2-Printing Manual Mech

MANUFACTURED BY
SUDDHA CONVERTING MACHINERIES PVT LTD

555/1, SURABHI ENG. COMPOUND,
NEAR GULAB OIL FACTORY, RAKANPUR CHAR RASTA, SANTEJ,
TA-KALOL, DIST-GANDHINAGAR-382 721 (INDIA)
CLIENT
VARIA FOILS
8-COLOUR PRINTING MACHINE
PDF created with FinePrint pdfFactory trial version http://www.fineprint.com
Manual Contents
1) Technical Details of the Machine
2) Line Diagram
3) Base Frame & Foundation
4) Various Drawing for different Roll
5) Various Drawing for different Shaft
6) Machine Driving Detail
7) Electrical Wiring Cable Details
Technical Details
Of The
Machine
SUDDHA CONVERTING MACHINERIES PVT. LTD.

8-Colour printing machine. Varia foils.
DRIVE ELECTRIC MOTOR DETAILS
Sr.
No.
01
02
03
04
05
06
Part Of Machine
Un winder
In feed
Main
Coating
Out feed
Re winder
Motor Make
Kirloskar
Kirloskar
Kirloskar
Kirloskar
Kirloskar
Kirloskar
Motor
KW/HP
15 HP
5 HP
15 HP
5 HP
5 HP
15 HP
Motor
Frame Size
160M
112M
160M
112M
112M
160M
Motor
RPM
1440
1440
1440
1440
1440
1440
Motor Type
Shaft
AC-Foot
AC-Foot
AC-Foot
AC-Foot
AC-Foot
AC-Foot
42
28
42
28
28
42
Shaft
Keyway
12X6
8X4
12X6
8X4
8X4
12X6
Part
Sr. No
YAA44/XV-36
XTAA39/XV-50
14D-658
TNAA-3911J83
XAA39/XV-1102
YAA44/XV-54
Qty.
Remark
01 No
01 No
01 No
01 No
01 No
01 No
PNEUMATIC CYLINDER DETAILS

Sr. No.
01
02
03
04
05
06
07
08
09
Part Of Machine
In feed nip
Printing impression roll
Doctor blade
Dryer
Coating impression roll
Doctor blade
Dryer
Out feed nip
Lay on roll
Cylinder Make
Janatics
Janatics
Janatics
Janatics
Janatics
Janatics
Janatics
Janatics
Janatics
Cylinder Model
Series A-24
Series A-24
Series A-24
Series A-24
Series A-24
Series A-24
Series A-24
Series A-24
Series A-24
Cylinder Bore
63 MM
63 MM
63 MM
50 MM
63 MM
63 MM
50 MM
63 MM
63 MM
Cylinder Stroke
50 MM
100 MM
25 MM
250 MM
100 MM
25 MM
250 MM
50 MM
250 MM
Required Qty.
02 Nos.
16 Nos.
08 Nos.
08 Nos.
02 Nos.
01 Nos.
01 Nos.
02 Nos.
02 Nos.
Available Qty.
Shortage
SUDDHA CONVERTING MACHINERIES PVT. LTD.

M/s. Varia Foils.
Timing Pulley Detail of 8 - Colour printing Machine.

No
Drive
Type
01
Unwinder Drive
15-HP/AC Foot
InFeed Nip Drive
05-HP/AC Foot
Motor
Safety chuck
Motor
Idler
Main Drive
15-HP/AC Foot
Nip Steel roll

Motor
Gearbox (2:1) input shaft
Gearbox (2:1)osci shaft
02
03
Oscillation shaft
04
Coating Drive
05-HP/AC Foot
Motor
Gearbox (2:1) input shaft
Gearbox (2:1)osci shaft
Oscillation shaft
05
Outfeed Nip Drive

