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212

Machine Drawing

Figure 15.2 shows the tolerances (in microns or in micrometres) that may be obtained
by various manufacturing processes and the corresponding grade number.

Tolerance is denoted by two symbols, a letter symbol and a number symbol, called the grade.
Figure 15.3 shows the graphical illustration of tolerance sizes or fundamental deviations for
letter symbols and Table 15.1 lists the fundamental tolerances of various grades.
It may be seen from Fig. 15.3 that the letter symbols range from A to ZC for holes and
from a to zc for shafts. The letters I, L, O, Q, W and i, l, o, q, w have not been used. It is also
evident that these letter symbols represent the degree of closeness of the tolerance zone (positive
or negative) to the basic size.
Similarly, it can be seen from Table 15.1, that the basic sizes from l mm to 500 mm have
been sub-divided into 13 steps or ranges. For each nominal step, there are 18 grades of tolerances,
designated as IT 01, IT 0 to IT 1 to IT 16, known as Fundamental tolerances.
The fundamental tolerance is a function of the nominal size and its unit is given by the
emperical relation, standard tolerance unit, i = 0.45 3 D + 0.001 D
where i is in microns and D is the geometrical mean of the limiting values of the basic steps
mentioned above, in millimetres. This relation is valid for grades 5 to 16 and nominal sizes
from 3 to 500 mm. For grades below 5 and for sizes above 500 mm, there are other emperical
relations for which it is advised to refer IS: 19191963. Table 15.1A gives the relation between
different grades of tolerances and standard tolerance unit i.
Table 15.1A Relative magnitude of IT tolerances for grades 5 to 16 in terms
of tolerance unit i for sizes upto 500 mm
Grade
Tolerance values

IT 5

IT 6

IT 7

IT 8

IT 9

7i

10i

16i

25i

40i

IT 10 IT 11 IT 12 IT 13 IT 14 IT 15 IT 16
64i

100i

160i

250i

400i

640i

1000i

Thus, the fundamental tolerance values for different grades (IT) may be obtained either
from Table 15.1 or calculated from the relations given in Table 15.1A.
Example 1 Calculate the fundamental tolerance for a shaft of 100 mm and grade 7.
The shaft size, 100 lies in the basic step, 80 to 120 mm and the geometrical mean is
D=

80 120 = 98 mm

The tolerance unit, i = 0.45 3 98 + 0.001 98 = 2.172 microns


For grade 7, as per the Table 15.1A, the value of tolerance is,
16i = 16 2.172 = 35 microns
(tallies with the value in Table 15.1).

The symbols used (Fig. 15.3) for the fundamental deviations for the shaft and hole are as
follows :
Hole
Shaft
Upper deviation (E cart superior)
ES
es
Lower deviation (E cart inferior)
EI
ei

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0.8

1.2

2.5

6
10

10
18

18
30

30
50

50
80

Over
To and inc

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Over
To and inc

Over
To and inc

Over
To and inc

Over
To and inc

Over
80
To and inc 120

Over
120
To and inc 180

Over
180
To and inc 250

Over
250
To and inc 315

Over
315
To and inc 400

Over
400
To and inc 500

1.5

1.2

0.8

0.6

0.6

0.5

4.5

3.5

2.5

1.5

1.5

1.2

0.8

10

2.5

2.5

1.5

1.5

1.2

15

13

12

10

2.5

2.5

*Upto 1 mm, Grades 14 to 16 are not provided.

0.6

0.6

0.5

0.4

0.4

3
6

Over
To and inc

0.3

01

To and inc

Diameter
steps in mm

20

18

16

14

12

10

27

25

23

20

18

15

13

11

40

36

32

29

25

22

19

16

13

11

63

57

52

46

40

35

30

25

21

18

15

12

10

97

89

81

72

63

54

46

39

33

27

22

18

14

Tolerance Grades

155

140

130

115

100

87

74

62

52

43

36

30

25

250

230

210

185

160

140

120

100

84

70

58

48

40

10

400

360

320

290

250

220

190

160

130

110

90

75

60

11

630

570

520

460

400

350

300

250

210

180

150

120

100

12

Table 15.1 Fundamental tolerances of grades 01, 0 and 1 to 16 (values of tolerances in microns)

