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INTERACTIVE SCHEMATIC

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Cover Page
Tables
Component
Connector

Schematic
Machine Views
Chassis View
Cab View
Engine View

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.
EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC
COMPONENT SYMBOLS

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

Pressure
Switch

Temperature
Switch

Level
Switch

Flow
Switch

Circuit Breaker

Click here to view the


Schematic Symbols
and Definitions page

Pump
or Motor

Variability

Fluid
Conditioner

Spring
(Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS


INTERNAL PASSAGEWAYS

VALVES

ENVELOPES

Two Position

One Position

Three Position

PORTS

Two-way

Three-Way

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Infinite
Positioning

Two
Position

PARALLEL
FLOW

PUMPS

Unidirectional

Three
Position

Unidirectional

CONTROL
AB

AB

P T

P T

Single Acting

Spring
Loaded

Fluid
Conditioner

Spring
(Adjustable)

Spring

Pressure
Compensation

Control
Valves

Line Restriction
(Variable)

Restriction

Line Restriction
(Fixed)

Line Restriction
Variable and Pressure
Compensated

2-Section
Pump

Attachment

Pump: Variable and


Pressure Compensated

Bidirectional

MOTORS

Double Acting

Infinite Position

CHECK

Basic
Symbol

Variability

FIXED DISPLACEMENT

Shifted Position

Normal Position

Pump
or Motor

Bidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS

Four-Way

BASIC HYDRAULIC
COMPONENT SYMBOLS

FIXED DISPLACEMENT

CROSS
FLOW

ACCUMULATORS

Shuttle

Unidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

Pilot
Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional

ROTATING SHAFTS

RELEASED PRESSURE

External Return

Bidirectional

Unidirectional

Internal Return

Bidirectional

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal
Supply Pressure

Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS

Solenoid

Solenoid
or Manual

Solenoid
and Pilot

Solenoid and
Pilot or Manual

MEASUREMENT

LINES

Servo

Thermal

Detent

Crossing

Joining

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric
Motor

Flow

Return Above Fluid Level

Return Below Fluid Level

ELECTRICAL SYMBOLS

HYDRAULIC SYMBOLS - ELECTRICAL


G

Temperature

Pressure

FLUID STORAGE RESERVOIRS

MANUAL CONTROL

Push-pull Lever

MAIN AUX.

Pressure
Switch

Pressure Switch
(Adjustable)

Temperature
Switch

Electrical
Wire

Pressure
Switch

Temperature
Switch

BASIC ELECTRICAL COMPONENT SYMBOLS

Level
Switch

Flow
Switch

Circuit Breaker

HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

AG-C4
111-7898
Part Number: for
Connector Plug

L-C12
3E-5179

Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.

Receptacle
Pin or Socket Number

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge.


The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

L-C12
3E-5179
5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

KENR8398-06
June 2013

793F and 793F WTR OEM


Off-Highway Truck
Hydraulic System
793F:
SND1-UP
SSP1-UP

793F WTR OEM:


SXP1-UP

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Component Locations
Description

Part
Number

Component Locations
Machine
Location

Schematic
Location

I-5
I-14
F-11
D-7
G-4, G-5
H-13
D-5
D-7
A-5
F-5
I-9
G-4
F-8
E-11
E-9
I-8
B-9
F-6
C-2
C-7
H-10
G-2
G-14
C-7
I-5
I-8
I-14
I-12
E-9
F-8
E-11
F-3

Accumulator Gp - Brake (ACC1)

291-1546

Accumulator Gp - Brake (ACC2)

291-1546

Accumulator Gp - Steering

308-2856

Breather

157-7911

Connector - Orifice

311-6676

Cylinder Gp - Telescoping, Hoist

295-5708

Filter - Oil, Adv Eff., Breather

4T-6788

Filter Gp - Case Drain

290-2569

Filter Gp - Fan / Steering Return

339-9706

10

Filter Gp - Oil, Brake

290-2567

11

Filter Gp - Oil, Hoist / Brk Cooling

339-9702

12

Fitting - Orifice

8X-7851

13

Fitting - Orifice

8X-7851

14

Fitting - Orifice

8X-7851

15

Motor Gp - Fan

240-7790

16

Pump / Motor Gp - Brake Release

5T-1060

17

Pump Gp - Fan / Steering

291-7263

18

310-4846

19

Pump Gp - Metering (HMU)

9T-1318

20

Screen - Pmp Brng Flushing Return

247-8298

21

Screen Gp - Hoist Lines

6E-5472

22

Slack Adjustor Gp - Front

205-0560

23

Slack Adjustor Gp - Rear

205-0560

24

Valve Gp - Check

332-7350

25

Valve Gp - Check

6E-4701

26

Valve Gp - Check, Brk Rel Pump

123-4750

27

Valve Gp - Check, Brk Rel, El Pump

123-4750

28

Valve Gp - Cntrl, Hoist / Brk Cooling

356-5705

29

Valve Gp - Makeup

183-7170

30

Valve Gp - Sol / Mnfld

198-6577

31

Valve Gp - Sol / Rlf, Str Acc.

