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Tm tt c s ha hc
qu trnh kh mc
I. C TNH CA MC IN
Thnh phn ha hc v phng php lm kh mc in quyt nh kh nng kh
mc ca giy loi. Mc cho in offset ngui thng c c cng thc ph hp cho
TM TT C S HA HC QU TRNH KH MC
phng php lm kh bng cch thm ht. Giy sau khi in thng d c kh mc.
In Rotogravure s dng cc dung mi c tnh bay hi cao nh toluene. Phng
php lm kh khng thay i cu trc ha hc ca mc khin cho giy c kh
mc trong mi trng kim.
Trong phng php sy kh c nh mc ca in offset nng, du khong b bay
hi. Nha mc nng chy v bm vo t giy. Giy ti thu hi ca loi ny cng d
c kh mc khi thi gian lu tr khng lu.
Giy loi t phng php in Flexographic thng kh kh mc bng cng ngh
tuyn ni trong mi trng kim. Cht gn kt ca mc nc cho phng php in
flexographic (thng l nha acrylate) b ha tan v gii phng nhng ht mc rt
nh. Do kch thc nh ca mnh, mc flexo c loi b hiu qu hn bng phng
php ra.
II. STICKY
Sticky l hn hp cc hp cht hu c dnh c trong giy thu hi. Chng c th
c loi ra khi huyn ph bt. Chng d dng kt ta, gy deposit trong qu trnh
thu hi, trn my giy hoc trn sn phm. Sticky c phn loi theo:
SAIGONPAPER CORP.| 2
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IV. CNG CA NC
cng ca nc l mt thng s quan trong nh hng ti tuyn ni v ha
hc phn t ca my giy. cng nc gy ra bi ion kim loi a ha tr. Ion ny
c kh nng phn ng vi x phng to kt ta, hoc phn ng vi cc anion khc
to cn. Nhng ion ny thng l calcium, magnesium, strontium, Mn.
cng nc thng c th hin bng n v CaCO 3. Phng php chun
EDTA l phng php tiu chun hin nay xc nh cng. Trong phng php
ny, dung dich ethylenediaminetetraacetic acid (EDTA) hoc mui kim ca n c
dung lm cht chun .
cng tm thi l cng c th b loi b bng cc un si dung dch hoc
b sung vi (calcium hydroxide). Calcium bicarbonate ha tan trong nc l nguyn
nhn chnh.
SAIGONPAPER CORP.| 4
TM TT C S HA HC QU TRNH KH MC
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- Hp th cht hot ng b mt ln ht mc
- Hp th cht hot ng c ngun gc t bt c, giy trng ph
Cht hot ng b mt phn tn h tr qu trnh tch mc khi s si v cn tr
hin tng ti kt ta ca mc trong qu trnh tuyn ni.
Cht hot ng b mt khng in tch nh ethoxylated linear alcohols,
ethoxylated alkyl phenols, ethoxylated fatty acids, oligoethylene-oxide alkyl ether
v polyethyleneoxide alkyl ether c s dng rng ri trong nh my kh mc v
TM TT C S HA HC QU TRNH KH MC
SAIGONPAPER CORP.| 6
2. Tuyn ni
Sau khi tch ra khi s si, mc cn c tch ra khi dung dch bt. Tnh cht
b mt ca ht mc nh hng n hiu qu kh mc. Cc ht mc a nc thch
hp cho phng php ra. Phng php tuyn ni yu cu cc ht mc c tnh k
nc. Trong thit b tuyn ni cc ht mc bm vo bong kh v ni ln trn. Mc
tch ra t s si thng c kch thc nh (<10 m) v c tnh a nc, khng thch
hp cho tuyn ni. Kch thc ti u cho tuyn ni ca cc ht mc trong khong 10
- 100 m. Cht kt t (collector) s kt t cc ht mc thnh cc ht c kch thc
to hn ng thi to cho cc ht ny c tnh k nc v bm vo bong kh. Nhiu
loi cht k t (collector) hin ang c s dng nh fatty axit, bn tng hp, tng
hp. Axit bo thng c s dng lm cht kt t (collector) do chng c kh nng
to xa phng vi ion canxi, x phng ny c i lc vi cc ht mc. Nhm chc axit
cui mch phn t d dng to phc vi ion canxi to x phng kt ta. X phng
ny cui cng kt hp vi cc ht mc to cho chng tnh k nc.
RCOOH + NaOH -> RCOONa (tan) + H20
2RCOONa + Ca(OH)2 -> (RCOO)2Ca + 2NaOH
SAIGONPAPER CORP.| 7
cui cng bt cao. N phn ng tt vi nhng bin ng trong nguyn liu giy, tuy
nhin n c mt s nhc im sau:
- Mc dng cao hn so vi ha cht kt t tng hp v bn tng hp, lng ha
cht d c th nh hng n phn t ca my giy.
- Do hot ng tt, x phng cn c hm lng canxi. Lng canxi ny c th
dn ti cc vn cn bm v canxi d to kt ta vi silicate, oxalate, carbonate,
x phng, nha thng.
TM TT C S HA HC QU TRNH KH MC
SAIGONPAPER CORP.| 8
So snh vi nh tng:
- Kim sot bt tt
- trng bt cao
Nguyn liu c hm lng tro cao lm r iu ny, v d, 100% nh tng c th
gy lng bt rt nhiu.
Sau khi la chn ha cht ph hp, c nhiu yu t khc nh hng n hiu
qu tuyn ni nh kh nng tch mc ra khi s si, va chm gia mc v bong kh,
TM TT C S HA HC QU TRNH KH MC
SAIGONPAPER CORP.| 9
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cng ngh kh mc kim tnh thng thng (ph thuc vo thit b v gi thnh ha
cht). Kt qu o c hm lng micro v macro sticky cho thy bt c sn xut
vi cng ngh trung tnh c lng sticky t hn so vi cng ngh kim tnh. Vic x
l nc cng ngh cng d hn do lng cht ha keo to ra t hn giai on h
quy.
SAIGONPAPER CORP.| 12
T khi lng nguyn liu u vo, lng bt sch ra, lng tp cht loi, ta xc
nh c hiu xut ca qu trnh. Hiu sut ny ph thuc vo nhiu yu t cng
ngh, ha hc.
VII. TY TRNG BT KH MC
V l do kinh t, bt ch c ty khi c yu cu trng cao. Ty bng peroxide
c s dng rng ri. Hiu qu ty ph thuc nhiu vo n nh ca peroxide.
TM TT C S HA HC QU TRNH KH MC
(1)
Ti liu ny do Cng ty CP Giy Si Gn tng hp da trn c s cc thng tin tin cy. Tuy nhin chng ti khng
m bo v tnh chnh xc, hon chnh ca cc thng tin ti liu ny. Ti liu ny lu hnh rng ri nhm mc ch
cung cp thng tin lin quan ti ngnh giy v khng nhm phc v nhu cu ring ca bt k ngi c c th no.
Mi sao chp thng tin trong ti liu ny phi trch dn ngun t Cng ty CP Giy Si Gn.