05-HP/AC Foot
Motor
Idler
06
Rewinder Drive
15-HP/AC Foot
Encoder
Nip Steel roll

Motor
Safety chuck
Gear shaft
07
Encoder shaft
Pulley
Gear
Groove Module
14-HTD
-14-HTD
-14-HTD
-14-HTD
-Duplex
14-HTD
-14-HTD
-14-HTD
--P,Duplex
chainwheel
-P,Duplex
chainwheel
14-HTD
-14-HTD
--P,Duplex
chainwheel
-P,Duplex
chainwheel
14-HTD
-14-HTD
-Duplex
14-HTD
-14-HTD
-14-HTD
-8-HTD
-Duplex
8-HTD
--
Teeth
Width
Bore
Keyway
Remark
Quantity
20
60
20
60
30
60
20
30
30
50
50
50
50
50
50
50
50
--
42
45
28
--
12X6
10X5
8X4
--
01
01
01
01
45
42
35
35
10X5
12X6
8X4
8X4
With hub
With hub
With hub
Both side
Brg. 6008
With hub
With hub
With hub
With hub
36
--
30
8X4
With hub
08
20
30
30
50
50
--
28
35
35
8X4
8X4
8X4
With hub
With hub
With hub
01
01
01
36
--
30
8X4
With hub
01
20
60
30
60
20
60
25
25
50
50
50
50
50
50
50
20
20
20
28
--
8X4
--
01
01
45
42
45
35
10X5
10X6
10X5
8X4
With hub
Both side
Brg. 6008
With hub
With hub
With hub
With hub
25
8X4
With hub
02
01
01
01
08
01
01
01
01
Line Diagram
Of The
Machine
Note:
Title:- Line diagram of 8-colour

printing machine.
Suddha Converting Machineries Pvt Ltd.
Scale : NTS
Appd.
Drawn
Drawing No : SC-VF/PTG-00
A. Banerjee
B.M.Patel
Name
Sign
Rev. : 0
29.03.11
29.03.11
Date
h5 j6 k6m6
Notes:
*
*
*
*
*
Client:- Varia Foils.
Revision
By
Date
No
400
PRINTING
STATION:1
INFEED
STATION
UNWINDER
900
400
00
10
825
900
PRINTING
STATION:2
400
900
PRINTING
STATION:3
400
900
PRINTING
STATION:4
400
900
PRINTING
STATION:5
400
14000
900
PRINTING
STATION:6
400
900
260
PRINTING
STATION:7
400
900
PRINTING
STATION:8
400
900
COATING
STATION
400
900
OUTFEED
STATION
400
REWINDER
600
2000
2160
4160
00
1
0
225
825
300

2000
Open space
for working
2000
1750-Machine width
Open space
for operating
Open space
for driving & blower
2500
500
1000
1500
725
Unwinder
1000
Infeed Drive
1700
Blower:01
900
Blower:02
1700
Machine-C/L
Blower:03
900
1700
Main Drive
Material Flow
Blower:04
14000
Blower:05
Operator side
900
Drive side
Blower:06
1700
Blower:07
900
Blower:08
1700
Coating Drive
Blower:09
900
1000
Outfeed Drive
500
Rewinder
2000
Open space
for working
* Notes:
*
*
*
*
No

By

Revision
Name
Title:- Top view of 8-colour printing

machine.
Drawn
Appd.
Scale : NTS
h5 j6 k6 m6
Date
Sign
Date
29.03.11
B.M.Patel
A. Banerjee
29.03.11
Drawing No : SC-VF/PTG-00A
Rev. : 0
Note:
Base Frame & Foundation

Details
Of The Machine
Date
Note:
No
By
100
100
100
50
300
50
900
50
300
100
100
1700
Title:- Base frame-1 of 8-colour

printing machine.
Revision
Scale : NTS
Drawing No : SC-VF/PT-BF/01
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
25
150
100
25
100
50 50
h5 j6 k6m6
Notes:
*
*
*
*
*
1950
1750
1450
150
100
50 50
25
100
100
10
50
150X75 MS CHANNEL
20 THK MS PLATE
27 HOLE
M24 THD
10 THK MS PLATE
165
165
150
400
900
15
400
390
900
390
25
150
5
10
15
150
10
1450
150

1700
QTY : 05-NOS
Note:
100
100
100
100
Scale : NTS
Drawing No : SC-VF/PT-BF/02
Rev. : 0
29.03.11
A. Banerjee
Date
Appd.
Sign
29.03.11
Name
B.M.Patel
Drawn
h5 j6 k6m6
150
100
150
100
50 50
25
20 THK MS PLATAE
27 HOLE
M24 THD
165
50
300
300
300
600
390
10
10 THK MS PLATAE
15
150
100
100
1000
Title:- Base frame-2 of 8-colour

printing machine.
25
5
10
50
Revision
By
Date
No
Notes:
*
*
*
*
*
1950
1750
100
1450
150
50 50
1450
25
100
150
25
150X75 MS CHANNEL

