



Your
Global Partner for
a CRA Solution

4 DIA 48 DIA
7mm Wall Thickness to UNLIMITED
TYPICALLY X GRADE / LOW TEMP C/S.
Typical Overlay Materials:
INCONEL 625
INCOLOY 825
300-400 SERIES STAINLESS
DUPLEX
MONEL
STELLITE

Quality

Integrity

Performance







 

Your
Global Partner for
a CRA Solution

VERTICAL CLADDING RIGS 28 units 3m x 4m

16 units 1.2m x 1.5m
TWIN WIRE SINGLE HEAD

Quality

Integrity

Performance







 

Your
Global Partner for
a CRA Solution

PIPING COMPONENTS
ELBOWS
TEES
REDUCERS
FLANGES
FINAL MACHINING

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

A FULL RANGE OF CRA MATERIAL CAN BE PROVIDED

Manufacturing capability of Seam Welded CRA Material up to 24 dia
UP to 12.7mm thick
DUPLEX
300 and 400 Series St St
INCONEL 625
ALLOY 825

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

SPOOLING FABRICATION

PRE FABRICATION OF PIPE

SPOOLS
General Spooling
Complex Spools
Flow Loops
Flex loops

Quality

Integrity

Performance





Your
Global Partner for
a CRA Solution

SPOOLING FABRICATION

Quad Jointing
Jumpers
Hub Connectors
General Fabrication and CNC
Final Machining when required

Quality

Integrity

Performance


 


Your
Global Partner for
a CRA Solution

CLADTEK Provides a full Project

management service and includes
Procuring material /or free issue
Bi metal lined pipe
Weld Overlay service
All CRA Materials
Fabrication
Full machining Services
Dedicated project manager for each
project Giving a single point of contact

Quality

Integrity

Performance

 

 

Your
Global Partner for
a CRA Solution

CLADTEK currently holds

ISO 9001:2008
API Q1
ISO T29001
API 5LD License 0007
API 5LC License 0019
All HSE Manuals and
Procedures in accordance
with 18001
Quality

Integrity

Performance




Your
Global Partner for
a CRA Solution

THANK YOU FOR TAKING THE TIME TO

VIEW THIS PRESENTATION.
For more information, please contact:
Paul.Montague@cladtek.com or
Sriram@cladtek.com
Quality

Integrity

Performance