272-9849

32

9T-8931

33

Pump Gp - Hoist / Brake

Valve Gp - Steering

Part
Machine
Number
Location
Mechanical Drive (Hydraulic Arrangement 278-8418)

Description

Control Gp - Foot Brake

315-5037

34

Cylinder Gp - Steering

9T-8912

35

Filter Gp - Oil, RAX

333-6434

36

Manifold Gp - Control, RAX

299-3258

37

Motor Gp - Brake Cooling

198-6041

38

Motor Gp - RAX

202-9940

39

Pump Gp - Brake Cooling

40

Pump Gp - RAX

197-8885
341-4837

Screen As - Hydr. Oil Cooler

149-2754

42

Tank Gp - Hydraulic

288-5701

43

Valve / Mtg Gp - Cntrl, Brks, Std Whl

371-4190

44

Valve / Mtg Gp - Cntrl, Brks, XL Whl

371-4191

45

Valve Gp - Relief, Brake Oil Cooler

6E-5855

46

222-4744
Attachments

47

Accumulator Gp - Steering (PED)

348-9270

48

Cooler Gp - RAX Oil Cooler

320-8196

49

Valve Gp - Traction Control

41

Motor Gp - RAX Oil Cooler Fan

307-1504

50

Plug As - Rear Axle Cooler

242-7114

51

389-1181
Misc. Ref.

52

Orifice
Orifice

219-8800
219-8800

69

Core As - Oil Cooler, Brake

290-2729

53

Core As - Oil Cooler, Brake

336-9641

54

Core Gp - Oil Cooler, Steering

199-6683

55

Sensor Gp - Press., Brake Pump

221-3405

56

Sensor Gp - Press., Brk Acc. (ACC1)

221-3405

57

Sensor Gp - Press., Brk Acc. (ACC2)

221-3405

58

Sensor Gp - Press., Differential Oil

221-3415

59

Sensor Gp - Press., Rr Brk Oil, LH

221-3410

60

Sensor Gp - Press., Rr Brk Oil, RH

221-3410

61

Sensor Gp - Press., Steering Acc.

221-3405

62

Sensor Gp - Press., Steering Pump

221-3405

63

Sensor Gp - Speed, Clng Pmp Drive

186-0131

64

Sensor Gp - Speed, Fan

186-0131

65

Switch As - Press., Serv. Brake (Frnt)

128-5091

67

Switch As - Press., Serv. Brake (Rear)

128-5091

68

Valve Gp - Press. Rdc, Rad Fan Cntrl

70

Schematic
Location

I-13
F-3
G-13
F-12
C-4
D-12
C-5
D-12
I-9
B-5
H-4
H-3
D-5
I-7
F-11
G-11
G-11
D-8
D-9
I-5
I-4
J-8
J-9
A-8
I-5
I-5
I-13
F-12
I-7
E-9
E-11
F-8
C-5
H-7
G-4
G-6

TAP TABLE
Tap Locations
Pressure, Sampling and Sensor
Tap
Number

Schematic
Location

Brake Pump Filter Outlet Pressure

Brake Pump Pressure

Case Drain Return Filter Pressure

P2

Front Slack Adjuster Pressure

I1

Front, Left Parking Brake Release Press.

J1

Front, Right Parking Brake Release Press.

J2

Hoist Control Pilot Pressure

L1

Hoist Control Pilot Pressure

L2

Hoist Pump 1 Pressure

M1

Hoist Pump 2 Pressure

M2

Left, Front Wheel, Brake Cooling Input Press.

K1

Left, Front Wheel, Brake Cooling Output Press.

K2

Left, Rear Wheel, Brake Cooling Input Press.

K5

Left, Rear Wheel, Brake Cooling Output Press.

K6

Left, Rear Wheel, Traction Pilot Pressure

S1

Purge Point for Comissioning

P1

F-5
F-6
C-7
G-1
J-1
D-1
H-11
G-11
F-6
F-6
J-2
I-1
J-13
I-14
I-7
H-3
D-9
E-12
G-14
J-14
B-14
E-2
D-2
C-14
B-14
H-7
I-5
I-4
I-6
I-9
E-10
E-3
F-8
C-9

Description

Radiator Fan Pressure

RAX System Pressure

Rear Slack Adjuster Pressure

I2

Rear, Left Parking Brake Release Press.

J3

Rear, Right Parking Brake Release Press.

J4

Right, Front Wheel, Brake Cooling Input Press.

