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Soil Structure-Pipe Interaction With Particular Reference To Ground Movement Induced Failures
Soil Structure-Pipe Interaction With Particular Reference To Ground Movement Induced Failures
ABSTRACT
Soil-pipe interaction studies generally recognise the significance of deformations in the
pipe due to soil loading, but not differential ground and structure movements, which can
induce excessive stress concentrations in the pipeline. Plastics pipes can suffer failure due
to such movements, though their flexibility makes them less vulnerable than rigid pipes.
This study examines the problems of interaction between pipelines and the surrounding
soil medium, subjected to differential ground movement.
INTRODUCTION
Structural pipeline design is a subject that has been in and out of fashion over the
years. The first description of the behaviour of buried flexible pipelines under load was
given by Clarke(1) in 1897. Most of the research work in the next 40 years was on the
behaviour and design of rigid pipelines in the cross-sectional direction, most famously
by Marston, Spangler(2) and Schlick. The first analysis of flexible pipe behaviour taking
account of both soil and pipe stiffness was published by Lazard(3) in 1935.
The behaviour of a buried pipeline will depend very much on how its stiffness compares
with the stiffness of the native soil in which it is to be buried. Although traditionally
rigid materials are thought of as being concrete, clay and asbestos cement, and flexible
materials are thought of as being the plastics, the differentiation is not as simple as this.
The response of the pipes under load will be largely dependent on the behaviour of the
native soil. If the pipes are of medium stiffness (say 20,000N/m2), and buried in a stiff
1128
Plastics Pipes XI
Fig. 1 Soil at the sides of the pipeline compresses more than soil over the pipeline, and
due to friction, increases the load on the pipeline.
soil (such as a dense gravel of Es , soil modulus 150MN/m2, K, soil stiffness = 111 MN/m2)
then the pipes will exhibit predominantly flexible behaviour, i.e. they will tend to
deflect on loading. If, however, the same 20,000 N/m2 stiffness pipes are buried in a soft
soil (such as a very soft clay of Es 15 MN/m2, K 11 MN/m2), then the pipes will
exhibit predominantly rigid behaviour, i.e. they will tend to settle into their foundation
on loading. Pipes exhibiting rigid behaviour are those which attract a backfill pressure
which is higher than the overburden stress ( * H) value. In analysis, the overburden
pressure on a rigid pipeline, H, is multiplied by a load concentration factor, C1 (closely
related to the CC used in the U.K. and American tradition), which is greater than unity.
The reason for the load on a rigid pipeline being greater than gH is because the soil to the
sides of the pipes in the trench tends to compress more than the pipes themselves, and
hence by friction, additional load is placed on the column of soil above the pipeline, see
Figure 1.
Equilibrium of the pipeline demands that the vertical load (pressure multiplied by
diameter) is matched by the foundation reaction, and the increase in vertical load on the
pipes above the overburden value therefore increases the pressure on the foundation soil
beyond the previously existing overburden value. In addition, this load is transferred to
the underlying soil only over a small arc at the base of the pipeline, meaning that the
greater load distributed over a smaller area inevitably leads to the settlement of the
pipeline into the underlying soil. The resulting settlement of the pipes into the foundation
soil, in turn reduces the value of C1 until a new equilibrium is reached. This process of
interaction was taken account of by Marston and Spangler in their settlement-deflection
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ratio (rsd), which included a term (sf) denoting the settlement of the pipeline into its
foundation.
TRADITIONAL APPROACH
Generally speaking, if structural pipeline design is done at all, it is limited to the
cross-sectional design. Settlement is rarely, if ever, considered, and when it is, the chances
are that the chosen method of analysis will be a weight comparison calculation. In this
traditional approach the weights of the pipeline full of water, the pipe embedment and
the backfill are compared with the weight of the soil mass they replace in the trench,
with the difference in weights leading to a settlement prediction. This approach is wrong
because it overlooks one crucially important point - the pressure redistribution. As an
analogy, why must ladies not wear stiletto heels in halls with wooden floors? Because
the heels mark the floors. Why do the heels mark the floors? Are the ladies too heavy to
walk on the floor? The reason the heels mark the floors, of course, is because the ladies'
weight is transferred to the floor over a very small area. The same principle applies to
pipelines. As well as attracting a pressure greater than the previous overburden value,
which was present before the excavations began, stiff pipelines often transmit their
load to the underlying soil over a width which is less than the pipeline diameter. Hence
the settlement which occurs is likely to be much greater in magnitude than the value
predicted from a weight balance approach, which assumes uniform pressure distribution
on the trench bottom.
