Professional Documents
Culture Documents
Instruction
January 1985
E69P Current-to-Pneumatic
Valve Positioner
! DANGER
This valve positioner may have agency certification for installation in hazardous
locations or for intrinsic safety. Use of the valve positioner in atmospheres for which it
has not been certified can cause an explosion resulting in death or injury. Refer to
label affixed to the valve positioner for type of certification and observe applicable
wiring practices. For conditions of certification, see Table 1, Product Safety
Specifications.
Introduction
General Description
The E69P Current-to-Pneumatic Valve Positioner (Figure 1) is a yoke-mounted instrument that
converts a dc milliampere input signal to a pneumatic output. The output is calibrated for a specific valve stroke rather than for a pneumatic output signal. The positioner will deliver all the air
required, limited to its supply pressure, to reposition the valve stem to satisfy a given input.
When the positioner is shipped on a valve yoke, it is calibrated for the proper action and stroke.
When shipped separately, it is calibrated for increase-increase air-to-raise action, and for a stroke
of approximately 25 mm (1 in) when used with a P50 Actuator. Recalibration will be required if
not used in the above mode.
Principle of Operation
A milliampere dc input signal is converted to a proportional valve stem position in the following
manner (see Figure 2):
A coil, positioned in the field of a permanent magnet, exerts a tangential thrust proportional to
the direct current input signal flowing through it. This thrust moves the flapper with respect to
the nozzle thereby changing the air output pressure of a pneumatic relay. The output pressure is
applied to the pneumatic actuator which moves the valve stem. The motion of the valve stem is
fed back to the nozzle by a direct mechanical linkage, producing a throttling relationship between
the flapper and the nozzle.
Introduction
Figure 1.
Figure 2.
Standard Specifications
Input and Output Ranges
Input
(mA)
4 to 20(1)
or
10 to 50(2)
(1)
4 to 12 or 12 to 20 mA
to 30 or 30 to 50 mA
(2)10
NOTE
Output
kPa
psi
5 to 240
5 to 420
1 to 35
1 to 60
Ranges are listed in kPa and psi. For alternative ranges in kg/cm2 or bar, divide
applicable kPa values by 100.
Introduction
Input Resistance
4 to 20 mA input: 170
10 to 50 mA input: 27
Approximate Mass
2.3 kg (5 lb)
Air Consumption
With 140 kPa (20 psi) supply pressure:
1.3 m3/h (0.75 cfm) at standard conditions
With all other supply pressures:
1.7 m3/h (1.0 cfm) at standard conditions
Mounting
Vertical on valve yoke
Ambient Temperature Limits
Normal Operating Conditions:
-30 and +60C (-20 and +140F)
Operative Limits:
-40 and +80C (-40 and +180F)
Supply Pressure
Nominal
140 kPa (20 psi)
240 kPa (35 psi)
415 kPa (60 psi)
Limits
130 and 160 kPa
(19 and 23 psi)
225 and 260 kPa
(33 and 38 psi)
400 and 435 kPa
(58 and 63 psi)
Also, supply pressure must be a minimum of 20 kPa or 3 psi above maximum output
signal.
Product Safety
For electrical classification of valve positioner, refer to data plate. For conditions of certification,
refer to Table 1.
Introduction
Elec. Class.
Code
CS-E/BA-A
CS-E/BN-A
CS-E/CB-A
CS-E/CD-A
CS-E/CN-A
CS-E/FB-A
CS-E/FB-H
CS-E/FD-A
CS-E/FN-A
CS-E/LD-E
CS-E/PB-E
Installation
Installation
Dimensions
Refer to Dimensional Print DP 018-440 for positioner dimensions and installation data.
Figure 3.
! CAUTION
In normal fail-safe action, an increasing input produces an increasing output and
opens the valve. Thus the valve closes on failure of current input or air supply. Proper
action for the specific application must be determined in each case.
Installation
Figure 4.
Figure 5.
Calibration
Calibration
For simplicity, the procedure below assumes a valve positioner with a 4 to 20 mA input and a
20 to 100 kPa or 3 to 15 psi output. For other ranges, substitute the applicable values. The specific input and output are listed on the data plate.
Equipment Set-up
Calibration set-up is shown in Figure 6.
NOTE
Visual Check
1. Determine if the positioner motor and span pivot assembly (shown in Figure 7) are in
the correct mode of operation per the table below for actuator action desired.
Actuator Action Span Pivot Assembly
Air-to-Raise
Air-to-Lower
Motor
INC-INC
INC-DEC
INC-INC
Air-to-Lower Position
INC-DEC
Air-to-Raise Position
Alignment Procedure
1. Remove output line and set up equipment as shown in Figure 6.
2. Apply midrange signal input.
3. See Figure 8. Pinch nozzle tubing to drive actuator beyond mid-stroke position. Close
shutoff valve. Bleed air from actuator until stem is at 50%.
