SANDVIK SCREENS

Product guide

SANDVIK ROCK PROCESSING

A GREAT RANGE OF SCREENS

-and the people to support you
Sandvik offers you a wide range of quality screens. But that is not all. Many of our sales
people have a long experience with many types of screens and are well qualified to help you
select the right equipment for your plant. Sandvik has supplied customers with crushing &
screening equipment for over half a century. Whether you need just a screen or a complete
process solution, Sandvik can provide you with equipment
that is easy to install and fully functioning from day one.
Optimizing your screening processes
A reliable, efficient screen is not the only thing you need for
optimizing your screening process. An efficient screen also
needs efficient wear protection, dust encapsulation and
screening media products. Thus satisfying increased requirements for clean air, efficient production and high up-time.
Sandvik has a full range of screening media for vibrating screens, in polyurethane and other rubber qualities.
Sandvik also has a range of wear resistant rubber and
polyurethane products. Sandviks products meet the highest quality standards, with both sheeting and wear plates.
Advantages include long wear life, lower maintenance,
reduced noise levels and improved working environment.
So Sandvik can supply you with everything you need to optimize your screening process - and guarantee performance!
Screens for all applications
Vibrating equipment commonly used for separating different grades of crushed minerals uses either stratification
(screening with a vibrating bed) or free-fall screening.
Conventional screens used in the aggregate industry have
great versatility as regards separation limits and material
size processed. They work on the stratification principle;
the vibration of the machine sifts the material bed so that finer material passes through the coarser material. This enables particles smaller than the mesh
of the screen to pass through it.
Screens operating on the free-fall principle have been developed as an alternative to conventional screens. They are used successfully in both mobile and stationary plant. Sandvik
have further developed simple free-fall screening by building each deck in several sections
and optimizing the inclination of the deck sections. Free-fall screens can be built much
shorter and with smaller footprint than conventional screens of comparable capacities.
Sometimes, non-abrasive, soft or sticky materials and materials with high moisture content
are best screened with equipment that does not rely on vibration as an operating principle.
Sandvik offers roller screens that are ideal for careful screening of such materials.
Take a closer look at the Sandvik range of machines and media. The people at Sandvik are
the people who can help you optimize your screening process!

...AND SCREENING MEDIA

Sandvik has developed screens and screening media to provide the best solution for
your screening process.

PRODUCT

DESIGN

AREA OF USE

Stepdeck

Modular screening media of rubber with

punched or moulded openings.

Fine to medium coarse screening,

primarily in dry applications.

Stepdeck PU

Modular screening media of polyurethane

with moulded openings.

Fine to medium coarse screening,

primarily in wet applications.

Flexdeck

Modular screening media of soft rubber

with punched openings.

Fine screening in difficult conditions.

Crosscord

Tensioned rubber screening media with

punched apertures.

Fine to medium coarse screening,

primarily in dry applications.

Crosscord PU

Tensioned polyurethane screening media

with moulded apertures.

Fine to medium coarse screening,

primarily in wet applications.

Duracrown

Pre-tensioned rubber screen panel with

punched apertures.

Fine to medium coarse screening,

primarily in dry applications.

Duracrown PU

Pre-tensioned polyurethane screen panel

with moulded apertures.

Fine to medium coarse screening,

primarily in wet applications.

Duratuff

Self-supporting rubber screening panel.

Medium coarse to coarse screening,

primarily in the quarrying and mining
industries.

Ribbtuff

Self-supporting rubber screening panel

with moulded apertures.

Medium coarse to coarse screening,

primarily in the quarrying and mining
industries.

Duraside

Clamping system made of hardwearing

rubber with T-bolt attachment.

Holding self-supporting or pre-tensioned

screen panels in position on screens with
cambered or flat screen decks.

Duradown

Centre hold down bars made of

hardwearing rubber with a vulcanised
metal reinforcement.

Clamping self-supporting, tensioned or

pre-tensioned screen panels in position
on screens with cambered or flat screen
decks.

