DR500 series

high power DTH drills

Top penetration
from powerful drills
BUILT FOR ENDURANCE

RC in-pit grade control

High power DTH drills from Sandvik set the standard for
productivity, durability, and cost effectiveness. These machines
are built for continuous drilling in some of the harshest operating environments in the world. Structural strength, easy maintenance, and world-wide support, all maximize drilling time
and keep you on top of your production schedule. Sandvik also
offers the worlds widest range of tools and accessories for DTH
drilling. Equip these drills with products that are renowned for
quality and high performance and you build a drilling system
unmatched in productivity. Choose the right Sandvik rig for your
needs and count on it to perform for years to come.

HIGH PRESSURE - GREATER PENETRATION

The DR500 series offers operating pressures up to 34,5 bar (500

psi) which are especially important in drilling in hard rock as
they maximize the penetration rate. Conversely, when drilling in
softer rock or broken ground, its a huge benefit to have a big air
volume available for flushing the hole. The operator can select
high pressure/low air volume or lower pressure/high air volume
on a switch in the DR500 cabin, while drilling, in order to maximize his drilling needs.

Dewatering/hole stabilization

Production drilling
PERFORMANCE FOR APPLICATION EXCELLENCE

DR540

DR560

DR580

The DR540 drill excels in pre-split and in

RC in-pit grade control. The drill delivers
solid drilling performance in smaller hole
sizes for top production. In angle drilling the
articulated boom style mast provides precise
mast feed positioning. It is highly reliable
and its boom-mounted cab is designed for
efficiency.

The DR560 drill excels in production

drilling with higher pressures for large hole
diameters and high altitudes. Independent
track oscillation/machine oscillation allows
movement over rugged terrain and up steep
grades making these top performers for
pioneering in new mine development, RC
in-pit grade control and pre-split drilling.
115 to 216 mm (4 1/2" to 8 1/2")

diameter blast holes
Compressor 32,6 m/min @ 34,5

The DR580 comes equipped with the

highest air pressure in its class. Because of
their high pressure and volume combination
the DR580 drills are excellent operating
at high altitudes. They offer maximum
productivity and maximum penetration in
large hole sizes. Their success has been seen
around the world as leaders in production,
pre-split, RC grade control and horizontal
drilling.
115 to 216 mm (4 1/2" to 8 1/2")
diameter blast holes
Compressor 38,2 m/min @ 34,5
bar (1350 scfm @ 500 psi) @ 1800
rpm or 44,6 m/min @ 24,1 bar
(1575 scfm @ 350 psi) @ 2100 rpm
Engine 708 kW (950 hp)
Multi pass depths up to 42,6 m (140')

Pulldown 47 kN (10 600 lbf)

Effective power for 4 - 8" hammers
Highest operating pressure with 6"
hammers
Predictable and easy maintenance

115 to 203 mm (4 1/2" to 8")

diameter blast holes

Compressor 25,5 m/min @ 34,5 bar

(900 scfm @ 500 psi) @ 1800 rpm
or 29,7 m/min @ 23,2 bar
(1050 scfm @ 350 psi) @ 2100 rpm
Engine 403 kW (540 hp)

Multi pass depths up to 42,6 m (140')

Pulldown 47 kN (10 600 lbf)

Effective power for 4 - 6" hammers
Highest operating pressure with 4
hammers
Operator friendly- enables maximum
productivity with less fatigue

bar (1150 scfm @ 500 psi) @ 1800

rpm or 32,6 m/min @ 23,2 bar
(1350 scfm @ 330 psi) @ 2100 rpm

Engine 641 kW (860 hp)
Multi pass depths up to 42,6 m (140')
Pulldown 47 kN (10 600 lbf)
Effective power for 4 - 8" hammers

Highest operating pressure with 4"
and 5" hammers

Ergonomic and comfortable cabin
provides superior visibility

The diesel powered, self propelled crawler mounted DR500 series drills deliver the most performance from a compact production machine. Sharing a common platform, the extensive lists of
standard and optional equipment maximize the drills performance in an impressive range of applications. Regardless of the
specification, each DR500 series drill is mounted on a powerful
undercarriage and is highly maneuverable and stable.
Pre-split
DR500 SERIES DRILLS EXCEED THE LIMITS

