ENA DFPS FRSA TESA Tt ARP nt BAA BE FA Be ok LB Instruction for use of antiwear materials and requirement of drying furnace for India DFPS Power Plant Circulating Fluidized Bed Boiler Project eTTUBE DEPS FES AIA RLAL DAPI FT FE SR BLU WE BER Instruction for use of antiwear materials and requirement of drying furnace for India DFPS Power Plant Circulating Fluidized Bed Boiler Project SAA: Dear User: SUSAR FE AS AN ER RE RPS EP BBA ESO gee | CUPS SOUR eA SOL DEJ OS DRADER BCR. Welcome to the use of wear-resistant materials of our company for circulating fluidized bed boiler and we wish all the best for our sincere and agreeable cooperation! Before put the materials into use, please read carefully all the related instructions and operation manual in order to achieve the perfect and satisfactory operation efficiency; EER TAC ABN AEF ER IY RA HEL LPF ‘By LAE SEK FRWMET, AKER SS CRETE ORE TOL (ENA AA PEG RI FR AALE Fy BAST 1 PRE A SEAT i J ORS GL 1 A dT OR WUBIN we, {HPAP ROE TIN. PILL ET RAT, BL, MCAS i HET A, war ieay. The wear-resistance and heat preservation of all the non-pressure parts of the circulating fluidized bed boiler may be carried out prior to theconnection to the water supply, while the wear-resistance and heat preservation of all the pressure parts can be performed only after the completion of the water pressure supply and approval by the project owner and project supervisor. The quality control for the construction of wear resisting and heat preservation project plays the key role in ensuring the safe and high-efficient operation of the circulating fluidized bed boiler, so special care and attention shall be paid during the construction and installation of the project. In order to ensure the smooth and safe construction and installation of the project, our company has specially formulated procedures and instructions for some key sections during the construction of antiwear project, which are required to be strictly implemented in the work. PTS, PAR LTT We A AUARMIE, RARE RAR, KSC R TROT, PUM. MRSS ERNE AMER POAT. MUR REAR, UGE EBA HARE RAT LIA RER Bey LT TL RIP LARS) TP ET RR L Firstly, strict and careful reviewing of the drawings are required with all the general installation drawings and sectional drawings related to the antiwear material sections to be carefully checked to ensure correctness; then check all the actual installation dimensions in accordance with the drawings and relevant specifications and finally start construction only after the checked actual dimensions are in consistent with the drawings and 2specifications. Please make rectification for any fabrication or installation of equipment exceeding the allowable tolerance. If the equipment is found in disconformity with the requirement, the project owner and supervisor may have their comments and views on the found faults and keep record accordingly, whereas we will submit the original copy of the return comments report to the quality department of our company for quick actions and filing. =. WOO: BA —-RR HL -REM — RB. 2.Construction procedure: Drawing reviewing —> Construction as per the drawings > curing of drying furnace + Handover and acceptance =. SLO R TEM AOR Le MELB E it. REA (EET AR, TELE AE I TRS PE RA HAS. GTO. WMA ER. MH Ah UREA 58°C Bi) 30°C DK IA Iny LACE BT UR BR RA RE 5 RR SL BUREN HEA 3.Preservation of materials at site: The site preservation of the project materials has the direct impact on the project quality; if the materials are improperly stored and preserved, it will cause not only potential quality risks, but also makes the identification of the quality problems and accountability for quality accident verydifficult. The materials shall be stored off the land floor with measures for prevention of rain or dampness. Relevant measures shall be taken for the storage of the materials in places with temperature less than 5'C or over 30°C to prevent the freezing or exposure to strong sun light. Never use the materials