Duracap

Wear resistant rubber capping for

crowned deck bucker bars.

Protecting the underside of the screen

cloth from wear.

MASTER-FLO
Wide offering of a highly reliable screen
Sandviks Master-Flo screen is one of the most common types of screen on the market.
This sturdy, highly reliable screen comes in three different types and Sandvik can offer it in a
wide range of sizes.

Master-Flo GS
The Master-Flo GS (Grizzly Screen) screens are recommended for installation between a primary feeder and a
primary crusher. Typical feed material is blasted rock, ripped
rock or gravel with high fines content, often containing
difficult wet natural fines or clay. The Master-Flo GS screens
have a single grizzly or plate type of scalping deck with the
option of a second deck with woven wire. Master-Flo GS
screens immediately after a primary feeder gives more
effective scalping than a primary feeder with a built-in grizzly.
The stroke and speed of a Master-Flo GS remains constant
while the feed rate is adjusted by varying the feeder speed
providing efficient separation at all times.
Master-Flo XS
The Master-Flo XS (Xtraheavy Screen) screens are built with
extra heavy-duty applications in mind. They are circular
motion inclined screens with two or three decks, and can
be fitted with wire mesh, polyurethane and rubber screening media or steel plate on the top deck. The Master-Flo XS
screens are heavy and have more powerful motors and
drives than a regular circular motion screen. Master-Flo XS
screens have been designed for screening immediately
after a primary crushing operation, allowing a maximum
feed size of up to 400 mm.
Master-Flo CS
The Master-Flo CS (Classification Screen) screens are intended for heavy-duty, medium and
fine screening applications. The screens are circular motion inclined screens in two, three
and four deck designs. Standard inclination is 18-20 degrees, depending on the size of the
machine. The decks can be equipped with any kind of modern screening media of polyurethane and rubber, wire mesh or steel plate.
The Master-Flo CS range of screens is built for general quarrying applications and with a
separation range from 80 mm to 2 mm. The maximum feed size is generally limited to 150 mm,
depending somewhat on the selected screening media. The Master-Flo CS screens can
also be used as splitter screens to divide flows within a plant and are frequently used for
final screening of finished fractions. This range is also available with a successful water
spray system.

Master-Flo

Model

Dimensions
(width x
length) mm

Weight

GRIZZLY SCREENS, GS
GS 43 S

1200 x 3600

4330

GS 43 D

1200 x 3600

4599

GS 60 S

1500 x 4000

8850

GS 60 D

1500 x 4000

9410

Master-Flo GS

XTRAHEAVY SCREENS, XS

Sandviks Master-Flo GS grizzly screens,

Master-Flo XS xtraheavy screens and
Master-Flo CS classification screens are the
product of an over thirty years of continuous
development of state-of-the art simulation.
All critical components have been fieldtested with various applications. The results
have been subject to careful analysis and
compared with our customers experience
and requirements.

XS 43 D

1200 x 3600

3480

XS 43 T

1200 x 3600

3840

XS 63 D

1500 x 4200

4700

XS 63 T

1500 x 4200

6140

XS 86 D

1800 x 4800

6270

XS 86 T

1800 x 4800

8370

XS 108 D

1800 x 6000

8890

XS 108 T

1800 x 6000

10500

XS 126 D

2100 x 6000

10300

XS 126 T

2100 x 6000

13800

XS 144 D

2400 x 6000

9850

XS 144 D *)

2400 x 6000

16000

CLASSIFICATION SCREENS, CS
Sandvik Master-Flo screens have shown
themselves to be extremely reliable,
economic, easy to use and suitable for
most applications.

