Energy to power up Battery Charger From 5 A upto 3000 A 24, 48, 110, 220, 360 VDC Chhabi Electricals Private Limited www.chhabi-india.com Since 7985Company Profile Chhabi Electricals, is Indio's most preferred company in the field of DC Power Solutions. or the last four decades, it hos been supplying variety of standard os well as customised DC Power solutions to all types of Power Stations, Distribution and Industrial applications. Chhabi is registered and approved vendor with all the mojor engineering consultants, thanks to its capobility 0 handle customization and unmatched project execution skills.Export to more than 21 countries has broadened ‘our geographical reach, apart from our pan Indio presence with installation of more than 10,000 systems. After sole support from our 10 offices, ensures quick response to customer needs and offers other services like AMC, Up-grodation ete. CHHABI's modern manufacturing facility is spread across 50,000 sq. ft. at Jalgaon, Maharashtra with ‘adequate test set up and power back up facility Our strategic alliance with the world leader ‘Emerson’ hos helped to offer world class modular DC systems to cour customers. In the past Chhabi has been conferred with the prestigious “Udyogshree", “Order of Merit”, “Global Arch Excellence”, “District Award” by DIC and “SME Quality Award ISQA 2011 “from IEEMA. CEPL Manufacturing Plant at Jalgaon + Four Decades in Power Business * Innovative Designs * Approved by Leading Engineering Consultants © Registered & Approved Vendor for Major ERC Companies * Specialises in Customised DC Power Solutions * Supplied India’s Largest Rated Charger for Power Plant, + Modern Manufacturing Facility * Exporting to more than 21 Countries + All India Sales and Service Network * Strategic Alliance With EMERSON for Modular DC Power Solutions + Winner of SME Quality Award ISQA 2011 from IEEMA ‘An ISO. 9001 CompanyIntroduction Chhabi produces a wide range of rugged DC power systems for use in the industrial market sector fo provide DC uninterruptible supply in conjunction with batteries to 24 V, 48 V, 110 V, 125, 220V, 360 V critical loads. The range of DC Systems ore generally custom designed to provide a rugged, reliable and efficient power solution for critical loads to prevent expensive outages. These types of power systems are widely used in the harsh operating environments encountered in the power generation and distribution, oil ond gos, industrial instrumentation and onshore or offshore petro-chemical applications. DC systems Chhabi offer a range of standard DC power systems based around battery charger products. The DC power solution can be customize to meet the most demanding of client requirements. Chhabi is renowned for their technical expertise and manufacturing capability to provide the optimum solution Power Conversion The AC to DC power conversion element of the system is typically configured from thyristor or switch mode technology depending on the performance ond size constraints The range of thyristor bosed systems are highly rugged industrial systems, suitable for the most demanding of environmental and operating conditions. The thyristorised range of single phase cand three phase input charger products capable of operating on 24 Vt0 360 V DC nominal voltage with oulput currents up fo 3000 A. Other ratings are also available os per customer's requirement, Standard Features offered : + Overload and short-circuit electronic protection + Very good time response for step load + Very high efficiency + Temperature compensation of battery charging voltage + Programmable charging curves + Embedded controller with ARM Cortex-M3 processor + RS485 interface for remote monitoring + Single phase / Three phase input options + 6 pulse / 12 pulse / 24 pulse charger