which are beyond the validity period or affected with damp. DU. SRS BS AF BRAS ARTI EDA RAD TOBE MI, AS ET BE REBUT A PFS: 4 Instructions for the use of key materials: Unless otherwise there are separate or supplement requirements for some special materials by the company, the construction of various materials shall be strictly in accordance with following program: ORAM EN LA RL SL AGEN ‘The construction workers for all the materials shall be professional and experienced; ORAREME CORRAIRBRER, ROE RERBEERD: @ Antiwear casting materials (Heavy high alumina pouring material High-strength wear-resisting material) : CL) 2Y STINE TK, 7EEAORI PERE APNE, SA ROME MBM 741.5%. (1) Clean water shall be used and not any objects shall be washed in the water barrel; the water amount to be filled shall not surpass 7+1.5%; (2) IEEE ROA ATT AGRE 2 APR.(2) The vibrating time for certain point of the antiwear casting material shall not be more than 2 minutes; (3) BULA, RBM, MERER (3) The molding board shall be fabricated with accurate size and in good quality without leakage of ‘material; (A) FAP DAGAB] 5S AVL. (4) At least 5 days is required for the curing of the materials. ORIRAPEH: ewear-resisting castable refractory: CL) BERL A OER MRT, 7 ABLE S. ite HOA A REARS 10% CS SE). (1) The agitator used for agitating the wear-resisting castable refractory shall be separately used or completely cleaned before the agitation. The amount of the paste to be added shall not exceed 10%, which may be measured by the special measuring bottle; (2) TATRA EET ORL, I OMAR AE TE Che JMIBE A AMES RES BET OO ARBRE AMBER Fh RATIO BM TH. TAL 18 IMIS 2E AG » (2)The construction wear-resisting castable refractory shall be firstly stored in seal after being added with 5% glue for maturing ( for instance, after the materials are added with glue, put the materials in a plastic bag with the bag opening tightened); the glue shall not be added in excess, which otherwise will possibly lead to partial coagulation making the construction impossible and affecting the quality of the materials. Time for 5material maturing shall be approximate 18 hours; (3) PRBL AY EEREMVDL 4 989 — PALETTE, 7S AIS, BGP EE AMR E ERA AE (3) After that, number the materials with 4 bags as a measuring unit or store the materials in different cells without mixing up, otherwise it will affect the subsequent glue filling and the adding amount of other additives; CD) BEES PANEER SITTER 3 Pt, SEE 40 ARAYA eRe. (4) The agitator will firstly completely mix the dry materials with glue adding mixing time no more than 3 minutes; the overall time for the mixing shall be completed within 40 minutes; (5) QYBIZE 10 42S 50 Fy-B IN aR OR A FH Be a TT {ALAR TE AY TADS IT (5) Keep ramming by hammer within 10 — 50 minutes, do not ram out of the required time; (6) ASSP Ta tis B) 6 ALLL. (6) The natural curing time for the material shall be at least 6 days. OR RRARIEN: eLight weight heat-insulated pouring material: CL) HLT DAP RES 6 (1) The surfaces of the construction structures shall be flat and compact; (2) ZEMET LAURA, EER TET IF (2) Use the steel brush or any special tools to clean any leftovermaterials on the boiler nail; Oi) RAE LIES. RITE. IT!) . BT DATA WA AAA ER, OA ON NEAT INL A Be MF TE, WEA ERA WAVE IER, RRB BREN RSPR. @Antiwear brick (Curve brick, Quarl. Fire-resiststantbrick) : The construction with antiwear bricks shall conform to relevant technical requirements for the dimensions of tangent wear; any faults or defects of the installation shall be rectified after being informed to the project owner and project supervisor; if the rectification is unable to correct the defect, our company will keep the acceptance report by the project owner and supervisor and kept in file; the adjustment may be made through the thinning or thickening of the thermal insulation material; OUR: UTE SEBEL SRNR, RAM BAR UE ET RE EER BRP EEN 2 5H. Economizer: the sizes of the link layer and bracket shall be ensured of correctness without changing the original designed linking way and size of the link layer; also the free expansion and contracting of the link layer shall be ensured; © Se PET HUH Be Re Welding installation of the metal hook nail: (1) TBRERERME LA, NIENET Gil ueT Rae, PETIA PREBURNA CV SV" TOMES AEE, BASIE QT RAR EOE, POAT ee NN.