CS 27 D

900 x 3000

CS 27 T

900 x 3000

1700
2080

CS 36 D

1200 x 3000

1875

CS 37 T

1200 x 3000

2300

CS 36 Q

1200 x 3000

2920

CS 43 D

1200 x 3600

2200

CS 43 T

1200 x 3600

2720

CS 43 Q

1200 x 3600

3480

CS 54 D

1500 x 3600

2350

CS 54 T

1500 x 3600

2920

CS 63 D

1500 x 4200

3250

CS 63 T

1500 x 4200

4130

CS 63 Q

1500 x 4200

5400

CS 72 D

1500 x 4800

3900

CS 72 T

1500 x 4800

4970

CS 72 Q

1500 x 4800

6400

CS 86 D

1800 x 4800

4210

CS 86 T

1800 x 4800

5450

CS 86 Q

1800 x 4800

7000

CS 108 D

1800 x 6000

6640

CS 108 T

1800 x 6000

8980

CS 108 Q

1800 x 6000

10060

CS 126 D

2100 x 6000

7300

CS 126 T

2100 x 6000

10200

CS 126 Q

2100 x 6000

11500

CS 144 D

2400 x 6000

8200

CS 144 T

2400 x 6000

11000

CS 144 Q

2400 x 6000

15500

CS 173 D

2400 x 7200

10400

CS 173 T

2400 x 7200

14100

CS 173 Q

2400 x 7200

16100

CS 216 D

2700 x 8000

13500

CS 216 T

2700 x 8000

19440

Master-Flo XS

Master-Flo CS

*) Extra heavy duty with 2 x 30 kW drive

LINEL-FLO, MSO & MGS

Maintenance friendly, high-capacity screens
These Sandvik screen models are all heavy-duty machines, designed with a high carrying
capacity and a high G-force. The high adjustability and maintainability of the screens are
some of the main advantages. No extra space is required to maintain them, the mesh is easy
to unbolt, and you can work on them in any type of environmental condition.
Linel-Flo
The horizontal Linel-Flo screen series has been purposedesigned for classification screening duties as well as for
scalping ore ahead of a cone crusher in mining applications. Linel-Flo screens are available with 1, 2 or 3 decks
but also with half decks as an option. Linel-Flo is an excellent choice where the height is limited by surrounding
facilities, for the screening of small and short fractions and
when heavy material is loaded on the screen. Linear or
elliptical stroke improves the screening. Linel-Flo has a
maximum feed size up to 300 mm and a separation range
from 100-1 mm.
MSO
The MSO inclined screen has circular motion stroke in the
center of the screen and elliptical stroke at the feed and
discharge end. The primary advantage of that is that it
increases the material speed at the feed end while at the
same time it decreases the material speed at the discharge
end. It is evident that the combined effect of these aspects
will result in a more accurate screening. Screens are available with 1, 2 or 3 decks in the standard range of screens
and half decks are available as an option. The MSO is a
classification screen just like the Linel-Flo screen. The
most significant difference between these two units is that
the MSO has only one vibrating mechanism. MSO has a
maxmum feed size up to 300 mm and a separation of
140-2 mm.
Mechanism grizzly
The MGS screens have been designed specifically for heavy scalping duties with the main
purpose of removing fines from the feed before primary crushing. In conjunction with a facility
for bypassing fines ahead of the crusher, MGS screens can be combined with Hydrostroke
feeders when heavy dump loads and high capacities are required.
All MGS screens have their vibrating mechanism mounted under the feed pan. The double
shaft mechanism generates an elliptical stroke, which consequently means better feeding as
well as a sustained material speed on the screen. MGS screens are available with 2, 3 and
4 grizzly steps for the single deck models, depending on the size of the screen. The double
deck models are equipped with three grizzly steps on the top deck and wire or rubber
media on the bottom deck. The drive unit incorporates two motors with cardan shafts meaning
that neither gearbox nor gearwheels are necessary - the mechanism is self-synchronizing.
The components of the mechanism are mainly the same as for the Linel-Flo and MSO screens.
MGS has a maximum feed size up to 500 mm and a separation of up to 250 mm.