Consider Sandvik your source for equipment that meets the

challenges of adapting to rugged mining environments. The
DR500 series drills have proven their worth around the world
from the extreme cold of the Canadian Northwest Territories to
the blazing heat in the mines in Africa. Whatever your application, be it production drilling, horizontal dewatering drilling in
mines, RC grade control, or pre-split drilling the DR500 series
drills deliver. When you offload the drill on your jobsite you
reduce a big part of your scheduling problems. These drills are
rugged, dependable, with downtime at a minimum. Plenty of
power to get the job done. Now you can focus on your real
work.

Maximum drilling performance

productivity from the cab
These drills have solid engine and compressor settings that provide the
right combination for each drilling condition. The engine and compressor
ranges allows for optimized hole flushing and the most power for downthe-hole (DTH) drilling. Operating at lower speeds and load factors
assures longevity. Additional factors like load sensing and fan speed
controls add longevity.

Mesabi cooling package with

engine coolant radiator, aftercooler,
compressor oil cooler, compressor
control line separator and hydraulic
oil cooler. Tested for dynamic cold
flexure resistance at -56C (-70F),
meeting SAE 100R16 performance.
Maximum ambient cooling temperature 52C (125F).

Sandvik hydraulic systems manage

power operation with few moving
parts, produce abundant power, work
under extreme operating conditions,
and are self lubricating.

Rigid single pole masts, articulating boom and heavy

duty pulldown chains are part of the package that
make Sandviks DR500 series DTH drills top performers in a class of their own.

The effective handling of drill

pipe contributes to shorter
drilling cycle times and getting
more holes drilled .
HIGH POWER ROTATION UNIT

PRODUCTIVE OPERATORS ENVIRONMENT

360 viewing windows
Excellent visibility of the drilling operation

Cabin provides an additional seat for a trainer

Drill controls arranged logically on joystick controls on seat

Ease of operation
Intuitive fast learning
Color touch screen operating system
Comfortable, safe environment with boom mounted cabin

Able to be positioned away from high face walls and better

positioned for maximum visibility of the drilled hole
Air conditioning/heating/pressurizing unit for operator comfort
Higher productivity and quicker holespotting
Fast set-up for drilling using articulating boom
Stone protection fence on top window (standard)
Front window shown with stone protection fence (option)
Thermal insulation and noise reduction to less than 82 dBA
FOPS approved cabin in compliance with mining safety requirements

Top drive standard with a torque capacity of 5730 Nm (4225 lb-ft) @ 207

Even the best systems fail from

time to time. Service technicians
need a well designed work deck
area. These drills offer the quick
access that keeps you up and
running, lowering downtime.

bar (3000 psi)

Hydraulically driven by two high torque motors

Optional 8517 Nm (6280 lb-ft)

Rotation speed 0 to 80 rpm
Combines speed and accuracy with rugged
efficient drive motors
Shock sub (standard) for reduced vibration
Heavy duty chain feed system
Chain is stronger and will not stretch like cable systems

OPTIMIZED POWER DELIVERY

Turbo charged after cooled diesel engines, matched for high pressure
compressors and required volume
Long life and lower fuel consumption
Tier III C15 and Tier II QSK23, engines rated
403 - 708 kW (540 - 950 hp)
Most efficient operating at 1800 - 2100 rpm
Providing optimum power and better efficiency
Full range of compressors producing
25,5 - 44,6 m/min (900 - 1575 scfm) @
34,5 or 24,1 bar (500 - 350 psi)
The compressor is mounted directly to the flywheel housing
in line with the engine for efficient power transfer
52C (125F) ambient temperature cooling system
Fan runs slow variable during start-up of engine
for maximum torque
Optional winterization packages lower the temperature range
Package 1 (52C /125F to -15C /5F), Package 2 (52C /125F to
-40C /-40F) and Package 3 (52C /125F to -50C /-58F)

POWERFUL DRILLING PLATFORM

Wide flange I-beam rails on main frames
Solid support for mounted components
Excavator class undercarriage
Excellent stability for the drill
Total reliability on difficult grades, gradeability 35%
Ground clearance 530 mm (21")
Tramming speed, high gear 5 km/h (3.1 mph)
Delivers top slewing power for faster holespotting
Crawler base independent oscillating tracks (+/- 10), triple grouser plates
Effective side to side movement
Reduces stress on the frame for longer frame life
More fatigue resistance and increased mobility

Increasing the drillers comfort and functionality, supports a safer environment and
contributes to greater work output.

