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A Review of Ground Anchor Practice in New Zealand - March
A Review of Ground Anchor Practice in New Zealand - March
R A Robinson
Development Manager, Construction Techniques Ltd
D T Sharp
BE (Hon), M.IPENZ, Reg Engineer
Construction Manager, Construction Techniques Ltd
Abstract: This is a discussion paper which considers the use of ground anchors in New Zealand,
including design and execution in volcanic and seismically active environments. There are many
international codes and guidelines used for ground anchorage design in New Zealand but there does
not appear to be any particular practice adopted as the industry standard.
The paper will outline a variety of applications, design issues and construction aspects particular to the
New Zealand market with a view to developing a more standardised approach to ground anchorage
works. It makes particular reference to the issue of corrosion protection and how this can be
rationalised in order for a unified approach for ground anchor design to be established. The material
covered is not intended to establish specific design or installation procedures but to stimulate further
development of appropriate guidelines relevant to New Zealand applications.
INTRODUCTION
Ground anchor practice in New Zealand has evolved in the same fashion as it has in any other country
- it is based on the specific applications, design requirements and ground conditions prevalent. In this
relatively small country, there exists a varied and challenging mix of considerations for ground anchor
design and execution. Aside from all of the usual applications and load cases, the seismic environment
requires additional consideration associated with seismic induced lateral loads on slopes and vertical
restraint for instability or overturning of structures. Ground anchors have been utilised in New Zealand
for some 30-40 years and during this time the materials, design and execution have developed and
evolved consistent with international practice. As the number of installations increased, so too has the
demand for more rational guidelines on the design, construction and testing of anchors. Since the early
1980s, ground anchor codes of practice and published guidelines have emerged throughout the world
(CIRIA, 1980; DD81, 1982; FIP 1982; FIP 1987, DIN 4125, 1988; FIP 1996; PTI 1996; BS 8081,
1989; Geotechnical Engineering Circular No. 4, 1999; BS EN 1537, 2000). These documents reflect
the wide variety of research and practical experience in ground anchors in these various nations with
New Zealand electing to follow those most closely aligned with its engineering design and practice. In
this regard, this paper primarily refers to the most recent and most commonly referenced publications
in New Zealand, BS EN 1537, 2000 Execution of special geotechnical work, Ground Anchors, FIP
1996, Design and construction of prestressed ground anchorages and BS 8081:1989 British
standard code of practice for ground anchorages. This paper considers some of the historical practices
in ground anchor design and execution and focuses on the most recent developments in New Zealand.
DEFINITIONS
There are varying opinions on how ground anchors should be described. The English and French have
their differences and one chooses to call them anchors and the other uses the term ground
anchorage. FIP 1996 uses the term anchorage and the latest BS EN 1537 uses the term anchor.
The difference in interpretation is very subtle and it is only highlighted to create awareness that both
terms will be seen from time to time. For the purposes of this paper, the term anchor has generally
been adopted. From a New Zealand perspective, ground anchors can be found in the following
situations:
Associated with the above categories, anchors can also be categorised as temporary, permanent,
restressable or detensionable. These are important considerations when selecting the type of tendon,
configuration and anchorhead componentry to be used. It is extremely important to categorise the type
of anchor at an early stage as it has a significant bearing on how it is to be designed, detailed and
constructed. It will also assist in the selection of an appropriate specification and identify what parts
of that specification will be relevant to the particular application.
Key international documents as referenced in this paper are as follows:
BS EN 1537 2000: Execution of special geotechnical work Ground Anchors. This British
Standard is the official English language version of EN 1537:1999. It supersedes those parts of BS
8081:1989 that deal with the construction (execution) aspects of ground anchors.
BS 8081 1989: Code of practice for ground anchorages. This comprehensive code covers the full
range of design, materials, corrosion protection, execution, testing and maintenance aspects associated
with ground anchors. The execution sections have been superseded by BS EN 1537 and the other
sections covering specific design are currently being harmonised into European Standard, EN 19971:1995 Eurocode 7: Geotechnical Design, Part 1 General Rules. Until EN 1997-1 is harmonised to
cover ground anchors, the design parts of BS 8081 apply, whereafter BS 8081:1989 will be declared
obsolescent in its entirety.
FIP 1996: Design and construction of prestressed ground anchorages. These recommendations
were prepared by a Working Group of the FIP Commission of Practical Construction. They provide a
guide to the planning, installation, testing and monitoring of permanent and temporary ground
anchorages normally bonded to the ground by cement grout. The recommendations do not deal with
the overall design of anchored structures or excavated faces.
The authors are of the opinion that these documents best represent acceptable practices which can be
adopted for New Zealand ground anchor applications.