Linel-Flo, MSO and MGS

Model

Dimensions
(width x length),
mm

Type S, 1-d
Weight

Type D, 2-d
Weight

Type T, 3-d
Weight

Linel-Flo

LINEL-FLO HORIZONTAL VIBRATING SCREEN

LF1030

1020 x 3000

1990

2450

3040

LF1230

1220 x 3000

2130

2770

LF1240

1220 x 4000

2645

3530

4250

LF1540

1520 x 4000

2890

3880

4680

LF1550

1520 x 5000

3770

4350

6000

LF1850

1820 x 5000

4220

5160

7275

LF1860

1820 x 6000

4700

6680

10100

LF2160

2120 x 6000

5150

7460

11810

LF2460

2420 x 6000

6580

11000

13340

LF2470

2420 x 7000

7280

12200

15650

LF2770

2720 x 7000

14350

LF3070

3020 x 7000

15430

MSO INCLINED VIBRATING SCREEN

MSO1030

1020 x 3000

1630

2200

2780

MSO1230

1220 x 3000

1720

2400

MSO1240

1220 x 4000

2320

2900

3920

MSO1540

1520 x 4000

2620

3530

4510

MSO1550

1520 x 5000

3145

4020

5140

MSO1850

1820 x 5000

3890

4780

7520

MSO1860

1820 x 6000

4375

6860

8280

MSO2160

2120 x 6000

4800

7660

9890

MSO2460

2420 x 6000

5410

8830

11550

MSO2470

2420 x 7000

10200

MSO

MGS MECHANISM GRIZZLY SCREEN

MGS1230

1220 x 3000

3500

MGS1239

5000

MGS1530

1520 x 3000

4000

MGS1830

1820 x 3000

5200

MGS1539

1520 x 3900

5000

6200

MGS1839

1820 x 3900

6000

7900

MGS2139

2120 x 3900

6700

MGS1848

1820 x 4800

8500

MGS2148

2120 x 4800

9300

MGS2448

2420 x 4800

10500

MGS

All dimensions are inside dimensions.

FREE-FLO & FREE-CLASSIFIER

Flexible free-fall screens
Free-Flo
The main advantage of the Free-Flo screens is their ability to handle large loads of material
in comparison to their modest size. Free-Flo is often used instead of a slot sizer for removal
of natural fines before crushers for separation of material for different crushing stages and
for final products of natural gravel, e.g., scalping, closed
circuit screening and final product screening of gravel. Suitable screening media are rubber, wire or plate elements for
the top deck, and wire mesh at the lower deck(s).
The free-fall screening principle enables quick removal
of large amounts of fines, using step deck inclination and
effective linear stroke almost perpendicular to the deck. The
free-fall screening principle also gives low accuracy, as the
velocity of oversize particles is quite high, consequently each
particle has a limited number of chances to pass a slot.
The heavy-duty version of Free-Flo, FFx, is normally used
after larger crushers, giving a maximum feed size of over
150 mm. The three different frame models associated
with the Free-Flo range can be seen in the summary on
the right-hand page: Free-Flo, S-version: Standard duty,
Free-Flo, H-version: Heavy-duty and Free-Flo, X-version:
Extra heavy-duty.
Free-Classifier
Free-Classifiers share some of the same basic design principles of the Free-Flo screen. The Free-Classifier screen
incorporates two different screening sections on each deck.
This provides a free-fall action in the first section and a more
accurate stratification in the second section. The result is a
combination of the high capacity associated with free-fall
screening and the good separation accuracy known from
horizontal screening. Another positive side effect is the
compactness of the machine.
Free-Classifiers are offered in three sizes, which are approximately 35 percent more
effective than conventional screens in terms of a footprint area comparison. This figure will be
even greater with evaluation of a complete station, due to its lightweight design, consequently
giving extremely low dynamic loads to the structure.

Free-flo and Free-Classifier

Dimensions
(width x
length), mm

Weight

FF1012S

1020 x 1330

1000

FF1012X

1020 x 1460

1300

FF1220S

1240 x 2435

1600

FF1220H

1240 x 2500

1750

FF1220X

1240 x 2990

2700

FF1420H

1430 x 2500

2500

FF1620X

1618 x 2920

4450

FF1820S

1818 x 2645

3800

FF1820H

1818 x 2645

3800

Model

Free-Flo H/X

FREE-FLO

The free-fall screening principle ensures a free flow

of material through all the decks. Free-Flo can be of
much shorter construction and more compact than is
the case with conventional screens.
Free-Fall screening ensures that each stone can pass
the screen early on. The cloth is always exposed to
new material, without creating a bed of material.