970

890

810

720

630

540

460

390

330

270

220

180

140

13

1300

1100

900

750

600

16*

1400 2200

1200 1900

1000 1600

840

700

580

480

400

15*

1550 2500 4000

1400 2300 3600

1300 2100 3200

1150 1850 2900

1000 1600 2500

870

740

620

520

430

360

300

250

14*

(1 micron = 0.001 mm)

Limits, Tolerances, and Fits

213

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upto

*3

10

14

18

24

30

40

50

65

80

100

120

140

160

180

over

10

14

18

24

30

40

50

65

80

100

120

140

160

Diameter
steps in mm

580

520

460

410

380

360

340

320

310

300

290

280

270

270

310

280

260

240

220

200

190

180

170

160

150

150

140

140

95

80

70

60

230

210

200

180

170

150

140

130

120

110

Fundamental deviation in microns

145

120

100

80

65

50

40

30

20

85

72

60

50

40

32

25

20

14

All grades

Upper deviation (es)

43

36

30

25

20

16

13

10

14

12

10

IT/2

js+

11

5.6

18

15

12

10

+3

+3

+2

+2

+2

+1

+1

+1

4 to 7

Lower deviation (ei)

3, > 7

(1 micron = 0.001 mm)

Table 15.2 Fundamental deviations for shafts of types a to k of sizes upto 500mm (contd.)

214
Machine Drawing

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200

225

250

280

315

355

400

450

500

180

200

225

250

280

315

355

400

450

1650

1500

1350

1200

1050

920

820

740

660

840

760

680

600

540

480

420

380

340

480

440

400

360

330

300

280

260

240

c
e

230

210

190

170

135

125

110

100

All grades

Upper deviation (es)

68

62

56

50

20

18

17

15

IT/2

js+

20

18

16

13

5.6

32

28

26

21

+5

+4

+4

+4

4 to 7

Lower deviation (ei)

3, > 7

(1 micron = 0.001 mm)

*The deviations of shafts of types a and b are not provided for diameters upto 1 mm
+ For types js in the particular Grades 7 to 11, the two symmetrical deviations IT/2 may possibly be rounded, if the IT value in microns
is an odd value; by replacing it by the even value immediately below.

upto

over

Diameter
steps in mm

Fundamental deviation in microns

Table 15.2 Fundamental deviations for shafts of types a to k of sizes upto 500mm (contd.)

Limits, Tolerances, and Fits

215

Upto

10

14

18

24

30

40

50

65

80

100

120

140

160

180

Over

10

14

18

24

30

40

50

65

80

100

120

140

160

Diameter
steps in mm

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+ 15

+ 13

+ 11

+9

+8

+7

+6

+4

+2

+ 27

+ 23

+ 20

+ 17

+ 15

+ 12

+ 10

+8

+4

Fundamental deviation in microns

+ 43

+ 37

+ 32

+ 26

+ 22

+ 18

+ 15

+ 12

+6

+ 68

+ 65

+ 63

+ 54

+ 51

+ 43

+ 41

+ 34

+ 28

+ 23

+ 19

+ 15

+ 10

+ 108

+ 100

+ 92

+ 79

+ 71

+ 59

+ 53

+ 43

+ 35

+ 28

+ 23

+ 19

+ 14

+ 146

+ 134

+ 122

+ 104

+ 91

+ 75

+ 66

+ 54

+ 48

+ 41

t
v

+ 210

+ 190

+ 170

+ 144

+ 124

+ 102

+ 87

+ 70

+ 60

+ 48

+ 41

+ 33

+ 28

+ 23

+ 18

+ 252

+ 228

+ 202

+ 172

+ 146

+ 120

+ 102

+ 81

+ 68

+ 55

+ 47

+ 39

All grades

+ 97

+ 80

+ 64

+ 54

+ 45

+ 40

+ 34

+ 28

+ 20

+ 310

+ 280

+ 248

+ 210

+ 178

+ 146

+ 122

Lower deviations (ei)