This paper assumes that the reader has some knowledge of the typical components of an anchor and
further descriptions are not given. A basic anchor schematic and anchor nomenclature as defined in
FIP 1996 is included in Appendix 1 for reference if required.
RESPONSIBILITIES
Ground anchors are usually specified for situations where their performance is critical to the overall
design resistance of the structure. The accurate determination of the necessary anchor resistance loads
is therefore a vital prerequisite to any ground anchor application. The determination of these design
values needs to take into account the design demands of the overall structure in both the ultimate limit
state (ULS) and serviceability limit state (SLS) conditions. Some examples of this design process for
anchors are provided in Merrifield, Barley and Von Matt (1997). A more detailed analysis is provided
in the informative Annex D of BS EN 1537: 2000.
In addition to this, there also needs to be due consideration of design life, level of corrosion protection,
safety factors, testing, monitoring, etc. This importance of well defined responsibilities is well
recognised in the various codes and recommendations and BS EN 1537: 2000 provides a table for an
appropriate separation of design and execution activities. This table is as shown in Figure 1.
available of the material to be anchored into. It is essential that any site investigation work
contemplates the possibility of ground anchors and suitable boreholes planned to provide
representative information. A common cause of anchor failure at the acceptance testing stage is the
lack of accurate information on the ground conditions local to the anchor. To quote from BS EN 1537:
2000:
Geotechnical investigation should be extended to site extremities so that the strata profile may be
interpolated between the investigation locations rather than extrapolated outside the area investigated.
Where possible, it should be extended to include ground formations outside the actual site if stresses
induced by anchors are extended there.
It is well known that Clients are often reluctant to pay for more extensive geotechnical investigations.
However, they should be reminded that they will likely be exposed to significant cost and time
overruns which will probably dwarf the cost of more detailed investigation had it been carried out an
early stage.
The advantage to a contractor having access to good geotechnical information at an early stage is that
they are able to better qualify potential obstructions to drilling, the process of borehole drilling,
borehole stability, flow of water into the borehole and loss of grout from the borehole. This will
certainly assist in preparing a more detailed anchoring submission and help mitigate delays and
additional costs during the course of the work.
ANCHORAGE DESIGN
This does not consider the structural design of a system (this was referred to previously in Section 3)
but rather the mechanism of the anchorage obtained by virtue of the grout surrounding the tendon.
There are various types of grout injection and these are shown in Figure 2.
Type A
Gravity grouted shaft borehole, which may be lined
or unlined depending on hole stability.
Type B
Low pressure (< 1000kPa) grouted borehole via a
lining tube or insitu packer where the diameter of
the fixed anchor is increased with minimal
disturbance as the grout permeates through the
pores or natural fissures in the ground.
Type C
High pressure (> 2000kPa) grouted borehole via
lining tube or insitu packer, where the grouted fixed
anchor is enlarged via hydrofracturing or
compaction of the ground.
Type D
Gravity grouted borehole in which a series of
enlargements (bells or underreams) have
previously been mechanically formed.
designating anchor design load requirements but BS 8081: 1989 does provide some useful guidance on
appropriate safety factors to be used in conjunction with tendon and ground pullout capacity. In
current practice, the load safety factor of an anchorage is the ratio of the ultimate load capacity to the
working load. The proof load factor is the ratio of the proof load to the working load. For each
potential failure mechanism, a safety factor should be chosen having regard to the accuracy with
which the relevant characteristics are known, whether the system is temporary or permanent, and the
consequence if failure does occur, such as danger to public safety and cost of structural damage.
Figure 3 illustrates the key information included in BS 8081:1989 but reference should be made to the
Standard for a more detailed description.
Anchorage category
Ground/grout
interface
Proof load
factor
1.40
2.0
1.10
1.60
2.5
1.25
2.00
3.0
1.50
While the mechanisms of corrosion are understood, the aggressivity of the ground and general
environment are seldom quantified at the site investigation stage. In the absence of aggressivity data it
is unlikely the case histories involving tendon corrosion will provide reliable information for the
prediction of corrosion rates in service.
Case histories of tendon corrosion indicate that failure can occur after service of only a few weeks or
many years. Invariably corrosion is localised and in such circumstances no tendon type (bar, wire or
strand) appears to have special immunity.
Since there is no certain way of predicting localised corrosion rates, where aggressivity is recognised,
albeit qualitatively, some degree of protection should be provided by the designer. In this regard, the
anchor head is particularly susceptible to attack, and early protection of this component is
recommended for both temporary and permanent anchorages.