(1) Prior to the construction of the antiwear casting materials, the welding installation of the metal hook nails shall be done first. The hook nails may be installed through side welding or inverted suspension. The metal hook nails shall be permanently and firmly fixed as the whole weight of the antiwear materials are on the hook nails; (2) SEAT IERRTNET APA EL RS SBA TEAR, IF FARE YAM 12mm EE. (2) Prior to the installation, firstly check whether the material and type of the hook nails are in compliance with the design requirement and make sure that the hook nails are coated with 1-2mm asphalt; (3) RABAHETIN RPO IRAN HONS A BR BOR, PEABNE RRL CLO PAL) SAS TOUT IRE aT Oi BE PI JEEPS (412 SR, PIA CroNiw)o (3) In addition to the layout diagram for the hook nails supplied by the boiler factory which may be used when installing the nails, there will more hook nails to be arranged at the ceiling of the cyclone separator and the top of the flue outlet; 412 (CrpsNizg) welding rods shall be used for the welding of the hook nails; Fi PUB ROGRP EERE AIP 5.Cautions for heat curing of material and heating curve: AR APIS AD LSI ARIE TG Re HE RA GR iE BE PE Oh AO IPE SE Ao Despite its relative strength of the antiwear materials after natural 8curing, the high strength and high antiwear performance of the material shall still depend on the accurate heating temperatures. @ FB) 50°C HAF LIT TAN 2 it, FE GRR Tal AMES 6 DT. ©The shortest time for temperature rise from ambient temperature to 50°C shall be no more than 2 hours with minimum time for heat preservation of 6 hours; @50°CH) LOCA INAN AGL 5 NIN, TRUAIT TALES 18D F 36 Nit. The shortest time for temperature rise from 50°C - 110°C shall be no more than 5 hours with minimum time for heat preservation of 36 hours; @110°CE) 250° CHINE AAA 12 Zt, RURAL, RED F 12 Nit The shortest time for temperature rise from 110°C - 250°C shall be no more than 12 hours with minimum time for heat preservation of 12 hours; @ETAMBUFTE 250°C BSS teil RAR MESA Al AS Tal fate, FRU ZEIP BONY AES FT A RTE: 300°C Ha AL 10 ANS DEF TERT 5 NAA AT LABIA 850°C HCH Rai. DAL ABER BEY FBLA CAE ASS wa] AEA a RI RA BOR eAs the wooden heating furnace is very difficult to reach 250°C or maintain that temperature for long time, so when delivered to the user after furnace heating, it is necessary to use the oil gun to maintain the temperature at 300°C for at least 10 hours ,and then the temperature will reach 850°C or higher level within 5 hours. The data described above are 9the limit values for the furnace heating temperature, which are also the minimum requirements for the heating of the materials of our company. ORB SEH HAR A. © Curve diagram for furnace heating attached hereunder. © Eh A VERE @ Instruction for the adding proportion of cement in wear-resistantmaterials PTH a a TAA RA Yixing Huatong Boiler Sealing Engineering Co.,LtTBS PAS +P AK Ye se Dee eA Instruction for the adding proportion of cement in wear-resistant materials SHI Dear User: SSL BE FAR ZA GEE TAD RA PT DR» ERATE ER PRE BGAN EHO BED RL, DISA BUGIS AY EAR Welcome to the use of wear-resistant materials of our company for circulating fluidized bed boiler and we wish all the best for our sincere and agreeable cooperation! Before put the materials into use, please read carefully all the related instructions and operation manual in order to achieve the perfect and satisfactory operation efficiency; A UAB GAGA IP TS BEAL BHP AED tN WE PS BSS TE IS ne AS VA DS UE WT ES LS) AEA CH IP BALA eR ELL APT, SSR RE The wear-resistant materials to be used for the circulating fluidized bed boiler include heavy high alumina pouring material [bricks drawing number:], high-strength wear-resisting material [bricks drawing number:] and wear-resisting castable [bricks drawing number:], which are all key wear-resistant materials for the boiler and shall be constructed strictly and carefully in accordance with the construction procedure, otherwise it will cause serious decline in the quality of casting;He SST HLA SM SA A AA RE, WRAPPERS, DLS pibpp pa ak veus dy ARI BTR, By BINS MAY EAT Considering the possible long time between the project construction time and the time of arrival of the materials and in order to ensure the performance of the materials, the cement will be added to the above three materials separately at the construction site of the power plant; ATRIAL Ol: AMIRI MES 336B-5-(13)] AE: RIM 3.0~3.5 AFT, COOKIE: MRHERELCDI 6~7% ), PERRI SE FES 336B-5-(11)]: PIM 3.0~3.5 AFT, CN: MREMCHIA 6 ~ 7%); AURAT SLR TINE ES S36B-5-(10)]:- HSIN 0.8~1.3 AIT. CUE: PORE BIA 1.5~2.5%). Cement adding proportion: Heavy high alumina pouring material [bricks drawing number: 336B-5- (13)]: 3.0 ~3.5kg cement added per bag, (cement proportion: 6-7% of the weight of the material); high-strength wear-resisting material[bricks drawing number: 336B-5- (L1)]: 3.0 - 3.5kg cement added per bag, (cement proportion: 6-7% of the weight of the material); Wear-resisting castable refractory[bricks drawing number: 336B-5-(10)]: 0.8-1.3kg cement added per bag, (cement proportion: 1.5-2.5% of the weight of the material); ARAIBE WSS 336B-5-(13)] ATR Ee AS SOB -5-(14) PA: 20 HET. FAY 4BE HR BE BC FTA BE HES IAC BE E, JP OAGE SPARRO, AINA ZK 5.5~7. SORE ART 2DEH. Heavy high alumina pouring material[bricks drawing number:] and high-strength wear-resisting, material [bricks drawing number:] each time, the cement may be added with proportion in accordance with the different amount of material; when adding the cement, firstly mix the cement with the dry material evenly, then add 5.5-7.5% clean water and mix the material evenly, then the material may be used; AU YON REALS 5Ghn 5~S.5%H BEBE A, FARHAN WRIA. SEI AGR IS 12 AY Ao a ER A A RE Bd S~S.5%NIRALAYE, CIR: MABRY 1.5~2.5%) WE. . For Wear-resisting castable refractory [bricks drawing number _ ], firstly add 5 -5.5% glue to the material, then let the material stay where it is for about 12 hours after agitation, then add 5 — 5.5% glue and cement to the material with agitation at the same time (cement: 1.5 — 2.5% of the weight of the material), after that, the material may be used; JERI: 4 SARTRE, AEGON INAT DERE RS,SMM BERET, CUE Le UME IMRT DLA BM. CEA A BR LEP EL 2. BUCKET BRAGS OL A, MRS WA eH aK VRE L Wee ALTE, ET UC TINT, GO SRT INT A ARAB. 3. MRNRIN EOIN I, BSR. SE WD BAPE BIE, UAT PORE BOR ADP HE 4, AUER CORRS] GRE. ACA, TAA Ee EARLE, AWB EP Cautions: LIf the temperature at construction site is relatively high, the amount of the cement added may be as per the lower limit level; while when the temperature is relative low, the amount of the cement to be added may be as per the upper limit level, but anyway, the adding amount shall be within the range of the required proportion; 2.Use the cement strictly as per the construction consumption capacity; all cement that is not used shall be sealed immediately with measures for prevention of dampness and avoid exposure to the sun; when the cement is to be used ‘ext time, if it is relative long since the use of last time, the effectiveness of the cement shall be checked ; 3. Accurately measure the amount of the adding material or use the special tools 14or instruments instead of measuring by visual check or estimation to prevent the decline of the operation efficiency of the materials. 