+ 380

+ 340

+ 300

+ 254

+ 214

+ 174

+ 144

+ 114

+ 94

+ 75

+ 63

+ 465

+ 415

+ 365

+ 310

+ 258

+ 210

+ 172

+ 136

+ 112

+ 88

+ 73

+ 60

+ 50

+ 42

+ 35

+ 26

+ 600

+ 535

+ 470

+ 400

+ 335

+ 274

+ 226

+ 180

+ 148

+ 118

+ 98

+ 77

+ 64

+ 52

+ 42

+ 32

za

+ 780

+ 700

+ 620

+ 525

+ 445

+ 360

+ 300

+ 242

+ 200

+ 160

+ 136

+ 108

+ 90

+ 67

+ 50

+ 40

zb

+ 1000

+ 900

+ 800

+ 690

+ 585

+ 480

+ 405

+ 325

+ 274

+ 218

+ 188

+ 150

+ 130

+ 97

+ 80

+ 60

zc

(1 micron = 0.001 mm)

Table 15.2 Fundamental deviations for shafts of types m to zc of sizes upto 500 mm (contd.)

216
Machine Drawing

Upto

200

225

250

280

315

355

400

450

500

Over

180

200

225

250

280

315

355

400

450

Diameter
steps in mm

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+ 23

+ 21

+ 20

+ 17

+ 40

+ 37

+ 34

+ 31

Fundamental deviation in microns

+ 68

+ 62

+ 56

+ 50

+ 132

+ 126

+ 114

+ 108

+ 98

+ 94

+ 84

+ 80

+ 77

+ 252

+ 232

+ 208

+ 190

+ 170

+ 158

+ 140

+ 130

+ 122

+ 360

+ 330

+ 294

+ 268

+ 240

+ 218

+ 196

+ 180

+ 166

t
v

+ 540

+ 490

+ 435

+ 390

+ 350

+ 315

+ 284

+ 258

+ 236

+ 660

+ 595

+ 530

+ 475

+ 425

+ 385

+ 340

+ 310

+ 274

All grades

u
x

+ 820

+ 740

+ 660

+ 590

+ 525

+ 475

+ 425

+ 385

+ 350

Lower deviations (ei)

+ 1250

+ 1150

zc

+ 1200 + 1550

+ 1050 + 1350

+ 960

+ 880

zb

+ 1150 + 1500 + 1900

+ 1000 + 1300 + 1700

+ 920

+ 820

+ 740

+ 670

za

+ 1100 + 1450 + 1850 + 2400

+ 1000 + 1300 + 1650 + 2100

+ 900

+ 790

+ 710

+ 640

+ 575

+ 520

+ 1000 + 1250 + 1600 + 2100 + 2600

+ 920

+ 820

+ 730

+ 650

+ 580

+ 520

+ 470

+ 425

(1 micron = 0.001 mm)

Table 15.2 Fundamental deviations for shafts of types m to zc of sizes upto 500mm (contd.)

Limits, Tolerances, and Fits

217

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Upto

3*

10

14

18

24

30

40

50

65

80

100

120

Over

10

14

18

24

30

40

50

65

80

100

Diameter
steps in mm

*B

+ 150

+ 95

+ 80

+ 70

+ 60

+ 80

+ 65

+ 50

+ 410 + 240 + 180

+ 380 + 220 + 170 + 120

+ 360 + 200 + 150

+ 72

+ 60

+ 50

+ 40

+ 32

+ 25

+ 20

+ 14

+ 36

+ 30

+ 25

+ 20

+ 16

+ 13

+ 10

+6

+ 12

+ 10

+9

+7

+6

+5

+4

+2

Lower deviations (EI)

