Professional Documents
Culture Documents
Sandy FIle
Sandy FIle
AT
BINDALPAPER LIMITED. DWARKAPURI
MUZAFFARNAGAR (U.P.)
MUZAFFARNAGAR
Certificate By College
Certificate By Company
ACKNOWLEDGEMENT
We take this opportunity to express our deep gratitude to the management of BINDAL PAPERS LIMITED,
DWARKAPURI, MUZAFFARNAGAR (U.P.) for providing us the opportunity to get an exposure of heir
esteemed unit. We are sincerely thankful to the HR Deptt. Which co-ordinate our training and WE especially
express our thanks to Mr. Chander Mohan Negi (HRD), Mr. Praveen, Mr. Deepak, Mr. Nitin, Mr. Kamal, Mr.
Ram Singh, Mr. Bijendra Garg for their continued help and guidance during our stay here.
We wish to express our sincere gratitude to HOD & personnel of Account Office where we had detailed
interaction & inspiring guidance and motivation from them.
Last but not the least we express our deep gratitude to our respected Mr. Pradeep Kumar Sir, for sending us to
such a large integrated pulp & paper industry for summer training and giving us a chance to acquire an
experience of my life time.
We also express our sincere indebtness to our parents and family members for providing their continued
moral support during our training period.
ARUN KUMAR
DECLARATION
I Hereby Declare that the Summer Training Project entitled WORKING CAPITAL submitted in partial
fulfillment of 'POST GRADUATE DIPLOMA IN MANAGEMENT' is of my original work and not
submitted for the award of any other Degree, Diploma, Fellowship or other similar TITLE or PRIZE.
ARUN KUMAR
ROLL NO-0924970007
PREFACE
This is more than one factor at work, while which can ensure the true completion of the project. It is not an idea
held on certain topic that matter, but it is complete knowledge attaining process and therefore requires an in
depth knowledge of the topic of the project.
The project includes an overview of working capital management in BINDAL PAPER LIMITED.,
DWARKAPURI (M.NAGAR)
The varies and varied aspects of the problems has logically discussed and systematically presented in a simple
language.
ARUN KUMAR
ROLL NO-0924970007
TABLE OF CONTENT:-
S.NO
CONTENTS
PAGE NO
PART-A
EXECUTIVE SUMMERY
2
1-6
COMPANY PROFILE
7
Part B
8-59
60-64
5.a
65-89
BALANCE SHEET
5.b
SUMMERY OF FINDINGS
90-92
7
93
CONCLUSIONS
8
94
RECOMMENDATION
APPENDIX
95-102
BIBLIOGRAPHY
QUESTIONNAIRE
PART A
EXECUTIVE SUMMERY
The Groups fundamental business philosophy is dictated by the ever growing needs of the customer for Quality
products, backed by a robust Service Culture and competitive Costs. In each product category Bindals
manufacturing facilities enjoy the highest operating efficiencies, thus resulting in more competitive cost structure.
The surpluses generated by the Group are reinvested in the core paper business - thereby ensuring continuing
growth and rising market share.
In this perspective Bindals identified a significant Investment opportunity in the high end Printing and Writing
Paper sector by setting up a modern Greenfield plant in Muzaffarnagar ,UP with a manufacturing capacity of
1,00,000 TPY. This is expected to generate incremental revenues(for the group) of over Rs.4000 million or around
US$80 Million per year. More importantly, the Group will participate in the fast growing High Bright SS Maplitho
Paper (uncoated woodfree paper)and Branded Copier Paper(cut-size) segments, making it a one-stop-shop paper
group, enabling customers to source the widest range of papers and boards.
At Bindal Papers, we have introduced a work culture that imbibes the best Values and Practices. This facilitates in
providing customers value added services and more than that a unique experience. The objective is clearly to help
customers maximise their productivity, minimise their costs and derive highest value addition in their end products.
The technology installed is absolutely contemporary ,in sync with the markets emerging requirements of high
value, internationally competitive papers. Backing this is an excellent network of distributors who offer customised
services
and
solutions
and
workforce
that
is
both
talented
and
dedicated.