4, The wear-resisting castable refractory [bricks drawing number] to take care, the configuration, the construction to forbid until the heat treatment process to use and the contact water source, will otherwise cause the material quality serious drop directly. Wie te! Thanks for your cooperation ENT SRP ERT RARE Yixing Huatong Boiler Sealing Engineering Co.,Ltd. MH: ERMA AL HER Annex: Construction Flow Diagram of Main Wear-resistant Materials 15A. AHRM REEL RES Construction flow diagram of heavy high alumina pouring material: 7 2nHA MARA ERT ARK 3B seas 7 -———>) Mixing of major | ———} Add the accessory ingredients, Site preparation ingredients 3 packages inside each bag t BITRE ener AGHAST MARSH Construction completed a Material hauling Add clean water and a Add bonding agent and cleaning he equipment |_| and construction mix ‘cement and mix for later use LG, LUMBER AL LS, PREAH S ORDO RET, ae. HER ANREE EE, TAR. Site preparation by cleaning and removing all foreign objects, switch on the agitation equipments and construction facilities, the safety power for hoisting equipment as well as the site safety and protection devices and lightings. The agitation machines shall be cleaned with no impurities in the machine; =. AMR ERD EA AEA. AB ROM, WE Og, PERO, HT FRO, PTGS RG RAMS, EE URAC RA CBD 88 70 HOA LAETADD. CARIN TIRERH SEAT 3 0, DVTLTE PARAS ERE ANS), IRIE ELACESARAS FBLA Space, SS eim A gea kc DIA EL AES Be ‘The weight of each bag of heavy high alumina pouring each bag contains major ingredients and ‘accessory ingredients. The accessory ingredients are packed in inner package weighing approximately 6kg; the package Is in 3 layers; after opening the package for accessory ingredient, inside is the gray ultra-fine powder accessory ingredients and a white bag for additive; inside the white bag is the material enhancer (namely: approximately 70g material enhancer of each small bag). (each bag of additive accessory ingredient contains 3 small packages; after the main ingredients are mixed and evenly-distributed under the dry state, put the additive accessory ingredients to the main gradients and mix and evenly distribute under the dry state, finally add clean water and at the same time add suitable amount of cement under fixed proportion, after agitation, put the material to use) 16~ SNE 1, SRA: 2, SA TESTE PAI AA REE PAT 3 8): 3. HM AMN SHI 6-7% CARAFE 3.0-3.5kg) (HURAAEAEI) BUENA: As. SB IETIID APSE ACA EAI A ET EL. B Working procedure during the agitation: 1) Divide every 4 bags into 1 group; 2) After complete agitation and mixing of main ingredients, add accessory ingredients (3 packages in each bag); 3) Then add material bonding agent 6 -7% (3.0 -3.5kg to be added for each bag) (delivered in separate packing) and evenly mixed; 4) Finally add clean water and evenly mix and then put to use at the construction site within the specified time; A. ERR 1, ACRES (EMS ALR HD. 2 AUREL ERE, SEU BLD ANAL E19, AIF 5 8, NSE ALAR AAS 8.0-3.5kg AeA, MTA. 3, ELA DATARS EK. Attentions: 1) Please refer to “Instruction for the construction of wear resistant material’ for specific time for agitation and construction; 2) As per the requirement for the construction, the quantity of the material for agitation each time shall be at least 4 bag and no more than 6 bags; the bonding agent cement shall be added for3.0 ~ 3.5kg for each bag with construction procedure as above; 3) Itis necessary to use the vibrating machine for tamping the material during the construction. By Resi RERE AE LUE A VME AT. The construction flow for the high-strength wear-resistant material is the same as that of the heavy high alumina pouring material; C. HEN TARE Construction flow diagram of wear-resisting castable refractory: 7SEA mA BE ART A 2 ASAD IEA rears Mixing of major ‘Add the accessory ingredients, |p| Add bonding agent Site preparation [>] ingredients [>] 2 packages inside each bag ccement and mix RE LA ea | Gonstustion completed and cleaning | <— | Materiat hauling and | «| BABI IF ‘the equipment for later use ‘construction fad pele ene ‘complete agitation —. AEG, RUE RMT RS, ALEKS AAMO RAT, AR. PHLDAURE TIS, BAe. Site preparation by cleaning and removing all foreign objects, switch on the agitation equipments and construction facilities, the safety power