All grades

+ 40

+ 30

+ 20

+ 340 + 190 + 140 + 100

+ 320 + 180 + 130

+ 310 + 170 + 120

+ 300 + 160 + 110

+ 290 + 150

+ 280

+ 270 + 140

+ 270 + 140

A*

Fundamental deviation in microns

IT/2

Js+

+ 16

+ 13

+ 10

+8

+6

+5

+5

+2

+ 22

+ 18

+ 14

+ 12

+ 10

+8

+6

+4

+ 34 3 +

+ 28 2 +

+ 24 2 +

+ 20 2 +

+ 15 1+

+ 12 1 +

+ 10 1 +

+6

>8
2

>8

8+

13 + 13

11+ 11

9+

8+

7+

23 +

20 +

17 +

15 +

12 +

6+ 6+ 10 +

4 + 4+

A to N

> 8*

N
7

(1 micron = 0.001 mm)


Upper deviations (ES)

Table 15.3 Fundamental deviations for holes of types A to N for sizes upto 500 mm (contd.)

Same deviation as for grades > 7 +

218
Machine Drawing

140

160

180

200

225

250

280

315

355

400

450

500

120

140

160

180

200

225

250

280

315

355

400

450

*B

+ 85

+ 1650 + 840 + 480

+ 1500 + 760 + 440 + 230 + 135

+ 1350 + 680 + 400

+ 1200 + 600 + 360 + 210 + 125

+ 1050 + 540 + 330

+ 920 + 480 + 300 + 190 + 110

+ 820 + 420 + 280

+ 740 + 380 + 260 + 170 + 100

+ 660 + 340 + 240

+ 580 + 310 + 230

All grades

+ 520 + 280 + 210 + 145

+ 460 + 260 + 200

A*

+ 68

+ 62

+ 56

+ 50

+ 43

+ 20

+ 18

+ 17

+ 15

+ 14

Lower deviations (EI)


Js+

+ 30

+ 22

+ 33

+ 29

+ 43

+ 39

+ 36

+ 26

+ 18

+ 25

J
8

+ 66 5+

+ 60 4+

+ 55 4+

+ 47 4+

+ 41 3 +

>8
>8

23 + 23

21 + 21

20 + 20

17 + 17

15 + 15

40 +

37 +

34 +

31 +

27 +

> 8*

Upper deviations (ES)

(1 micron = 0.001 mm)

A to N

* The deviation of holes of types A and B in all grades >8 are not for diameters upto 1 mm.
+ For the hole of type Js in the grades 7 and 11, the two symmetrical deviations IT/2 may possibly rounded. If the IT value in microns is an odd value,
replace it by the even value immediately below.
Special case: For the hole M6, ES = 9 from 250 to 315 (instead of 11).

Upto

Over

Diameter
steps in mm

Fundamental deviation in microns

1T/2

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Same deviation as for grades > 7 +

Table 15.3 Fundamental deviations for holes of types A to N for sizes upto 500mm (contd.)

Limits, Tolerances, and Fits

219

Upto

10

14

18

24

30

40

50

65

80

100

120

140

160

180

Over

10

14

18

24

30

40

50

65

80

100

120

140

160

Diameter steps
in mm

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43

37

32

26

22

18

15

12

68

65

63

54

51

43

41

34

28

23

19

15

10

108

100

92

79

71

59

53

43

35

28

23

19

14

Fundamental deviation in microns

146

134

122

104

91

75

65

54

48

41

210

190

170

144

124

102

87

70

60

48

41

33

28

23

18

252

228

202

172

146

120

102

81

68

55

47

39

>7

310

280

248

210

178

146

122

97

80

64

54

45

40

34

28

20

380

340

300

254

214

174

144

114

94

75

63

465

415

365

310

258

210

172

136

112

88

73

60

50

42

35

26

600

535

470

400

335

274

226

180

148

118

93

77

64

52

42

32

ZA

Upper deviations (ES)

900

800

690

585

480

405

325

274

218

188

150

130

97

80

60

ZC

780 1000

700

620

525

445

360

300

242

200

160

136

109

90

67

50

40

ZB

1.5

1.5

1.5

1.5

P to ZC

=0

15

13

11

23

19

16

14

12

(1 micron = 0.001 mm)

in microns*

Table 15.3 Fundamental deviations for holes of types P to ZC for sizes upto 500mm (Contd.)

