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Supply Chain Management
Supply Chain Management
Vidhu I vadakkan
transportation costs etc. Certain incentives are also permitted by the supply
chain partners in order to avoid the distortions (unavoidable delays, over
ordering etc.)[1]. Coordination is realized when a decision maker in the
supply chain, acting rationally, makes decisions that are efficient for the
supply chain as a whole [2]. Supply Chain Integration is defined as an
approach that seeks to coordinate and harmonize all elements of a supply
chain from raw material to finished product in order to achieve higher levels
of overall performance and reduced cost [3]. Increasing competition due to
market globalization, product diversity and technological breakthroughs
stimulates independent firms to collaborate in a supply chain that allows
them to gain mutual benefits. This requires the collective know-how of the
coordination mode, including the ability to synchronies interdependent
processes, to integrate information systems and to cope with distributed
learning. The researcher utilized secondary data, including digital libraries,
online databases, journals, etc. to review SCM research papers in different
aspects. This exploratory study reveals the evolution of SCM in various
industries, including manufacturing and service industries, and its future
trends. SCM assists the business organization to compete in the dynamic
1.1 INTRODUCTION
1.1. General Information
SCM had its origin in factory assembly lines and Japanese management practice, took
practical shape in the Electronic Data Interchange (EDI) systems of the 1960s, and was
developed in 1990s into Enterprise Resource Planning (ERP) systems. These were firstly
unlinked systems independently controlling Production, Storage, Distribution, Material Control,
etc. In a second stage of development, these systems were integrated under one plan, and this
last plan was then vertically integrated with upstream suppliers and downstream customers [5].
Forrester is the first to identify the phenomenon of oscillating and amplifying order behavior
upstream of supply chains and its effects on inventories, capacity utilization and other
operational parameters. This Forrester effect has become known as the bullwhip effect and can
be considered to be the best-known phenomenon of supply chain inefficiencies. The first time
the bullwhip effect was evident in an industrial company in the supply chain of Procter &
Gambles diaper products. Though diaper sales were relatively stable, fluctuations of distributor
orders were much higher and so were material orders of Procter & Gambles suppliers (Lee
1997). After this discovery, the same effect has been observed in other supply chains as well
and is still evident. The bullwhip effect is evidence of the consequences of uncoordinated
decision making for which there must be easy access for coordination, collaboration and
integration for an effective Supply Chain Management.
The resulting order fluctuations have a variety of consequences for the supply chain. These
fluctuations increase manufacturing costs, inventory costs, replenishment lead times,
transportation costs, and labor costs for shipping and receiving. Additionally, the level of
product availability decreases and relationships across supply chains are affected negatively
(Andraski et. al. 1998)[6].
d)
Pricing obstacles: Lot sizes based on quantity discounts and price fluctuations contribute
largely to the variability within supply chains.
e) Behavioral obstacles: Policies and management practices, such as frequency of MRP
runs, limited company perspective and local optimization characterize this category.
Centralization, known as risk pooling, referred to as a horizontal coordination mechanism. Risk
pooling reduces demand variability if demand is aggregated across locations. It is a means by
which safety stock and average inventory can be reduced in a system. Of course, some costs
might increase, such as transportation costs or customer lead time and therefore this has to be
weighed against the benefits. Square root rule is a system for inventory can be reduced
proportionally to the square root of the number of stock locations before and after
centralization, under certain assumptions, researchers have summarized the major strategies
and coordination mechanism:
a) Price coordination using quantity discounts: System optimization is sought through the
alignment of a manufacturers pricing structure with a customers purchasing incentives
under a variety of conditions, such as capacity restrictions and different information
availability.
b) Non-price coordination: This includes mechanisms such as service territories, quantity
forcing, and service differentiation.
c) Buy-back and returns policy: Such strategies aim to increase stocking incentives for
customers, especially for perishable products.
d) Quantity flexibility: Contracts including flexible quantities such as a guaranteed amount of
minimum purchases by a buyer and maximum amount of products made available through
a supplier aim at sharing the risks of forecast deviations.
e) Allocation rules: Due to scarce capacity resources, customers might distort their orders,
which in turn lead to supply chain inefficiencies [1].
Under certain conditions, a supply chain is better off not providing truthful information about
actual order requirements but also note that this might change if conditions change, such as
marginal cost for capacity or marginal customer costs. Increasing competition due to market
globalization, product diversity and technological breakthroughs stimulates independent firms
to collaborate in a supply chain that allows them to gain mutual benefits. This requires the
collective know-how of the coordination mode, including the ability to synchronies
interdependent processes, to integrate information systems and to cope with distributed
learning.
The efficient coordinated scheduling of production and air transportation becomes a
challenging problem as global companies move towards higher collaborative and competitive
environments [7].
Taxonomy of coordination modes:
A symbiotic relationship becomes important to facilitate networking among divisions within a
firm, or between firms in a supply chain. The main concern of supply chain management is how
to coordinate the independent players to work together as a whole to pursue the common goal
of chain profitability in changing market conditions. Generally, Malone and Crowston (1994)
define coordination as the act of managing interdependencies between activities performed to
achieve a goal. In the supply chain context, coordination can be viewed as an act of properly
combining (relating, harmonizing, adjusting, aligning) a number of objects (actions, objectives,
decisions, information, knowledge, funds) for the achievement of the chain goal. Since the
nature of an object of coordination varies, a separate coordination mode is required to manage
a specific object. Although the chain members implicitly apply different coordination modes to
assist one another to manage processes, capabilities and information in response to market
uncertainty, little attention has been paid to distinguishing and unifying them.