Moving and set-up are important parts of the drilling cycle. To

overcome the rugged terrain in a mining environment, Sandvik
drills deliver top performance from strong, structurally sound
undercarriages and heavy duty frames.

Endurance that lasts

longevity for all conditions

Technical Data
Model

DR540

DR560

DR580

Hole diameter

115 mm - 203 mm
(4 1/2" - 8")

115 mm - 216 mm
(4 1/2" - 8 1/2")

115 mm - 216 mm
(4 1/2" - 8 1/2")

Drill pipe (length)

6 m (20')

6 m (20')

6 m (20')

Drill pipe (dia), 6 rods

89 mm - 127 mm
(3 1/2" - 5")

89 mm - 127 mm
(3 1/2" - 5")

89 mm - 127 mm
(3 1/2" - 5")

Hole depth capacity

6 rods / 8 rods

42,6 m (140')
54,9 m (180')

42,6 m (140')
54,9 m (180')

42,6 m (140')
54,9 m (180')

Air delivery
1800 rpm /
2100 rpm

25,5 m/min @ 34,5 bar

(900 scfm @ 500 psi)
29,7 m/min @ 24,1 bar
(1050 scfm @ 350 psi)

32,6 m/min @ 34,5 bar

(1150 scfm @ 500 psi)
32,6 m/min @ 23,2 bar
(1350 scfm @ 330 psi)

38,2 m/min @ 34,5 bar

(1350 scfm @ 500 psi)
44,6 m/min @ 24,1 bar
(1575 scfm @ 350 psi)

Engine power

403 kW (540 hp) @ 1800 rpm

641 kW (860 hp) @ 1800 rpm

708 kW (950 hp) @ 1800 rpm

Transport dimensions (excluding options)

Length

11 405 mm (449")

11 405 mm (449")

11 405 mm (449")

Width

3000 mm (118")

3000 mm (118")

3000 mm (118")

Height

3810 mm (150")

3810 mm (150")

3810 mm (150")

Weight

30 845 kg (68 000 lb)

33 112 kg (73 000 lb)

33 112 kg (73 000 lb)

Performance ratings are based upon optimum conditions. This capacity may vary according to operating location. Sandvik reserves the right to amend
these specifications without notice. Shipping dimensions vary with option selected.

TRIPLE JAW BREAK-OUT SYSTEM

Enables the operator to swap bits at the hole

when necessary
Quickly threads pipe into or out of the line
Rugged stable system
Used for hammer and bit removal up to 216 mm (8 1/2")

DR500 FEED CONTROL SYSTEM

With the accuracy and cost saving features of the feed control system the DR500 series
DTH blasthole drills offer straighter holes in drilling broken ground
They can greatly improve blasting accuracy over an entire series of blast holes
The boom mounted feed can swing to the precise spot for the hole to be collared, improving
accuracy and hole quality.
With this greater accuracy comes improved efficiency in the drilling and blasting process as well as
the subsequent processes like loading, hauling and rock processing.
24V system with electric/hydraulic controls gives operator access by joystick controls from the
drillers seat for Canbus multiplexing electrical system for full functioning of the drill.
LCD screens for monitoring.

DR500 ADDED ADVANTAGES

Fully independent track oscillation for high mobility on uneven

terrain, such as climbing ramps in quarries, down sloped ground and
across narrow mine benches to put the drill precisely where it is
needed.

DR500 drills are excellent performers in pioneering in Greenfield new mine
projects where they have great flexibility of ingress and egress over rugged
terrain and provide good ground control in the development of new mines.
The independent boom-mounted cab can be leveled and swung

to the optimum location allowing the driller to work in comfort
a safer distance from the working end and away from sheer walls.