220
Machine Drawing

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200

225

250

280

315

355

400

450

500

180

200

225

250

280

315

355

400

450

68

62

56

50

132

126

114

108

98

94

84

80

77

252

232

208

190

170

158

140

130

122

360

330

294

268

240

218

196

180

166

540

490

435

390

350

315

284

256

236

660

595

530

475

425

385

340

310

284

>7

V
ZC

960 1250

880 1150

ZB

920 1200 1550

820 1050 1350

740

670

ZA

900 1150 1500 1900

790 1000 1300 1700

710

640

575

520

920 1100 1450 1850 2400

820 1000 1300 1650 2100

730

650

580

520

470

425

820 1000 1250 1600 2100 2600

740

650

590

525

475

425

385

350

Upper deviations (ES)

*In determining K, M, N upto grade 8 and P to ZC upto grade 7, take the values from the columns on the right.
Example: For P7, from diameters 18 to 30 mm, = 8; hence ES = 14.

Upto

Over

Diameter steps
in mm

Fundamental deviation in microns

P to ZC

13

11

23

21

20

17

34

32

29

26

(1 micron = 0.001 mm)

in microns*

Table 15.3 Fundamental deviations for holes of types P to ZC for sizes upto 500mm (Contd.)

Limits, Tolerances, and Fits

221

222

Machine Drawing

For each letter symbol from a to zc for shafts and A to ZC for holes; the magnitude and
size of one of the two deviations may be obtained from Table 15.2 or 15.3 and the other deviation
is calculated from the following relationship :
Shafts, ei = es IT
Holes, EI = ES IT
where IT is fundamental tolerance of grade obtained from Table 15.1.
NOTE The term shaft in this chapter includes all external features (both cylindrical
and non-cylindrical) and the term hole includes all internal features of any component.

Table 15.4 shows the formulae for calculating the fundamental deviation of shafts. The value
of D is the geometric mean diameter of the range.
Table 15.4 Formulae for fundamental deviation for shafts upto 500 mm
Upper deviation (es)
Shaft
designation
a

Lower deviation (ei)


In microns
(for D in mm)

Shaft
designation

= (265 + 1.3D)
for D 120

k4 to k7

= 3.5 D
for D > 120
b

k for
grades 3
and 8

In microns
(For D in mm)
= 0.6

=0

(140 + 0.85 D)
for D 160

= + (IT 7 IT 6)

1.8 D

= + 5 D0.34

for D > 160

= + IT 7 + 0 to 5

= 52
for D 40

= geometric mean of values


ei for p and s

= (95 + 0.8 D)
for D > 40

= + IT 8 + 1 to 4
for D 50

D0.2

= 16 D0.44

= 11 D0.41

= IT 7 + 0.63 D

= 5.5 D0.41

= + IT 7 + D

= 2.5 D0.34

= + IT 7 + 1.25 D

=0

= + IT 7 + 1.6 D

= + IT 7 + 2 D

= + IT 7 + 2.5 D

za

= + IT 8 + 3.15 D

zb

= + IT 9 + 4 D

zc

= + IT 10 + 5 D

j5 to j8

= + IT 7 + 0.4 D
for D > 50

no formula

For Js : the two deviations are equal to

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IT
2

230

Machine Drawing

In working out limit dimensions for the three classes of fits; two systems are in use, viz., the
hole basis system and shaft basis system.

In this system, the size of the shaft is obtained by subtracting the allowance from the basic size
of the hole. This gives the design size of the shaft. Tolerances are then applied to each part
separately. In this system, the lower deviation of the hole is zero. The letter symbol for this
situation is H.
The hole basis system is preferred in most cases, since standard tools like drills, reamers,
broaches, etc., are used for making a hole.