NOTE
Circuit and/or actuator may leak slightly. Occasionally check stem position to be
certain stem remains at 50%.
4. Loosen lever clamp screw.
5. Adjust stem nuts (see Figure 8) so that lever is at right angle (90) to stem (as close as
possible).
6. Slowly rotate span pivot assembly (connector shaft) until output pressure is 34 to
90 kPa or 5 to 13 psi. Tighten lever clamp screw.
Calibration
7. Open shutoff valve (stem should not move appreciably) and proceed to Calibration
Procedure .
Figure 6.
NOTE
If pivot assembly was not repositioned (air-to-lower) and this is first time
installation, positioner is now set to the factory calibration (air-to-raise, 25 mm
(1 in) stroke on a P50 Actuator). Pivot assembly should be approximately parallel to
axis of lever.
Calibration
Figure 7.
Calibration
Figure 8.
Calibration Procedure
NOTE
Due to the interaction of zero and span screw adjustments at 0 and 100%, it is
advisable to always re-zero at 50% input prior to checking results of span
adjustments.
1. Apply 50% input to positioner.
2. Adjust coarse and/or fine zero screw so that stem reading is at mid-stroke position. See
Figure 9.
10
Calibration
Figure 9.
3. Apply 0 and 100% input to positioner and note stem positions.
4. If stem positions are not 0 and 100% respectively, adjust span screw per span table.
NOTE
Span Table
Actuator
Action
Span Screw
Adj.
Result
Inc. Stroke
Dec. Stroke
Dec. Stroke
Inc. Stroke
5. Apply 50% input. If stem is not at mid-stroke, turn zero screw to reposition stem to
50% of travel and check results of previous stroke adjustment. Repeat Steps 3, 4, and
5 if necessary until stroke is correct. Roller must remain in contact with nozzle
assembly arm throughout entire stroke.
Alignment Check
1. Apply approximately 10% input. Close shutoff valve.
2. Change input by 5% in direction to increase output pressure. Output pressure should
increase to within 15 kPa or 4 psi of supply pressure. If not, check that nozzle axis is at
right angle (90) to flapper at 50% input. See Figure 10.
11
Maintenance
Use coarse and fine zero adjustments to achieve right angle (90).
Figure 10.
3. Apply approximately 90% input, close shutoff valve and repeat Step 2.
Maintenance
Relay Maintenance
Relay Removal
Refer to Figure 11. Remove the two large screws and pry off relay. A gasket is supplied with each
replacement relay.
For servicing details, see Instruction MI 011-493 (Model 40G) or MI 011-491 (Model 40D).
! WARNING
If positioner is equipped with explosionproof cover, two flame arresters are present.
Arresters must remain in place for explosionproof protection.
Cleaning Restrictor
Remove relay. See Relay Removal procedure.
Clean restrictor by inserting a 0.1 mm (0.005 in) diameter wire (or Foxboro cleaning wire, Part
No. 0042527) through orifice.
12
Maintenance
Figure 11.
Positioner Modifications
NOTE
Foxboro does not consider the following modifications a field conversion. They are
considered factory modifications due to the complexity of the procedures and the
large amount of time required to perform them. If the modifications must be made
in the field, use the following procedures and contact Foxboro for additional
assistance.
13
Maintenance
Figure 12.
5. Lift out motor. Note wire routing.
Carefully lift flapper (see Figure 13) straight up from flapper arm on motor. Do not
deform flapper. Holding onto flapper arm on other end of motor while removing will
prevent internal motor flexure deformation.
Figure 13.
6. Remove two screws holding bracket to bottom of motor.
Invert motor and reinstall bracket (on side that was formerly on top).
7. Wind excess wire clockwise around motor and carefully place motor into position in
case assuring that bottom tab is in cavity provided. Make sure that wires will not
interfere with moving parts and pivot is in hole at bottom of motor.
NOTE
14
Maintenance
8. Reinstall motor pivot plate. Tighten bolts uniformly. Reconnect spring on motor
bracket. Reinstall flapper on flapper arm, maintaining gap as shown. Do not apply
excessive force to arm.
! CAUTION
Flapper contains damping material as shown in Figure 14. If damping material is
removed, positioner will operate erratically.
GAP
Figure 14.
9. Turn fine zero screw fully counterclockwise. Turn span screw so that brass block is
approximately centered on screw on span assembly.
10. Reinstall feedback assembly. Do not tighten mounting screws. Make sure that tubing
is not kinked.
11. To position feedback assembly:
Place thumb on span assembly and forefinger on surface A (Figure 15) near
mounting screw. Gently squeeze fingers together to achieve 90 angle as shown.
Check to make sure span assembly is perpendicular to base of positioner casting.
Tighten feedback assembly mounting screws.
Figure 15.
12. Turn fine zero screw six turns clockwise.
13. Reinstall positioner on valve.
14. Perform Alignment, Calibration, and Alignment Check procedures.
15
Maintenance
Figure 16.
MB 100
0185