The Companys Sales and Marketing is headquartered in New Delhi which clearly results in closer and more
personalised service, being in the heart of the countrys biggest and fastest growing market .In addition a regional
marketing office in Mumbai will serve the needs of customers in Western India, while further offices are in the
process of being set up. The Team of sales and marketing professionals has the right blend of experience and youth
who
will
service
the
customers
with
utmost
passion
and
humility.
Promoters: Bindal family, led by the dynamic and Visionary Chairman Shri Rakesh Kumar
Company Profile
TAR Paper mills ltd., unit of the top Indian corporate conglomerate B.K.Birla groups of companies
is one of companies is the leading integrated pulp and paper plants. Established in the year 1938 at
Saharanpur (U.P.) the company after expansion and modernization, presently operates four fiber
31320 TPA
37250 TPA
84600 TPA
:
75960 TPA
VISION:
Our vision for the millennium remains manufacturing of international quality products at optimum cost in
consistence with the physical and psychological environment best suitable for customers and stakeholders.
Product quality
With the emergence of the open market economy which lead to reduced tariff barriers and the promulgation of
free Trade Agreement with thriving neighboring economies, the competitiveness of the Indian paper industry
has come to sharp focus on the front of costs and quality. The industry has been in turbulent state since the
economy was opened and the paper import was allowed under Open General License scheme.
Faced with various issues and changes like, availability of fibrous raw materials, technological
obsolescence, cost, quality and environment, the industry has taken steady steps to enhance its competitiveness
by way of addressing these issues. The demand for paper, paperboards, and news print has been rising in the
recent past and the domestic market has been registering growth rate of around 6% against the world average of
about 2.8%.
The present paper highlights the status of the Indian paper industry with respect to key market indicators. Data
has been presented for production, import, export, demand and consumption of paper, paper boards and
newsprint covering technological status of the Indian paper industry. Discussions have been made on the basis
of issues related to raw materials scenario keeping in view the present and future demand.
Present status and profitability: The pulp and paper industry presents an incoherent picture today, with mills of
various sizes struggling to survive side by side, unlike the Western counterparts where the have a capacity of
100000 tones per machine per annum has become a norm here in India we have a mill capacity of 10000 tones
per annum. The total size of Indian paper industry in terms of volume is approximately 5.7 million tones and the
growth rate of the industry is about 5% to 6% per annum. Exports from India account for mere 3% of the
industry volume. While the per capita consumption has increased it is 5kg. This is very low as compared to the
rest of the world average of 46kg. The per capita consumption of China, Iran, Egypt and Thailand are at 26kg,
16 kg, 13 kg and 5.5 kg respectively.
DISTRIBUTION OF MILLS
NO.OF UNITS
CAPACITY of 5.7million/annum
Above 100000
11
23
50000-100000
10
12
20000-50000
29
15
10000-20000
85
15
Below 10000
348
35
TOTAL
483
100
There are around 700 pulp and paper mills in India producing nearly 6.8million tones of paper and newsprints
out of which 5.8 million tones account for paper and paper boards and the remaining in news print. The mills in
the country can be classified into three categories. Mills that have integrated, largely forest based operations
produce over 100 TPD are classified as large mills. These mills are 33 in number and account for 36% of the
total production. Medium sized mills that have capacity between 50-100 TPD using agro based raw materials
they are 165 in number. These account for 29% of the total production. The mills up to 50 tones uses waste
paper as fiber base these are 510 in number and account to about 35% of the total production. In past few years
many mills which where using renewable crop residue as fiber base have now shifted to recycled fiber in the
face of the CREP norms, which stipulated the Chemical Recovery for the mills.
PART B
Working capital management is an important aspect of financial management. In business, money is required
for fixed and working capital. Fixed assets include building, plant and machinery, furniture and fitting etc. Fixed
assets are required to be retained in the consumer for a long period and yield returns over the life of such assets.
