The Iraqi Journal For Mechanical And Material Engineering, Vol.12, No.

1, 2012

) (
/

/ /
:
Maintenance

Production Elements
.

Optimal )
(



: Advantages
.
.
.
.

949

( )

Abstract :
Field research confirmed that the maintenance activity equal to the importance of productive
activity
At the same time not be seen as purely a work of engineering, but among the activities of
administrative and engineering, economic, because it aims to achieve a better exploitation of factors
of production of basic materials, machinery and work Production Elements in order to reduce
production costs next to maintain the specified quality standards for the finished products.
That the calculated requirements best Perfects the elements of major maintenance (labor - raw
materials - labor - costs) will be reflected certain to increase the amount of production per unit time
and improve product quality by reducing the rates of damage during production and reduce the cost
of manufacturing, from here it is clear that interest in conservation and the adoption of systems and
advanced studies for planning effectiveness factor of the key factors for achieving the goals of
industrialization and improve the indicators of profit on the whole level of productive activity for
any manufacturing facility, and therefore we can through this research to achieve the following
advantages
:
Utilization
of
production
capacity
available
to
the
most
efficient.
-Managementof
maintenance
efficiency
target.
- Improve the indicators of profits through control of the cost elements of the search.
- Find elements are indicators of the operational efficiency of the facility.
- Reduce accidents and injuries during the implementation stages of production for the manufacture
of specific goods.

:
1766


.
.

:
.

950

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

Tahsein A.
2012

.
.
.


) (
.

.
: :

:

.
.
..
.
:
) Overhaul

951

) (

Maintenance Medium Maintenance

( Maintenance )

Small

or Inspection

(preview :
.

.


) (
.
:
.
) ( I S M O 60
.
) ( 1
:
) (
.
) ( 2
: )(
952

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

Tahsein A.
2012

:
:
) (.
) ........ (
- :
) ( Ka :
VI CRI + VsCRs + VmCRm +VoCRo
Ka (1) -----------

G
= Vo Vm Vs VI .
= O )( Overhaul Maintenance
= S

Small Maintenance

= M

Medium Maintenance

= I

) Inspect

(.
(R)=CRo CRs CRm CRI ).(C
= G .
) (V .
953

) (

) (1 ) (4

VI

0.85

Vs

6.1

Vm

23.5

Vo

35

. ) (Kb :
).(Kb1 ).(Kb2 ).(Kb3 ) ( Kb3 Kb2 Kb1 :
CRL

(2) --------------- = Kb1

1H

CRL
(3) ----------------- = Kb2
2H

CRL
(4) ----------------- = Kb3
3H

954

Tahsein A.

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

2012

L : .
) = ( 3H 2H 1H ).( 2
) ( 2 ) ( 4

H1

500

H2

1000

H3

300

:
:
* CRs + a * CRm +Q = J * W (CRo

--------- (b

)( 5

:
= Q .
= J .
=W .
(R) = CRs CRo CRm ).(C
= a .
= b .
) ( b a W J )). 3
) (3 ) ( 4

955

) (
J

1.12

1.12

0.17

0.25

0.5

0,6

0.15

0.15

:

:
1-3 : E
(6) ------------- CRO FO + CRm Fm + CRs Fs + CRI E = FI
:
= E .
= FI Fs Fm FO ). (4
(R) = CRs CRo CRm ).(C
2-3 :
(7)------------------- fo Eo + fm Em + fs Es + fI EI = Ct
:
= Ct .
fsfIf

= o f ) .( 4
= EI ES EM EO .
) (4 ((4

956

Tahsein A.

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

2012

0,75

2,25

15

25

)
---(



. ) (


) (




.
957

) (

) ( 5

) ( K

15

15.6

) Q (

133

183

) (E

14900

18000

$ Ct

44900

69300

: : .
958

Tahsein A.

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

2012

: .
) ( I S M O .

959

) (

) (9 .

:
) ( 5 )
(
:
1 ) ( ) . ( .
2 ) ( .
3 .
4 ..... .
960

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

Tahsein A.
2012

5
.
6 ) . ( 3 ) .( 7

) ( 3

961

) (

:
-1 ) . ( 10


) Kordar ( 10
.
962

The Iraqi Journal For Mechanical And Material Engineering, Vol. 12,No. 1,

Tahsein A.
2012

K
= E
Wz + Ly + Cx
:
=E .
= Cx .
= Ly .
=Wz .

:

.
.

-2
.

.
-3

.
963

) (

. .1988
.
. 2007
. .1990
.1988
. .2000
. .1999
-
) 1991 ( .

8-Harding,H.A Production Management .2ndEdition,Macdonald and Evans , 1997.
9- Autonomous Maintenance for Operation The Japan Institute of Plant Maintenance 2007.
10- Maintenance Engineering Handbook 7th Edition 2007.
11- Kelly. A. Maintenance Planning & Control ,Butterworth & Co. Publisher Ltd .Great Britain
.1994
12- Clifton ,R.H. Principle Planned Maintenance ,Edward Arnold London.1984.

964