QTY : 01-NOS.
165
150
15
1000
Note:
Appd.
Scale : NTS
Date
Drawing No : SC-VF/PTG-00B
Rev. : 0
29.03.11
Sign
29.03.11
Name
A. Banerjee
h5 j6 k6 m6
* Notes:
*
*
*
*
B.M.Patel
Drawn
300
800
800
75
150
75
75
150
75
300
Revision
2200
Title:- Foundation detail of 8-colour

printing machine.
By
Date
No
50
300
1000
300
1000
300
1000
Machine-C/L
300
1000
300
1000
Material Flow
300
14000
1000
300
1000
300
1000
300
1000
300
1000
300
300
300
50
400
300
Various Drawings For

Different Roll
Of The
Machine
Note:
50 (BRG-6010)
Title:- Infeed & outfeed station nip

steel roll of 8-colour printing
machine.
60
Scale : NTS
Appd.
Drawn
Drawing No : SC-VF/PT-RB/01
Rev. : 0
29.03.11
A. Banerjee
Date
29.03.11
Sign
B.M.Patel
Name
h5 j6 k6m6
Revision
By
45
Date
No
Notes:
*
*
*
*
*
Steel Roll
1725
1100
Harden, Ground & Dynamiically Balanced

60 Mic at one side after grinding
Qty : 02 Nos.
25
150
25
375
200
75
100
75
10X5-KEYWAY
200
5X45
60
200
250
50 (BRG-6010)
50
Note:
Appd.
Scale : NTS
Name
A. Banerjee
Sign
Date
Rev. : 0
29.03.11
29.03.11
h5 j6 k6m6
B.M.Patel
Drawn
80 (BRG-6010)
20-THK RUBBER
60
LAYER
150
Title:- Infeed & outfeed station nip

hollow rubber roll of 8-colour
printing machine.
Revision
By
Date
No
Notes:
*
*
*
*
*
Rubber hardness : 65/70 Shore

Dynamically Balanced
Qty : 02 Nos.
Nip hollow rubber roll
1100
25
15
Note:
Appd.
Scale : NTS
Name
Sign
A. Banerjee
B.M.Patel
Date
Rev. : 0
29.03.11
29.03.11
h5 j6 k6m6
Drawn
25
42 (BRG-6004)
H5
Title:- Aluminium hollow guide roll of

8-colour printing machine.
Revision
85
By
Date
No
Notes:
*
*
*
*
*
Dynamically balanced
Qty : 35 Nos.
Aluminium hollow guide roll
1100
18
30
12
Note:
Appd.
Scale : NTS
Name
Sign
A. Banerjee
B.M.Patel
Date
Rev. : 0
29.03.11
29.03.11
h5 j6 k6m6
Drawn
47(6005)
30

Revision
85
By
Date
No
Notes:
*
*
*
*
*
Qty : 64 Nos.
1100
18
30
12
Note:
Appd.
Scale : NTS
Name
A. Banerjee
Sign
Date
Rev. : 0
29.03.11
29.03.11
h5 j6 k6m6
B.M.Patel
Drawn
35(6003)
20

Revision
100 / 85
By
Date
No
Notes:
*
*
*
*
*
Qty : 100-10 Nos.
Qty : 85-39 Nos.
1050
20
10
Various Drawings For

Different Shaft
Of The
Machine
Date
Note:
No
+0.01
-0.00
By
30
40
+0.00
-0.01
20 (BRG-6904)
Title:- Cylinder shaft of 8-colour

printing machine.
Revision
Scale : NTS
Drawing No : SC-VF/PT-CS/09
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
h5 j6 k6 m6
Notes:
*
*
*
*
*
1425
1200
250
MATL: EN-19
HARDEN & GROUND
QTY.- 08 NOS.
110
25
25
350
25
25
+0.00
-0.01
25
80
60
30
18
1.5X1.5-CIRCLIP GROOVE
25
25
350
25
25
19 NOS OF
10.5X5 DEEP COUNTER
25
40
65
115
50
M8 THD
8X4-KEYWAY
35
+0.00
-0.01
Driving Details
Of The
Machine
Date
Note:
No
By
Title:- Main drive detail of 8-colour

printing machine.
Revision
Scale : NTS
Drawing No : SC-VF/PT-D/01
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
Rakanpur Char Rasta, Kalol, Gandhinagar - 382 721 (India)
TOLERANCE
THURST BEARING
ROLLER BEARING
TO
TO
TO
120 315 1000 2000 4000
TO
0.2 0.3 0.5 0.8 1.2 2.0
30
TO
30 120 315 1000 2000
OPEN TOLERANCE FOR DIMNS NOT TOLERANCED
18 100
0.5 6
100 200
40 140
<40 140
200 TO TO
h5 j6 k6 m6 0.1
<18
SHAFT MM
Notes:
All dimensions are in mm.
Remove all burst & sharp corners.
Quantity :
Material :
BALL BEARING
*
*
*
*
*
Symbol
Roughness Value
Ra m
Roughness
Grade Number
N12
50
N11
25
Oscillation shaft :Chain wheel