Choice of degree of protection should be the responsibility of the designer (usually the Clients
Engineer) and such choice depends on such factors as consequences of failure, aggressivity of
environment, and cost of protection. In current practice the design solution normally ranges from
double protection (implying two physical barriers) to simple grout cover.
Out of millions of prestressed ground anchorages which have been installed around the world, 35 case
histories of failure by tendon corrosion have been recorded. With the passage of time, lessons have
been learned and standards improved which augers well for the future. There is no room for
complacency, however, and engineers must rigorously apply high standards both in design and
construction in order to ensure satisfactory performance during service.
It is also noted that although the record of failure is limited, it is probable that in the next decade the
frequency of anchor failures will increase as anchors installed prior to the implementation of rigorous
protective requirements suffer from corrosion and the reduced load capacities fail to satisfy their
intended role. With the knowledge that corrosion in certain environments may be mild, the FIP
working group on this matter found that there was no certain way of identifying corrosion
circumstance with sufficient precision to predict corrosion rates of steel in the ground and that all steel
components which are stressed shall be protected against corrosion.
The following recommendation was made for permanent anchors and has been consistently
maintained in documents since the FIP report was published in 1986:
The minimum corrosion protection surrounding the tendon(s) of the anchor shall be a single
continuous layer of corrosion preventative material which does not degrade during the lifetime of the
anchor.
The fundamental requirements are that the tendon of a permanent ground anchor shall be provided
with either:
a) a single protective barrier to corrosion, the integrity of which shall be proven by testing of the
anchor insitu.
b) two protective barriers to corrosion such that if one barrier is damaged during installation or
anchor loading, the second barrier remains intact.
In their simple form, the protective barriers may take the form of a combination of plastic ducts and
cement grout injection. Corrugated duct encapsulation is a common method of corrosion protection in
the fixed anchor length, whilst polyethylene sheathing is generally used in the free length. The
corrugated encapsulations have been tested under various loading conditions and have high load
transfer capabilities without sustaining damage.
BS EN 1537: 2000 stipulates the minimum requirements for wall thickness of external corrugated
ducts ranging from 1.0mm for ducts less than 80mm diameter, 1.5mm for ducts 80-120mm diameter
and 2.0mm for duct diameters greater than 120mm.
The adequacy of the cement grout to provide a protective barrier depends on the method of injection,
cover between duct and tendon and crack width following application of service loading. For
example, a single corrugated plastic duct containing a bar tendon and pregrouted with cement grout,
comprises two layers of protection provided a minimum cover of 5mm between bar and duct and crack
width does not exceed 0.1mm under service loading. It can be noted that the measurement of grout
crack width and duct integrity could be difficult to undertake insitu. However, there are tests available
and these are documented in the Standard.
While careful attention is usually devoted to the corrosion protection of the fixed anchor length, the
same level of attention also needs to be given to the free length and anchorhead locations. The most
common location for failure of anchors is at the anchorhead or immediately beneath the anchorhead.
Hence, an equivalent level of corrosion protection should be provided at all locations in the anchor
with special attention to detail at the anchorhead.
Detailed descriptions are contained in BS EN 1537: 2000 on the various protection systems for both
permanent and temporary anchors, the key factor being the verification of the competence of the
system. It is important to note that great care should be taken when using predictions of corrosion rates
of steel and providing sacrificial steel cross-section as a means of protection against corrosion. This
method is not recognised by BS EN 1537: 2000 and it has been found that accurate prediction of
corrosion rates can be very difficult. Where doubt exists, the corrosion protection system should
provide the tendon independent protection from the environment, thus negating the risk associated
with variances in corrosion rates.
EXECUTION
This is a huge topic in its own right and it is not possible to cover this in any detail. However, there
are some important considerations which are complimentary to many of the points highlighted
previously and these are noted for general information.
Drilling
There are always a number of drilling options available for a project and the selection of technique and
equipment is considered on a project by project basis. Suitable equipment will be selected based on
access (or lack of), headroom for rig, type of ground to be drilled, presence of groundwater, sensitivity
of the environment, requirement for casing through overburden, size of drillhole required to
accommodate tendon and corrosion protection measures and potential for disturbance of the ground.
It must be recognised that drilling necessarily disturbs the ground (FIP, 1996) and there is nothing
that can be done to prevent this. A drilling technique can be selected to minimise the disturbance but
there should be careful consideration of the impact of any sensitivity or remoulding effects on the
existing geotechnical formations.
The accuracy of drilling will vary depending on the ground conditions and recommended tolerances
are noted in BS EN 1537: 2000. This allows an initial alignment deviation of 2 from the specified
axis of the borehole and a drilling deviation of 1/30 of the anchor length. Variations in the ground or
obstructions can cause the hole to deviate greater than the nominated tolerances and some relaxation
may be required. Careful attention will need to be given to the combination of these tolerances for
anchors installed in close proximity to each other and in particular where the layout causes them to
converge.