Working capital, on the other hand is required fir the efficient and effective use of fixed assets. The main
objective of working capital management is to determine the optimum amount of working capital required.
II.
III.
IV.
V.
VI.
2. Any acquisitions of funds which increase the current assets increase working capital, for they are one
and the same.
According to this concept, working capital means net working capital, which is the excess of current assets
over current liabilities.
2.
The most common definition of net working capital is the differences of firms current assets and
current liabilities.
As discussed net working capital is the excess of current assets over current liabilities. If current assets are equal
to current liabilities, net working capital will be zero and if current liabilities are more than current assets, net
working capital will be negative.
Current assets mean those assets which are converted into cash within a short period of time not exceeding one
year, e.g. cash, bank balance, debtors, bills, receivable, stock, accrued income etc.
Current liabilities means those liabilities which have to be paid within a short period of time in no case
exceeding one year, e.g. creditors, bills payable, outstanding expenses, short term loans etc.
operating cycle or cash cycle. The time need for working capital can also be explained with the help of
operating cycle. Operating cycle of a manufacturing concern involves 5 phases:
Operating Cycle
Thus the operating cycle starts from cash, finishes at cash and then again restarts from cash. Net for working
capitals depends upon period of operating cycle. Greater the period more will be the need for working capital.
Period of operating cycle in a manufacturing concern is greater than period of operating cycle in a trading
concern because in training units cash is directly converted into finished goods.
Because of the time involved in an operating cycle there is a need of working capital in the form of current
assets. Firms have to keep adequate stock of raw materials to avoid risk of non-availability of raw materials.
Similarly, concerns must have adequate stock of finished goods to meet the demand in market on continuous
basis and to avoid being out of stock..
In addition to all these, concerns have to necessarily keep cash to pay the manufacturing expenses etc. and to
meet the contingencies.
CASH
Debtors and
bills
receivables
Raw
Materials
Finished goods
Work- in Progress
INDUSTRY TYPE
SALES
OF NO. OF MILLS
OPERATION
PRODUCTION
SHARE%
integrated 101-800
wood based
Medium agro based
33
36
165
29
510
35
708
100
(Avg. 300)
50-100
(Avg. 60)
5-50
(Avg. 15)
Total
Agro residue
Wheat straw
22
Rice straw
15
Bagasse
12
Jute, Mesta
Total
51
Name of company
Capacity(million tones)
0.45
ITC Bhadrachalam
0.23
0.20
0.20
0.19
JK Paper Ltd.
0.15
0.13
% Share
Industrial Paper
45
Writing Paper
37
Specialty
1.8
Newsprint
The use of waste paper has made a significant progress in last few years. While in 1970, the production of paper
based on waste was merely 5%, amounting to 37000 tons and it was increased to 6.5 lakhs tones in the year
1994-95, contributing to 26% of the total production. This share of waste paper was further increased to 2
million tones in the year 2005-06, contributing to about 34% of the total production. Being produced from
nearly 510 numbers of small, medium and large producing units with an installed capacity of 58.3 lakh tones.
The outlook for the use of recycled paper is bright in the industry despite the fact that the recovery rate is low
and the fiber quality is poor. This necessitates the incorporation of the imported waste paper of long fiber origin
to achieve satisfactory quality. The recycled waste paper based mills therefore have been continuously urging
the government for certain concessions and incentives like
Abolition of custom duty on waste paper.
COUNTRY
PER
CONSUMPTION(KG)
USA
354
45.5
GERMANY
215
73.3
U.K
215
40.6
FRANCE
153
51.3
JAPAN
243
56.3
SWEDEN
257
63
CHINA
30
31
INDIA
20
Waste paper recovery and trading are still is unorganized in India and low recovery is attributed to: Unorganized collection of the waste paper, which is confined only to the major towns and that to a limited
extent.
Segregation is not carried out at the selection, resulting in contamination.
Absence of facilities for selection, sorting and bailing
Globalization has become the most important message for the development of the industrial sector in India
which means the industries have to become both competitive and cost effective. During 2001 BILT acquired
two large units: Sinar Mas (coated papers-80000 tones per annum) and Servall (specialty coated board unit75000 tones per annum) taking the group close to 0.45 million tones per annum.