K3

Right, Front Wheel, Brake Cooling Output Press.

K4

Right, Rear Wheel, Brake Cooling Input Press.

K7

Right, Rear Wheel, Brake Cooling Output Press.

K8

Right, Rear Wheel, Traction Pilot Pressure

S2

Secondary Retract Accumulator Pressure

Service Brake Acummulator Pressure

SOS, Brake Actuation

SOS, Hoist and Brake Cooling

SOS, Strg, Fan, Drive

Steering Accumulator Pressure

Steering Pump Pressure

Supply Pump Pressure

P3

14

13

12

11

10

K5

K1

J3

J1
(53) CORE AS - OIL COOLER
BRAKE: 290-2729
(Extra Retarding Only)

(1) ACCUMULATOR GP
BRAKE (ACC1)
291-1546

LEFT REAR
SOS

(69) ADAPTER
319-8800
RV1

K2

(70) ADAPTER
319-8800

BCD

HIGH PRESS.
RLF

RAX

DUAL STAGE
SIGNAL SPOOL

S1

(57) SENSOR GP PRESS. BRK (Acc1)


221-3405

HOIST

(42) SCREEN AS
HYDR. OIL COOLER
149-2754
(Extra Retarding Only)

(56) SENSOR GP
PRESS. BRAKE PUMP
221-3405

PS2

(12) FILTER GP - OIL


HOIST / BRK COOLING
339-9702

LEFT FRONT

(60) SENSOR GP
PRESS. RR BRK OIL, LH
221-3410

ACC1

(27) VALVE GP
CHECK BRK REL
EL PUMP: 123-4750

PS1

(29) VALVE GP - CONTROL


HOIST / BRK COOLING:
247-1437

K6

(26) VALVE GP
CHECK: 6E-4701

TCS

(2) ACCUMULATOR GP
BRAKE (ACC2)
291-1546

(28) VALVE GP - CHECK


BRK REL: 123-4750

(58) SENSOR GP
PRESS. BRK (ACC2)
221-3405

ACC2

(54) CORE AS - OIL COOLER


BRAKE: 336-9641

PS3
SV3
LE1

MAIN RELIEF
DUMP SPOOL

LOW PRESS.
RLF

36 Page,

KENR8398-06

(Dimensions: 48 inches x 35 inches)

(22) SCREEN GP
HOIST LINES
6E-5472

(34)CONTROL GP
FOOT BRAKE
315-5037

SQ1

T2

SV2

PR1

FL1

OR1

S2

(17) PUMP / MOTOR GP


BRAKE RELEASE
5T-1060

L1

CV1

CV2

TSB

TANK

T1
PLUG1

(65) SENSOR GP
PRESS. RR BRK OIL, RH
221-3410

H
SIGNAL
ORIFICE #2

ROD END VENT


SLOT ACROSS
STEM

SIGNAL
ORIFICE #1

(7) CYLINDER GP
TELESCOPING
HOIST: 295-5708

0R3
0R2

SNUB

FLOAT

0R4

0R7

0R9

PS5

ORIFICE

HOLD

0R8

P1

SH2

SH1

(23) SLACK ADJ GP


FRONT: 205-0560

FSB
R

SUPPLY

PS4

(6) CONNECTOR
ORIFICE: 311-6676

(13) FITTING ORIFICE


A.C. ONLY: 8X-7851

RAISE

HF3

PB

(24) SLACK ADJ GP


REAR: 205-0560

Spool sections by color =

PD3

0R6

0R5

L2

I2

HF2

PD2

PD1

(47) VALVE GP
TRACTION CONTROL
222-4744

COUNTERBALANCE
VALVE CARTRIDGE

SV1

HF1

(6) CONNECTOR
ORIFICE: 311-6676
(13) FITTING ORIFICE
A.C. ONLY: 8X-7851

(68) SWITCH AS - PRESS.


SERV. BRK (REAR)
A.C. ONLY: 128-5091

LOWER

(44) VALVE / MTG GP - CONTROL BRAKES


(STD WHL): 285-5630
(45) VALVE / MTG GP - CONTROL BRAKES
(XL WHL) NOT SHOWN: 283-9559

(67) SWITCH AS - PRESS.


SERV. BRK (FRNT)
128-5091

(49) COOLER GP RAX OIL CLR


320-8196
(36) FILTER GP
OIL, RAX: 333-6434

I1
(35) CYLINDER GP - STEERING
9T-8912, 205-0560

(31) VALVE GP
SOL/ MNFLD
198-6577

(50) MOTOR GP
RAX OIL CLR FAN
307-1504

(59) SENSOR GP
PRESS. DIFF. OIL
221-3415

(51) PLUG AS
REAR AXLE CLR
242-7114

ACCUMULATOR GP
STEERING (PED)
(48) 308-3556, (3) 308-2856

SW
A

M1

M2

TO
FAN / STEERING
PUMP

K3
EF
T

(62) SENSOR GP
PRESS. STEER ACC.
221-3405

(61) SENSOR GP
SPEED, FAN: 186-0131

(32) VALVE GP - SOL / RLF


STR ACC.: 272-9849

HP

(30) VALVE GP
MAKEUP: 183-7170

LS

HT

RIGHT FRONT

F
(16) MOTOR GP
FAN: 240-7790

K4

(52) VALVE GP PRESS RDC. RAD.