designs + Alorms with annunciation windows Options available To meet client specific dedicated requirements and specifications, the DC system is custom designed cand configured. Custom designed systems can be configured from numerous options available. These include but are not limited to; * Differing enclosure sizes and colours *+ Enclosure (IPxx) protection ratings + Alarm and system monitoring schemes + Charger and battery redundancy schemes + Customer specific distribution * Bottery monitoring + Configurable remote alarms Chhabi ElectricalsDC power supplies comprise rectifier units and the appropriate batteries. Function Thyrislor regulated recifier units are designed for o S-phase input and constructed with o fully controlled 3-phase bridge circuit (see basic circuit diagram below]. Connection to the AC mains supply is made via o contactor in the rectifier unit input. A soft-start facility prevents high-voltage transients being possed through to the loads ot the time of switch-on. The loads ore electrically separated from the input by an isolation transformer. The set of thyristors. is protected by © very quick-ccting semiconductor fuses. The central control unit CMU103T is responsible for the operation and supervision of the recifier unit. I provides drive to the thyristors, monitors, the components of the recifier unit. A separate micro-controlled unit DAA takes core of measurement, alarms, ‘annunciation etc. It provided digital. monitoring facility and it can be interfaced with PC using MODBUS. A proprietary software is available to monitor the charger remotely. is] i Block diagram for 6 pulse Recfifier Charging methods For the enhanced performance different charging methods ore pre programmed in the charger controller For example, IU and |.U |.U. charging methods are shown in the diagram. All the relevant parameters, ‘according fo battery requirements, are user configurable using the front panel keypad. ul “00% ‘curent Dwain ——> t LULU. Characteristic Durston ———> IU CharacteristicChhabi battery charger is supplied with micro-controller based Digital Analog Annunciation and Controller called DAA. It is a sophisticated combined solution for the Metering, Annunciation and Remote monitoring of various porameters for the charger and battery. It is specifically designed keeping in mind the different requirements for the DC Power system and battery charging applications. DAA provides @ complete solution for alarm and monitoring in the DC power systems. The built in functions of DAA are user programmable via front display panel / keyboard and up to 24 different external alarms ‘can be monitored making DAA extremely flexible and highly configurable supervisory module. The DAA con be configured for use with an optional expansion relay module for additional remote relay alarm contacts. DAA has MODBUS RS 485 interlace port for monitoring the charger remotely for SCADA, DCS, DDCMIS. Chhabi has developed « proprietary software, which helps in monitoring the charger remotely on @ standard PC. Typlical configuration of PC being Pentium IV, with 1 GB RAM and 250 MB hard disk installation space, ‘operating system Windows XP or higher. ing, Alarming, Data Logging and Remote monitoring During past four decades Chhobi has supplied various rating battery chargers (FCB) to variety of Industries, Power plants and ower distribution sector. Ratings varies from 5 A upto 3000 A. Our latest microprocessor based controller CMU 103 T is compatible with all our earlier designed battery chargers (FCB) and DC systems. The retrofiting of this controller will enhance the over all performance of the FCB and DC system, as well asit will provide {oscilly forthe remote monitoring of various parameters. For more details on the some, please send your charger details along with installation date for our best proposal at service@chhabi-india.com | Td 3c ..