Tendon Manufacture and Installation
It should be recognised that each tendon type requires slightly different handling to take into account
weight, flexibility and overall length. Manufacture should be carried out according to well laid out
fabrication sheets which form an important part of any QA system. It is critical that the tendon
manufacture is right at this stage to minimise any problems further on. There is only a limited window
of time to install the anchor and the tendon configuration must be accurate to ensure this process runs
smoothly. The batch references and mill certificates of steel bar and strand need to be recorded for
each anchor location to verify that appropriate materials have been used. It is imperative that any
corrosion protection applied prior to installation is carefully handled and protected from any damage.
Sometimes cranage will be required where a tendon is heavy or long. For pregrouted bar tendons, a
rigid launching frame may be required to ensure the tendon is not bent or damaged during insertion
into the hole. This controlled method of installation also assists in protecting the corrosion protection
system.
Grouting
Grouting is typically carried out by injecting neat cement grout at low pressure into the anchor from
the lowest point. To achieve this, provision has to be made for grouting tubes to be attached to the
tendon. The presence of these grouting tubes does take up space within the tendon configuration and
can sometimes influence the selection of duct diameter and overall drillhole size. The successful
introduction of grout and complete encapsulation of the tendon is critical to anchor performance and
requires careful consideration. In general, grouting should take place as soon as the anchor is installed
to minimise any adverse effects on the freshly drilled hole.
In some circumstances, additional pressure grouting of the fixed anchor length is required to enhance
anchor performance, particularly where weak ground conditions are expected. This technique can
enhance anchor pull-out capacity significantly and is particularly useful when anchor creep is to be
minimised. This procedure is carried out after initial anchor installation and primary grouting and is
known as post-grouting. Post-grouting can be carried out several times and grout take and grouting
pressure are monitored to determine when the operation is deemed complete. Post-grouting will
provide different results in different ground conditions and trial testing will quickly verify whether the
post-grouting operation will provide acceptable results.
Stressing
The stressing of a ground anchor needs to be carried out using accurately calibrated jacking
equipment. During application of the loading, the tendon elongation is measured and the anchor is
monitored for overall movement (creep) out of the ground. In some situations, the applied forces are
required to be measured to accuracies of 1-2% with tendon elongation and creep measured to 0.20.5mm/hr. These accuracies are very fine and in practice, it may be very difficult to isolate measuring
equipment from the influences of surrounding vibrations, ground movements, temperature effects and
some relaxation of tolerances may be required. Careful note should also be made of the reaction
mechanism for anchor testing. Anchors impart highly concentrated loads onto structures and a suitable
reaction needs to be provided. This is particularly important where full-scale pull-out tests are
conducted or proof load tests are stipulated. In these circumstances, the reaction structure or
surrounding ground will almost certainly deform due the applied loads and hence influence any
detailed monitoring of anchor elongation or creep.
Grout strength should be verified prior to any stressing. Grout strength is measured by way of cube
testing and should be at least 20-30MPa prior to testing. This strength is usually achieved in 7-10 days
but it may be possible to stress sooner. It should always be understood that an anchor will have to be
abandoned if testing is carried out prior to attaining design strength and a failure occurs.
Safety
Drilling rigs, tendons, stressing and congested sites present a multitude of hazards which need to be
worked through. There are some tremendous forces associated with drilling and stressing of anchors
and these need particular attention to ensure the risk of any incident is minimised.
In some situations, the successful performance of deep basement excavations, propped walls or
support to adjacent structures depends heavily on the performance of anchors. There should be no
chances taken in these circumstances as the consequences of failure are severe and only well qualified
anchor systems and installation procedures should be contemplated.
MONITORING
Load monitoring is an important consideration for permanent structures where the anchoring is critical
to long term performance. It can also be important for temporary or staged construction where some
Littlejohn, G.S. (1987). Ground Anchorages: corrosion performance. Proceedings of the Institution
of Civil Engineers. Part 1, 82, pp. 645-662.
Merrifield, C., Barley, A.D. and Von Matt, U. (1997). The execution of ground anchor works: The
European standard prEN 1537. International Conference on Ground Anchorages and Anchored
Structures. Thomas Telford Ltd, London EC1P.
Weerasinghe, R.B. and Adams, D. (1997). A Technical Review of Rock Anchorage Practice 19761996. International Conference on Ground Anchorages and Anchored Structures. Thomas Telford
Ltd, London EC1P.
APPENDIX 1