36-T, Duplex, 30-Bore,
8X4-Keyway with hub
12.5
N10
N9
6.3
N8
3.2
N7
1.6
N6
0.8
N5
0.4
N4
0.2
Timing Belt :
14-HTD, 1344x50
Gear input shaft :Timing pulley

30-T, 50-W, 35-Bore,
8X4-Keyway with hub
'SUDDHA' -Gear box :

Ratio-2:1
Gear output shaft :Chain wheel

8X4-Keyway with hub
Gear output shaft :Spur gear

2.5-M, 22-T, 115-W,
32-Bore, 8X4-Keyway
Cylinder shaft :Spur gear

2.5-M, 22-T, 60-W,
35-Bore, 8X4-Keyway
0.1
N3
N2
N1
0.05 0.025
Motor
Kirloskar
15-HP/AC, Foot,
Cylinder 100 mm
Circum=100X3.14=314
Machine speed=150 mpm
150
Cyl. rpm=.314
=477.7
1440
Reduction= 477 =3.01
Motor shaft :Timing pulley

20-T, 50-W, 42-Bore,
12X6-Keyway with hub
Date
Note:
No
By
Title:- Unwind & rewind drive detail of

Revision
Scale : NTS
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
TOLERANCE
THURST BEARING
ROLLER BEARING
TO
TO
TO
120 315 1000 2000 4000
TO
0.2 0.3 0.5 0.8 1.2 2.0
30
TO
30 120 315 1000 2000
18 100
0.5 6
100 200
40 140
<40 140
200 TO TO
h5 j6 k6 m6 0.1
<18
SHAFT MM
Notes:
Quantity :
Material :
BALL BEARING
*
*
*
*
*
Symbol
Roughness Value
Ra m
Roughness
Grade Number
Timing belt:
14-HTD 1344X50
N12
50
N11
25
Safety chuck:Timing pulley

60-T, 50-W, 45-Bore,
12.5
N10
6.3
N9
3.2
N8
1.6
N7
0.8
N6
0.4
N5
0.2
N4
0.1
N3
N2
N1
0.05 0.025
Motor
Kirloskar
15-HP/AC, Foot,
Motor shaft:Timing pulley

20-T, 50-W, 42-Bore,
Core 90 mm
Circum=90X3.14=282.6
150
Core rpm=.282
=531.9
Reduction=1440
531 =2.7
Date
Note:
No
By
Title:- Infeed drive detail of 8-colour

printing machine.
Revision
Scale : NTS
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
TOLERANCE
THURST BEARING
ROLLER BEARING
TO
TO
TO
120 315 1000 2000 4000
TO
0.2 0.3 0.5 0.8 1.2 2.0
30
TO
30 120 315 1000 2000
18 100
0.5 6
100 200
40 140
<40 140
200 TO TO
h5 j6 k6 m6 0.1
<18
SHAFT MM
Notes:
Quantity :
Material :
BALL BEARING
*
*
*
*
*
Timing belt:
14-HTD, 1316X50
Symbol
Roughness Value
Ra m
Roughness
Grade Number

14-HTD, 60-T, 50-W, 45-Bore,
50
N12
25
N11
12.5
N10
6.3
N9
3.2
N8
1.6
N7
0.8
N6
0.4
N5
N4
0.2
N3
0.1
N2
N1
0.05 0.025
Timing belt:
14-HTD, 1344X50
Idler:Duplex timing pulley

14-HTD, 60-T, 50-W,
14-HTD, 30-T, 50-W,
With both side bearing-6008
Roll 200 mm
Circum=200X3.14=628
150
Core rpm=.628
=238.8
Reduction=1440
239 =6.02
Motor
Kirloskar
5-HP/AC, Foot,

14-HTD, 20-T, 50-W, 28-Bore,
8X4-Keyway with hub
Date
Note:
No
By
Revision
Title:- Outfeed drive detail of 8-colour

printing machine.
Scale : NTS
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
TOLERANCE
THURST BEARING
ROLLER BEARING
TO
TO
TO
120 315 1000 2000 4000
TO
0.2 0.3 0.5 0.8 1.2 2.0
30
TO
30 120 315 1000 2000
18 100
0.5 6
100 200
40 140
<40 140
200 TO TO
h5 j6 k6 m6 0.1
<18
SHAFT MM
Notes:
Quantity :
Material :
BALL BEARING
*
*
*
*
*
Timing belt:
14-HTD, 1344X50
Symbol
Roughness Value
Ra m
Roughness
Grade Number