There are a number of ways of mitigating the effects of pipeline settlement. Both
Barnard4 and Leonhardt5 assumed a zone of influence around a buried pipeline, in
which the pipe-soil interaction occurred, extending a maximum of 2 pipe diameters
from the pipeline in every direction. If the native soil in this zone was very soft, therefore,
it could be removed to a depth of 2 pipe diameters beneath the pipeline, and replaced
with an incompressible material in order to minimise settlement. This might be a
reasonable solution with a small diameter pipeline, but with large diameter pipelines the
cost could be prohibitive.
Rigid, cement mortar pipe joints, as widely used in the nineteenth century, and often
well into the twentieth century, were eventually realised frequently to crack. The solution
was the adoption of flexible mechanical joints, sealed by rubber rings, and joints of this
type were widely adopted for use with PVC and GRP pipes. The success of such joints
in solving many problems led most engineers to believe they could solve all problems.
This resulted, for example, in recommendations that two such flexible joints should be
provided, close together, where pipelines approach and enter structures.6 The mistaken
belief was that these two flexible joints, and the short length rocker pipe between
them, would satisfactorily accommodate differential settlement between the pipeline
and the structure. What was overlooked, of course, was that the shorter the rocker
pipes were made, the greater would be the angles through which their joints would have
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Plastics Pipes XI
n = E / (105 S + 0.8 E )
(1)
C1 =1 + 0.585 (1 n )
0.48
0.0875 (1 n ) D H
(2)
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e = (C1 1)(2 T D ) H D E
(3a)
e = (C1 1) H D 0.6 E4
(3b)
(4)
This approach was first proposed by Olliff(9), and early verification of this approach
was obtained by comparing predicted elastic settlements with observed initial settlements
of a concrete pipe sewer in Hong Kong. The settlement predicted by Eqn. 3a was
180 mm, whilst observed settlements averaged 134 mm, but reached a maximum of
275 mm.
BEAM EFFECTS
The differential settlement between two points, distance l apart, is expressed in terms
of angular distortion . This should not exceed the allowable angular distortion all.
max =
s1 s2 s2 s3
all
l1
l2
(5)
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Plastics Pipes XI
This relationship suggests that longer pipes are desirable to accommodate large
differential settlements, but increasing the length of the pipe will also increase the shear
forces at the joints, and the bedding moment in the pipe. The first free pipe can be
regarded as a simply supported beam carrying a uniformly distributed load, in which
case the maximum bending moment will be:
M = 0.125 Pv.da.L2
(7)
In the case of flexible pipes, the limiting bending moment is more likely to be controlled
by consideration of stability against buckling, than bending stress. According to
Lundquist,13 the critical longitudinal bending moment for a pipe is given by the following
formula:
(8)
Mc = K.E.rm.t2/(1-v2)
The designer must first decide how much settlement is acceptable. This should include
consideration of the following possible constraints:
The bending strength of the pipes. (Note: the product standards for clay, concrete and
fibre - cement pipes all include minimum requirements for the moment of resistance
of small diameter pipes),
The shear strength of the pipes. (Note: this may be particularly significant for the
socket of mechanical joints and for butt fusion joints in polyethylene pipelines) and
Leak - tightness of mechanical joints. (Note: some pipe product standards include
requirements for shear force resistance whilst remaining watertight).