FAN CNTRL: 226-0835

DIFFERENTIAL

(39) MOTOR GP RAX: 202-9940

(20) PUMP GP
METERING (HMU)
9T-1318
(40) PUMP GP
BRAKE COOLING
197-8885

REAR AXLE BANJO HOUSING SUMP


SEE POWERTRAIN SCHEMATIC
T2

G2

A Ma

SL

M1

P2

(25) VALVE GP
CHECK: 332-7350

P3

T1

Mb

(9) FILTER
CASE DRAIN
290-2569
(46) VALVE GP
RELIEF BRAKE
OIL COOLER
6E-5855

(41) PUMP GP RAX: 214-1555

B G1

T2

T1

(38) MOTOR GP BRAKE COOLING


198-6041

(64) SENSOR GP - SPEED


COOLING PUMP DRIVE
186-0131

U2

(21) SCREEN PUMP BEARING


FLUSHING RET.:
247-8298

K7
Qmin Qmax

Qmax Qmin

M1

RIGHT REAR

TO
MECHANICAL
DRIVE

U1

M1

(43) TANK GP
HYDRAULIC
288-5701

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS

BRAKE RELEASE PUMP AND CIRCUIT


HOIST PUMP AND CIRCUIT
STEERING CIRCUIT

Pressure Line

L1

Pilot / Load Sensing Pressure

(18) PUMP GP
FAN / STEERING
291-7263

Drain / Return Lines


Component Group

K8

J2

(8) FILTER OIL


BREATHER: 4T-6788

(4) BREATHER
157-7911

FINAL
DRIVE

(37) MANIFOLD GP
CONTROL RAX:
299-3258

(33) VALVE GP
STEERING
9T-8931

(11) FILTER GP
OIL BRAKE
290-2567

(19) PUMP GP
HOIST / BRAKE
310-4846

MECHANICAL
PUMP DRIVE

(15) FITTING
ORIFICE: 8X-7851

CR

CL

(14) FITTING
ORIFICE 8X-7851
(63) SENSOR GP
PRESS. STEER ACC.
221-3405

(55) CORE GP - OIL COOLER


STEERING: 199-6683

J4

SUPPLY LINE
FAN PUMP AND CIRCUIT
BRAKE PUMP AND CIRCUIT
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
REAR AXLE LUBE PUMP AND CIRCUIT
DRAIN / RETURN LINE
DRAIN / BRAKE COOLING

Air Line

CALLOUTS
(10) FILTER GP
FAN/ STEER RETURN
339-9706

YY

Callout Number

(Machine Location from


Component LocationsTable)

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

Component
Name

793F AND 793F WTR OEM OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM SCHEMATIC
MEDIA NUMBER: KENR8398-06
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952
14

13

12

11

10

TRACTION CONTROL
VIEW ALL CALLOUTS

67
S2

61
S1

47
60
Left Side, Center of Chassis, Inside of Frame

STEERING CONTROL
VIEW ALL CALLOUTS

31
14

35

35

20

VIEW A-A

VIEW A-A

32

33
E
A

62 15

48

SERVICE AND PARKING BRAKES


34

J1

J2

23

VIEW ALL CALLOUTS

I1

21

17

27

24

I2

J3

J4

PUMPS AND DRIVE


VIEW ALL CALLOUTS

Fan
Pump

18

P3

Steering
Pump

M2

Pump
Drive

Hoist
Pump

M1

19

Brake
Pump

HYDRAULIC OIL TANK


VIEW ALL CALLOUTS

43

25

P2

HOIST CONTROL
VIEW ALL CALLOUTS

22
L2

29
L1

7
7

Viewed from Rear and Above

FAN CIRCUIT
VIEW ALL CALLOUTS

55

10

30

16

Viewed From Front

65

BRAKE COOLING
VIEW ALL CALLOUTS

K2

K3

K4

K1

46
53
54
B

40

12

38
42

K6

K8

K5

K7

64

BRAKE CONTROL
VIEW ALL CALLOUTS

69 57

45 44 56

26

28

P1

13

70 58

Left Side, Center of Chassis

11

RAX OIL COOLER


VIEW ALL CALLOUTS

50

49
59

63

51

31

39

41

36

37

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