Taxonomy of coordination refers to the act of classifying different coordination modes under
one roof. The mutuality of coordination can be divided into two main dimensions, namely
complementarity of processes and coherency of understanding. Complementartly refers to how
Coordination theory:
There are two approaches to achieve coordination. The first is to centralize decision making to
a single entity, which attempts to optimize the network. The second type is decentralized
decision making that utilizes coordination mechanisms (Sahin and Robinson, 2002) [7].
Supply Chain Integration is the use of technology to underpin the coordination of these
business functions. Businesses implementing Supply Chain Integration use a common platform
like Celtrinos Smart Admin, to provide a way to connect the disparate systems at each business
and the transactional workflow required to move from raw materials to saleable product and the
data interchange between each supplier in the process.
In the past, every step of the supply chain required manual intervention to process and
progress orders and generate the paperwork required to keep track of each interaction. The
supplier of raw materials would receive a manual purchase order from the manufacturer and in
return create a manual invoice. Several documents would then change hands at every point of
the initial purchase process to keep everything on track and ensure an accurate audit trail of
the sale. This flurry of documents is then repeated at every step along the supply chain right up
to the final sale [10].
ISCM Implementation Steps:
There is no proven path to implementing ISCM. There are so many operational and strategic
facets to ISCM that any given implementation can take an infinite variety of forms, progress
through radically different stages, and result in several different outcomes. However, broadly
speaking, ISCM implementations should focus on these steps:
assessment effort, the creation of a supply chain assessment team that works under the aegis
of the steering committee is recommended.
The focus of the assessment team must be on facts rather than guesswork or emotions.
Several categories of information need to be gathered and analyzed including:
sourcing;
demand flow;
Set clear guidelines for creating or terminating alliances with supply chain partners.
Engineering and design talent is shared among trading partners, focusing on those
projects and products that hold the greatest promise for mutual benefit. Joint design and
development and assignment of joint resources to work through challenges and
opportunities to isolate innovative and marketable solutions are part of this collaborative
effort.
Joint training sessions are led by the best available, most highly skilled trainer from among
the participating units.
Executive overviews are conducted jointly as the search for identifying leading practices
that will benefit all the trading partners continues. Benchmarking and high-level briefings
serve to ensure that the network remains responsive to changing conditions.
Cross-organizational pilot tests of new ideas or products provide benefits both in lessons
learned and problems avoided.
Joint investments are made in specialized equipment or focused facilities that support the
supply network.
Establishing the ISCM Information and Communication Network:
The thread that draws channel partners together is a common objective and its communication.
Information, and the tools and technologies that create it, provide the means to bridge
organizational boundaries and support inter-organizational learning. The development of a
robust information and communication network aids ISCM participants in achieving several
critical supply chain requirements. Several primary features define effective ISCM information
and communication systems including:
They are based on distributed open systems, or client/server architectures that will allow
business systems as well as personal computers to talk with one another;
Distributed relational database technology underlies the network structures allowing for
ready access and transparent use by individuals and enterprises in any location;
Systems span inter-enterprise functional boundaries and enable the development and
structuring of global channel-wide information networks, allowing companies to share
information regarding customers, production, inventory, and finance with their supply chain
partners; and
These systems are able to process transactions from multiple organizations and
infrastructures rapidly and accurately.
ISCM information and communication networks can be divided into the following three stages:
measuring performance;
The integration of supply chain processes can provide an effective means by which costs can
be reduced and customer service levels improved [12]. Effective supply chain management
(SCM) has become a potentially valuable way of securing competitive advantage and
improving organizational performance since competition is no longer between organizations,
but among supply chains [13]. Supply chain management (SCM) is a well-established
discipline that involves the coordination of an organizations internal planning, manufacturing,
and procurement efforts with those of its external partners (i.e. suppliers, retailers, etc.)[14].A
warehouse may also be called a distribution center; Warehouse management is the process of
coordinating the incoming goods, the subsequent storage and tracking of the goods, and
finally, the distribution of the goods to their proper destinations [15]. The fields Supply Chain
Management (SCM) and Total Quality Management (TQM) are immensely deliberated among
the researchers and academia since 1980s. Both topics had their emergence from the
requirements of serving the needs of customers with high aspirations. TQM emanated with the
contributions of quality gurus during 1950s [16]. Supply chains cannot tolerate even 24 hours
of disruption. So if you lose your place in the supply chain because of wild behavior you could
lose a lot. It would be like pouring cement down one of your oil wells[17]. The Integrated
Supply Chain Management (ISCM) project addresses coordination problems at the tactical and
operational levels. It is composed of a set of cooperating, intelligent agents, each per-forming
one or more supply chain functions, and coordinating their decisions with other agents -this is
called a Logistical Execution System (LES)[18]. In the course of time, the most considerable
benefits to businesses with advanced SCM capabilities will be radically improved customer
responsiveness, developed customer service and satisfaction, increased flexibility for changing
market conditions, improved customer retention and more effective marketing [19]. Firms within
a supply chain routinely communicate with each other. This form of inter organizational
communication can occur in many ways, from the postal transfer of paper invoices and
purchase orders to sophisticated information technology (IT) that links two companies
databases[20].
3.1. ILLUSTRATIONS
3.2. Figures And Photographs
3.3. Tables
Author
Thompson, 1967
Galbraith, 1970
Thompson, 1967
Galbraith, 1970
Coordination by
Planning
Thompson, 1967
Mutual
adjustment
Team increases.
arrangement
more effort.
Needed when
interdependence increases.
4.0. CONCLUSION
Supply chain management (SCM) is defined as the integration of key business processes from
end user through original suppliers providing products, services and information that add value
for customers and other stakeholders. Coordination aims at achieving global optimization
within a defined supply chain network. Supply Chain Integration is the use of technology to
underpin the coordination of these business functions.
5.0. REFERENCES
1.