Similarly, JK Corp, which had two units, one at Orissa state (90000tones pre annum) and another
century at gujrat (60000 tones per annum) both for production of quality Map litho and copier papers, has
merged both the units and is now known as JK Papers Ltd. Companies like BILT, JK Industries, ITC
Bhadrachalam, Star paper mills Ltd. have focused their attention in expansion of the paper industry. Their aim is
to merge the potentially profitable units and expand the existing units. These companies are also looking for
strategic alliance overseas in view of controlling the quality raw material at an affordable cost on long term
agreements, or foe the introduction of the modern high yielding forestry techniques. A number of small and
medium sectors are been closed in their inability to compete in the market. Quiet a number of units based on
agro residues are facing closure because of population and some of them are converting their mills into recycled
fiber and manufacturing the cheaper grade of paper and they are supplying it to the niche market. During the
next few years the industry will be seeing some upheaval in restructuring, acquisitions and mergers. The paper
industry is highly capital incentive with a low turnover ratio. The debt equity ratio desired is 1.5:1. Since no
grassroots capacity is planed, optimization in efficiency is the route taken by the industry. The future for the
efficient mills looks to be good.
Company Policy:-
We at Century Pulp and Paper are committed to strengthen our position as market leader in manufacturing of
writing and printing paper and rayon grade pulp by developing a company wide culture thatpromotes :
Customer delight
Quality, Environment, Safety and Information Security initiatives
Nearly 2250 people are working as a team to achieve the objective of the organization. There is an excellent
harmony between the employees union and the management.
The company has established a strong brand image in the domestic and overseas market with excellent quality
of its products and services and caters to diversify sectors like note books & excellent diaries, continuous
stationary, copier, envelops, offsets printing , security papers, industrial papers and viscose filament yarn &
cellophane paper.
The company has been awarded golden status by DFGT, govt. of India as golden star trading house at the
corporate level. The unit is ISO 9001: 2008, ISO 14001: 2004, OHSAS 18001: 2007 and ISMS (ISO 27001:
2005) certified unit. The Bagasse Based Papers are eco labeled.
5.Waste Papers
COMPANIES MARKETING POLICY:Companies marketing policy is targeted to meet customers need and satisfaction. Presently
the company is also exporting its Paper to various countries. The head office of the
Company is at Kolkata.
SPM PRODUCTS
SPM range of products includes finest varieties of :-
printing, base paper for coating, sticker base paper, copier paper 75 GSM, (eco-mark) are some of the varieties
that have wide range of applications.
SPM also manufactures high quality dissolving Rayon Grade Pulp, raw material for viscose filament yarn/staple
fiber and bleached Hardwood Paper Grade Pulp.
RAYON GRADE PULP/PAPER GRADE PULP:This fiber line manufactures wood pulp with Eucalyptus & poplar furnish for dissolving grade as well as Paper
grade application. Star is the one of the leading suppliers to Rayon Industry for Viscose filament Yarn
manufacture. The pulp also finds application as filler in Melamine Formaldehyde/Urea, Formaldehyde for
making melmo ware/electrical switches.
The integrated plant incorporate Eucalyptus & Bamboo furnish to produce papers ranging from 40 to 210 GSM.
The plant is equipped with two paper machines with a total capacity of 110 TDP & manufactures some of the
finest qualities of specialty papers.
The plant incorporates modern, state of the art machinery & technology & is based on a completely
environment-friendly concept. The salient features are a unique Bleaching sequence with Chlorine-Di-Oxide;
Oxygen enriched extraction stage along with Enzyme Pre-Bleaching, biotechnology application that the
company has pioneered to implement; and a comprehensive computer-aided control system. The High-Speed
Paper machine is equipped with firm press for on-line coating application. The product range includes fine
varieties of Writing & Printing Papers of 53-130 GSM including Copier.