| Oe Chhabi ElectricalsBattery Charger Configurations The rectifier must be designed in such way, that it can supply the load and at the same time, the battery should be able to boost charge, even if it is at fully- discharged condition. When the AC mains supply fails, the battery takes ‘over the load without any interruption and without ony switching operation. The different schemes, Float cum Boost charger - Single Batt - Single load no te] Float and Float cum Boost charg: ne a f=} he ~D se = which ore normally used, depends on the criticality of loads and the site requirements. Following different configuration of Chhabi battery charger, ore the standard offerings. A separate ‘operation table provided, describes the functioning of each schematic under different operating conditions. AC FCB C OBATT. «LOAD VoD + Single Batt - Single load ON Floct Clore Floct © FCB Byposs ON Boost Open Boost FCB+VDD Incicut OFF OFF Close Disc Bat Bypass ACI AC2 FC FCB C BATT LOAD ON ON Flos! Flos! Close Float FC/FCB ON ON Flost Boost Open Boost FC OFF ON OFF Float Close Flea! FCB ON OFF Flac! OFF Close Float FC OFF OFF OFF OFF Close ise Bot Dual Float cum Boost charger - Single Batt - Single load ‘ACI AC2 FCB FCB2 Cl C2 BATT LOAD ON ON Floct Float Close Close Float FCB1/2 ON ON Floot* Boost Close Open Float FCBI ON ON Boos! Floci Open Close Soost FCB? OFF ON OFF Floot Close Close Float FCB2 ON OFF Float” OFF Close Close Float FCB) OFF OFF OFF OFF Close Close Disch BottDual Float cum Boost charger - Two Batt - Single load ron NS ot Ber Fae (eI oa fee ~ Baton ‘Aci Aca epi FcR] cl c2_BATTI BATIZ. LOAD ON ON. Floci Flt Close Close loch Flot FCB1/2 ON ON. Flo” Boos! Close “Open Float Boos! FCB) ON ON. Socet Flea” Open Clie fost Flot C82 OFF ON OFF Float Close Clse Dich Float C82 ON OFF Float" OFF Close Clove Flos! ‘Dich FCB! OFF OFF OFF OFF Close Close Dish Dich Bat/2 * Bot parton loved Dual Float cum Boost charger - Two Batt - Two load — Battory 1 ~ act saa roa2 a Sa neo ii ‘Act Aca Fee Fca2 cl C2_BATTI_BATT2. LOAD? Lo~D2 ON ON Foot Flos! Close Close Flost Font FCS] FCRD ON ON. Flos" Boos! Close Open lost Boos! FCAT. FBT ON ON 00s! Foot” Open Close Boos! Foot FBI" —FCB2 OFF ON OFF Foot” Close Close Dich Foot Bot —FCB2 ON OFF Flo? OFF Close Close Flot Dich FCB1——Bai2 OFF OFF OFF OFF Close Close Dich Dich Bat Baia * Boost operation notallowed Through bus coupler Chhabi ElectricalsTechnical Specifications for Three phase battery charger pcomavne —_foumatenaare ome ensgere [Currant Variation [canbe seta (00% of raed curant | [curr Lim [108 % Rated Curent (in Float Mode) [Seamos coe Seca SRE — ae = Sa fen fie oy Nt: A te data ren re ules nly & ca bel Bingen th pry now of crt cut improve hecurrent Py a 110 220 360 a © FOR 2406-1H FoRs.05-PH FO ATO05-PH FOR 22006:PH Fcee005PH 0 FOB 01PA Fo: FOS OO. PH FOB. 20-10 PH FCRIEOO9PH 6 Foeze 51H FoesePH FoR O6-PH FOB 22015.0H Fo 360150H 2 FoB2e201PA FORGO. 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Fae 70090H Fe tHoT0090H Foe-22070030H Fcw360 700908 70 FORE TSDIPH FORE TSISPH FOS OTSOSPH FOR 22075004 FCBIEDTS03PH Foo.248003H Foe 0001 Fs. t-0003PH Foo. 20-005°H Feseneo03PH oe FORD AS0PH FCEeASSPH FS SOPH FoR 22026030H FEED SOPH Foe. 249003PH F086 90030H Fe. 1.9030H Fe. 29.90030H FCo360 99030H 100 | romaeoonseH Fee 10002FH Foe- 110100034 F072 10008 FCE360000-2H 120 |__ FowaeasnpH Foe 03H Fm 10-1250 Fee 220804 ooo | Fowzet003eH Fae 160098 Foe 11-160030H Fa 720 160030H “aca_|_FOB2e 200A FCBAE 200037 Fo 11020003°H FCB Tz 0090H 2500_|__ FoB2e209FH Foe 250090H Foo-t102s0036H cca _|_FoBesnsH FEE R000 FOR 0-0003°H With Single Phase input Wit 12 Pleo design ‘With 6 Pulse design Win 24 Pulse design