14-HTD, 60-T, 50-W, 45-Bore,
50
N12
25
N11
12.5
N10
6.3
N9
3.2
N8
1.6
N7
0.8
N6
0.4
N5
N4
0.2
N3
0.1
N2
N1
0.05 0.025
Timing belt:
14-HTD, 1344X50
Idler:Duplex timing pulley

14-HTD, 60-T, 50-W,
14-HTD, 30-T, 50-W,
With both side bearing-6008
Roll 200 mm
Circum=200X3.14=628
150
Core rpm= .628
=238.8
Reduction=1440
239 =6.02
Motor
Kirloskar
5-HP/AC, Foot,

14-HTD, 20-T, 50-W, 28-Bore,
8X4-Keyway with hub
Date
Note:
No
By
Title:- Coating station drive detail of

Revision
Scale : NTS
Rev. : 0
29.03.11
A. Banerjee
Appd.
Date
29.03.11
Sign
B.M.Patel
Drawn
Name
TOLERANCE
THURST BEARING
ROLLER BEARING
TO
TO
TO
120 315 1000 2000 4000
TO
0.2 0.3 0.5 0.8 1.2 2.0
30
TO
30 120 315 1000 2000
18 100
0.5 6
100 200
40 140
<40 140
200 TO TO
h5 j6 k6 m6 0.1
<18
SHAFT MM
Notes:
Quantity :
Material :
BALL BEARING
*
*
*
*
*
Symbol
Roughness Value
Ra m
Roughness
Grade Number
N12
50
N11
25
Oscillation shaft :Chain wheel

8X4-Keyway with hub
12.5
N10
N9
6.3
N8
3.2
N7
1.6
N6
0.8
N5
0.4
N4
0.2
0.1
N3
Timing Belt :
14-HTD, 1540X50
Gear input shaft :Timing pulley

30-T, 50-W, 35-Bore,
8X4-Keyway with hub
'SUDDHA' -Gear box :

Ratio-2:1
Gear output shaft :Chain wheel

8X4-Keyway with hub
Gear output shaft :Spur gear

2.5-M, 22-T, 115-W,
35-Bore, 8X4-Keyway
Cylinder shaft :Spur gear

2.5-M, 22-T, 60-W,
35-Bore, 8X4-Keyway
N2
N1
0.05 0.025
Motor
Kirloskar
5-HP/AC, Foot,
Coating roll 150 mm

Circum=150X3.14=471
Cyl. rpm=150
.471=318.47
Reduction=1440
318 =4.52
Motor shaft :Timing pulley

20-T, 50-W, 28-Bore,
8X4-Keyway with hub
Electrical Wiring
Cable Details
Of The
Machine

2-Printing Manual Mech

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MANUFACTURED BY

SUDDHA CONVERTING MACHINERIES PVT LTD

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SUDDHA CONVERTING MACHINERIES PVT. LTD.

PNEUMATIC CYLINDER DETAILS

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SUDDHA CONVERTING MACHINERIES PVT. LTD.

Timing Pulley Detail of 8 - Colour printing Machine.

Nip Steel roll

Outfeed Nip Drive

Nip Steel roll

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Title:- Line diagram of 8-colour

Suddha Converting Machineries Pvt Ltd.

Client:- Varia Foils.

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Suddha Converting Machineries Pvt Ltd.

Client:- Varia Foils.

Title:- Top view of 8-colour printing

Base Frame & Foundation

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Title:- Base frame-1 of 8-colour

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

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Title:- Base frame-2 of 8-colour

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

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Suddha Converting Machineries Pvt Ltd.

Client:- Varia Foils.

Title:- Foundation detail of 8-colour

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Various Drawings For

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Title:- Infeed & outfeed station nip

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

Harden, Ground & Dynamiically Balanced

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Title:- Infeed & outfeed station nip

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

Rubber hardness : 65/70 Shore

Nip hollow rubber roll

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Title:- Aluminium hollow guide roll of

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

Aluminium hollow guide roll

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Title:- Aluminium hollow guide roll of

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

Aluminium hollow guide roll

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Title:- Aluminium hollow guide roll of

Client:- Varia Foils.

Suddha Converting Machineries Pvt Ltd.

Aluminium hollow guide roll