CALCULATION OF SETTLEMENT
Following Selvadurai14 (1984) and Fletcher and Herrmann15 (1971) we have the
following for near surface and deeply buried pipelines
Authors
Shallow
Foundation
Deep
Foundation
Selvadurai
(1984)
K=
K
0.65 E s
1 v S2
Fletcher and
Herrmann (1971)
K C (v ) E S
C (v ) 0.65 1 + v 2
Foundation Settlement
6 E S (1 + v S )
K C (v ) E S
(1 v S )(3 4vS ) C (v ) 0.60 3 + 2v 2
J.L.Olliff (1994)
1133
ratio of the soil surrounding the buried pipeline. The assumed linear elastic behaviour
will be valid only for soils, which are strictly valid for small strains within the vicinity of
the buried pipeline. It may be noted that although the ground displacements are large the
ground strains around the pipeline region are expected to be small. The linear elastic
moduli for the soil medium can be estimated from results of triaxial tests conducted on
samples of the backfill material or the undistributed soil, Winterkorn and Fang16 (1974).
The cell pressure in the triaxial test is taken as H0 where is the unit weight of the
backfill or the natural soil. Typical results for Es and ns are given by Bowles17 (1977) and
Selvadurai18 (1979).
CASE STUDY
This case study presents the failure, at the point of commissioning, of a network of
offshore GRP pipelines, serving as intake pipelines installed in a powerhouse project.
Information was gathered by one of the authors, who was employed by the contractors
on the project, but the exact location details of the case study are not disclosed. Sandy
silts and occasionally sands and silty sands cover the seabed which gently deepens
reaching a maximum depth of 10 metres over the area that was actually investigated.
Three main lithological units occur in the submarine strata over a depth of 40 m from the
sea bed. Borehole investigations were carried out along the line of intake pipelines. The
nearest borehole to the shoreline was located at a distance of approximately 500 m,
which is similar to the soil properties of the near shore pump house foundation area. The
field geological data together with the interpreted logs from seven boreholes indicate
that the thickness and nature of the superficial and channel deposits vary over very short
distances, characteristic of the near shore depositional processes in a channel. An uneven
nature of the bedrock (marl) was observed from seismic surveys and showed the presence
of channel deposits overlying the marl. The geotechnical investigations revealed that
the superficial deposits are mainly composed of loose to very loose, soft to very soft
dark grey clayey sandy silts with an abundance of seaweeds and shells in some places.
These gave unfavourable geotechnical conditions with highly compressible soils having
almost no cohesion and very low angles of friction. The channel deposits were a more
favourable formation than the overlying superficial deposits due to the presence of
cemented horizons with an absence of fines and organic material. The dark grey marl
bedrock was therefore a relatively homogeneous formation with reasonable geotechnical
characteristics. The presence also of a Khaki marl with higher plasticity and
compressibility than the dark grey hard marl occurred in the transition zone accentuating
the threat of differential settlement.
The geotechnical properties for the superficial deposits overlying the marly bedrock
is summarised as follows for the purpose of this paper:
1134
Plastics Pipes XI
=H
1
Es
(9)
The ground settlement thus estimated was 30 mm for 2 m (H) of soft soil increasing to
90 mm for 6 m (H) of soft soil beneath the pipelines.
NUMERICAL MODELLING
In numerical modelling, the quantitative description of physical phenomena is
established with a system of ordinary or partial differential equations valid in a certain
region (or domain) with the imposition of suitable boundary and initial conditions. The
1135
modelling acts to educate the intuition of the design engineer by providing a series of
cause-and-effect examples. Finite Difference Analysis (FD) is one of the simplest forms
of such discretization processes. In a field such as geomechanics, the field data (such as
in-situ stresses, material properties, and geological features) will never be known
completely. However, if extensive field data are available, then these can be incorporated
into a comprehensive model that can yield design information directly. More commonly,
however, the data-limited model does not produce such information directly, but provides
insight into mechanisms that may occur; the designer can then do simple calculations,
based on these mechanisms, which estimate the parameters of interest or the stability
conditions.
For the numerical modelling, the central pipeline out of the three was considered for
Flac3D modelling, as illustrated in Figure 2. The pipeline is modelled as a structural
element in which flexure takes place only in the longitudinal direction. The techniques
proposed by Selvadurai18 (1979), can be used to examine the flexural interaction between
both near surface and deeply embedded pipelines located in a transition zone. The trench
section for the central pipeline was assumed rectangular. The pipeline was considered as
a continuous beam fixed at both ends. The sign convention of compression as negative
and tension as positive was adopted.