Chhabi ElectricalsReference Chhabi is 0 name associated with chargers, since 1965, is Indio's top five company in the field of DC Power Solutions. For lest four decades, it hos supplied voriely of stondard as well as customised DC Power solutions to various industry verticals. ‘THERMAL POWER STATIONS Sipat, Barh, Korba, Trombay (Tata Electric), Chandrapur, Kchalgcon (L&T), Vindyachal, Khaparkheda, Ukei, Gondhinagar, Paricha, Kutch Lignite, Vijoywade, Talchar, Kota, Dadri, Simhadi, Aravli, Durgapur, Koderamo, Maude, Rihand, Anpara REFINERIES, CHEMICAL, PETROCHEMICALS & FERTILIZERS INDUSTRIES. BPCL, HPCL, IOCL, IPCL, ONGC, SPIC, Zuari Agro, GAIL, GSFC, GNVFC, IFFCO, Bongaigaon Refineries Cochin Refinery, Mangalore Refineries, Madras Refinery, Reliance Petrochemicals, Sun Petrochemicals, Tata Chemicals, Coromoandel Ferflizers, CFCL, RCF; Paradeep Phosphates, Godovari, Deepok Ferilizer SUB-STATIONS - Power Distribution companies, SEBS ‘Madhyo Pradesh, Haryana, Uttar Pradesh, Rojasthan, Kornataka, Kerala, Tamilnadu, Moharashtra, Guirat, ‘Andra Pradesh, Bihar, Punjab, Orrisa, Delhi Vidyut Board, BEST, Ahmedabad Electricity Board HYDRO ELECTRIC POWER STATIONS / PROJECT Upper Sindh, Bhanderdara, Terwanmedhe, Kanher & Dhom, Koyna, Ranganadi, Obra, ‘Anondpur Sohib, Hirokud, Karajwan, Hemovoti, Tons & Birsingpur, Tala Hydro Project - Bhutan, Koteshwar, KoldamEPC COMPANIES ‘ABB, Alstom, Areva T&D, Aker Kvaerner, BHEL, Desein, Ell, GE Fonue, Instrumentation Lid, Jacob H&G, L&T, MECON, Petrofac Int., Siemens, Technimont ICB, Thermax, LANCO, Thyssen Krupp, Toyo Engineering, Yokogawa, Punj Lloyd, TCE, IVRCL Infrastructure, Gammon India, Mukand Lid., Emerson Process Management, Corttech International STEEL INDUSTRIES Durgapur, Bhilai, Bokaro, Rourkela, Visakhapatanam Steel Plants, SAIL, Lloyds Steel, Sunflag Iron & Steel, Tote Steel, Malvika Steel, Ispat Industries, Zenith Steel Pipes, Essar Steel, Monet Ispat, Jindal Steel PUBLIC SECTOR NPCIL, BALCO, NALCO, NMDC, GMDC, NHPC, Mazgaon Docks, Power Grid Corporation, Bhokra Beas Management Board INDUSTRIES Reliance Industries, Nicco Corporation, Tata Electric, Kirloskar Brothers, Jindal Strips, Amco Batteries, Tata Motor, Bollarpur Industries, Crompton Greaves, Indian Rare Earth, Samsung Engineering, P T. Indo Bharat Rayon, Hindalco, Hindustan Dorr Oliver, Cipla, Bajaj Auto, Maruti Udyog Lid., ‘CEMENT INDUSTRIES ACC, Gujarat Ambuja, Grosim, India Cement, Shree Cement, Prerna Cement, Laxmi, Orient, Sourashira, Indo Rama, Manikgarh LINE PROJECTS HPCL : Vizag - Vijaywada, BPCL : Mumbai - Manmad HMPL : Mundra - Bhatinda Chhabi ElectricalsOur other products All India Soles and Service Network + Battery Chargers up to 500 KW rating + SMPS based Modular Battery Chargers + DC to DC Converters + Solar Charge Controller + Cell Boosters + Battery Monitoring System + Battery Discharger + Digital - Analogue Annunciator + Stobilux - Energy Saving Equipment + Dry type Transformers + ACDB, DCDB + Complete DC Power solution yw. eee Solar Charge controller DAA Transformer Debs Chhabi Electricals Private Limited ¢. SS ead Office and Factory : £66, MIDC, Jlgeon 425 003 (M.S INDIA T #91 257 7210626 /27 /28, 2270174 /75 F +91 257 7213434 E chhobi jl@sancharmet.in _wwe-chhabi-india.com Lzes.| Regioncl Offices Mumbai T 022 2561 4435 / 5945 F 022 2568 0513, chhabi@minl.netin New Delhi T 011.4215 1213-14 F O11 4215 1215, chhobindl@chhabi-india.com Bengolury T 080 2314 0037 F 080 2314 0031, chhabiblr@chhab-indio.com Kolkata T 033-2441 1375 chhabikol@chhabi-india.com Marketing Network Bareda 0265 2396420 Bhopal 07552591396 Bhubaneshwar 09437133485 Chennai 044 24817060 Hyderabad 040 23221230 Indore 09425065352 Lucknow 0789 7313303 Negour 07122591917 Pune 020 25534700 Varanasi 08081 375789 Visckhapetram 0891 2516682