for hoisting equipment as well as the site safety end protection devices and lightings. The agitation machines shall be cleaned with no impurities in the machine; =. ATENEO ERD, EAM NOREM Ska, PORO, MITCRRAT KEMMORN ER SACHA. (NER 2 A, DATARS BIT, FEMA 5~5.5%BUAK (HDI 2.5~2.75% ST RUREAD BTR), AUR ER MEM ASE RA UREA RAE 12 ANNE HRY 12 ANP TP SA Js OT TP 55.5% BEAK Al 1.5-2.5% AU (EDM 0.8~1.3 AFAR) MTB 5 PA ‘The weight of each bag of wear-resisting castable refractory each bag contains major ingredients and accessory ingredients. The accessory ingredients are packed in inner package weighing approximately 5kg in 2 layers; after opening the package, inside is the gray ultra-fine powder ‘accessory ingredients and a white bag for enhancer (each bag contains 2 packages of accessory ingredients and shall be evenly mixed and added in the dry and evenly-mixed main ingredients, then add 5 -5.5% glue in the mixture (namely2. 5 — 2.75% kg glue) and evenly mixed; then re-pack the mixture material in the sealed package to stay for more than 12 hours; then after over 12 hours, put the corundum plastic refractory in the agitator, and then add 5 -5.5% glue and 1.5 - 2.5% ‘cement (namely add 0.8 -1.3kg cement), after complete mixing, the material may be put to use; SE 1. SEIN AR 2, FELASA ICSE RUSG IMA BER (AEG AT 2 SERHEay ise BEBE MET ARs 183. RE, PUMA ERRORS, HOARE) RAI ERE BTA PAE TRS RB AHEL 0 Working procedure during the agitation: 1) Divide every 4 bags into 1 group; 2) After complete agitation and mixing of main ingredients, add accessory ingredients (2 plastic packages in each bag) and then add fixed quantity of glue to prepare the material; 3) Finally add fixed quantity of glue and material bonding agent ~cement (delivered in separate packing) and evenly and completely mixed and then put to use at the construction site within the specified ti A. ERs 1, FLARE TSH CEL ED. 2, MAC LGE, SUMMER RT 148, AT 5A, PS HAIER (0.8-1.3kg) BA, BOIL. 3, HEC Be a BE IAT SSP 4 MURAI OLR ION REALE ATTA ASE, NARA SEATS. Attentions: 1) Please refer to ‘Instruction for the construction of wear resistant material’ for specific time for agitation and construction; 2) As por the requirement for the construction, the quantity of the material for agitation each time shall be at least 1 bag and no more than 5 bags; the bonding agent cement shall be added for 0.8 — 1.3kg for each bag with construction procedure as above; 3) It is necessary to use the rawhide hammer for repeated tamping of the material during the construction. 4) The wear-resisting castable refractory with cement added shall be used up within the specified time and shall not be recycled in any manner. EXNEEAP ER LEA RAT Yixing Huatong Boiler Sealing Engineering Co.,Ltd. 19Fie Aaa AP ‘Temperature rise curve (low-temperature drying furnace) 600 500 4 ‘Temperature? 2 300 = PE one ee CSREES iO CS}OE Constant temp. Sle Noe #20°CHHis 24h wo [-—f Sade EAPELABH BH LARRAT Yixing Huatong Boiler Sealing Engineering Co,Ltd, 20FESR AL Capamysyp ToMPOrature rise curve (high-temp drying furnace) 7 SH bese nO90C o ” @ 7» Ce ne ee er ee atts cand 1 FFA ALIA AMIR NECN LAI PII CO RLHRCLE 2 ROL AIRMAIL) IE, ERR LNE ARPS, RRMA TITH, PHRMA Ks Liae. wae BE, 2. PARINEUAR, TUSSI HA Hs RAM RMAT PRE MAE, TOLER, sith. at ) The average thermocouple values on the furnace chamber wal above the air distribution board), temperature, recycled material system and cyclone separator are all subject to the control and adjustment according to this curve during the heat curing period, especially the recycled material valve and the ash hopper at the tail shall be ensured of the curing time and temperature. 2) The furnace drying at medium temperature may be done along with other works such as boi t ete; the heat curing at high temperature may be performed ‘when blowing cleaning the pipes or during the trail operation rather than performed separately in order to save the Yixing Huatong Boiler Sealing Engineering Co.,Ltd. 2