A secondary Fiber based plant manufacturing writing printing paper. DIP plant is equipped with 2-stage
floatation and 2-stage bleaching. Latest technology incorporated in this plant facilitates production of finest
paper quality in this category. The product range includes writing and printing papers of 52-130 GSM.
TISSUE PLANT:-
Prime Grade Tissue Plant of 100 TPD with Hi-speed Machine (2000 mpm) supplied by Metso is equipped with
latest technology to produce finest quality in this category. The Product range will include Facial, Napkin,
Toilet, C-Fold, and kitchen Towel etc. in the range 13-40 GSM.
COMMITMENT TO QUALITY & SERVICE:At star, Quality is an all pervasive commitment. We strive to continually improve the quality of our products
and services, which have been, affirmed in the form of ISO 9001:2008 certifications to the company for its
Quality Management system. The company has been responsive to the changing market requirement and has
developed new Quality Products to care to the varying end uses.
CARE FOR ENVIRONMENT:Preserving and Protecting the Environment is a top priority at Star. We always sensitive to our bio-diversity of
the soil, water and Air around us. SPM power plant maintains an efficient system for reducing air emissions.
Electrostatic Precipitators have been installed to remove particulates form recovery boilers, coal fired boilers
and lime kiln flue gases.
In strict adherence to the standards & guidelines, the effluents are treated in a modern ETP, which is recognized
as a model plant for its efficiency & performance.
Companys adoption of a systematic approach to the environment matters including waste minimization, water
recycling & re-use programs of by products has facilitated the company in getting the ISO-14001:2004
certification for its Environment Management System.
Companys friendship with Environment has also reflected in its Bagasse based paper being licensed for Eco
labeling, a distinct honor to be attained.
POWER BLOCK:-
Power house has 7 coal fired Boilers & three Turbines. The turbines are of 6.8 MW BHEL TG Set (Extraction
Back pressure), 21 MW TDK TG Set (Double Extraction Condensing type) & 16 MW BHEL Turbine.
5 Boilers are fluidized Bed Boilers out of which 3 F.B.C. Boilers are of 23T/hr, 47 ata, 420 0c each & 2 F.B.C.
Boilers are of 50 T/hr, 63 ata, 4800C each, 1 Boiler is Spreader Stoker coal fired Boiler of 25T/hr, 47ata, 4200C
& 1 Boiler is Pith Boiler of 60T/hr, 66 ata, 4850C.
CARING OF THE COMMUNITY:Star cares for the community at large & strives to be a good corporate & social citizen. We actively contribute to
the community development of the areas in our surroundings & regularly conduct medical camps, undertake
construction work of schools, drinking water facilities, self-employment schemes etc.
MARCHING AHEAD:-
The company has embarked on a prestigious expansion program to install a modern fiber line (ECF) and
multilayered board plant along with a new Turbine & Chemical Recovery Boiler.
National Award for Excellence in Energy Management for the year 2007 & 2008 by CII.
National Safety award for outstanding performance in industrial Safety for the performance year 2006 by Govt.
of India, as runner up on 17th Sep 2008 at New Delhi.
IPMA Environment Award Ist prize for Enviornment Conservation in 2006 for the year 2005-06.
Energy Conservation Award for the year 2002 & 2004 by Indian Paper Makers Association.
Excellent Award to SKYLARK Quality Circle in National Conservation on Quality Circle (NCQC08) held at
Vadodara in Nov08.
Based on the Environment Management & Cleaner Technology Adopted, CPP was selected as a Model Unit
in the field of Waste Minimization Audit by CPCB/NPC.
Awarded Eco Labeling for copier Paper from Bagasse & some of the varieties of writing & Printing Paper
from Bagasse.
PROCESS DESCRIPTION:-
The company has four streets of production viz. WPP, Bagasse & Recycled fiber & R.G.P. Streets. A wide
variety of writing and printing paper is manufactured in WPP Bagasse & Recycled fiber streets and Rayon
grade is manufactured in R.G.P. Street.