Free-Flo S

FREE-CLASSIFIER
FC314

1400 x 3540

3200

FC318

1800 x 4290

5700

FC418

1800 x 4290

6500

All dimensions are inside dimensions.

Free-Classifier

Free-Classifier screens use free-fall screening without a bed on the

first part of each deck, but combine it with stratification screening
with a bed on the final part.
Therefore, Free-Classifier screens combine quick fines removal and
accurate sizing, making possible much shorter construction of the
screen than with a conventional screen, but with the same width
throughput capacity and screening accuracy.

ROLLER SCREENS
Your choice for sticky material
Sandvik Roller screens are excellent for handling sticky material. All models are non-vibrating
and very easy to dust and noise encapsulate.

Roller Grizzly
The Roller Grizzly (RSP) has been designed for scalping and
screening duties of low abrasive materials with an Abrasion
Index (Ai) below 0.03, such as limestone and coal. Roller
Grizzly is compact and its ability to handle high capacities
and moist material has been proven in many applications.
Roller Grizzly is available for both primary and secondary
duties, depending on the maximum feed size.
In order to achieve the best possible screening results it is
important to spread the feed along the entire width of the
screen. The drop height of the material should be as low
as possible since the screen doesnt sit on top of springs to
absorb the impact energy.
Roller Screens
Roller Screens RSR, RSS and RSF have been primarily designed for coal and lignite screening. These screens are
superior to vibrating equipment when the material is sticky
and exhibits high moisture content. No vibration is transferred to the support structure and the compact size and
high capacity range make these screens highly competitive.
Roller Screen RSR has been built for ROM (run of mine):
coal screening. Roller Screen RSS is best used for secondary applications: to screen washed coal. Roller Screen RSF
for 4-20 mm screening: screening in one dimension only.
Roller Screen Crusher
Roller Screen Crusher RSC has been purpose designed to remove impurities of commercial coal as well as to crush down existing coal lumps to acceptable sizes in coal-fired
power plants. Roller Screen Crusher comes complete with dust encapsulation, pre-screen,
two crusher drums and after-screen. A pre-crusher might be necessary to put on top of
the pre-screen if many lumps, such as frozen coal, are present. The crusher drums have a
releasing mechanism to enable wood pieces, stones and other impurities to be rejected. The
sensitivity of the release mechanism is adjustable.

10

Roller Grizzly, Roller Screen and Roller Screen Crusher

Model

Dimensions
(width x length), mm

Weight

RSP

ROLLER GRIZZLY RSP TYPE P

2000

1200 / 1500 / 1800 / 2400 x 2000

7200 / 7900 / 8600 / 10000

4000

1500 / 1800 / 2100 / 2400 x 2000

14500 / 15500 / 16500 / 18500

6000

1800 / 2100 / 2400 x 2000

24500 / 26500 / 28500

RSR1225-50

1200 x 2500

5200

RSR1525-50

1500 x 2500

5600

RSR2140-50

2100 x 4000

8000

RSR2450-50

2400 x 5000

10000

RSR2460-50

2400 x 6000

13000

RSR2470-50

2400 x 7000

16000

RSS1025-30

1000 x 2500

4000

RSS1025-50

1000 x 2500

4000

RSS1530-30

1500 x 3000

4200

RSS1530-50

1500 x 3000

4200

RSS2040-30

2000 x 4000

7500

RSS2040-50

2000 x 4000

7500

RSS2060-50

2000 x 6000

11200

RSF1225

1200 x 2500

3200

RSF1530

1500 x 3000

4400

RSF2040

2000 x 4000

7200

RSF2060

2000 x 6000

11000

RSF2465

2400 x 6500

13100

RSC1025-30

1000 x 2500

8000 / 9100

RSC1025-50

1000 x 2500

8000 / 9100

RSC1530-50

1500 x 3000

9800 / 11500

RSC1540-30

1500 x 4000

10950 / 12400

RSC1540-50

1500 x 4000

10950 / 12400

RSC2040-50

2000 x 4000

11700 / 13500

RSC2040-50

2000 x 4000

13500

RSC2060-50

2000 x 6000

14900 / 16700

ROLLER SCREEN

RSR

ROLLER SCREEN CRUSHER

Scalping: 4-160 mm (i.e. limestone and coal)