An external Auxiliary Maintenance Station is located on the carrier
behind the cabin that allows operation of the drill for tramming and
feed operation of the boom for positioning and drilling functions.
This gives the machine the versatility to be controlled outside away
from the cab in emergency cases or for special applications.

DR500 popular options

Cold and arctic weather equipment
Winterization - Package 1 - 52C to
-15C (125F to 5F)
Winterization - Package 2 - 52 C to
-40 C (125F to -40F)
Winterization - Package 3 - 52 C to
-50 C (125F to -58F)

Benefits
Operates in ambient temperatures to
-15 C (5F)
Operates in ambient temperatures to
-40 C (-40F)
Operates in ambient temperatures to
-50 C (-58F)

DR500 popular options

Benefits

RC- Sandvik VR420 RotaPort Sampling

system, reverse circulation sampling

Semi - automatic system for collecting representative samples for grade

control. Quick review while drilling

RC- Top Drive upgrade with ceramic

elbow, discharge hose and brackets

For collecting representative samples

of drill cuttings

Top Drive RPM Metering System c/w

Rotation Flow Meter

Allows for more precise measurement of top-drive RPM and allows the
operator to maintain a specific RPM

XIR glass

XIR has the benefits of reduced

sound transmittance, increased
security and ultraviolet protection,
99.5% blockage

Auto lubrication system upgrade

Eliminates the need to have the

operator or maintenance personnel
manually grease the machine

Gen-set for Winterization - Package 3

Gen-set with timer - electric
heaters for all fluid reservoirs
(oil, water)

Customer can choose either to source

one with the drill or utilize one available

on site

GPS readiness for AQUILA system

Allows for installation of AQUILA GPS/

Drill monitoring station

Disengagements track drive hubs

Allows the drill to be towed easily

Level indicator for low lubricant level

Prevents the operator from running

the hammer without lubricant

Air conditioner upgrade

Efficient cooling of the operators

cabin at high ambient temperatures

Confines dust to the collector, avoids

damage and erosion to the equipment
and ensures operator health and safety

Petol chain wrench for DTH hammer

breakout

Allows the operator to remove the

hammer when the Triple-Jaw
Breakout System cannot

Tram Interlock (hydraulic)

No tramming possible from Tram

Step Control Station when rig is in
drill mode

Dry dust collection

Water injection- flush out system

With 19 L (5 gal) anti-freeze for

system protection. Prevents water
injection pump from freezing up.

Carousel - 8 rods for 89 mm (3 1/2)

or 102 mm ( 4) drill pipes onboard

Allows for a drill capacity of up to

54 m (180')

Stone protection fence on front

window

Operator in cab safety protection

and safeguards the window

Depth indicator

Indicates the current depth of the hole

Air cleaner restriction alarm

Tells when the air filter is plugged

and/or restricting too much airflow
and needs to be cleaned or replaced

Electric hydraulic oil fill pump

Manual pumping not required

Fire suppression systems

Rapidly snuffs out fire and reduces

damage inflicted

Wiggins- Full service center

Quick fill of all fluids and easier fluid

control. Cleaner operation

Wiggins- Fuel Only

Allows for rapid filling of fuel tank

Auxiliary maintenance station

DR500 series drills optionally equipped can cover multiple application requirements from arctic to
extreme hot weather and rod handling and dust suppression in all environments and altitudes

Tools :

Saver sub breakout wrench

Wrench retainer
Splined piston lock
Air swivel breakout wrench
Cross-over sub

Adds versatility for operation and

maintenance of drill

Sandvik is a high-technology engineering group with worldleading positions in selected areas tools for metal working,
advanced materials technology, and mining and construction. We are represented in 130 countries.

SANDVIK MINING AND CONSTRUCTION www.sandvik.com

B2--557 ENG DR500 Series High Power DTH Drills Brochure

SANDVIK is a registered trademark owned by Sandvik Companies in Sweden and other countries. 2011 Sandvik

Sandvik Mining and Construction represents one third

of the overall Sandvik Group and serves a broad range of
customers in construction, mineral exploration, mining
and bulk materials handling. Our construction expertise
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