The main steps in manufacturing paper / Rayon Grade pulp are as follows:
Chipping of the logs of Bamboo, Eucalyptus / Poplar in WPP street and eucalyptus in RGP street to
about 1 size chips and strong in chips silo.
Bagasse unloading, handing depithing, pile building, reclaiming and washing in Bagasse Street.
Cooking Sulphate Process; In WPP & RGP Streets, Vertical batch digesters (for chips cooking) & in
Bagasse street, Continuous Tube type Digester (for Bagasse fiber cooking) are in operation. The cooking
process is carried out at preset temperature and pressure in presence of cooking chemicals for specified
cooking period.
Removal of knots /uncooked /partially cooked portion of the material obtained from Digesters on
knotters.
Washing of pulp in Brown stock Washers to remove Spent Chemicals & Organic Matter.
Screening & Cleaning of the pulp to remove impurities.
Bleaching of the Pulp based on the latest technology to attain final Pulp brightness as per requirement.
Sizing & Loading of pulp stock in the stock preparation section to achieve desired qualities in final
product.
Paper sheet formation in Paper Machines (WPP & Bagasse Streets) equipped for on-line quality
products.
WORKING CAPITAL :
Meaning of Working Capital
Capital required for a business can be classified under 2 main categories via,
1) Fixed Capital
2) Working Capital
Return on investment.
During the study period, the liquid ratio is found fluctuating every year. Companys quick ratio is less
than ideal ratio (1:1) in previous year which indicate that company had liquidity problem But in Current
year company has no liquidity problem because it is more than an ideal ratio.
The fixed assets ratio indicates that the working capital of this company is funded by long-term funds
which indicate efficient funds management.
The company working capital turnover ratio is decreasing which indicates that the company is not using
its working capital efficiently.
The firm average collection period is slightly increasing as compare to previous year. It shows that the
firm has Liberal Credit policy. These changes in policy are due to competitors credit policy
The company debtor turnover ratio is decreasing year to year. This shows that company is not utilizing
its debtors efficiently. Now their credit policy becomes liberal as compare to previous year.
In 2009 the company has higher inventory turnover ratio as compare to previous year. This shows that
the companys inventory management technique is efficient as compare to last year.
liquidity and solvency position are crucial elements to be monitored carefully, thereby the trade off can
be reached.
CONCLUSION
Working capital is very essential for success of a business and, therefore, needs efficient management and
control. Each of the components of the working capital needs proper management to optimize profit.
The study reveals that the liquidity position of this company is comparatively goodinyear 2008-09 as compare
to previous years.
The ratios reveal that the companys ability in managing the current assets is found inadequate which require
generation of more sales. On the whole, it can be concluded that the companys overall working capital
management is not at desired level and we have made the realistic recommendation for the improvement in
operational and managerial efficiency of the company as to maintain and increase further by effective utilization
and control of all the assets.
RECOMMENDATION
C.S.T
S.P.M.
CSO
GSM
L.S.T
MT
Metric tones
PM IV
WPP
BIBLIOGRAPHY:
Text Books:
Bhalla V.K., Financial Management, 1999, Sultan Chand & Sons Publications , New Delhi.
Kothari C.R. Research Methodology Method & Techniques Wishwa Prakashan , Daryaganj , New
Delhi-110 002
Web Sites:
www.Starpapermills.com
www.google.com
www.yahoo.com
www.indianexpress.com
www.wikipedia.org
QUESTIONNAIRE
A. Yes (60%)
B. No
(30%)
2. Are you satisfied with the employees welfare schemes provided by the S.P.M?
A. Yes
(70%)
B. No
(25%)
3. What are you say about Library Facilities in S.P.M? Is it beneficialA. Yes (50%)
A. No (50%)
A. Yes (95%)
B. No
(5%)
6. Are you satisfied with the sports and others co- curricular activities in S.P.M?
A. Yes (80%)
B. No (20%)
S. No.
Area of
improvement
1.
2.
3.
Library
Education
Medical
4.
5.
Club
General
8. Any Suggestion---------------------------------------------------------------------------------------------------------------------