11

11

Cheat sheet for

icons and symbols
Suitable screening duties
for Sandvik Screening range

Scalping before primary crusher

Scalping after primary crusher

Scalping after secondary crusher

Closed circuit screening

Mining duties

Final fractioning, sep. 16-64 mm

Final fractioning, sep. 0-16 mm

SCREEN SELECTION GUIDE

Screening duties:
Scalping
Scalping means that requirements for separation
accuracy are low and feed rates high. Suitable
machines for coarse scalping with separation
> 100 mm are a vibrating grizzly feeder or an extra
robust free-swinging, circular-motion screen with
bar or pin grizzlies lined with heavy-duty rubber.
Suitable machines for scalping of finer material
with separation < 100 mm are a compact free-fall
screen, a conventional Master-Flo or an MSO circular motion screen with rubber elements.
Closed-circuit
Closed circuit screening normally means high
capacities and reasonable accuracy requirements. The separation size is often within 16 to
100 mm. Suitable machines are: a compact freefall screen, a conventional Master-Flo or an MSO
circular motion screen with rubber elements.
Multiple decks are often used to reduce the bed
thickness in applications with a large proportion
of circulating material.
Final fractioning
This duty requires a screen with good separation
accuracy. Suitable machines for small separations
<16 mm: a free-swinging linear/elliptical-motion
Linel-Flo screen, a free fall Free-Classifier screen
or in some cases a circular-motion Master-Flo
screen. We normally recommend wire or special
rubber elements. When demands for separation
accuracy are not too severe or if the fractions are longer, a free-swinging circular-motion
screen can be selected. Polyurethane screening
media is recommended for wet screening.

FLIP OVER TO
FIND THE SCREEN
SELECTION GUIDE

idfolket 2005 / www.tryckfolket.se

SANDVIK ROCK PROCESSING SCREENS:

Master-Flo: Inclined circular motion screens
Linel-Flo: Horizontal linear/elliptical motion screens
Free-Flo: Compact, high capacity free-fall screens
Free-Classifier: Compact, high capacity, high accuracy free-fall screens
MSO: Circular motion stroke screens
MGS: Mechanism Grizzly Screens
Screens with rollers: Roller Grizzly, Roller Screens, Roller Screen Crushers

SANDVIK ROCK PROCESSING FEEDERS:

HGF: Heavy Grizzly Feeders
MGF: Mechanism Grizzly Feeders
FS: FeedScreen units
GF: Grizzly Feeders
PF/PFU: Pan Feeders for secondary applications
FORCE: Vibrating feeder control systems
Hydrostroke: Reciprocating table feeder

B241.105 EN

Sandvik Rock Processing 2005. Subject to alteration without prior notice.

Sandvik is a high-technology engineering Group with advanced

products and a world-leading position within selected niches;
tools for metalworking, machinery, tools for rock-excavation,
products in stainless steel, special alloys, high-temperature
materials and process systems. Sandvik Rock Processing
is a product area within Sandvik Mining and Construction
and manufactures products for the mining and construction
industry; crushers, screens, screening media, feeders, mobile
crushers and screening stations. Worldwide business activities
are conducted through 300 companies and representation in
130 countries.

Sandvik Rock Processing, SE-233 81 Svedala, Sweden. Tel. +46 40-40 68 00. Fax +46 40-40 68 98.
www.rockprocessing.sandvik.com e-mail: info.srp@sandvik.com