In this system, the size of the hole is obtained by adding the allowance to the basic size of the
shaft. This gives the design size for the hole. Tolerances are then applied to each part. In this
system, the upper deviation of the shaft is zero. The letter symbol for this situation is h.
The shaft basis system is preferred by (i) industries using semi-finished shafting as raw
materials, e.g., textile industries, where spindles of same size are used as cold-finished shafting
and (ii) when several parts having different fits but one nominal size is required on a single
shaft.
Figure 15.14 shows the representation of the hole basis and the shaft basis systems
schematically. Table 15.5 gives equivalent fits on the hole basis and shaft basis systems to
obtain the same fit.
Shaft
Hole

Hole
Hole

Shaft

Shaft

Hole

Zero
line

Shaft
Shaft

Shaft

Hole

Shaft

Hole

Shaft

Hole
Hole

Examples taken from


hole-basis system

Basic size

Examples taken from


shaft-basis system

Fig. 15.14 Examples illustrating shaft basis and hole basis systems

Application of various types of fits in the hole basis system is given in Table 15.6.
Table 15.5. Equivalent fits on the hole basis and shaft basis systems
Clearance

Transition

Hole basis

Shaft basis

Hole basis

Shaft basis

H7 c8
H8 c9
H11 c11

C8 h7
C9 h8
C11 h11

H6 j5
H7 j6
H8 j7

J6 h5
J7 h6
J8 h7

H7 d8
H8 d9

D8 h7
D9 h8

H6 k5
H7 k6

K6 h5
K7 h6

Interference
Hole basis

Shaft basis

H6 n5

N6 h5

H6 p5
H7 p6

P6 h5
p7 h6

H6 r5

R6 h5
(Contd.)...

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Limits, Tolerances and Fits


H11 d11
H6 e7
H7 e8
H8 e8
H6 f6
H7 f7
H8 f8

D11 h11
E7 h6
E8 h7
E8 h8
F6 h6
F7 h7
F8 h8

H6 g5
H7 g6
H8 g7

G6 h5
G7 h6
G8 h7

H8 k7
H6 m5
H7 m6
H8 m7
H7 n6
H8 n7

K8 h7
M6 h5
M7 h6
M8 h7
N7 h6
N8 h7

H8 p7

P8 h7

H8 r7

R8 h7

H7
H6
H7
H8
H6
H7
H8

231

r6
s5
s6
s7
t5
t6
t7

R7 h6
S6 h5
S7 h6
S8 h7
T6 h5
T7 h6
T8 h7

H6 u5
H7 u6
H8 u7

U6 h5
U7 h6
U8 h7

Table 15.6. Types of fits with symbols and applications


Type of fit

Symbol of fit

Examples of application

Interference fit
Shrink fit
Heavy drive fit
Press fit
Medium press fit

H8/u8
H7/s6
H7/r6
H7/p6

Wheel sets, tyres, bronze crowns on worm wheel


hubs, couplings under certain conditions, etc.
Coupling on shaft ends, bearing bushes in hubs, valve
seats, gear wheels.

Light press fit

H7/n6

Force fit

H7/m6

Push fit

H7/k6

Easy push fit

H7/j6

Gears and worm wheels, bearing bushes, shaft and


wheel assembly with feather key.
Parts on machine tools that must be changed without
damage, e.g., gears, belt pulleys, couplings, fit bolts,
inner ring of ball bearings.
Belt pulleys, brake pulleys, gears and couplings as
well as inner rings of ball bearings on shafts for
average loading conditions.
Parts which are to be frequently dismantled but are
secured by keys, e.g., pulleys, hand-wheels, bushes,
bearing shells, pistons on piston rods, change gear
trains.

Transition fit

Clearance fit
Precision sliding fit

H7/h6

Close running fit

H7/g6

Normal running fit

H7/f7

Easy running fit

H8/e8

Loose running fit

H8/d9

Slide running fit

H8/c11

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d:\N-Design\Des15-2.pm5

Sealing rings, bearing covers, milling cutters on


milling mandrels, other easily removable parts.
Spline shafts, clutches, movable gears in change gear
trains, etc.
Sleeve bearings with high revolution, bearings on
machine tool spindles.
Sleeve bearings with medium revolution, grease
lubricated bearings of wheel boxes, gears sliding on
shafts, sliding blocks.
Sleeve bearings with low revolution, plastic material
bearings.
Oil seals (Simmerrings) with metal housing (fit in
housing and contact surface on shaft), multi-spline
shafts.

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