The model is symmetrical about the global X-axis. The pipes, couplings, soil properties
and boundary conditions are defined for a transition zone of 9 pipe lengths. The model
was subjected to different settlement conditions for analysis in order to study the
development of critical stress regimes.
A soil stiffness, K, of 572.6 kN/m2 (based on the Selvadurai,14 1984) was adopted in
the numerical analysis. The corresponding settlement of the structure (weight of 1360
Tonnes) and the pipeline are 149.1 and 19.5 mm respectively. The differential settlement
of 129.6 mm occurring over a transition length of 9 pipe lengths was modelled. Figure 2
shows the results of the modelling to indicate a stress concentration to occur at the pipe
crown at a third of the modelled transition length. The failure that occurred in the field
was also at the third coupling and affected both the coupling and the crown of the pipe
(see Figures 3 and 4).
The model output analyse study illustrates that, the stress concentration at the crown
of the pipe is due to the induced settlement. Similar patterns of stress concentrations are
observed at the crown level of the joint couplings as illustrated in the Figures 3 and 4.
According to Leonhardt's adaptation of Jaky's theory, the additional soil stress caused
by the presence of the pipes, will be dissipated over a distance of about 2 pipe diameters.
Consequently, if the compressible foundation soil at the bottom of a trench is removed
for this additional depth, and replaced by gravel, or well-compacted sand, the settlements
will be minimal. Such a solution is likely only to be practicable with small diameter
pipes, and an alternative, which may be used with larger diameter pipes, is to construct
a reinforced concrete slab over the full width of the trench, to redistribute the pressure
concentration.
Fig. 3 Fractured GRP coupling surface and the Numerical modelling output.
Fig. 4 Fractured GRP pipe surface and the Numerical modelling output.
1139
A further possibility is to support the whole, or part, of the pipeline on piles. If this
solution is adopted, however, account must be taken of the increase in the vertical soil
pressure on the pipeline (due to the increased projection ratio).
None of the measures described above should be expected to eliminate differential
settlements completely, and designers should therefore ensure that flexible joints are
provided at adequate intervals. This is particularly important at the approach to structures,
where the first pipe flexibly jointed at each end should ideally be capable of
accommodating the differential settlement without exceeding the allowable angular
rotation of the joints.
CONCLUSIONS
Established pipeline design procedures frequently ignore or underestimate the
settlements of soil masses, pipelines and structures.
Settlement damage is frequently observed in old pipelines, and is the most common
cause of structural failure in new pipelines.
Analysis of pipelines as strip foundations can provide a useful estimate of likely
settlements.
Differential settlements between pipelines and structures are particularly dangerous.
Pipeline design should include analysis of settlements, and the provision of measures
to limit them and/or enable the pipelines to accommodate their effects.
The ability to accommodate settlements should be taken account of during the pipe
material selection process.
Major pipelines should be designed with the assistance of comprehensive ground
investigations, and more rigorous methods of analysing settlements.
The effective modulus of a pipeline foundation will vary from place to place, reflecting
inconsistencies in the placing and compaction of bedding material, variations in
bedding thickness, and in sub-grade properties.
Differential settlement is a serious hazard, needing consideration at the pipeline design
stage.
Pipeline, embedment, trench backfill and native soils can be modelled as an elastic
system.
REFERENCES
1.
2.
3.
D.D. Clarke, The Distortion of Rivetted Pipe by Backfilling, Proc. ASCE, 1897
M.G. Spangler, Underground Conduits: An Appraisal of Modern Research, Trans
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R. Lazard, Ouvrages Circulaires Place en Terre, Travaux 33, 1935.
1140
4.
5.
6.
7.
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9.
10.
11.
12.
13.
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15.
16.
17.
18.
Plastics Pipes XI
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Bending, Technical Note 479, Nat. Advisory Committee on Aeronautics, 1933.
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of the Engg Mechanics Division, Proc. ASCE, 97, 1971.
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